CN101251246A - LED lamp and heat dissipation method thereof - Google Patents
LED lamp and heat dissipation method thereof Download PDFInfo
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- 230000017525 heat dissipation Effects 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims abstract description 16
- 238000009423 ventilation Methods 0.000 claims description 7
- 230000005855 radiation Effects 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 3
- 241001465382 Physalis alkekengi Species 0.000 description 2
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V3/00—Globes; Bowls; Cover glasses
- F21V3/02—Globes; Bowls; Cover glasses characterised by the shape
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/60—Cooling arrangements characterised by the use of a forced flow of gas, e.g. air
- F21V29/67—Cooling arrangements characterised by the use of a forced flow of gas, e.g. air characterised by the arrangement of fans
- F21V29/677—Cooling arrangements characterised by the use of a forced flow of gas, e.g. air characterised by the arrangement of fans the fans being used for discharging
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/70—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
- F21V29/71—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks using a combination of separate elements interconnected by heat-conducting means, e.g. with heat pipes or thermally conductive bars between separate heat-sink elements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/70—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
- F21V29/74—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades
- F21V29/77—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades with essentially identical diverging planar fins or blades, e.g. with fan-like or star-like cross-section
- F21V29/773—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades with essentially identical diverging planar fins or blades, e.g. with fan-like or star-like cross-section the planes containing the fins or blades having the direction of the light emitting axis
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2107/00—Light sources with three-dimensionally disposed light-generating elements
- F21Y2107/30—Light sources with three-dimensionally disposed light-generating elements on the outer surface of cylindrical surfaces, e.g. rod-shaped supports having a circular or a polygonal cross section
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
Abstract
本发明是一种LED灯具,以及应用于这种LED灯具上的散热方法,灯具包括基座、散热器、LED灯板、电源驱动器和灯罩,散热器与灯罩在灯具内部形成一通道,而基座上具有进风孔和出风孔,进风孔和出风孔分别与通道的两端连通形成空气循环回路,再通过风扇加快空气流动速度,提高散热效率。本发明通过空气与灯具散热器进行热交换,使灯具内部形成空气循环流动提高散热效果,比现有灯具通过热辐射的被动散热方式效果更好。
The present invention is an LED lamp and a heat dissipation method applied to the LED lamp. The lamp includes a base, a heat sink, an LED lamp board, a power driver and a lampshade. The heat sink and the lampshade form a channel inside the lamp. The base has an air inlet and an air outlet. The air inlet and the air outlet are respectively connected to the two ends of the channel to form an air circulation loop. The air flow speed is then accelerated by a fan to improve the heat dissipation efficiency. The present invention performs heat exchange between air and the lamp heat sink, so that air circulation is formed inside the lamp to improve the heat dissipation effect, which is better than the passive heat dissipation method of existing lamps through heat radiation.
Description
技术领域 technical field
本发明是一种LED灯具,以及该LED灯具的散热方法。The invention is an LED lamp and a heat dissipation method of the LED lamp.
背景技术 Background technique
随着技术的不断发展,LED灯具已被广泛地应用于各种照明领域。现有的LED灯具都采用将LED模组化的方法提高灯具的照明亮度,但同时灯具的温度也随之上升,LED灯具的散热结构和散热方法成为相关人士研究的重要课题。现有LED灯具,一般都采用将LED模块与散热模块相结合,散热模块与灯具外壳紧密接触,通过将LED的热量传递到灯具外壳上,再与外部空气进行热交换,通过热辐射的被动散热方法。这种方法使得灯具内部聚集大量的热空气,使整个灯具都处于热源辐射中,LED长时间工作于高温环境,散热效果不理想。With the continuous development of technology, LED lamps have been widely used in various lighting fields. Existing LED lamps adopt the method of modularizing LEDs to improve the lighting brightness of the lamps, but at the same time the temperature of the lamps also rises accordingly. The heat dissipation structure and heat dissipation method of LED lamps have become an important subject of research by relevant people. Existing LED lamps generally use the combination of LED modules and heat dissipation modules. The heat dissipation module is in close contact with the lamp housing. By transferring the heat of the LED to the lamp housing, it exchanges heat with the outside air and passively dissipates heat through thermal radiation. method. This method causes a large amount of hot air to gather inside the lamp, so that the entire lamp is exposed to heat source radiation, and the LED works in a high-temperature environment for a long time, and the heat dissipation effect is not ideal.
发明内容 Contents of the invention
针对上述问题,本发明提出一种灯LED灯具,它采用空气循环流动进行散热的方式,提高了散热的效率。In view of the above problems, the present invention proposes an LED lamp, which uses air circulation to dissipate heat, thereby improving the efficiency of heat dissipation.
本发明实现上述目的的技术方案如下:一种LED灯具,它包括用于固定灯具的基座,安装于基座上的散热器,固定于散热器表面并紧贴散热器的LED灯板,给LED灯板提供电源并控制LED工作状态的电源驱动器,以及固定于基座上且完全容纳散热器的灯罩,其特征在于:所述基座上设置有一进风孔和一出风孔,所述散热器为柱体状,在所述散热器内部设置有多条以散热器的中心轴阵列的散热鳍片,所述散热鳍片在散热器内部围成一通风孔,通风孔与所述灯罩和散热器外壁之间的空隙连通形成一通道,上述进风孔与通道的一端相连通,而所述出风孔通过与上述通道的另一端相连通;所述基座上还安装有正对散热器通风孔的风扇;所述散热器为直棱柱状,散热器由一段导热型材构成,散热器沿其长度方向的所有横截面都具有相同形状,散热柱的每个侧面上都安装有LED灯板;所述基座呈环状,带有安装灯罩的环形槽,所述进风孔与出风孔都位于基座的底部。The technical scheme of the present invention to achieve the above object is as follows: an LED lamp, which includes a base for fixing the lamp, a radiator installed on the base, an LED lamp board fixed on the surface of the radiator and closely attached to the radiator, The LED lamp board provides power supply and controls the power driver of the LED working state, and the lampshade fixed on the base and completely accommodates the radiator, the feature is that: the base is provided with an air inlet hole and an air outlet hole, the said The heat sink is in the shape of a cylinder, and inside the heat sink is provided with a plurality of heat dissipation fins arrayed on the central axis of the heat sink. It communicates with the gap between the outer wall of the radiator to form a channel, the above-mentioned air inlet hole communicates with one end of the channel, and the said air outlet hole communicates with the other end of the above-mentioned channel; Fan for radiator vents; said radiator is in the shape of a straight prism, consisting of a section of heat-conducting profile, all cross-sections of the radiator along its length have the same shape, LEDs are mounted on each side of the cooling column Light board; the base is in the shape of a ring with an annular groove for installing the lampshade, and the air inlet and outlet holes are located at the bottom of the base.
本发明还提出一种LED灯具的散热方法,应用于本发明提出的LED灯具上,该方法如下:所述LED灯具的进风孔、通道和出风孔与灯具外部空气相连接,形成一空气循环回路,外部空气从进风孔进入灯具内部,经由位于散热器内的一段通道与散热器进行热交换带走灯具产生的热量形成热空气,热空气再从出风孔流出灯具,灯具产生的热量由空气的循环流动而散发到灯具外部。The present invention also proposes a heat dissipation method for LED lamps, which is applied to the LED lamps proposed by the present invention. The method is as follows: the air inlet holes, channels and air outlet holes of the LED lamps are connected with the external air of the lamps to form an air Circulation circuit, the external air enters the interior of the lamp from the air inlet hole, conducts heat exchange with the radiator through a passage located in the radiator, and takes away the heat generated by the lamp to form hot air, and then the hot air flows out of the lamp through the air outlet hole, and the heat generated by the lamp Heat is dissipated to the outside of the luminaire by the circulating flow of air.
与现有LED灯具通过热辐射进行散热的被动散热方式相比,本发明在LED灯具内部形成一个空气循环流动的通道,在通道内具有散热鳍片加强灯具与空气之间的热交换,在气体流动的过程中将灯具产生的热量带走并流出灯具外,达到空气循环流动散热的目的,相当于灯具的主动散热,通过这种方法可以在很大程度上提高LED灯具的散热效果,因此可以延缓电子元件的老化及LED的衰减,在一定程度上能延长LED灯具的使用寿命。Compared with the passive heat dissipation method in which the existing LED lamps dissipate heat through heat radiation, the present invention forms an air circulation channel inside the LED lamp, and has cooling fins in the channel to enhance the heat exchange between the lamp and the air. During the flow process, the heat generated by the lamps is taken away and flows out of the lamps to achieve the purpose of air circulation and heat dissipation, which is equivalent to the active heat dissipation of lamps. This method can greatly improve the heat dissipation effect of LED lamps, so it can Delaying the aging of electronic components and the attenuation of LEDs can prolong the service life of LED lamps to a certain extent.
附图说明 Description of drawings
图1为本发明灯具的外形图;Fig. 1 is the outline drawing of lamps and lanterns of the present invention;
图2为本发明灯具中基座的结构示意图;Fig. 2 is a schematic structural view of the base in the lamp of the present invention;
图3为本发明灯具的结构分解示意图;Fig. 3 is the structural exploded schematic diagram of lamps and lanterns of the present invention;
图4为本发明中散热方法示意图。Fig. 4 is a schematic diagram of the heat dissipation method in the present invention.
具体实施方式 Detailed ways
本发明是一种采用空气循环流动来主动散热的LED灯具,下面结合附图对本发明进行详细说明。The present invention is an LED lamp that uses air circulation to actively dissipate heat. The present invention will be described in detail below in conjunction with the accompanying drawings.
参照图1,从外观上看本发明LED灯具包括基座1和固定于基座1上的灯罩4组成,从灯具底部可看到基座1内的风扇3及设置于基座1上的进风孔16与出风孔15。再参照图2和图3中的基座1结构示意图,基座1整体上呈环状,其截面形状为U形,基座1具有内壁11和外壁12的双层环形壁,双层环形壁之间是一个环形槽13,在环形槽13的底部设置有三个均布的支脚和多个均布的出风孔15,支脚向外侧伸出。在外壁12上设置有固定灯罩4的固定孔120,内壁11环绕使基座1内形成内孔14,内孔14作为进风孔16,内壁11的顶端具有伸向内孔14的凸台17,凸台17上下两侧设置有多个均布的安装孔170。再参照图3中的结构分解图,风扇3从基座1底部嵌入基座1的内孔14中,通过螺钉固定于凸台17下部;散热器2位于凸台17上部,也通过螺钉固定于基座1上;LED灯板21通过螺钉固定于散热器2上,并紧贴在散热器2的各个侧面;电源驱动器5为一块电路板,通过支架安装于散热器2的顶部;在散热器2的顶部还通过支架安装有一个顶灯6,也由LED灯泡构成;灯罩4将上述部件全部容纳在内,灯罩4的底部插入到基座1的环形槽13内与基座1的外壁12接触,用螺钉通过外壁12的固定孔120安装固定。Referring to FIG. 1 , from the appearance, the LED lamp of the present invention includes a
散热器为直棱柱状,沿其长度方向的所有截面都具有相同形状,图2中所示散热器2为正八棱柱状,由两半模制的导热铝型材拼合而成,当然也可以是模制的一整体导热型材,散热器2内部设置多条散热鳍片22,散热鳍片22以散热器2中心轴阵列排布,在散热器2内部空间形成一个通风孔23,通风孔23与基座1的内孔14连接并正对风扇3。散热器2的外形尺寸小于基座1内壁的直径,散热器2安装后,散热器2的外壁与灯罩4内壁围成一个环形的空隙,这个空隙与散热器的通风孔23相连通而形成通道7,通道7一端与基座1的内孔14相连通,而另一端则与基座1上的出风孔15相连通,基座1的内孔14作为进风孔16,这样,灯具内部与外部空气就形成了一个可供气体循环流动的回路。The heat sink is in the shape of a straight prism, and all sections along its length have the same shape. The
参照图4所示,灯具外部的冷空气由进风孔进入灯具内部,在散热器2内的通风孔23与散热器2进行充分的热交换后带走散热器上的热量,然后经由灯具内的通道7从出风孔15流到灯具外部,这样重复地进行气体循环流动,将灯具产生的热量排出散散发到灯具外部,达到散热的目的。风扇3转动时向散热器2内部通风孔23吹入冷空气,可加快空气循环流动的速度,更加提高散热效果。同样地,当风扇3反向转动时,灯具内部的空气就会反向流动,风扇3就像抽风机一样将散热器内的热空气抽出,而冷空气由基座上的出风孔进入灯具,由基座的内孔流出灯具,进风孔与出风孔的互换,达到循环散热的目的。Referring to Figure 4, the cold air outside the lamp enters the interior of the lamp through the air inlet, and after sufficient heat exchange is carried out between the
本发明通过空气与灯具散热器进行热交换,使灯具内部空气循环流动提高散热效果,比现有灯具通过热辐射的被动散热方式效果更好。The invention performs heat exchange between the air and the radiator of the lamp, so that the air inside the lamp circulates to improve the heat dissipation effect, which is better than the passive heat dissipation mode of the existing lamp through heat radiation.
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| WO2010045841A1 (en) * | 2008-10-21 | 2010-04-29 | 上海宝康电子控制工程有限公司 | Heat dissipating means for lamp |
| CN101858505A (en) * | 2009-04-13 | 2010-10-13 | 富准精密工业(深圳)有限公司 | Light-emitting diode (LED) lamp |
| CN102095172A (en) * | 2009-12-15 | 2011-06-15 | 富士迈半导体精密工业(上海)有限公司 | Light emitting diode lamp |
| CN102147057A (en) * | 2010-02-06 | 2011-08-10 | 顾仁法 | LED double-channel heat radiation lamp |
| WO2011124354A1 (en) * | 2010-04-10 | 2011-10-13 | Lightdesign Solutions Gmbh | Led lamp |
| CN102326024A (en) * | 2009-09-23 | 2012-01-18 | 皇家飞利浦电子股份有限公司 | lighting equipment |
| CN101749686B (en) * | 2008-12-03 | 2012-03-14 | 富准精密工业(深圳)有限公司 | Light emitting diode lamp |
| CN102384452A (en) * | 2011-11-25 | 2012-03-21 | 生迪光电科技股份有限公司 | LED (light-emitting diode) lamp convenient to dissipate heat |
| RU2446346C2 (en) * | 2010-05-28 | 2012-03-27 | Государственное образовательное учреждение высшего профессионального образования "Новосибирский государственный технический университет" | Light-emitting diode-based lamp |
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| CN102734710A (en) * | 2012-07-02 | 2012-10-17 | 大连唯思德节能科技有限公司 | Active-radiating LED (light-emitting diode) streetlamp light source with independent air flow passage |
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| CN104654139A (en) * | 2015-03-17 | 2015-05-27 | 福建中海丰智能科技有限公司 | Marine high power searchlight |
| CN104879670A (en) * | 2015-06-30 | 2015-09-02 | 刘骁洋 | LED lamps with cooling fan |
| CN105387371A (en) * | 2015-11-24 | 2016-03-09 | 山西江淮重工有限责任公司 | Metal halide explosion-proof lamp with high heat dissipation efficiency and long service life |
| CN105940263A (en) * | 2014-01-29 | 2016-09-14 | 飞利浦照明控股有限公司 | LED bulb |
| CN106322229A (en) * | 2015-07-02 | 2017-01-11 | 上海益奥自控设备有限公司 | LED lamp for rapid heat dissipation |
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2008
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