CN101281353B - Projector and its network card cooling method - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及投影机网卡的冷却方法。本发明还涉及采用这种网卡冷却方法的投影机。The invention relates to a cooling method for a projector network card. The invention also relates to a projector using the network card cooling method.
背景技术Background technique
随着投影机技术的快速发展,研制生成小型化、高性能、较低工作温度的投影机已经成为市场的趋势。目前,需要这样的投影机,其具有小的体积,高照度,并且要求投影机内的风扇数目较少,工作时噪音低,且温度合格。With the rapid development of projector technology, it has become a market trend to develop projectors with miniaturization, high performance, and lower operating temperature. At present, there is a need for such a projector, which has small volume, high illuminance, fewer fans in the projector, low noise during operation, and acceptable temperature.
对于附带有无线网卡或有线网卡的投影机而言,由于网卡的集成电路(IC)在工作时发热量大,并且通常需要全部使用钣金构件来屏蔽,散热比较困难。另外,在现有技术中,一般在集成电路上使用散热胶,这不但成本高,而且很难达到充分散热的要求。For a projector with a wireless network card or a wired network card, it is difficult to dissipate heat because the integrated circuit (IC) of the network card generates a lot of heat during operation, and usually all need to be shielded by sheet metal components. In addition, in the prior art, heat dissipating glue is generally used on the integrated circuit, which is not only costly, but also difficult to meet the requirement of sufficient heat dissipation.
发明内容Contents of the invention
鉴于以上所述,本发明提供了一种用于投影机网卡的冷却方法,所述方法包括:提供网卡,所述网卡设置在所述投影机内,并且具有集成电路;提供用于冷却所述投影机光学部件的冷却风道,所述光学部件包括红色、绿色和蓝色光学部件,所述冷却风道包括分别用于冷却所述红色、绿色和蓝色光学部件的红色光学部件导风管、绿色光学部件导风管和蓝色光学部件导风管;其中,在所述冷却风道中设置通向所述网卡集成电路的分支导风管,以便分出一部分风量给所述集成电路。In view of the above, the present invention provides a cooling method for a projector network card, the method includes: providing a network card, the network card is arranged in the projector, and has an integrated circuit; Cooling ducts for projector optics, said optics comprising red, green and blue optics, said cooling ducts comprising red optics ducts for cooling said red, green and blue optics respectively , the air duct of the green optical component and the air duct of the blue optical component; wherein, a branch air duct leading to the integrated circuit of the network card is arranged in the cooling air channel, so as to divide a part of the air volume to the integrated circuit.
根据本发明的一方面,在所述红色光学部件导风管上设置用于冷却所述网卡集成电路的分支导风管。According to an aspect of the present invention, a branch air duct for cooling the network card integrated circuit is provided on the air duct of the red optical component.
根据本发明的另一方面,在所述绿色光学部件导风管上设置用于冷却所述网卡集成电路的分支导风管。According to another aspect of the present invention, a branch air duct for cooling the network card integrated circuit is provided on the air duct of the green optical component.
根据本发明的另一方面,将所述网卡设置成邻近于所述光学部件的冷却风道。According to another aspect of the present invention, the network card is arranged adjacent to the cooling air duct of the optical component.
根据本发明的另一方面,将所述网卡设置在所述光学部件冷却风道附近的所述投影机的侧壁上。According to another aspect of the present invention, the network card is arranged on the side wall of the projector near the cooling air duct of the optical component.
本发明还提供了这样的投影机,其包括壳体、电源单元、光源单元、光学系统、冷却组件和网卡,所述投影机的特征在于采用了根据以上所述的网卡冷却方法。The present invention also provides such a projector, which includes a casing, a power supply unit, a light source unit, an optical system, a cooling assembly and a network card, and the projector is characterized in that the network card cooling method described above is adopted.
因此,根据本发明,通过提供一种新颖的网卡冷却方法,通过冷却风道的合理设计,就可以避免增加用于网卡冷却的风扇,降低投影机整机的噪音,并且可以省略集成电路上的散热胶,从而节约了材料成本,同时使网卡各个电气部件的温度达到合格的要求。Therefore, according to the present invention, by providing a novel network card cooling method, through the reasonable design of the cooling air duct, it is possible to avoid adding fans for network card cooling, reduce the noise of the whole projector, and omit the integrated circuit. The heat dissipation glue saves the cost of materials, and at the same time makes the temperature of each electrical component of the network card meet the qualified requirements.
附图说明Description of drawings
图1是本发明的投影型图像显示装置的一实施例的液晶投影机从前面侧斜上方看去的透视图。FIG. 1 is a perspective view of a liquid crystal projector, which is an embodiment of a projection-type image display device according to the present invention, viewed obliquely from above from the front side.
图2是对同一液晶投影机从背面侧斜上方看去的透视图。Fig. 2 is a perspective view of the same liquid crystal projector viewed obliquely from the rear side.
图3是取走图1的上盖后的透视图。Fig. 3 is a perspective view after removing the upper cover of Fig. 1 .
图4是再取走主控制基板后的透视图。Fig. 4 is a perspective view after removing the main control substrate.
图5是再取走光学系统后的透视图。Fig. 5 is a perspective view with the optical system removed.
图6是图5的平面图。FIG. 6 is a plan view of FIG. 5 .
图7是光学系统的构成例的示图。FIG. 7 is a diagram of a configuration example of an optical system.
图8是本实施例的光源灯冷却机构的要部放大图,是从前面侧斜上方看去的透视图。Fig. 8 is an enlarged view of main parts of the light source lamp cooling mechanism of this embodiment, and is a perspective view seen obliquely from the front side upward.
图9是同一光源灯冷却机构的取走导风管的上半部分后从背面侧斜上方看去的透视图。Fig. 9 is a perspective view of the same light source lamp cooling mechanism viewed obliquely from the back side after the upper half of the air duct is removed.
图10是从图9取走光源灯架后的透视图。Fig. 10 is a perspective view after removing the lamp holder of the light source from Fig. 9 .
图11是从背面侧看去的要部截面图。Fig. 11 is a sectional view of main parts seen from the rear side.
图12是本实施例中的光学部件冷却机构的要部放大图,是从前面侧斜上方看去的透视图。Fig. 12 is an enlarged view of main parts of the optical component cooling mechanism in this embodiment, and is a perspective view viewed obliquely from the front side upward.
图13是上图的平面图。Figure 13 is a plan view of the above figure.
图14是从上图取走光学部件后的平面图。Figure 14 is a plan view with the optics removed from the above figure.
图15是从上图取走导风管的下半部分后的背面图。Figure 15 is a rear view after removing the lower half of the air duct from the above figure.
图16构成本实施例的排气机构的排气扇单元的透视图。Fig. 16 is a perspective view of an exhaust fan unit constituting the exhaust mechanism of the present embodiment.
图17是同一排气扇单元的背面侧的透视图。Fig. 17 is a perspective view of the rear side of the same exhaust fan unit.
图18是根据本发明的用于降低投影机内温度的风扇组件的工作状态图,显示了投影机内风扇的总体布置以及吸气气流和排气气流的方向。Fig. 18 is a diagram of the working state of the fan assembly for reducing the temperature inside the projector according to the present invention, showing the general arrangement of the fans inside the projector and the directions of the suction airflow and the exhaust airflow.
图19-21是用风扇41来冷却网卡上IC的导风构造的图。Fig. 19-21 is the figure that uses
图22-24是用风扇42来冷却网卡上IC的导风构造的图。Fig. 22-24 is the figure that uses
标号的说明Explanation of labels
1液晶投影机1 LCD projector
2壳体2 housing
4投射镜头4 projection lenses
8排气孔8 exhaust holes
10电源插座10 power socket
12光源单元12 light source units
13光学系统13 optical system
14电源单元本体14 Power supply unit body
15噪声抑制滤波器部15 Noise Suppression Filter Section
15a线性滤波器(线圈)15a linear filter (coil)
16吸气扇16 suction fan
161内部用排出口161 internal discharge port
162、163外部用排出口162, 163 External outlet
164导风管164 air duct
17、18排气扇17, 18 exhaust fan
19光源灯19 light source lights
191发光管191 luminous tube
192反光罩192 reflector
193吸气口193 suction port
194排气口194 exhaust port
198颈部198 neck
20、24、39r、39g、39b聚光透镜20, 24, 39r, 39g, 39b condenser lens
21、22第1、第2积分透镜21, 22 1st, 2nd integrating lens
23偏振光分束器(PBS)23 polarizing beam splitter (PBS)
25、26第1、第2分色镜25, 26 1st, 2nd dichroic mirrors
27、29、31全反射镜27, 29, 31 total reflection mirror
28、30中继透镜28, 30 relay lens
32图像生成光学系统32 image generation optical system
33色合成棱镜33 color synthetic prism
34r、34g、34b液晶盘34r, 34g, 34b liquid crystal panel
35棱镜组件35 prism components
36r、36g、36b出射侧偏光板36r, 36g, 36b exit side polarizer
37g、37b前置偏光板37g, 37b front polarizer
38r、38g、38b入射侧偏光板38r, 38g, 38b incident side polarizer
41、42、43吸气扇41, 42, 43 suction fan
50框体50 frames
51排气扇单元51 exhaust fan unit
52盖52 caps
具体实施方式Detailed ways
以下,参照附图详细说明本发明的实施例。Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
图1是本发明的投影型图像显示装置的一个实施例的液晶投影机从前面侧斜上方看去的透视图,图2是对同一液晶投影机从背面侧斜上方看去的透视图,图3是取走图1的上盖后的透视图,图4是再取走主控制基板后的透视图,图5是再取走光学系统后的透视图,图6是图5的平面图。Fig. 1 is a perspective view of a liquid crystal projector of an embodiment of the projection type image display device of the present invention seen from the front side obliquely above, and Fig. 2 is a perspective view of the same liquid crystal projector viewed from the back side obliquely above, Fig. 3 is a perspective view after removing the upper cover of Fig. 1, Fig. 4 is a perspective view after removing the main control substrate, Fig. 5 is a perspective view after removing the optical system, and Fig. 6 is a plan view of Fig. 5 .
如图1、图2所示,构成该液晶投影机1的外轮廓的壳体2是小型横宽型的薄型长方体形状,由上盖2a、下盒2b组成,取走上盖2a及主控制基板3后呈现如图4所示的内部。As shown in Fig. 1 and Fig. 2, the
从上盖2a的前面侧看,在左侧形成露出投射镜头4的投影窗5。另外,在上盖2a的顶面的左侧前部,与上述投影窗5对应,形成使调节投射镜头4的变焦和聚焦的调节旋钮4a露出的操作窗6。另外,在上盖2a的顶面的左侧后部设有操作显示部7。When viewed from the front side of the upper cover 2a, a projection window 5 exposing the projection lens 4 is formed on the left side. In addition, an operation window 6 for exposing an
另一方面,从前面侧观察,在下盒2b的右侧壁,形成有狭缝状的多个排气孔8。另外,在下盒2b的底面前部的两侧角部设有高度可调的脚部9。而且,在下盒2b的背面侧壁,露出与电源插头连接的电源插座10和与各种输入输出功率电缆连接用的输入输出功率端子组11。On the other hand, when viewed from the front side, a plurality of slit-shaped exhaust holes 8 are formed on the right side wall of the
壳体2的内部,如图3、图4所示,从前面侧观察,在右侧深处设置光源单元12,并呈近似L字状地配置从该光源单元12到上述投射镜头4的光学系统13。在光源单元12的前方配置电源单元本体14,其中包含设有向装置的各部分供电的电路部件的电源电路基板和设有专门向光源灯供电的电路部件的镇流电路基板,在光源单元12的后方,配置消除经由上述电源插座10侵入的噪声的噪声抑制滤波器部15。Inside the
本实施例中,将上述噪声抑制滤波器部15从电源单元本体14分离,并将分离的噪声抑制滤波器部15配置在尽可能分别靠近设有电源插座10的壳体背面侧壁及电源单元本体14的位置。具体地说,沿横宽型壳体2的前面侧壁配置电源单元本体14,在背面侧壁与上述电源单元本体14对向的位置,在基板上沿背面侧壁配置设有线性滤波器(线圈)15a等的噪声抑制滤波器部15。In this embodiment, the above-mentioned noise
另一方面,在上述光源单元12的照射方向背面侧,作为构成光源灯冷却机构的第1风扇,配置由涡流风扇构成的吸气扇16,在侧面侧,作为构成光源灯冷却机构的第2风扇,配置由轴流风扇构成的排气扇17。On the other hand, on the back side of the irradiation direction of the above-mentioned
另外,在上述电源单元本体14的侧面侧,作为构成排气机构的第2排气扇,与上述排气扇17横向并列配置由轴流风扇构成的排气扇18。另外,作为构成上述光源灯冷却机构的第2风扇的排气扇17,同时作为构成上述排气机构的第1排气扇。Further, on the side surface of the power supply unit
图7是上述光学系统13的构成例的示图。再有,光学系统13不限于图7所示的示例,本发明适用于设有各种光学系统的机构。FIG. 7 is a diagram showing a configuration example of the above-mentioned
图7中,来自光源灯19的白色光经过聚光透镜20、第1积分透镜21、第2积分透镜22、偏振光分束器(PBS)23及聚光透镜24等,向第1分色镜25照射。In Fig. 7, the white light from the
上述第1积分透镜21及第2积分透镜22分别由多个透镜单元矩阵状排列而成的蝇眼透镜构成,具有使光源灯19发出的白色光的照度分布均一化的功能。The first integrator lens 21 and the second integrator lens 22 are formed of fly-eye lenses in which a plurality of lens units are arranged in a matrix, respectively, and have a function of uniforming the illuminance distribution of the white light emitted by the
另外,偏振光分束器(PBS)23具备偏振光分离膜和位相差板(1/2波片)。偏振光分离膜使来自第2积分透镜22的光中的例如P偏振光透过,而使S偏振光光路稍微变更后出射。透过偏振光分离膜的P偏振光由设在其前侧(光出射侧)的位相差板变换成S偏振光后出射。即,几乎所有的光都一致成为S偏振光。In addition, the polarization beam splitter (PBS) 23 includes a polarization separation film and a retardation plate (1/2 wavelength plate). The polarization separation film transmits, for example, P-polarized light of the light from the second integrator lens 22 , and emits the S-polarized light with slightly changed optical path. P-polarized light transmitted through the polarized light separation film is converted into S-polarized light by a retardation plate provided on the front side (light-emitting side) thereof, and then emitted. That is, almost all the light is uniformly S-polarized.
通过上述偏振光分束器23的光经聚光透镜24到达第1分色镜25。第1分色镜25具有仅将光的蓝色分量反射并使红色及绿色分量通过的功能,通过的红色及绿色分量的光到达第2分色镜26。第2分色镜26具有将光的绿色分量反射并使红色分量通过的功能。从而,光源灯19发出的白色光由第1及第2分色镜25、26分为蓝光、绿光及红光。The light passing through the polarizing beam splitter 23 reaches the first dichroic mirror 25 through the condenser lens 24 . The first dichroic mirror 25 has a function of reflecting only the blue component of light and passing the red and green components, and the passed red and green component light reaches the second
第1分色镜25反射的蓝光被全反射镜27反射,第2分色镜26反射的绿光保持原样,通过第2分色镜26的红光经由中继透镜28、30被全反射镜29、31反射,然后分别导入图像生成光学系统32。The blue light reflected by the first dichroic mirror 25 is reflected by the total reflection mirror 27, the green light reflected by the second
图像生成光学系统32中,在立方体形状的色合成棱镜33的三个侧面,分别可装拆地配置设有红光用液晶盘34r、绿光用液晶盘34g及蓝光用液晶盘34b等的棱镜组件35(参照图4)。在色合成棱镜33和红光用液晶盘34r之间配置出射侧偏光板36r,在色合成棱镜33和绿光用液晶盘34g之间配置出射侧偏光板36g和前置偏光板37g,在色合成棱镜33和蓝光用液晶盘34b之间配置出射侧偏光板36b和前置偏光板37b。另外,在三块液晶盘34r、34g、34b的入射侧分别配置入射侧偏光板38r、38g、38b和聚光透镜39r、39g、39b。In the image generating optical system 32, prisms such as a liquid crystal panel for red light 34r, a liquid crystal panel for green light 34g, and a liquid crystal panel for blue light 34b are detachably arranged on three side surfaces of a cube-shaped color synthesis prism 33. Component 35 (refer to FIG. 4 ). Between the color synthesis prism 33 and the liquid crystal panel 34r for red light, the output side polarizer 36r is arranged, and the output side polarizer 36g and the front polarizer 37g are arranged between the color synthesis prism 33 and the liquid crystal panel 34g for green light. Between the synthesizing prism 33 and the liquid crystal panel 34b for blue light, an exit-side polarizer 36b and a front polarizer 37b are arranged. Incident side polarizing plates 38r, 38g, 38b and condensing lenses 39r, 39g, 39b are disposed on the incident sides of the three liquid crystal panels 34r, 34g, 34b, respectively.
从而,由第1分色镜25及全反射镜27反射的蓝光被导入蓝光用的聚光透镜39b,经由入射侧偏光板38b、蓝光用液晶盘34b及前置偏光板37b、出射侧偏光板36b,到达色合成棱镜33。另外,由第2分色镜26反射的绿光被导入绿光用的聚光透镜39g,经由入射侧偏光板38g、绿光用液晶盘34g及前置偏光板37g、出射侧偏光板36g,到达色合成棱镜33。同样,透过第1分色镜25及第2分色镜26,并经2块全反射镜29、31反射的红光被导入红光用聚光透镜39r,经由入射侧偏光板38r、红光用液晶盘34r及出射侧偏光板36r,到达色合成棱镜33。Thereby, the blue light reflected by the first dichroic mirror 25 and the total reflection mirror 27 is introduced into the condenser lens 39b for the blue light, passes through the incident side polarizer 38b, the blue light liquid crystal disc 34b, the front polarizer 37b, and the exit side polarizer. 36b, reaching the color synthesis prism 33. In addition, the green light reflected by the second
被导入色合成棱镜33的3色图像光由该色合成棱镜33合成,由此获得的彩色图像光经由投射镜头4放大投影到前方的屏幕上。The three-color image light introduced into the color synthesis prism 33 is synthesized by the color synthesis prism 33 , and the color image light thus obtained is enlarged and projected on the front screen through the projection lens 4 .
图8到图11是本实施例中的光源灯冷却机构的要部放大图,图8是从前面侧斜上方看去的透视图,图9是从背面侧斜上方看去的透视图,示出了取走导风管的上半部分后的情况。另外,图10是从上述图9取走光源灯架后的透视图,图11是从背面侧看去的要部截面图。8 to 11 are enlarged views of main parts of the light source lamp cooling mechanism in this embodiment. FIG. 8 is a perspective view viewed obliquely from the front side, and FIG. This is the case after removing the top half of the air duct. In addition, FIG. 10 is a perspective view of removing the light source lamp housing from the above-mentioned FIG. 9, and FIG. 11 is a sectional view of main parts seen from the back side.
本实施例的光源灯19具有高压水银灯和金属卤素灯等构成的发光管191和为覆盖该发光管191而配置的其内面形成抛物面状的反射面且前面开口的反光罩192。该反光罩192中,如图10所示,在前面开口缘对向地形成吸气口193和排气口194。The
如上述构成的光源灯19安装到如图8、9所示的铝制灯架195上。该铝制灯架195中,设有将反光罩192的前面开口闭塞的耐热玻璃板196,并与反光罩192的吸气口193和排气口194相对应地形成由多个小孔组成的通风网197,使发光管191破裂时其碎片不向外部飞散。The
传统的光源灯冷却机构仅仅考虑光源灯的冷却而配置了风扇及其排出口,因此即使光源灯可冷却,排气温度也相应变高。液晶投影机等的投影型图像显示装置同时要求光源灯的高输出功率化和装置的小型化,上述的传统技术中,即使高输出功率的光源灯可冷却,排气温度也超过使用者的容许范围而过高,因此,难以使光源灯的冷却和排气温度的降低这两点同时实现。作为其对策,若增加风扇的输出功率(转速),则风扇的噪声增大。The traditional light source lamp cooling mechanism only considers the cooling of the light source lamp and configures the fan and its outlet, so even if the light source lamp can be cooled, the exhaust temperature will increase accordingly. Projection-type image display devices such as liquid crystal projectors require high output power of the light source lamp and miniaturization of the device at the same time. In the above-mentioned conventional technology, even if the light source lamp with high output power can be cooled, the exhaust temperature exceeds the user's tolerance. Therefore, it is difficult to simultaneously realize the cooling of the light source lamp and the reduction of the exhaust gas temperature. As a countermeasure against this, if the output (rotational speed) of the fan is increased, the noise of the fan will increase.
因此,本实施例中,作为冷却光源灯19的风扇,设有:在光源灯19的内部具有经由上述反光罩192上形成的吸气口193连通的内部用排出口161,以及向连通反光罩192外表面的外部用排出口162、163送风的吸气扇(第1风扇)16;以及将光源灯19周围的排气经由壳体2的侧壁形成的排气孔8向外部排出的排气扇(第2风扇)17。吸气扇16由涡流风扇构成,排气扇17由轴流风扇构成。Therefore, in the present embodiment, as a fan for cooling the
将上述吸气扇16的外部用排出口162、163形成为从光源灯19的反光罩192的外表面中央部处离开,并将排气扇17倾斜地配置成使其吸入方向朝向上述吸气扇16的外部用排出口162、163侧。The
将在从光源灯19的照射方向侧面配置的吸气扇16向光源灯19侧面延伸的导风管164的前端侧圆弧状地弯曲到光源灯19侧,在其前端面形成上述各个排出口161、162、163。内部用排出口161与在光源灯19的反光罩192上形成的吸气口193对应地形成,从光源灯19的反光罩192的外表面中央部向上下方向离开而形成2个外部用排出口162、163。The front end side of the
如上所述,吸气扇16的外部用排出口162、163从光源灯19的外表面中央部处离开的程度和排气扇17的吸入方向朝吸气扇16的外部用排出口162、163侧倾斜的程度,可考虑光源灯19的冷却及其排气温度进行设定。As described above, the extent to which the
通过如上所述的构成方式,成为最高温的发光管191所在的光源灯19的内部可采用吸气扇16的内部用排出口161进行高效冷却。另外,未达到光源灯19内部那样的高温的光源灯19的反光罩192的外表面(包含从其后端突出的颈部198)可用从外表面中央部处离开而形成的吸气扇16的外部用排出口162、163进行适度冷却。With the configuration described above, the inside of the
而且,排气扇17的吸入方向朝吸气扇16的外部用排出口162、163侧倾斜地配置,因此,来自也从光源灯19外表面中央部处离开而形成的吸气扇16的外部用排出口162、163的送风在冷却光源灯19外表面的同时,有一部分被直接吸入排气扇17,与冷却光源灯19内部而成为高温的排气混合后向外部排出,从而可降低排气温度。Moreover, the suction direction of the
从而,不必过高地增加吸气扇16和排气扇17的输出功率就可使光源灯19的冷却和排气温度的降低这两点同时实现,并可抑制噪声。Therefore, the cooling of the
另外,通过将吸气扇16的外部用排出口162、163从光源灯19的外表面中央部处离开并在上下形成2个,可大致均等地冷却光源灯19的外表面。In addition, by separating the
而且,吸气扇16的外部用排出口162、163从光源灯19的外表面中央部处离开的程度以及将排气扇17倾斜以使其的吸入方向朝吸气扇16的外部用排出口162、163侧的程度,可考虑光源灯19的冷却及其排气温度进行设定,从而,可适应光源灯19的高输出功率化和装置的小型化等要求,灵活地使光源灯19的冷却和排气温度的降低这两点同时实现。Moreover, the extent to which the
另外,通过将吸气扇16的各个排出口161、162、163形成在从吸气扇16向光源灯19延伸的导风管164上,可提高吸气扇16的配置位置的自由度。In addition, by forming the
如上所述,依据本实施例,由于设有上述光源灯冷却机构,不会增大风扇16、17的输出功率,可同时实现光源灯19的冷却和排气温度的降低这两点并使噪声得到抑制的液晶投影机1。As mentioned above, according to this embodiment, since the above-mentioned light source lamp cooling mechanism is provided, the output power of the
图12到图15是本实施例中的光学部件冷却机构的要部放大图,图12是从其前面侧斜上方看去的透视图,图13是平面图,图14是取走液晶盘等光学部件后的平面图,图15是取走导风管的下半部分后的背面图。12 to 15 are enlarged views of main parts of the optical component cooling mechanism in this embodiment. FIG. 12 is a perspective view viewed obliquely from the front side, FIG. 13 is a plan view, and FIG. The plan view after the components, Figure 15 is the rear view after removing the lower half of the air duct.
如所周知,迄今的做法都是每种颜色设1个,共用3个风扇冷却与红光、绿光、蓝光对应的3块液晶盘和各液晶盘的入射侧及出射侧配置的偏光板。As is well known, conventionally, one is provided for each color, and three fans are used to cool the three liquid crystal panels corresponding to red light, green light, and blue light, and the polarizers arranged on the incident side and the outgoing side of each liquid crystal panel.
但是,与红光、绿光、蓝光对应的3块液晶盘和各液晶盘的入射侧及出射侧配置的偏光板等,由于每种颜色的温度上升和紫外线劣化的程度不同,因此所需的冷却量也不同。特别地,由于蓝光靠近紫外区,因此为了防止紫外线劣化,冷却需要量大。However, the three liquid crystal panels corresponding to red light, green light, and blue light, and the polarizing plates arranged on the incident side and exit side of each liquid crystal panel, etc., have different degrees of temperature rise and ultraviolet degradation for each color, so the required The amount of cooling also varies. In particular, since blue light is close to the ultraviolet region, a large amount of cooling is required in order to prevent ultraviolet deterioration.
一直以来,要求液晶投影机等的投影型图像显示装置同时实现光源灯的高输出功率化导致的高亮度化、装置的小型化和低成本化(液晶盘等的小型化),达成了高亮度且单位面积的光量增加。Projection-type image display devices such as liquid crystal projectors have been required to achieve high brightness due to high output power of light source lamps, downsizing of the device, and cost reduction (miniaturization of liquid crystal panels, etc.) at the same time, and high brightness has been achieved. And the amount of light per unit area increases.
但是,上述每种颜色用1个风扇冷却的传统技术,无法应对高亮度且单位面积的光量增加的机种。作为其对策,若增大风扇的输出功率(转速),则风扇的噪声会增大。而且,还要进行PBS的冷却。However, the above-mentioned conventional technology that uses one fan for each color cannot cope with models with high brightness and increased light quantity per unit area. As a countermeasure against this, increasing the output (rotational speed) of the fan increases the noise of the fan. Furthermore, cooling of the PBS was performed.
因此,本实施例中,在上述的各液晶盘34r、34g、34b的入射侧和出射侧,形成将来自3个吸气扇41、42、43的送风经由导风管411、421、431排出的排出口r1、r2、g1、g2、b1、b2,并在上述的PBS23形成将来自吸气扇43的送风经由导风管432排出的排出口p1。而且,在与蓝光对应的液晶盘34b的入射侧排出口b1和出射侧排出口b2处构成导风管,将来自不同吸气扇43、41的送风分别排出。再有,各吸气扇41~43由涡流风扇构成。Therefore, in this embodiment, on the incident side and the outgoing side of each liquid crystal panel 34r, 34g, 34b mentioned above, the air blowing from the three
即,将导风管构成为这样:用1个吸气扇43向与蓝光对应的液晶盘34b的入射侧排出口b1和PBS23的排出口P1送风,用其他2个吸气扇41、42向与红光和绿光对应的各液晶盘34r、34g的入射侧排出口r1、g1及出射侧排出口r2、g2和与蓝光对应的液晶盘34b的出射侧排出口b2送风。That is, the air guide duct is configured as follows: one
更具体地说,将导风管构成为这样:在2个吸气扇41、42中用1个吸气扇42经由导风管421向与绿光对应的液晶盘34g的入射侧排出口g1及出射侧排出口g2送风,用另1个吸气扇41经由延长的导风管411向与红光对应的液晶盘34r的入射侧排出口r1及出射侧排出口r2和与蓝光对应的液晶盘34b的出射侧排出口b2送风。More specifically, the air guide duct is configured such that one of the two
通过如上所述的构成方式,可用3个吸气扇41~43冷却各液晶盘34r、34g、34b的入射侧和出射侧以及PBS23。而且,冷却需要量大的蓝光的入射侧和出射侧可用不同的吸气扇43、41分别充分冷却。从而,即使是高亮度且单位面积的光量增加,也可不将吸气扇41到43的输出功率(转速)过多提升,可用3个吸气扇41~43冷却液晶盘34r、34g、34b和偏光板36r、36g、36b、37g、37b、38r、38g、38b及PBS23,实现低噪声化。With the configuration as described above, the incidence and emission sides of the respective liquid crystal panels 34r, 34g, and 34b and the PBS 23 can be cooled by the three
另外,将导风管构成为这样:用1个吸气扇43向与蓝光对应的液晶盘34b的入射侧排出口b1和PBS23的排出口p1送风,用其他2个吸气扇41、42向与红光和绿光对应的各液晶盘34r、34g的入射侧排出口r1、g1及出射侧排出口r2、g2和与蓝光对应的液晶盘34b的出射侧排出口b2送风,从而,如本实施例的光学系统13那样,在PBS23侧配置蓝光液晶盘34b,可用最短的导风管构成实现上述的作用与效果。另外,可用温度上升最少的红光用的吸气扇41,向与蓝光对应的液晶盘34b的出射侧排出口b2送风。再有,若温度上升最多的绿光用1个吸气扇42还不够,还可从红光用的吸气扇41送风。In addition, the air guide duct is configured such that air is blown to the incident side discharge port b1 of the liquid crystal panel 34b corresponding to blue light and the discharge port p1 of the PBS 23 with one
而且,如本实施例那样,将导风管构成为这样:在上述2个吸气扇41、42中,用1个吸气扇42向与绿光对应的液晶盘34g的入射侧排出口g1及出射侧排出口g2送风,用另1个吸气扇41向与红光对应的液晶盘34r的入射侧排出口r1及出射侧排出口r2和与蓝光对应的液晶盘34b的出射侧排出口b2送风,从而可不使导风管结构复杂化地实现上述作用与效果。And, like the present embodiment, the air duct is constituted so that, among the above-mentioned two
如上所述,依据本实施例,由于设有上述光学部件冷却机构,即使是高亮度且单位面积的光量增加,风扇的输出功率(转速)也不会上升过高,可实现用3个风扇冷却液晶盘和偏光板及PBS并使之低噪声化的液晶投影机1。As described above, according to this embodiment, since the above-mentioned optical component cooling mechanism is provided, the output power (rotational speed) of the fan does not increase too much even if the brightness is high and the amount of light per unit area increases, and cooling with three fans can be realized. A
接着,说明本实施例的电源单元。Next, the power supply unit of this embodiment will be described.
如上所述,以前一般在电源单元的电路基板上设置噪声抑制滤波器部。As described above, conventionally, the noise suppression filter unit is generally provided on the circuit board of the power supply unit.
对液晶投影机等的投影型图像显示装置而言,要求同时达到光源灯的高输出功率化导致的高亮度化以及装置的小型化和低成本化,光源灯被高输出功率化,因此,电源单元的输出功率也必须大。For projection-type image display devices such as liquid crystal projectors, it is required to simultaneously achieve high brightness due to high output power of the light source lamp, and miniaturization and cost reduction of the device. The light source lamp has high output power. Therefore, the power supply The output power of the unit must also be large.
但是,在输出功率小的机种中,虽然如上述的传统技术那样可在电源单元的电路基板上设置噪声抑制滤波器部,这不会有问题,但是若输出功率变大,则具有无法小型化的线性滤波器(线圈)的噪声抑制滤波器部会增大,从而使得电源单元大型化。However, in a model with a small output power, although the noise suppression filter part can be provided on the circuit board of the power supply unit as in the above-mentioned conventional technology, there is no problem, but if the output power becomes larger, there is a problem that the size cannot be reduced. The noise suppression filter section of the simplified linear filter (coil) will increase, resulting in a larger power supply unit.
电源单元一旦变大,就必须使冷却该电源单元的风扇也大型化或增大输出功率(转速),从而冷却性能降低,噪声增大。作为对策可考虑将噪声抑制滤波器部分开单独设置,但是连接线易导入噪声,且由于使用线性滤波器的增加等导致EMC(ElectroMagneticCompatibility:电磁兼容性)对策难以实施,成本增高。Once the power supply unit becomes larger, it is necessary to increase the size of the fan cooling the power supply unit or to increase the output power (rotational speed), thereby reducing the cooling performance and increasing the noise. As a countermeasure, it is conceivable to separately install the noise suppression filter part, but the connection line is easy to introduce noise, and due to the increase in the use of linear filters, it is difficult to implement EMC (ElectroMagnetic Compatibility: Electromagnetic Compatibility) measures, and the cost increases.
因此,本实施例中,如上所述,将噪声抑制滤波器部15从电源单元本体14分离,并将分离的噪声抑制滤波器部15配置在尽可能靠近设有电源插座10的壳体背面侧壁及电源单元本体14的附近的位置。Therefore, in the present embodiment, as described above, the noise
具体地说,沿横宽型壳体2的前面侧壁配置电源单元本体14,在背面侧壁中与上述电源单元本体14对向的位置,沿背面侧壁配置噪声抑制滤波器部15。Specifically, the power supply unit
通过这样的构成方式,光源灯19的输出功率即使变大,由于可小型化电源单元本体14,因此冷却性能改善,使低噪声化成为可能。而且,通过使连接线最短化,可使EMC应对效率提高(减少线性滤波器的使用等),使低成本化成为可能。With such a configuration, even if the output power of the
另外,噪声抑制滤波器部15配置在设有电源插座10的壳体背面侧壁的附近,从而在壳体2的侧面没有电源线,因此可不损害壳体2的侧面的使用便利性地获得上述作用与效果。In addition, the noise
而且,沿横宽型壳体2的前面侧壁配置电源单元本体14,在背面侧壁的与上述电源单元本体14对向的位置处配置噪声抑制滤波器部15,即使将噪声抑制滤波器部15沿背面侧壁配置也可使连接线最短化,因此,可不使壳体2内各部件的配置结构复杂化地获得上述作用与效果。Moreover, the power supply unit
如上所述,依据本实施例,通过具备上述电源单元,即使光源灯19的输出功率大,也可实现通过冷却性能改善而低噪声化并通过提高EMC对策的效率等而低成本化的液晶投影机1。As described above, according to this embodiment, by including the above-mentioned power supply unit, even if the output power of the
再有,本实施例中,壳体2为横宽型,虽然将电源单元本体14和噪声抑制滤波器部15分别沿前面侧壁和背面侧壁平行配置可使连接线最短化,但是若为在前后方向上长的纵长型壳体,则在上述的配置中无法使连接线最短化,因此在这样的场合,例如若将噪声抑制滤波器部沿前后方向配置,则可将噪声抑制滤波器部配置在壳体背面侧壁及电源单元本体的附近。Furthermore, in the present embodiment, the
接着,说明本实施例中的排气机构。Next, the exhaust mechanism in this embodiment will be described.
迄今,在光源灯的附近,并排设置2个将来自光源灯和电源单元等的排气向外部排出的排气扇。Conventionally, two exhaust fans for exhausting exhaust from the light source lamp, the power supply unit, and the like to the outside have been installed side by side near the light source lamp.
如上所述,对于液晶投影机等的投影型图像显示装置而言,一直同时要求光源灯的高输出功率化和装置的小型化,而从高输出功率的光源灯会排出高温的排气,于是,该排气温度的降低和排气扇的低噪声化成为课题。As mentioned above, for projection-type image display devices such as liquid crystal projectors, high output power of light source lamps and miniaturization of the devices have been required simultaneously, and high-temperature exhaust gas will be discharged from high-power light source lamps. Therefore, The reduction of the exhaust gas temperature and the noise reduction of the exhaust fan are issues.
但是,上述的传统技术中,为了使并排设置的排气扇低噪声化,必须与壳体侧壁之间形成间隔,这会妨碍小型化。另外,为了使排气温度降低,考虑将并排设置的各排气扇的排气方向相互倾斜地配置成“八”字形,使来自光源灯的高温排气和来自电源单元等的较低温的排气混合,这也需要相应的空间,不利于小型化。However, in the conventional technique described above, in order to reduce the noise of the side-by-side exhaust fans, it is necessary to form a space from the side wall of the casing, which hinders miniaturization. In addition, in order to reduce the exhaust temperature, it is considered to arrange the exhaust directions of the exhaust fans arranged side by side in an "eight" shape, so that the high-temperature exhaust from the light source lamp and the lower-temperature exhaust from the power supply unit, etc. Gas mixing, which also requires a corresponding space, is not conducive to miniaturization.
因此,本实施例中,如上述的图3、图4等所示,横向并排设置将主要来自光源灯19(光源灯单元12)的排气向外部排出的第1排气扇17和将主要来自电源单元本体14的排气向外部排出的第2排气扇18,并使第1排气扇17中靠近第2排气扇18侧的端部向内侧移动,使第1排气扇17倾斜地配置成其排气方向朝向第2排气扇18的排气侧。Therefore, in this embodiment, as shown in above-mentioned Fig. 3, Fig. 4 etc., the
另外,上述第1排气扇17相对于壳体侧壁形成的狭缝状的多个排气孔8倾斜地配置,而且,倾斜地配置成使该排气孔8的排气向斜前方排出。In addition, the above-mentioned
如图16、图17所示,为了形成上述配置结构,上述第1排气扇17及第2排气扇18可预先固定于框体50而单元化,若将该排气扇单元51安装到壳体2的下盒2b的规定位置,则可容易地实现上述的配置结构。再有,由于第1排气扇17吸入来自光源灯19的高温的排气,因此如图17所示,在背面侧用盖52覆盖正中央的马达部,以保护马达部不受来自光源灯19的高温排风的影响。As shown in Fig. 16 and Fig. 17, in order to form the above arrangement structure, the above-mentioned
通过如上所述地构成,使第1排气扇17向内侧倾斜,从而不会妨碍小型化,而且可在壳体侧壁和第1排气扇1之间形成间隔,实现低噪声化。另外,来自光源灯19的高温排气和来自电源单元本体14的比较低温的排气相混合,可实现排气温度的降低。With the configuration as described above, the
另外,光源灯成为高温,与传统技术相比,在灯与排气扇之间设置了间隔,因此可容易地实现上述的结构和效果。In addition, the light source lamp becomes high temperature, and a space is provided between the lamp and the exhaust fan compared with the conventional technology, so the above-mentioned structure and effect can be easily realized.
另外,第2排气扇18主要用于将来自电源单元本体14的排气向外部排出,因此也可同时进行其温度不如光源灯19高却也重要的电源单元本体14的排气。In addition, the
另外,将来自光源灯19的排气向外部排出的第1排气扇17相对于壳体侧壁形成的狭缝状的多个排气孔8倾斜地配置,从而将来自光源灯19的高温排气从狭缝状的多个排气孔8倾斜排出,因此,相应地排出变难,易于与来自第2排气扇18的较低温的排气混合,可进一步实现排气温度的降低。In addition, the
另外,将来自光源灯19的排气向外部排出的第1排气扇17倾斜地配置,使得排气从在壳体侧壁形成的排气孔8向斜前方排出,从而可防止温度高的排气向操作者等所在的横向排出。In addition, the
如上所述,依据本实施例,由于设有上述的排气机构,因此可实现排气扇17、18的低噪声化和排气温度降低且小型化的液晶投影机1。As described above, according to this embodiment, since the above-mentioned exhaust mechanism is provided, it is possible to reduce the noise of the
再有,本实施例中使第1排气扇17倾斜,但是若内侧有余裕空间,则可使第2排气扇18与上述同样地反向倾斜,也可取得一定的效果。In addition, in this embodiment, the
下面描述投影机网卡的冷却方法。The cooling method of the projector network card is described below.
图19-21是用风扇41来冷却网卡上IC的导风构造的图。图22-24是用风扇42来冷却网卡上IC的导风构造的图。Fig. 19-21 is the figure that uses
如图所示,在新型的投影机中,可以配置无线网卡或有线网卡800,从而使来自于外部网络的数据传输更加便捷。但是,网卡800(尤其是网卡中的集成电路)在工作时也会产生热量,如果不能有效散热的话,则会降低网卡本身以及投影机的性能,甚至导致投影机无法正常工作。因此,必须要解决网卡的散热问题。As shown in the figure, in a new type of projector, a wireless network card or a
对于网卡800的冷却方案,一般的构思是,通过棱镜光学部件附近风扇的风量的合理分配,达到让此区域内所有要求冷却的部件在冷却方面都合格的目的,即,用于冷却光学部件的风扇41或42除了冷却光学部件本身之外,还可以分成一部分风量来冷却网卡800。具体的方案可以包括如下所述的冷却方案。For the cooling scheme of the
一种优选的方案是,冷却红色光学部件的风扇42除了分配一部分风给蓝色光学部件之外,也可以通过在冷却风道中在与冷却红色光学部件的风扇42相对应的导风管421上设置通往网卡800的分支导风管422,以便分出一部分风量给网卡800,用于冷却网卡800,尤其是网卡800中工作温度比较高的集成电路。A preferred solution is that, in addition to distributing part of the wind to the blue optical component, the
作为备选方案之一,冷却绿色光学部件的风扇41除了本身冷却以外,也可以通过在冷却风道的相应导风管411上设置通往网卡800的分支导风管412,通过对风扇风量的合理设计,分一部分风量给网卡800,用于冷却网卡800,尤其是网卡800中工作温度比较高的集成电路。As one of the alternatives, in addition to cooling the
这样,就在网卡800的集成电路上不使用散热胶的情况下,利用这种网卡800的风扇冷却方法,工作温度也能够达到要求。In this way, the operating temperature can also meet the requirements by using the fan cooling method of the
下面进一步具体描述冷却风道的总体设计。The overall design of the cooling air passage is further described in detail below.
如图所示,对于具有高照度、小尺寸的投影机(例如具有3000流明照度、0.63英寸液晶盘的投影机)来说,各个光学部件的工作温度很高,需要进行有效的冷却。棱镜附近的光学部件中,红色光学部件比绿色光学部件容易冷却,蓝色光学部件最难冷却。因此,为了满足冷却的要求,可以对冷却风道的构造进行合理的设计,以控制三个风扇提供给红绿蓝三色光学部件的风量。As shown in the figure, for a projector with high illumination and small size (for example, a projector with 3000 lumen illumination and a 0.63-inch liquid crystal panel), the operating temperature of various optical components is high, and effective cooling is required. Among the optical components near the prism, the red optical components are easier to cool than the green optical components, and the blue optical components are the most difficult to cool. Therefore, in order to meet the cooling requirements, the structure of the cooling air duct can be reasonably designed to control the air volume provided by the three fans to the red, green and blue optical components.
由于红色容易冷却,因此,冷却风道中的相应导风管411就构造成使得风扇41除了冷却红色的棱镜光学部件之外,还可以有一部分风量冷却红色的偏光片。风扇42只冷却绿色的偏光片。蓝色的光学部件由风扇41和风扇43共同冷却,蓝色的光学部件可以分一部分风量到PBS。这样,就达到用三个风扇即可冷却所有光学部件的目的。为了获得最佳的冷却效果,通过实验找到了最优的风量分配以及最合理的风道形状。Since red is easy to cool, the corresponding
具体而言,导风管411的一端与风扇41连通,而其另一端设有排出口r1,r2,排出口r1,r2用于为液晶盘34r送风。冷却风道的导风管421与风扇42连通,并且设有排出口g1,g2,排出口g1,g2用于为液晶盘34g送风。冷却风道的导风管431在一端与风扇43连通,并且设有排出口b1,排出口b1用于为液晶盘34b送风。Specifically, one end of the
此外,导风管411还可以构造成将来自风扇41的一部分风量送给排出口b2。而且,导风管431也可以设有分支导风管432,分支导风管432在一端也与风扇43连通,但在另一端设有用于冷却PBS的排出口p1。In addition, the
下面进一步详细描述根据本发明的用于降低投影机内温度的风扇的整体布置。The overall arrangement of the fan for reducing the temperature inside the projector according to the present invention will be further described in detail below.
如图18所示,图18中的箭头方向代表空气流动的方向。具体而言,风扇41、42、43从投影机外部吸入冷空气,冷空气将液晶盘等光学部件冷却之后变成温度升高的热空气,热空气积聚在液晶盘附近。但是,由于光学部件在工作时的发热要远远低于光源的发热,因此这种热空气的温度相对于光源的冷却而言仍然较低,还可以进一步用来冷却光源。因此,如上所述,就可以设置风扇16,风扇16将在液晶盘等光学部件附近积聚的热空气吸入,以用于冷却光源灯泡,并通过排气扇17将对光源灯泡进行冷却后的温度升高的空气排出投影机外,从而起到改善机内空气流动,降低机内温度的作用。在图18中,在风扇16的入口一侧设有起导风作用的导风壁500,其可用于使对棱镜光学部件进行冷却后被加热的空气高效地吸入风扇16中,并向灯管输送冷却风。As shown in FIG. 18, the direction of the arrow in FIG. 18 represents the direction of air flow. Specifically, the
另外在上述实施例中,作为投影型图像显示装置,例示了光调制元件采用液晶盘的液晶投影机,但是具备其他图像光生成系统的投影型图像显示装置也可适用本发明。例如,DLP(Digital LightProcessing;德州仪器(TI)公司注册商标)形式的投影机也适用本发明。In addition, in the above-mentioned embodiments, a liquid crystal projector in which a liquid crystal panel is used as a light modulation element is exemplified as a projection-type image display device, but the present invention can also be applied to a projection-type image display device having another image light generation system. For example, a projector in the form of DLP (Digital Light Processing; registered trademark of Texas Instruments (TI) Inc.) is also applicable to the present invention.
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| CN1386374A (en) * | 2000-05-31 | 2002-12-18 | 精工爱普生株式会社 | Projector |
| JP2003005293A (en) * | 2001-06-21 | 2003-01-08 | Sanyo Electric Co Ltd | Projector device |
| WO2005004405A1 (en) * | 2003-07-08 | 2005-01-13 | Philips Intellectual Property & Standards Gmbh | System and method for giving a presentation |
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| JP2003005293A (en) * | 2001-06-21 | 2003-01-08 | Sanyo Electric Co Ltd | Projector device |
| WO2005004405A1 (en) * | 2003-07-08 | 2005-01-13 | Philips Intellectual Property & Standards Gmbh | System and method for giving a presentation |
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