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CN101252813A - PTC thermal sensitive ceramic heating element - Google Patents

PTC thermal sensitive ceramic heating element Download PDF

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Publication number
CN101252813A
CN101252813A CNA2008100232802A CN200810023280A CN101252813A CN 101252813 A CN101252813 A CN 101252813A CN A2008100232802 A CNA2008100232802 A CN A2008100232802A CN 200810023280 A CN200810023280 A CN 200810023280A CN 101252813 A CN101252813 A CN 101252813A
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heating element
ptc
principal component
percent
heater element
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CN101252813B (en
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蒋国屏
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Wuxi Guowei Ceramic Electrical Appliances Co Ltd
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Abstract

The invention discloses a heating element of PTC thermosensitive ceramics. The main ingredient of the heating element comprises the following components and the material proportioning by weight: 37.56 to 42.65 percent of BaCO2, 26.16 to 31.23 percent of Pb3O4, 26.74 to 28.23 percent of TiO2, and 2.16 to 3.13 percent of CaCO3. The heating element has the advantages that firstly, the curie temperature of the receipt of the heating element, and the range for being suitable for the service voltage are both wider, and the conformity and the stability of the finished product are obviously improved; secondly, the electrical property of the heating element is better, the heating element is uneasy to be punctured and spark, and the thermal efficiency and the service life of the element are both greatly prolonged; thirdly, the physical property of the heating element is obviously improved, the cold-hot resistant catastrophic property is greatly enhanced, and the anti-aging property is improved; fourthly, the manufacturing process of the heating element is simple, the energy consumption for sintering is obviously saved, and the manufacturing cost is greatly reduced; fifthly, after the PTC heating element manufactured through the invention is assembled into a heating device, the production cost is obviously reduced, and the conformity, the operation reliability and the security of the product are all greatly improved.

Description

A kind of PTC thermal sensitive ceramics heater element
Technical field
The present invention relates to used PTC ceramic heating element in a kind of high-Curie-point positive temperature coefficient (PTC) thermal sensitive ceramics heater element, particularly household electrical appliance ptc heater spare and the air conditioner PTC electrical auxiliary heater.
Background technology
The scope of application of pottery PTC heated at constant temperature device in all kinds of interchanges, direct current household electrical appliance and civilian, industrial electrical equipment equipment is quite wide.In recent years, it is more extensive especially to add the use of pining in the air conditioner auxiliary electrical.Wherein the PTC ceramic heating element is the parts of most critical in the heater, the quality that it is electric, the performance of physics has directly determined heater performance.The PTC heater element that existing ceramic PTC constent temperature heater is adopted all has unreasonable part because component, content and the production technology of element are added in selected principal component, donor element, recipient element and glassy phase modification, causes the overall targets such as electrical property, thermal stability, useful life of heater element to be difficult to satisfy higher requirement.
Summary of the invention
Goal of the invention: the ceramic PTC electric heater thermal sensitive ceramics heater element that the purpose of this invention is to provide a kind of function admirable.
Technical scheme: PTC thermal sensitive ceramics heater element of the present invention is characterized in that the principal component of described heater element is made by the material that comprises following component and weight proportion: BaCO 2: 37.56-42.65%, Pb 3O 4: 26.16-31.23%, TiO 2: 26.74-28.23%, CaCO 3: 2.16-3.13%.
In the principal component of existing PTC ceramic heating element prescription, TiO 2Content generally excessive, ratio is 〉=28.30, CaCO 3Content lessly even do not add, ratio is≤1.8%.TiO 2Though content higher useful to realizing semiconducting, excessive Ti generates excessive glassy phase easily, causes density of material to reduce cold-and-heat resistent violent change decreased performance.As long 24mm, wide 15mm, thick 2.5mm, Curie point is at 250 ± 10 ℃ PTC heater element, its ageing resistace and withstand voltage properties all are difficult to reach simultaneously desirable effect, and element is when passing through to exchange the withstand voltage test of 600V/60S, and the ratio that causes puncture, arcing is all more than 5%.Add CaCO 3After can improve density of material, strengthen cold-and-heat resistent violent change performance, but semiconducting had detrimental effect, will produce significantly influence to semiconducting after generally surpassing 2%, room temperature resistance is increased.TiO is rationally lowered in the present invention 2Content can remedy principal component skew and the CaCO that causes because of the volatilization of Pb at high temperature sintering 3Content increase the adverse effect that semiconducting is produced.CaCO 3As a kind of lime phase, the increase of its content has obviously improved crystal boundary and the grainiess of PTC, has improved ageing resistace.Equally with long 24mm, wide 15mm, thick 2.5mm, Curie point is an example at 250 ± 10 ℃ PTC heater element, adopt behind the present invention element when exchanging the withstand voltage test of 700V/60S, do not puncture more than 98%, not arcing, ageing resistace and withstand voltage properties are significantly improved.
Be performance and the process conditions of further improving heater element, on the basis that the described in front principal component proportioning of the present invention is adjusted, also add on the kind of element and the ratio and adjust accordingly in alms giver's semiconducting.Donor element of the present invention has following component and with respect to the weight proportion of principal component total amount: Nb 2O 5: 0.125-0.145%, CeO 2: 0.018-0.023%.Nb 2O 5Though can more easily realize semiconducting, kind, the sintering process of modifying element all had higher requirement.Prior art is the Pb volatilization when checking high temperature sintering, and the temperature error when high temperature sintering wants≤± 3 ℃, and for reaching semiconducting effect preferably, high-temperature holding time will 〉=20mim, this is the mutual contradiction of volatilizing of the Pb when checking high temperature sintering just.Among the present invention with rare earth element ce O 2With Nb 2O 5Add element as alms giver's semiconducting simultaneously, the Pb volatilization when both having checked high temperature sintering effectively, under the prerequisite that reaches better semiconducting effect, the adaptability of prescription is wideer, has also obviously improved high-sintering process simultaneously.Under the prerequisite of the same Curie temperature of element, the temperature error scope of the present invention when high temperature sintering can 〉=± 6 ℃, high-temperature holding time can be at≤10mim with interior adjustment.
Equally, in order further to improve the comprehensive electrochemical properties of heater element, the present invention also adjusts on the adding proportion of main metallic element accordingly being subjected to, and the present invention adopts metal oxide MnO 2As being subjected to the main element that adds, it is 0.0175-0.0195% that its weight with respect to the principal component total amount is added proportioning.MnO 2As the metal recipient element, mainly play the temperature coefficient of resistance that improves element, proof voltage and ageing resistace, effects such as crystal grain thinning, the kind and the addition of its addition and donor element condition each other, prior art is subjected to the proportioning of principal component, the kind of donor element and the restriction of addition, when surpassing 0.017%, the addition of Mn just is difficult to the semiconducting effect that reaches desirable, the addition of Mn be difficult to improve the temperature coefficient of resistance that also causes high-Curie-point PTC element more than Tc240 ℃ generally super only 13%/℃, so that the ageing resistace of element and withstand voltage properties all are difficult to improve, for this reason, can only adopt highly purified raw material to remedy in this respect deficiency, in any case but, the PTC element that prior art is produced by the gentle damp and hot circulation of 10000 times height afterwards resistance change rate all near 10%.The present invention because in the adding proportion of principal component and donor element, add on the kind and adjust, be to enlarge MnO 2The interpolation scope created condition, MnO 2Adding proportion increase, the withstand voltage properties and the ageing resistace of element have directly been improved, after tested, having adopted Curie temperature of the present invention is 260 ± 10 ℃ PTC heater element, the temperature coefficient of resistance of element can 〉=15.5%/℃ %, the thermal efficiency ratio prior art improves more than 10%, with the air-conditioning electrical auxiliary heater is example, when using PTC element multi-disc of the present invention assembling in parallel heater, because the raising of the heat efficiency, the consumption of PTC heater element can reduce 10-15% than prior art, the consistency of power and resistance also improves more than 10% than prior art, and product at the gentle damp and hot circulation of the height that passes through 10000 times back resistance change rate still≤5%.
For the combination property of improving the PTC heater element with improve thermal stability, the present invention also is added with following component and with respect to the weight proportion of principal component total amount: LiCO in described principal component 3: 0.026-0.028%, SiO 2: 0.285-0.465%, Al 2O 3: 0.095-0.155%.Add Si among the present invention, the purpose one of Al and Li and its adding proportion of adjustment is for crystal grain thinning, improves the thermal stability of element, the 2nd, for the sintering range that makes the PTC heater element broadens, improve the consistency and the rate of finished products of element.Because the interpolation of prior art Si is on the low side, the addition of Al is on the high side, and this ratio still is not very good on the effect that reaches on the crystal grain thinning, and it is also narrower to burn till accommodation.The present invention is Si, and Al and Li add mutually as modified glass that element adds simultaneously and with the corresponding adjustment of adding proportion, the wherein increase of Si addition, the minimizing of Al addition and suitable LiCO 3Interpolation crystal grain thinning has been produced positive effect, the compactness and the intensity of element have further been improved, improved the cold-and-heat resistent violent change ability and the thermal stability of element greatly, made to reach (be about 30,000 hours the useful life of general element) more than 100,000 hours in useful life of element.In addition, LiCO among the present invention 3The rational proportion of the interpolation of modifying element and Si, Al glassy phase also makes the sintering range of element broaden, and resistance, withstand voltage rate of finished products improve, and the highest sintering temperature during sintering also is reduced to 1250-1265 ℃ by original 1280-1300 ℃.
On manufacturing process, the present invention is binder removal and disposable the finishing of sintering two procedures, and the product sintering energy consumption has been saved more than 40% in All Time addition≤7 of binder removal and sintering hour, and production cost obviously reduces.In addition, manufacturing process of the present invention and existing technology are roughly the same, no longer narrate at this.
PTC ceramic heating element of the present invention, through adjusting the ratio of principal component, can produce all kinds of high-performance PTC heater elements of Curie temperature in 180 ℃ of-280 ℃ of scopes, add element through adjusting all the other, can produce all kinds of PTC heater elements that adapt to direct current 12-36V and exchange 110-380V, product can be widely used in all kinds of uses and exchange, the family expenses of DC power supply, automobile, in the industrial electrical equipment, especially in ceramic PTC air-conditioning electrical auxiliary heater as heater element, the fail safe of its use, reliability is compared with other heater elements, has unrivaled superiority.
Beneficial effect: the present invention's remarkable advantage compared with prior art is, 1, the Curie temperature of heater element prescription and adapt to the equal broad of scope of working voltage, and finished product consistency and stability obviously improve.2, the electrical property of heater element is better, is difficult for puncture, arcing, and prolong useful life greatly; 3, the physical property of heater element is obviously improved, and cold-and-heat resistent violent change performance strengthens greatly, and ageing resistace improves; 4, the manufacturing process of heater element is simple, has obviously saved sintering energy consumption, and manufacturing cost reduces greatly; 5, after the PTC heater element of employing manufacturing of the present invention was assembled into heater members, production cost obviously reduced, and consistency of product and dependability and fail safe also improve greatly.
Embodiment
Embodiment 1:PTC thermal sensitive ceramics heater element, its principal component is made by the material that comprises following component and weight proportion: BaCO 2: 37.56%, Pb 3O 4: 31.23%, TiO 2: 28.23%, CaCO 3: 2.98%.
Embodiment 2:PTC thermal sensitive ceramics heater element, its principal component is made by the material that comprises following component and weight proportion: BaCO 2: 42.65%, Pb 3O 4: 26.16%, TiO 2: 28.06%, CaCO 3: 3.13%.
Embodiment 3:PTC thermal sensitive ceramics heater element, its principal component is made by the material that comprises following component and weight proportion: BaCO 2: 40.10%, Pb 3O 4: 30.12%, TiO 2: 27.62%, CaCO 3: 2.16%.
Embodiment 4:PTC thermal sensitive ceramics heater element, its principal component is made by the material that comprises following component and weight proportion: BaCO 2: 42.12%, Pb 3O 4: 28.16%, TiO 2: 26.74%, CaCO 3: 2.98%.
Embodiment 5: on the basis of embodiment 1, and the component below in material, adding and with respect to the weight proportion of total amount of material: Nb 2O 5: 0.125%, CeO 2: 0.018%.
Embodiment 6: on the basis of embodiment 1, and the component below in material, adding and with respect to the weight proportion of total amount of material: Nb 2O 5: 0.145%, CeO 2: 0.023%.
Embodiment 7: on the basis of embodiment 1, and the component below in material, adding and with respect to the weight proportion of total amount of material: Nb 2O 5: 0.135%, CeO 2: 0.020%.
Embodiment 8: on the basis of embodiment 2, and the component below in material, adding and with respect to the weight proportion of total amount of material: MnO 2: 0.0175%.
Embodiment 9: on the basis of embodiment 2, and the component below in material, adding and with respect to the weight proportion of total amount of material: MnO 2: 0.0195%.
Embodiment 10: on the basis of embodiment 2, and the component below in material, adding and with respect to the weight proportion of total amount of material: MnO 2: 0.0180%.
Embodiment 11: on the basis of embodiment 3, and the component below in material, adding and with respect to the weight proportion of total amount of material: LiCO 3: 0.026%, SiO 2: 0.485%, Al 2O 3: 0.090%.
Embodiment 12: on the basis of embodiment 3, and the component below in material, adding and with respect to the weight proportion of total amount of material: LiCO 3: 0.028%, SiO 2: 0.465%, Al 2O 3: 0.155%.
Embodiment 13: on the basis of embodiment 3, and the component below in material, adding and with respect to the weight proportion of total amount of material: LiCO 3: 0.026%, SiO 2: 0.285%, Al 2O 3: 0.095%.
Adopt the heater element of the synthetic made of the foregoing description, through test, its every performance can both get a desired effect.
Embodiment 14: by the ptc heater that the heater element of front is made, comprise corrugated PTC heater and the insulating support that is installed in the heater two ends.

Claims (4)

1, a kind of PTC thermal sensitive ceramics heater element is characterized in that the principal component of described heater element is made by the material that comprises following component and weight proportion: BaCO 2: 37.56-42.65%, Pb 3O 4: 26.16-31.23%, TiO 2: 26.74-28.23%, CaCO 3: 2.16-3.13%.
2, a kind of PTC thermal sensitive ceramics heater element according to claim 1 is characterized in that also being added with following alms giver's semiconducting element and with respect to the weight proportion of principal component total amount: Nb in described principal component 2O 5: 0.125-0.145%, CeO 2: 0.018-0.023%.
3, a kind of PTC thermal sensitive ceramics heater element according to claim 1 is characterized in that also being added with in described principal component and following is subjected to main burning element and with respect to the weight proportion of principal component total amount: MnO 2: 0.0175-0.0195%.
4, a kind of PTC thermal sensitive ceramics heater element according to claim 1 is characterized in that also being added with following glassy phase modifying element and with respect to the weight proportion of principal component total amount: LiCO in described principal component 3: 0.026-0.028%, SiO 2: 0.285-0.465%, Al 2O 3: 0.095-0.155%.
CN2008100232802A 2008-04-07 2008-04-07 A positive temperature coefficient thermosensitive ceramic heating element Active CN101252813B (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102667982A (en) * 2009-12-21 2012-09-12 爱普科斯公司 Varactor and method for producing a varactor
CN102807367A (en) * 2012-08-20 2012-12-05 刘小强 Method for manufacturing PTC (positive temperature coefficient) ceramic
CN103265284A (en) * 2013-05-22 2013-08-28 苏州新业电子有限公司 High-voltage-resistant PTC (positive temperature coefficient) ceramic and preparation method thereof
CN109041284A (en) * 2018-08-21 2018-12-18 宿州国威热敏新材料有限公司 The heat sink strip and heating device and dedicated electric appliance of a kind of PTC thermo-sensitive material heating device
CN112694325A (en) * 2020-12-22 2021-04-23 江苏钧瓷科技有限公司 PTC thermistor ceramic material and preparation method and application thereof
CN113443908A (en) * 2020-03-27 2021-09-28 兴勤电子工业股份有限公司 Ceramic composition, ceramic sintered body and multilayer ceramic electronic component

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6430104A (en) * 1987-07-24 1989-02-01 Matsushita Electric Industrial Co Ltd Manufacture of ceramic material including lead
JPH0640768A (en) * 1992-07-23 1994-02-15 Inax Corp Production of ptc ceramics having high characteristic
CN101013618A (en) * 2007-01-16 2007-08-08 杨敬义 Leadless PTC thermistor material with high Curie point

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6430104A (en) * 1987-07-24 1989-02-01 Matsushita Electric Industrial Co Ltd Manufacture of ceramic material including lead
JPH0640768A (en) * 1992-07-23 1994-02-15 Inax Corp Production of ptc ceramics having high characteristic
CN101013618A (en) * 2007-01-16 2007-08-08 杨敬义 Leadless PTC thermistor material with high Curie point

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102667982A (en) * 2009-12-21 2012-09-12 爱普科斯公司 Varactor and method for producing a varactor
US8988849B2 (en) 2009-12-21 2015-03-24 Epcos Ag Varactor and method for producing a varactor
CN102807367A (en) * 2012-08-20 2012-12-05 刘小强 Method for manufacturing PTC (positive temperature coefficient) ceramic
CN103265284A (en) * 2013-05-22 2013-08-28 苏州新业电子有限公司 High-voltage-resistant PTC (positive temperature coefficient) ceramic and preparation method thereof
CN103265284B (en) * 2013-05-22 2014-10-01 苏州新业电子有限公司 High-voltage-resistant PTC (positive temperature coefficient) ceramic and preparation method thereof
CN109041284A (en) * 2018-08-21 2018-12-18 宿州国威热敏新材料有限公司 The heat sink strip and heating device and dedicated electric appliance of a kind of PTC thermo-sensitive material heating device
CN113443908A (en) * 2020-03-27 2021-09-28 兴勤电子工业股份有限公司 Ceramic composition, ceramic sintered body and multilayer ceramic electronic component
CN112694325A (en) * 2020-12-22 2021-04-23 江苏钧瓷科技有限公司 PTC thermistor ceramic material and preparation method and application thereof

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Effective date of registration: 20160523

Address after: Sichuan Bu Lu Yixing Dingshu 214200 Jiangsu city of Wuxi Province

Patentee after: WUXI GUOWEI CERAMIC ELECTRICAL APPLIANCES CO., LTD.

Address before: Yixing City, Jiangsu province 214221 dingshuzhen Tong Shu Road Yixing Guowei ceramic electrical appliance Co. Ltd.

Patentee before: Jiang Guoping