CN101314111B - Organic/inorganic hybridisation strong alkalinity anion exchange membrane and preparation method thereof - Google Patents
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Abstract
有机无机杂化强碱性阴离子交换膜及其制备方法,它涉及离子交换膜及其制备方法。它解决了现有技术制备阴离子交换膜存在污染环境、操作过程不安全及产品性能差的问题。本发明有机无机杂化强碱性阴离子交换膜由聚偏氟乙烯、聚醚醚酮、二乙烯苯、乙基苯乙烯、邻苯二甲酸二甲酯、有机溶剂、纳米三氧化二铝颗粒、甲基丙烯酸缩水甘油酯和过氧化苯甲酰制成。方法:一、按重量百分比称取所需成分;二、纳米三氧化二铝颗与有机溶剂超声混合;三、加入其它成分,制备铸膜液;四、铸膜液制膜;五、将膜浸渍、漂洗后放入HCl溶液中浸渍,再清洗,即得有机无机杂化强碱性阴离子交换膜。本发明不污染环境,操作过程安全,产品性能好。An organic-inorganic hybrid strongly basic anion-exchange membrane and a preparation method thereof relate to an ion-exchange membrane and a preparation method thereof. It solves the problems of environmental pollution, unsafe operation process and poor product performance in the preparation of anion exchange membranes in the prior art. The organic-inorganic hybrid strongly basic anion exchange membrane of the present invention is composed of polyvinylidene fluoride, polyetheretherketone, divinylbenzene, ethylstyrene, dimethyl phthalate, organic solvents, nano-aluminum oxide particles, Made with Glycidyl Methacrylate and Benzoyl Peroxide. Method: 1. Weigh the required ingredients according to weight percentage; 2. Ultrasonic mixing of nano-alumina particles and organic solvent; 3. Add other ingredients to prepare casting solution; 4. Casting solution to form a film; After dipping and rinsing, put it into HCl solution for dipping, and then wash to get the organic-inorganic hybrid strongly basic anion exchange membrane. The invention does not pollute the environment, has safe operation process and good product performance.
Description
技术领域 technical field
本发明涉及离子交换膜及其制备方法。The present invention relates to an ion exchange membrane and its preparation method.
背景技术 Background technique
离子交换膜是电渗析器的关键部件,由于阴离子交换膜比阳离子在制备上更加复杂和困难,而且它在电渗析过程中最容易受沉淀腐蚀和有机物质的污染,直接影响淡化器的寿命,所以,开展阴离子交换膜的研制更有特殊和重要的意义。The ion exchange membrane is a key component of the electrodialyzer. Since the anion exchange membrane is more complicated and difficult to prepare than the cation, and it is most likely to be contaminated by precipitation corrosion and organic substances during the electrodialysis process, it directly affects the life of the desalinator. Therefore, it is of special and important significance to carry out the development of anion exchange membranes.
目前,制备阴离子交换膜采用“先聚合-后氯甲基化-再胺化”的工艺,但是它存在如下难以克服的缺点:(1)在氯甲基化反应中,大量的次亚甲基联桥的副交联生成,导致产品性能差,例如离子选择性透过系数仅为0.82~0.89,膜电阻高,机械性能差,抗污染能力差;(2)氯甲基化母液中含有易挥发的氯甲醚、甲醛和氯化氢等有毒物质,严重污染环境;(3)氯甲醚(尤其是二氯甲醚),严重致癌,对身体有害,操作过程不安全,对阴离子交换树脂的生产及膜的研制和生产都带来了很大的影响。At present, the preparation of anion exchange membranes adopts the process of "polymerization first - chloromethylation - reamination", but it has the following shortcomings that are difficult to overcome: (1) in the chloromethylation reaction, a large amount of methylene The secondary crosslinking of the bridge is generated, resulting in poor product performance, such as ion selective transmission coefficient of only 0.82 to 0.89, high membrane resistance, poor mechanical properties, and poor anti-pollution ability; (2) chloromethylated mother liquor contains easily Toxic substances such as volatilized chloromethyl ether, formaldehyde and hydrogen chloride seriously pollute the environment; (3) chloromethyl ether (especially dichloromethyl ether) is serious carcinogen, harmful to health, unsafe operation process, and harmful to the production of anion exchange resin And membrane development and production have brought a great impact.
发明内容 Contents of the invention
本发明目的是为了解决现有技术制备阴离子交换膜存在污染环境、操作过程不安全及产品性能差的问题,而提供有机无机杂化强碱性阴离子交换膜及其制备方法。The purpose of the present invention is to solve the problems of environmental pollution, unsafe operation process and poor product performance in the preparation of anion exchange membranes in the prior art, and provide an organic-inorganic hybrid strongly basic anion exchange membrane and a preparation method thereof.
本发明有机无机杂化强碱性阴离子交换膜按重量百分比由5.0%~30%的聚偏氟乙烯、1%~20%的聚醚醚酮、0.5%~20%的二乙烯苯、1%~20%的乙基苯乙烯、1%~10%的邻苯二甲酸二甲酯、20%~80%的有机溶剂、0.01%~4.0%的纳米三氧化二铝颗粒、1.0%~45%的甲基丙烯酸缩水甘油酯和0.05%~2.0%的过氧化苯甲酰制成;其中有机溶剂为N,N-二甲基乙酰胺、N,N-二甲基甲酰胺或二甲亚砜。The organic-inorganic hybrid strongly basic anion exchange membrane of the present invention consists of 5.0% to 30% of polyvinylidene fluoride, 1% to 20% of polyether ether ketone, 0.5% to 20% of divinylbenzene, and 1% by weight. ~20% ethyl styrene, 1%~10% dimethyl phthalate, 20%~80% organic solvent, 0.01%~4.0% nano-alumina particles, 1.0%~45% Glycidyl methacrylate and 0.05% to 2.0% benzoyl peroxide; the organic solvent is N, N-dimethylacetamide, N, N-dimethylformamide or dimethyl sulfoxide .
制备有机无机杂化强碱性阴离子交换膜的方法按以下步骤实现:一、按重量百分比称取5.0%~30%的聚偏氟乙烯、1%~20%的聚醚醚酮、0.5%~20%的二乙烯苯、1%~20%的乙基苯乙烯、1%~10%的邻苯二甲酸二甲酯、20%~80%的有机溶剂、0.01%~4.0%的纳米三氧化二铝颗粒、1.0%~45%的甲基丙烯酸缩水甘油酯和0.05%~2.0%的过氧化苯甲酰;二、超声波震荡的条件下,将称取的纳米三氧化二铝颗粒加入到称取的有机溶剂中;三、再向有机溶剂中加入称取的甲基丙烯酸缩水甘油酯、二乙烯苯、乙基苯乙烯、邻苯二甲酸二甲酯、过氧化苯甲酰均匀混合后,静置脱泡,得铸膜液;四、在20~30℃的条件下将铸膜液在玻璃板上制成膜,在60~70℃的条件下干燥2~3h,然后放入100~110℃的条件下反应2~3h,室温下冷却后,放入去离子水中浸泡至膜从玻璃板上自动脱落,再将膜自然风干;五、在室温下将膜放入质量浓度为5%~33.3%的三甲胺溶液中浸渍2~4d,然后用去离子水漂洗,再将膜放入浓度为0.1mol/L的HCl溶液中浸渍22~26h后用去离子水清洗,即得有机无机杂化强碱性阴离子交换膜;其中步骤一中有机溶剂为N,N-二甲基乙酰胺、N,N-二甲基甲酰胺或二甲亚砜。The method for preparing an organic-inorganic hybrid strongly basic anion exchange membrane is realized according to the following steps: 1. Weigh 5.0% to 30% of polyvinylidene fluoride, 1% to 20% of polyether ether ketone, 0.5% to 20% divinylbenzene, 1%~20% ethyl styrene, 1%~10% dimethyl phthalate, 20%~80% organic solvent, 0.01%~4.0% nano trioxide Dialuminum particles, 1.0% to 45% of glycidyl methacrylate and 0.05% to 2.0% of benzoyl peroxide; 2. Under the condition of ultrasonic vibration, add the weighed nanometer aluminum oxide particles into the weighing In the organic solvent that gets; Three, add glycidyl methacrylate, divinylbenzene, ethyl styrene, dimethyl phthalate, benzoyl peroxide that take by weighing in the organic solvent and evenly mix, Stand still for defoaming to obtain the casting solution; 4. Make a film from the casting solution on a glass plate at 20-30°C, dry it at 60-70°C for 2-3 hours, and then put it in 100- React at 110°C for 2 to 3 hours. After cooling at room temperature, soak in deionized water until the film falls off the glass plate, and then air dry the film naturally; Immerse in ~33.3% trimethylamine solution for 2~4 days, then rinse with deionized water, then put the membrane in 0.1mol/L HCl solution for 22~26 hours, then wash with deionized water to obtain organic and inorganic Hybrid strongly basic anion exchange membrane; wherein the organic solvent in step 1 is N, N-dimethylacetamide, N, N-dimethylformamide or dimethyl sulfoxide.
本发明中避免了使用易挥发的有毒物质,不污染环境,不使用致癌物质氯甲醚,操作过程安全,成膜工艺简单、易于工业化;纳米三氧化二铝颗粒的加入,改善了膜的机械性能,提高了膜的抗污染能力,离子交换容量提高了8%,膜电阻减小了11%,离子选择性透过系数高达0.92~0.96。本发明中通过调节各种原料的配比得到不同性能的膜,所得的有机无机杂化强碱性阴离子交换膜具有更广泛的应用前景。In the present invention, the use of volatile toxic substances is avoided, the environment is not polluted, and the carcinogenic substance chloromethyl ether is not used. The operation process is safe, the film forming process is simple, and it is easy to industrialize; the addition of nano-alumina particles improves the mechanical properties of the film. performance, the anti-pollution ability of the membrane is improved, the ion exchange capacity is increased by 8%, the membrane resistance is reduced by 11%, and the ion selective transmission coefficient is as high as 0.92-0.96. In the present invention, membranes with different properties are obtained by adjusting the ratio of various raw materials, and the obtained organic-inorganic hybrid strongly basic anion exchange membrane has wider application prospects.
具体实施方式 Detailed ways
具体实施方式一:本实施方式有机无机杂化强碱性阴离子交换膜按重量百分比由5.0%~30%的聚偏氟乙烯、1%~20%的聚醚醚酮、0.5%~20%的二乙烯苯、1%~20%的乙基苯乙烯、1%~10%的邻苯二甲酸二甲酯、20%~80%的有机溶剂、0.01%~4.0%的纳米三氧化二铝颗粒、1.0%~45%的甲基丙烯酸缩水甘油酯和0.05%~2.0%的过氧化苯甲酰制成;其中有机溶剂为N,N-二甲基乙酰胺、N,N-二甲基甲酰胺或二甲亚砜。Specific implementation mode 1: In this embodiment, the organic-inorganic hybrid strongly basic anion exchange membrane consists of 5.0% to 30% polyvinylidene fluoride, 1% to 20% polyetheretherketone, 0.5% to 20% polyvinylidene fluoride, and 0.5% to 20% Divinylbenzene, 1%-20% ethyl styrene, 1%-10% dimethyl phthalate, 20%-80% organic solvent, 0.01%-4.0% nano-alumina particles , 1.0%~45% glycidyl methacrylate and 0.05%~2.0% benzoyl peroxide; the organic solvents are N,N-dimethylacetamide, N,N-dimethylformamide amide or dimethyl sulfoxide.
具体实施方式二:本实施方式与具体实施方式一不同的是有机无机杂化强碱性阴离子交换膜按重量百分比由10%的聚偏氟乙烯、8%的聚醚醚酮、9%的二乙烯苯、9%的乙基苯乙烯、4%的邻苯二甲酸二甲酯、32%的有机溶剂、2.0%的纳米三氧化二铝颗粒、25%的甲基丙烯酸缩水甘油酯和1.0%的过氧化苯甲酰制成;其中有机溶剂为N,N-二甲基乙酰胺、N,N-二甲基甲酰胺或二甲亚砜。其它与具体实施方式一相同。Embodiment 2: The difference between this embodiment and Embodiment 1 is that the organic-inorganic hybrid strongly basic anion exchange membrane consists of 10% polyvinylidene fluoride, 8% polyether ether ketone, and 9% di Vinyl benzene, 9% ethyl styrene, 4% dimethyl phthalate, 32% organic solvent, 2.0% nano aluminum oxide particles, 25% glycidyl methacrylate and 1.0% Made from benzoyl peroxide; wherein the organic solvent is N, N-dimethylacetamide, N, N-dimethylformamide or dimethyl sulfoxide. Others are the same as in the first embodiment.
本实施方式中聚偏氟乙烯的分子量为350000~500000道尔顿。In this embodiment, the molecular weight of the polyvinylidene fluoride is 350,000 to 500,000 Daltons.
具体实施方式三:本实施方式与具体实施方式一或二不同的是纳米三氧化二铝颗粒的平均粒径为5nm~100nm。其它与具体实施方式一或二相同。Embodiment 3: This embodiment differs from Embodiment 1 or Embodiment 2 in that the average particle diameter of the nano-alumina particles is 5 nm to 100 nm. Others are the same as in the first or second embodiment.
具体实施方式四:本实施方式制备有机无机杂化强碱性阴离子交换膜的方法按以下步骤实现:一、按重量百分比称取5.0%~30%的聚偏氟乙烯、1%~20%的聚醚醚酮、0.5%~20%的二乙烯苯、1%~20%的乙基苯乙烯、1%~10%的邻苯二甲酸二甲酯、20%~80%的有机溶剂、0.01%~4.0%的纳米三氧化二铝颗粒、1.0%~45%的甲基丙烯酸缩水甘油酯和0.05%~2.0%的过氧化苯甲酰;二、超声波震荡的条件下,将称取的纳米三氧化二铝颗粒加入到称取的有机溶剂中;三、再向有机溶剂中加入称取的甲基丙烯酸缩水甘油酯、二乙烯苯、乙基苯乙烯、邻苯二甲酸二甲酯、过氧化苯甲酰均匀混合后,静置脱泡,得铸膜液;四、在20~30℃的条件下将铸膜液在玻璃板上制成膜,在60~70℃的条件下干燥2~3h,然后放入100~110℃的条件下反应2~3h,室温下冷却后,放入去离子水中浸泡至膜从玻璃板上自动脱落,再将膜自然风干;五、在室温下将膜放入质量浓度为5%~33.3%的三甲胺溶液中浸渍2~4d,然后用去离子水漂洗,再将膜放入浓度为0.1mol/L的HCl溶液中浸渍22~26h后用去离子水清洗,即得有机无机杂化强碱性阴离子交换膜;其中步骤一中有机溶剂为N,N-二甲基乙酰胺、N,N-二甲基甲酰胺或二甲亚砜。Specific embodiment four: the method for preparing organic-inorganic hybrid strongly basic anion exchange membrane in this embodiment is realized by the following steps: 1. Weigh 5.0% to 30% polyvinylidene fluoride, 1% to 20% polyvinylidene fluoride by weight percentage Polyether ether ketone, 0.5%~20% divinylbenzene, 1%~20% ethyl styrene, 1%~10% dimethyl phthalate, 20%~80% organic solvent, 0.01 %~4.0% of nano-alumina particles, 1.0%~45% of glycidyl methacrylate and 0.05%~2.0% of benzoyl peroxide; 2. Under the condition of ultrasonic vibration, the weighed nano Al2O3 particles are added to the weighed organic solvent; 3. Add the weighed glycidyl methacrylate, divinylbenzene, ethyl styrene, dimethyl phthalate, After the benzoyl oxide is evenly mixed, let it stand for defoaming to obtain a casting solution; 4. Form a film from the casting solution on a glass plate at a temperature of 20 to 30°C, and dry it at a temperature of 60 to 70°C for 2 ~3h, then put it into the reaction at 100~110℃ for 2~3h, after cooling at room temperature, soak it in deionized water until the film falls off the glass plate automatically, and then air dry the film naturally; The membrane is immersed in a trimethylamine solution with a mass concentration of 5% to 33.3% for 2 to 4 days, then rinsed with deionized water, and then immersed in a HCl solution with a concentration of 0.1mol/L for 22 to 26 hours before use. Washing with ionic water to obtain an organic-inorganic hybrid strongly basic anion exchange membrane; wherein the organic solvent in step 1 is N,N-dimethylacetamide, N,N-dimethylformamide or dimethyl sulfoxide.
具体实施方式五:本实施方式与具体实施方式四不同的是步骤一中按重量百分比称取10%的聚偏氟乙烯、8%的聚醚醚酮、9%的二乙烯苯、9%的乙基苯乙烯、4%的邻苯二甲酸二甲酯、32%的有机溶剂、2.0%的纳米三氧化二铝颗粒、25%的甲基丙烯酸缩水甘油酯和1.0%的过氧化苯甲酰。其它步骤及参数与具体实施方式四相同。Embodiment 5: The difference between this embodiment and Embodiment 4 is that in step 1, 10% of polyvinylidene fluoride, 8% of polyetheretherketone, 9% of divinylbenzene, and 9% of Ethyl styrene, 4% dimethyl phthalate, 32% organic solvent, 2.0% nano-alumina particles, 25% glycidyl methacrylate and 1.0% benzoyl peroxide . Other steps and parameters are the same as those in Embodiment 4.
具体实施方式六:本实施方式与具体实施方式四不同的是步骤四中在25℃的条件下将铸膜液在玻璃板上制成膜,在65℃的条件下干燥2.5h,然后放入105℃的条件下反应2.5h。其它步骤及参数与具体实施方式四相同。Embodiment 6: The difference between this embodiment and Embodiment 4 is that in Step 4, the casting solution is formed into a film on a glass plate at 25°C, dried at 65°C for 2.5h, and then placed in The reaction was carried out at 105°C for 2.5h. Other steps and parameters are the same as those in Embodiment 4.
具体实施方式七:本实施方式与具体实施方式四不同的是步骤四中在室温下将膜放入质量浓度为30%的三甲胺溶液中浸渍3d,然后用去离子水漂洗,再将膜放入浓度为0.1mol/L的HCl溶液中浸渍24h后用去离子水清洗。其它步骤及参数与具体实施方式四相同。Embodiment 7: The difference between this embodiment and Embodiment 4 is that in step 4, at room temperature, the membrane is immersed in a trimethylamine solution with a mass concentration of 30% for 3 days, then rinsed with deionized water, and then the membrane is placed Immerse in 0.1mol/L HCl solution for 24h and wash with deionized water. Other steps and parameters are the same as those in Embodiment 4.
具体实施方式八:本实施方式制备有机无机杂化强碱性阴离子交换膜的方法按以下步骤实现:一、按重量百分比称取10%的聚偏氟乙烯、8%的聚醚醚酮、9%的二乙烯苯、9%的乙基苯乙烯、4%的邻苯二甲酸二甲酯、32%的N,N-二甲基乙酰胺、2.0%的三氧化二铝颗粒、25%的甲基丙烯酸缩水甘油酯和1.0%的过氧化苯甲酰;二、超声波震荡的条件下,将称取的纳米三氧化二铝颗粒加入到称取的N,N-二甲基乙酰胺中;三、再向N,N-二甲基乙酰胺中加入称取的甲基丙烯酸缩水甘油酯、二乙烯苯、乙基苯乙烯、邻苯二甲酸二甲酯、过氧化苯甲酰均匀混合后,静置脱泡,得铸膜液;四、在25℃的条件下将铸膜液在玻璃板上制成膜,在65℃的条件下干燥2.5h,然后放入105℃的条件下反应2.5h,室温下冷却后,放入去离子水中浸泡至膜从玻璃板上自动脱落,再将膜自然风干;五、在室温下将膜放入质量浓度为30%的三甲胺溶液中浸渍3d,然后用去离子水漂洗,再将膜放入浓度为0.1mol/L的HCl溶液中浸渍24h后用去离子水清洗,即得有机无机杂化强碱性阴离子交换膜。Embodiment 8: The method for preparing an organic-inorganic hybrid strongly basic anion exchange membrane in this embodiment is realized by the following steps: 1. Weigh 10% polyvinylidene fluoride, 8% polyether ether ketone, 9% by weight percentage % of divinylbenzene, 9% of ethyl styrene, 4% of dimethyl phthalate, 32% of N,N-dimethylacetamide, 2.0% of aluminum oxide particles, 25% of Glycidyl methacrylate and 1.0% benzoyl peroxide; 2. Under the condition of ultrasonic vibration, the weighed nano-alumina particles are added to the weighed N,N-dimethylacetamide; 3. Add the weighed glycidyl methacrylate, divinylbenzene, ethylstyrene, dimethyl phthalate, and benzoyl peroxide to N,N-dimethylacetamide and mix evenly , standing for defoaming to obtain the casting solution; 4. Form the casting solution on a glass plate at 25°C to form a film, dry at 65°C for 2.5 hours, and then put it into the reaction at 105°C 2.5h, after cooling at room temperature, soak in deionized water until the film falls off the glass plate, and then air dry the film naturally; 5. Immerse the film in a trimethylamine solution with a mass concentration of 30% at room temperature for 3 days , and then rinsed with deionized water, and then immersed the membrane in a HCl solution with a concentration of 0.1mol/L for 24 hours, and then washed with deionized water to obtain an organic-inorganic hybrid strongly basic anion exchange membrane.
本实施方式中所得有机无机杂化强碱性阴离子交换膜经测试,离子选择性透过系数高达0.95。The organic-inorganic hybrid strongly basic anion exchange membrane obtained in this embodiment has been tested, and the ion selective transmission coefficient is as high as 0.95.
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