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CN101315841A - Key using membrane switch circuit and manufacturing method thereof - Google Patents

Key using membrane switch circuit and manufacturing method thereof Download PDF

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Publication number
CN101315841A
CN101315841A CNA2007101064123A CN200710106412A CN101315841A CN 101315841 A CN101315841 A CN 101315841A CN A2007101064123 A CNA2007101064123 A CN A2007101064123A CN 200710106412 A CN200710106412 A CN 200710106412A CN 101315841 A CN101315841 A CN 101315841A
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insulating barrier
current
flexible member
carrying part
switch
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CN101315841B (en
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石正玲
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Darfon Electronics Corp
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Darfon Electronics Corp
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Abstract

The invention provides a membrane switch circuit and a key using the membrane switch circuit. An insulating layer of the membrane switch circuit has an annular opening. A bottom of an elastic element fits the annular opening of the insulating layer and is bonded to the annular opening by an adhesive. The annular opening can assist the elastic element to be accurately bonded to a specified position. In addition, the annular opening may prevent the adhesive from flowing out of the annular opening.

Description

使用薄膜开关电路的按键及其制造方法 Key using membrane switch circuit and manufacturing method thereof

技术领域 technical field

本发明关于一种薄膜开关电路(membrane switch circuit)以及使用该薄膜开关电路的按键(keyswitch),且特别是有关于一种具有一环形开口(annualaropening)的绝缘层(annualar opening),并且该环形开口能协助一弹性元件(deformable member)准确地粘合至该环形开口的薄膜开关电路以及使用该薄膜开关电路的按键。The present invention relates to a membrane switch circuit (membrane switch circuit) and a button (keyswitch) using the membrane switch circuit, and in particular to an insulating layer (annualar opening) with an annular opening (annualar opening), and the annular The opening can assist a flexible member (deformable member) to be adhered accurately to the membrane switch circuit of the annular opening and the key using the membrane switch circuit.

背景技术 Background technique

键盘是目前最普遍的输入装置,其可以应用在各种电子设备,如家用电脑、笔记本电脑、个人数字助理或其他类似电子设备。由于市场上对于键盘有大量的需求,所以利用最低的成本,快速制造大量的键盘,并且保证产品的高良品率以及高品质,是各家厂商的重要目标。The keyboard is currently the most common input device, which can be applied to various electronic devices, such as home computers, notebook computers, personal digital assistants or other similar electronic devices. Since there is a large demand for keyboards in the market, it is an important goal of various manufacturers to quickly manufacture a large number of keyboards at the lowest cost and ensure a high yield and high quality of products.

在薄膜式键盘按键的制造过程中,会将一弹性元件粘合至一薄膜开关电路的一绝缘层上。目前一般的作法是先将粘合剂(adhesive)直接涂在该绝缘层上,再将该弹性元件借由该粘合剂粘合至该绝缘层上。In the manufacturing process of membrane keyboard keys, an elastic element is bonded to an insulating layer of a membrane switch circuit. The current general practice is to directly coat the adhesive on the insulating layer first, and then bond the elastic element to the insulating layer by the adhesive.

然而,因为绝缘层表面平坦,常常导致弹性元件在粘合过程中容易任意滑动,进而造成粘合位置的误差,无法达到精准的定位。此外,由于绝缘层表面平坦,涂于其上的粘合剂可能会任意流动,更增加了定位弹性元件粘合位置的困难度。在无法妥善解决上述问题的情况下,往往提高了制造成本,同时产品良品率以及品质也受到相当程度的影响。However, because the surface of the insulating layer is flat, it is often easy for the elastic element to slide arbitrarily during the bonding process, thereby causing errors in the bonding position and failing to achieve precise positioning. In addition, since the surface of the insulating layer is flat, the adhesive applied thereon may flow randomly, which further increases the difficulty of locating the bonding position of the elastic element. If the above-mentioned problems cannot be properly solved, the manufacturing cost is often increased, and the product yield and quality are also affected to a considerable extent.

因此,本发明的主要范畴在于提供一种薄膜开关电路以及使用该薄膜开关电路的按键,以解决上述问题。Therefore, the main scope of the present invention is to provide a membrane switch circuit and a button using the membrane switch circuit to solve the above problems.

发明内容 Contents of the invention

本发明的一范畴在于提供一种薄膜开关电路以及使用该薄膜开关电路的按键。根据本发明的薄膜开关电路提供具有一环形开口的绝缘层。当该弹性元件利用一粘合剂粘合至该薄膜开关电路时,该环形开口可协助该弹性元件准确地粘合至指定位置。此外,该环形开口可防止该粘合剂溢出该环形开口。借此,在该按键的制造过程中,该弹性元件的粘合将更为准确,进而增加该按键的制造品质以及产品良品率。One scope of the present invention is to provide a membrane switch circuit and a key using the membrane switch circuit. The membrane switch circuit according to the present invention provides an insulating layer with an annular opening. When the elastic element is bonded to the membrane switch circuit with an adhesive, the annular opening can help the elastic element to be adhered to a designated position accurately. Furthermore, the annular opening prevents the adhesive from overflowing the annular opening. Thereby, during the manufacturing process of the button, the bonding of the elastic element will be more accurate, thereby increasing the manufacturing quality and product yield of the button.

根据本发明一较佳具体实施例的按键包括一基板(substrate)、一薄膜电路(membrane circuit)、一第一绝缘层、一第二绝缘层、弹性元件、一键帽(keycap)以及一支撑装置(supporting device)。该薄膜电路具有一开关(switch)。该第一绝缘层形成在该薄膜电路上。该第一绝缘层具有一孔洞(hole),并且该开关暴露在该孔洞内。该第二绝缘层形成在该第一绝缘层上。该第二绝缘层具有一环形开口,并且该环形开口环绕该第一绝缘层的该孔洞。该弹性元件的一底部配合该第二绝缘层的该环形开口并且粘合至该第二绝缘层的该环形开口,且该弹性元件具有一接触部分。该支撑装置可活动地连接该键帽及该基板,该支撑装置支撑该键帽做相对于该基板垂直移动。当该键帽被一外力按压时,该弹性元件变形,该弹性元件该接触部分接触该开关进而开启该开关。A key according to a preferred embodiment of the present invention includes a substrate, a membrane circuit, a first insulating layer, a second insulating layer, elastic elements, a keycap (keycap) and a support device (supporting device). The thin film circuit has a switch. The first insulating layer is formed on the thin film circuit. The first insulating layer has a hole, and the switch is exposed in the hole. The second insulating layer is formed on the first insulating layer. The second insulating layer has an annular opening, and the annular opening surrounds the hole of the first insulating layer. A bottom of the elastic element fits into the annular opening of the second insulating layer and adheres to the annular opening of the second insulating layer, and the elastic element has a contact portion. The support device can movably connect the key cap and the base plate, and the support device supports the key cap to move vertically relative to the base plate. When the keycap is pressed by an external force, the elastic element deforms, and the contact portion of the elastic element contacts the switch to turn on the switch.

根据本发明另一较佳具体实施例的薄膜开关电路配合一弹性元件。该薄膜开关电路包括一薄膜电路、一第一绝缘层以及一第二绝缘层。该薄膜电路具有一开关。该第一绝缘层形成在该薄膜电路上,该第一绝缘层具有一孔洞,该开关暴露在该孔洞内。该第二绝缘层形成在该第一绝缘层上。该第二绝缘层具有一环形开口,并且该环形开口环绕该第一绝缘层的该孔洞。该弹性元件的一底部(bottom)是利用一粘合剂粘合至该第二绝缘层的该环形开口。The membrane switch circuit according to another preferred embodiment of the present invention cooperates with an elastic element. The film switch circuit includes a film circuit, a first insulating layer and a second insulating layer. The thin film circuit has a switch. The first insulating layer is formed on the film circuit, the first insulating layer has a hole, and the switch is exposed in the hole. The second insulating layer is formed on the first insulating layer. The second insulating layer has an annular opening, and the annular opening surrounds the hole of the first insulating layer. A bottom of the elastic element is bonded to the annular opening of the second insulating layer with an adhesive.

本发明的另一范畴在于提供一种用以制造一薄膜开关电路以及使用该薄膜开关电路的一按键的制造方法。Another aspect of the present invention is to provide a method for manufacturing a membrane switch circuit and a button using the membrane switch circuit.

根据本发明另一较佳具体实施例的制造方法是用以制造一按键。该制造方法为,首先,制备一基板。接着,该制造方法制备一薄膜电路,并且该薄膜电路具有一开关。随后,该制造方法在该薄膜电路上形成一第一绝缘层。该第一绝缘层具有一孔洞,并且该开关暴露在该孔洞内。之后,该制造方法在该第一绝缘层上形成一第二绝缘层。该第二绝缘层具有一环形开口,并且该环形开口环绕该第一绝缘层的该孔洞。然后,该制造方法制备一弹性元件。该弹性元件的一底部配合该第二绝缘层的该环形开口。接着,该制造方法利用一粘合剂粘合该弹性元件的该底部至该第二绝缘层的该环形开口。之后,该制造方法制备一键帽。接着,该制造方法制备一支撑装置,并且该支撑装置具有一第一端及一第二端。最后,该制造方法将该第一端可活动地连接该键帽,并且将该第二端可活动地连接于该基板。The manufacturing method according to another preferred embodiment of the present invention is used to manufacture a button. In the manufacturing method, firstly, a substrate is prepared. Next, the manufacturing method prepares a thin film circuit, and the thin film circuit has a switch. Subsequently, the manufacturing method forms a first insulating layer on the thin film circuit. The first insulating layer has a hole, and the switch is exposed in the hole. Afterwards, the manufacturing method forms a second insulating layer on the first insulating layer. The second insulating layer has an annular opening, and the annular opening surrounds the hole of the first insulating layer. Then, the manufacturing method prepares an elastic member. A bottom of the elastic element matches the annular opening of the second insulating layer. Next, the manufacturing method utilizes an adhesive to bond the bottom of the elastic element to the annular opening of the second insulating layer. Afterwards, the manufacturing method prepares a keycap. Next, the manufacturing method prepares a supporting device, and the supporting device has a first end and a second end. Finally, the manufacturing method movably connects the first end to the keycap, and movably connects the second end to the substrate.

根据本发明另一较佳具体实施例的制造方法是用以制造一薄膜开关电路。该制造方法,首先,形成一薄膜电路,并且该薄膜电路具有一开关。接着,该制造方法在该薄膜电路上形成一第一绝缘层,该第一绝缘层具有一孔洞,该开关暴露在该孔洞内。最后,该制造方法在该第一绝缘层上形成一第二绝缘层。该第二绝缘层具有一环形开口,并且该环形开口环绕该第一绝缘层的该孔洞。The manufacturing method according to another preferred embodiment of the present invention is used to manufacture a membrane switch circuit. In the manufacturing method, first, a thin film circuit is formed, and the thin film circuit has a switch. Next, the manufacturing method forms a first insulating layer on the film circuit, the first insulating layer has a hole, and the switch is exposed in the hole. Finally, the manufacturing method forms a second insulating layer on the first insulating layer. The second insulating layer has an annular opening, and the annular opening surrounds the hole of the first insulating layer.

因此,根据本发明的薄膜开关电路以及使用该薄膜开关电路的按键提供具有一环形开口的绝缘层。当弹性元件利用一粘合剂粘合至该薄膜开关电路时,该环形开口可协助该弹性元件准确地粘合至指定位置。此外,该环形开口可防止该粘合剂溢出该环形开口。借此,在该按键的制造过程中,该弹性元件的粘合将更为准确,进而增加该按键的制造品质以及产品良品率。Therefore, the membrane switch circuit and the key using the membrane switch circuit according to the present invention provide an insulating layer having an annular opening. When the elastic element is adhered to the membrane switch circuit with an adhesive, the annular opening can help the elastic element to be adhered to a designated position accurately. Furthermore, the annular opening prevents the adhesive from overflowing the annular opening. Thereby, during the manufacturing process of the button, the bonding of the elastic element will be more accurate, thereby increasing the manufacturing quality and product yield of the button.

关于本发明的优点与精神可以借由以下的发明详述及附图得到进一步的了解。The advantages and spirit of the present invention can be further understood through the following detailed description of the invention and the accompanying drawings.

附图说明 Description of drawings

图1为根据本发明一较佳具体实施例的按键的组装分解透视图。Fig. 1 is an assembled and exploded perspective view of a key according to a preferred embodiment of the present invention.

图2为图1中按键的剖面视图。FIG. 2 is a cross-sectional view of the button in FIG. 1 .

图3为图2中按键的局部放大图。FIG. 3 is a partially enlarged view of the button in FIG. 2 .

图4为图1中按键的制造方法的流程图。FIG. 4 is a flow chart of a method for manufacturing the button in FIG. 1 .

图5为根据本发明一较佳具体实施例的薄膜开关电路的组装分解透视图。Fig. 5 is an assembled and exploded perspective view of a membrane switch circuit according to a preferred embodiment of the present invention.

图6为图5中薄膜开关电路的剖面视图。FIG. 6 is a cross-sectional view of the membrane switch circuit in FIG. 5 .

图7为根据图5中薄膜开关电路的制造方法的流程图。FIG. 7 is a flow chart of a manufacturing method of the membrane switch circuit in FIG. 5 .

主要元件符号说明Description of main component symbols

1:按键               10:基板1: Button 10: Substrate

12:薄膜电路          14:第一绝缘层12: Thin film circuit 14: The first insulating layer

16:第二绝缘层        18:弹性元件16: Second insulation layer 18: Elastic element

20:键帽              22:支撑装置20: Keycap 22: Support device

120:开关             1200:第一导电部分120: switch 1200: first conductive part

1202:第二导电部分    140:孔洞1202: second conductive part 140: hole

160:环形开口        180:底部160: Ring opening 180: Bottom

182:接触部分        2:薄膜开关电路182: Contact part 2: Membrane switch circuit

S14-S26:步骤流程    S30-S36:步骤流程S14-S26: Step process S30-S36: Step process

具体实施方式 Detailed ways

请参阅图1,图1为根据本发明一较佳具体实施例的按键1的组装分解透视图。如图1所示,按键1包括一基板10、一薄膜电路12、一第一绝缘层14、一第二绝缘层16、一弹性元件18、一键帽20以及一支撑装置22。Please refer to FIG. 1 . FIG. 1 is an exploded perspective view of a button 1 according to a preferred embodiment of the present invention. As shown in FIG. 1 , the button 1 includes a substrate 10 , a thin film circuit 12 , a first insulating layer 14 , a second insulating layer 16 , an elastic element 18 , a keycap 20 and a supporting device 22 .

如图1所示,薄膜电路12具有一开关120。在此具体实施例中,薄膜电路12大体上可由一聚对苯二甲酸乙二醇酯(Polyethylene Terephthalate,PET)所制成,但不以此为限。在此具体实施例中,开关120可包括一第一导电部分(conductive portion)1200以及一与第一导电部分1200分离的第二导电部分1202。换句话说,由于第一导电部分1200与第二导电部分1202为分离而无电性连接,故此时开关120处于关闭状态。在实际应用时,第一导电部分1200以及第二导电部分1202可被一碳胶(carbon paste)(未示于图中)披覆,该碳胶用以增加第一导电部分1200以及第二导电部分1202的耐磨性。As shown in FIG. 1 , the thin film circuit 12 has a switch 120 . In this specific embodiment, the thin film circuit 12 is generally made of polyethylene terephthalate (PET), but not limited thereto. In this embodiment, the switch 120 may include a first conductive portion 1200 and a second conductive portion 1202 separated from the first conductive portion 1200 . In other words, since the first conductive portion 1200 and the second conductive portion 1202 are separated and not electrically connected, the switch 120 is in an off state at this time. In actual application, the first conductive part 1200 and the second conductive part 1202 can be coated with a carbon paste (not shown in the figure), and the carbon paste is used to increase the first conductive part 1200 and the second conductive part 1200. Part 1202 for abrasion resistance.

如图1所示,第一绝缘层14形成于薄膜电路12上,第一绝缘层14具有一孔洞140,并且开关120暴露于孔洞140内。在此具体实施例中,第一绝缘层14是由一树脂(resin)所制成,其主要功能为绝缘,但不以此为限。此外,在此具体实施例中,第一绝缘层14可以一紫外线催化方法制造而成,但不以此为限。As shown in FIG. 1 , the first insulating layer 14 is formed on the thin film circuit 12 , the first insulating layer 14 has a hole 140 , and the switch 120 is exposed in the hole 140 . In this specific embodiment, the first insulating layer 14 is made of a resin, and its main function is insulation, but not limited thereto. In addition, in this specific embodiment, the first insulating layer 14 can be manufactured by an ultraviolet catalysis method, but not limited thereto.

第二绝缘层16形成于第一绝缘层14上,第二绝缘层16具有一环形开口160,并且该环形开口160环绕第一绝缘层14的孔洞140。在此具体实施例中,第二绝缘层16是由一树脂所制成,具有绝缘的功能,但不以此为限。此外,在此具体实施例中,第二绝缘层16可以一热烤烘干方法制造而成,但不以此为限。在实际应用时,第二绝缘层16可具有一特定颜色,该特定颜色可与键帽20的一外观颜色相同或相配合,以达到美观的效果。The second insulating layer 16 is formed on the first insulating layer 14 , the second insulating layer 16 has an annular opening 160 , and the annular opening 160 surrounds the hole 140 of the first insulating layer 14 . In this specific embodiment, the second insulating layer 16 is made of a resin and has an insulating function, but not limited thereto. In addition, in this specific embodiment, the second insulating layer 16 can be manufactured by a thermal baking method, but it is not limited thereto. In actual application, the second insulating layer 16 can have a specific color, and the specific color can be the same as or matched with an appearance color of the keycap 20 to achieve an aesthetic effect.

请参阅图2以及图3,图2为图1中按键1的剖面视图。图3为图2中按键1的局部放大图。如图2以及图3所示,弹性元件18的一底部180可配合第二绝缘层16的环形开口160并且粘合至第二绝缘层16的环形开口160。弹性元件18可具有一接触部分182。弹性元件18大体上是由一橡胶(rubber)所制成,但不以此为限。在此具体实施例中,弹性元件18的底部180是利用一粘合剂(未示于图中)与环形开口160粘合,但不以此为限。在此具体实施例中,弹性元件18的形状可为圆顶体(dome),但不以此为限。Please refer to FIG. 2 and FIG. 3 , FIG. 2 is a cross-sectional view of the button 1 in FIG. 1 . FIG. 3 is a partially enlarged view of the button 1 in FIG. 2 . As shown in FIGS. 2 and 3 , a bottom 180 of the elastic member 18 can fit into the annular opening 160 of the second insulating layer 16 and be bonded to the annular opening 160 of the second insulating layer 16 . The elastic element 18 can have a contact portion 182 . The elastic element 18 is generally made of rubber, but not limited thereto. In this specific embodiment, the bottom 180 of the elastic element 18 is bonded to the annular opening 160 by an adhesive (not shown in the figure), but not limited thereto. In this specific embodiment, the shape of the elastic element 18 may be a dome, but not limited thereto.

在此具体实施例中,支撑装置22可活动地连接键帽20及基板10。支撑装置22可支撑键帽20做相对于该基板10垂直移动。当键帽20被一外力按压时,弹性元件18会变形,并且弹性元件18的接触部分182会接触开关120进而开启开关120。进一步来说,随着弹性元件18回应于键帽20的移动被压下,接触部分182同时接触第一导电部分1200以及第二导电部分1202以形成电性连接,进而开启开关120。In this embodiment, the supporting device 22 is movably connected to the keycap 20 and the base plate 10 . The supporting device 22 can support the keycap 20 to move vertically relative to the base plate 10 . When the keycap 20 is pressed by an external force, the elastic element 18 is deformed, and the contact portion 182 of the elastic element 18 contacts the switch 120 to turn on the switch 120 . Further, as the elastic element 18 is pressed down in response to the movement of the keycap 20 , the contact portion 182 simultaneously contacts the first conductive portion 1200 and the second conductive portion 1202 to form an electrical connection, thereby turning on the switch 120 .

借此,当弹性元18经由底部180件利用该粘合剂粘合至第二绝缘层16的环形开口160时,环形开口160可协助弹性元件18准确地粘合至一指定位置。此外,环形开口160亦可防止该粘合剂溢出环形开口160。Thereby, when the elastic element 18 is bonded to the annular opening 160 of the second insulating layer 16 via the bottom 180 with the adhesive, the annular opening 160 can assist the elastic element 18 to be adhered to a designated position accurately. In addition, the annular opening 160 can also prevent the adhesive from overflowing the annular opening 160 .

请参阅图4,并且一并参阅图1至图3,图4为图1中按键1的制造方法的流程图。根据本发明一较佳具体实施例的制造方法,首先,执行步骤S10,制备一基板10。Please refer to FIG. 4 , and refer to FIGS. 1 to 3 together. FIG. 4 is a flow chart of the manufacturing method of the button 1 in FIG. 1 . According to the manufacturing method of a preferred embodiment of the present invention, firstly, step S10 is performed to prepare a substrate 10 .

接着,根据本发明一较佳具体实施例的制造方法执行步骤S12,制备一薄膜电路12。薄膜电路12具有一开关120。在此具体实施例中,薄膜电路12大体上可由一聚对苯二甲酸乙二醇酯所制成,但不以此为限。在此具体实施例中,开关120可包括一第一导电部分1200以及一与该第一导电部分1200分离的第二导电部分1202。换句话说,由于第一导电部分1200与第二导电部分1202为分离而无电性连接,故此时开关120处于关闭状态。在实际应用时,第一导电部分1200以及第二导电部分1202可被一碳胶(未示于图中)披覆,该碳胶用以增加第一导电部分1200以及第二导电部分1202的耐磨性。Next, the manufacturing method according to a preferred embodiment of the present invention executes step S12 to prepare a thin film circuit 12 . The thin film circuit 12 has a switch 120 . In this specific embodiment, the thin film circuit 12 is generally made of polyethylene terephthalate, but not limited thereto. In this embodiment, the switch 120 may include a first conductive portion 1200 and a second conductive portion 1202 separated from the first conductive portion 1200 . In other words, since the first conductive portion 1200 and the second conductive portion 1202 are separated and not electrically connected, the switch 120 is in an off state at this time. In actual application, the first conductive part 1200 and the second conductive part 1202 can be coated with a carbon glue (not shown in the figure), and the carbon glue is used to increase the resistance of the first conductive part 1200 and the second conductive part 1202. Abrasive.

然后,根据本发明一较佳具体实施例的制造方法执行步骤S14,在薄膜电路12上形成一第一绝缘层14。第一绝缘层14具有一孔洞140,并且120暴露于孔洞140内。在此具体实施例中,第一绝缘层14是由一树脂所制成,其主要功能为绝缘,但不以此为限。此外,在此具体实施例中,第一绝缘层14可以一紫外线催化方法制造而成,但不以此为限。Then, the manufacturing method according to a preferred embodiment of the present invention executes step S14 to form a first insulating layer 14 on the thin film circuit 12 . The first insulating layer 14 has a hole 140 , and the 120 is exposed in the hole 140 . In this specific embodiment, the first insulating layer 14 is made of a resin, and its main function is insulation, but not limited thereto. In addition, in this specific embodiment, the first insulating layer 14 can be manufactured by an ultraviolet catalysis method, but not limited thereto.

接着,根据本发明一较佳具体实施例的制造方法执行步骤S16,在第一绝缘层上14形成一第二绝缘层16。第二绝缘层16具有一环形开口160,并且该环形开口160环绕第一绝缘层14的孔洞140。在此具体实施例中,第二绝缘层16是由一树脂所制成,具有绝缘的功能,但不以此为限。此外,在此具体实施例中,第二绝缘层16可以一热烤烘干方法制造而成,但不以此为限。在实际应用时,第二绝缘层16可具有一特定颜色,该特定颜色可与键帽20的一外观颜色相同或相配合,以达到美观的效果。Next, the manufacturing method according to a preferred embodiment of the present invention executes step S16 to form a second insulating layer 16 on the first insulating layer 14 . The second insulating layer 16 has an annular opening 160 , and the annular opening 160 surrounds the hole 140 of the first insulating layer 14 . In this specific embodiment, the second insulating layer 16 is made of a resin and has an insulating function, but not limited thereto. In addition, in this specific embodiment, the second insulating layer 16 can be manufactured by a thermal baking method, but it is not limited thereto. In actual application, the second insulating layer 16 can have a specific color, and the specific color can be the same as or matched with an appearance color of the keycap 20 to achieve an aesthetic effect.

之后,根据本发明一较佳具体实施例的制造方法执行步骤S18,制备一弹性元件18,并且弹性元件18的一底部180配合第二绝缘层16的环形开口160。在此具体实施例中,弹性元件18大体上是由一橡胶所制成,但不以此为限。Afterwards, the manufacturing method according to a preferred embodiment of the present invention executes step S18 to prepare an elastic element 18 , and a bottom 180 of the elastic element 18 matches the annular opening 160 of the second insulating layer 16 . In this specific embodiment, the elastic element 18 is substantially made of rubber, but not limited thereto.

然后,根据本发明一较佳具体实施例的制造方法执行步骤S20,利用一粘合剂粘合弹性元件18的底部180至第二绝缘层16的环形开口160。在此具体实施例中,环形开口160可协助弹性元件18准确地粘合至指定位置。此外,环形开口160亦可防止该粘合剂溢出环形开口160。Then, the manufacturing method according to a preferred embodiment of the present invention performs step S20 , using an adhesive to bond the bottom 180 of the elastic element 18 to the annular opening 160 of the second insulating layer 16 . In this particular embodiment, the annular opening 160 can assist the elastic member 18 to adhere accurately to the designated position. In addition, the annular opening 160 can also prevent the adhesive from overflowing the annular opening 160 .

接着,根据本发明一较佳具体实施例的制造方法执行步骤S22,制备一键帽20。Next, the manufacturing method according to a preferred embodiment of the present invention executes step S22 to prepare a keycap 20 .

之后,根据本发明一较佳具体实施例的制造方法执行步骤S24,制备一支撑装置22。于此实施例中,支撑装置22具有第一端220及第二端222。Afterwards, the manufacturing method according to a preferred embodiment of the present invention executes step S24 to prepare a supporting device 22 . In this embodiment, the supporting device 22 has a first end 220 and a second end 222 .

最后,根据本发明一较佳具体实施例的制造方法执行步骤S26,将第一端220可活动地连接键帽20,并且将第二端22可活动地连接于基板10。Finally, the manufacturing method according to a preferred embodiment of the present invention executes step S26 , the first end 220 is movably connected to the keycap 20 , and the second end 22 is movably connected to the substrate 10 .

在此具体实施例中,弹性元件18可包括一接触部分182。当使用者施加一外力于键帽20,随着弹性元件18回应于键帽20的移动被压下,接触部分182同时接触第一导电部分1200以及第二导电1202部分以形成电性连接,进而开启开关120。In this embodiment, the elastic element 18 may include a contact portion 182 . When the user applies an external force to the keycap 20, as the elastic member 18 is pressed down in response to the movement of the keycap 20, the contact portion 182 simultaneously contacts the first conductive portion 1200 and the second conductive portion 1202 to form an electrical connection, and then Switch 120 is turned on.

借此,当弹性元18经由底部180件利用该粘合剂粘合至第二绝缘层16的环形开口160时,环形开口160可协助弹性元件18准确地粘合至一指定位置。此外,环形开口160亦可防止该粘合剂溢出环形开口160。Thereby, when the elastic element 18 is bonded to the annular opening 160 of the second insulating layer 16 via the bottom 180 with the adhesive, the annular opening 160 can assist the elastic element 18 to be adhered to a designated position accurately. In addition, the annular opening 160 can also prevent the adhesive from overflowing the annular opening 160 .

请参阅图5,图5为根据本发明一较佳具体实施例的薄膜开关电路2的组装分解透视图。在此较佳具体实施例中,薄膜开关电路2配合一弹性元件18。如图5所示,薄膜开关电路2包括一薄膜电路12、一第一绝缘层14以及一第二绝缘层16。Please refer to FIG. 5 . FIG. 5 is an assembled and exploded perspective view of the membrane switch circuit 2 according to a preferred embodiment of the present invention. In this preferred embodiment, the membrane switch circuit 2 cooperates with an elastic element 18 . As shown in FIG. 5 , the membrane switch circuit 2 includes a membrane circuit 12 , a first insulating layer 14 and a second insulating layer 16 .

如图5所示,薄膜电路12具有一开关120。在此具体实施例中,薄膜电路12大体上可由一聚对苯二甲酸乙二醇酯所制成,但不以此为限。在此具体实施例中,开关120可包括一第一导电部分1200以及一与第一导电部分1200分离的第二导电部分1202。换句话说,由于第一导电部分1200与第二导电部分1202为分离而无电性连接,故此时开关120处于关闭状态。在实际应用时,第一导电部分1200以及第二导电部分1202可被一碳胶(未示于图中)披覆,该碳胶用以增加第一导电部分1200以及第二导电部分1202的耐磨性。As shown in FIG. 5 , the thin film circuit 12 has a switch 120 . In this specific embodiment, the thin film circuit 12 is generally made of polyethylene terephthalate, but not limited thereto. In this embodiment, the switch 120 may include a first conductive portion 1200 and a second conductive portion 1202 separated from the first conductive portion 1200 . In other words, since the first conductive portion 1200 and the second conductive portion 1202 are separated and not electrically connected, the switch 120 is in an off state at this time. In actual application, the first conductive part 1200 and the second conductive part 1202 can be coated with a carbon glue (not shown in the figure), and the carbon glue is used to increase the resistance of the first conductive part 1200 and the second conductive part 1202. Abrasive.

如图5所示,第一绝缘层14形成在薄膜电路12上,第一绝缘层14具有一孔洞140,并且开关120暴露于孔洞140内。在此具体实施例中,第一绝缘层14是由一树脂所制成,其主要功能为绝缘,但不以此为限。此外,在此具体实施例中,第一绝缘层14可以一紫外线催化方法制造而成,但不以此为限。As shown in FIG. 5 , the first insulating layer 14 is formed on the thin film circuit 12 , the first insulating layer 14 has a hole 140 , and the switch 120 is exposed in the hole 140 . In this specific embodiment, the first insulating layer 14 is made of a resin, and its main function is insulation, but not limited thereto. In addition, in this specific embodiment, the first insulating layer 14 can be manufactured by an ultraviolet catalysis method, but not limited thereto.

第二绝缘层16形成于第一绝缘层14上,第二绝缘层16具有一环形开口160,并且该环形开口160环绕第一绝缘层14的孔洞140。在此具体实施例中,第二绝缘层16是由一树脂所制成,具有绝缘的功能,但不以此为限。此外,在此具体实施例中,第二绝缘层16可以一热烤烘干方法制造而成,但不以此为限。在实际应用时,第二绝缘层16可具有一特定颜色,以达到美观的效果。The second insulating layer 16 is formed on the first insulating layer 14 , the second insulating layer 16 has an annular opening 160 , and the annular opening 160 surrounds the hole 140 of the first insulating layer 14 . In this specific embodiment, the second insulating layer 16 is made of a resin and has an insulating function, but not limited thereto. In addition, in this specific embodiment, the second insulating layer 16 can be manufactured by a thermal baking method, but it is not limited thereto. In actual application, the second insulating layer 16 may have a specific color to achieve an aesthetic effect.

请参阅图6,图6为图5中薄膜开关电路2的剖面视图。在一具体实施例中,弹性元件180的一底部180是利用一粘合剂(未示于图中)粘合至第二绝缘层16的环形开口160。弹性元件18可具有一接触部分182。弹性元件18大体上是由一橡胶所制成,但不以此为限。在此具体实施例中,弹性元件18的底部180是利用一粘合剂(未示于图中)与环形开口160粘合,但不以此为限。在此具体实施例中,弹性元件18的形状可为圆顶体(dome),但不以此为限。Please refer to FIG. 6 , which is a cross-sectional view of the membrane switch circuit 2 in FIG. 5 . In one embodiment, a bottom 180 of the elastic member 180 is bonded to the annular opening 160 of the second insulating layer 16 by an adhesive (not shown). The elastic element 18 can have a contact portion 182 . The elastic element 18 is generally made of rubber, but not limited thereto. In this specific embodiment, the bottom 180 of the elastic element 18 is bonded to the annular opening 160 by an adhesive (not shown in the figure), but not limited thereto. In this specific embodiment, the shape of the elastic element 18 may be a dome, but not limited thereto.

在一具体实施例中,随着弹性元件18被压下,接触部分182同时接触第一导电部分1200以及第二导电部分1202以形成电性连接,进而开启开关120。In a specific embodiment, as the elastic element 18 is pressed down, the contact portion 182 simultaneously contacts the first conductive portion 1200 and the second conductive portion 1202 to form an electrical connection, thereby turning on the switch 120 .

借此,当弹性元18经由底部180件利用该粘合剂粘合至第二绝缘层16的环形开口160时,环形开口160可协助弹性元件18准确地粘合至一指定位置。此外,环形开口160亦可防止该粘合剂溢出环形开口160。Thereby, when the elastic element 18 is bonded to the annular opening 160 of the second insulating layer 16 via the bottom 180 with the adhesive, the annular opening 160 can assist the elastic element 18 to be adhered to a designated position accurately. In addition, the annular opening 160 can also prevent the adhesive from overflowing the annular opening 160 .

请参阅图7,并且一并参阅图5以及图6,图7为根据图5中薄膜开关电路2的制造方法的流程图。在此具体实施例中,薄膜开关电路2配合一弹性元件18。根据本发明一较佳具体实施例的制造方法,首先,执行步骤S30,形成一薄膜电路12。薄膜电路12具有一开关120。在此具体实施例中,薄膜电路12大体上可由一聚对苯二甲酸乙二醇酯所制成,但不以此为限。Please refer to FIG. 7 , and refer to FIG. 5 and FIG. 6 together. FIG. 7 is a flow chart of the manufacturing method of the membrane switch circuit 2 in FIG. 5 . In this specific embodiment, the membrane switch circuit 2 cooperates with an elastic element 18 . According to the manufacturing method of a preferred embodiment of the present invention, firstly, step S30 is performed to form a thin film circuit 12 . The thin film circuit 12 has a switch 120 . In this specific embodiment, the thin film circuit 12 is generally made of polyethylene terephthalate, but not limited thereto.

在此具体实施例中,开关120可包括一第一导电部分1200以及一与该第一导电部分1200分离的第二导电部分1202。换句话说,由于第一导电部分1200与第二导电部分1202分离而无电性连接,故此时开关120处于关闭状态。在实际应用时,第一导电部分1200以及第二导电部分1202可被一碳胶披覆用以增加第一导电部分1200以及第二导电部分1202的耐磨性。In this embodiment, the switch 120 may include a first conductive portion 1200 and a second conductive portion 1202 separated from the first conductive portion 1200 . In other words, since the first conductive portion 1200 is separated from the second conductive portion 1202 and has no electrical connection, the switch 120 is in a closed state at this time. In practical applications, the first conductive portion 1200 and the second conductive portion 1202 can be coated with a carbon glue to increase the wear resistance of the first conductive portion 1200 and the second conductive portion 1202 .

然后,根据本发明一较佳具体实施例的制造方法执行步骤S32,在薄膜电路12上形成一第一绝缘层14。第一绝缘层14具有一孔洞140,并且120暴露于孔洞140内。在此具体实施例中,第一绝缘层14是由一树脂所制成,其主要功能为绝缘,但不以此为限。此外,在此具体实施例中,第一绝缘层14可以一紫外线催化方法制造而成,但不以此为限。Then, the manufacturing method according to a preferred embodiment of the present invention executes step S32 to form a first insulating layer 14 on the thin film circuit 12 . The first insulating layer 14 has a hole 140 , and the 120 is exposed in the hole 140 . In this specific embodiment, the first insulating layer 14 is made of a resin, and its main function is insulation, but not limited thereto. In addition, in this specific embodiment, the first insulating layer 14 can be manufactured by an ultraviolet catalysis method, but not limited thereto.

接着,根据本发明一较佳具体实施例的制造方法执行步骤S34,在第一绝缘层上14形成一第二绝缘层16。第二绝缘层16具有一环形开口160,并且该环形开口160环绕第一绝缘层14的孔洞140。在此具体实施例中,第二绝缘层16是由一树脂(resin)所制成,具有绝缘的功能,但不以此为限。此外,在此具体实施例中,第二绝缘层16可以一热烤烘干方法制造而成,但不以此为限。在实际应用时,第二绝缘层16可具有一特定颜色,以达到美观的效果。Next, the manufacturing method according to a preferred embodiment of the present invention executes step S34 to form a second insulating layer 16 on the first insulating layer 14 . The second insulating layer 16 has an annular opening 160 , and the annular opening 160 surrounds the hole 140 of the first insulating layer 14 . In this specific embodiment, the second insulating layer 16 is made of a resin and has an insulating function, but it is not limited thereto. In addition, in this specific embodiment, the second insulating layer 16 can be manufactured by a thermal baking method, but it is not limited thereto. In actual application, the second insulating layer 16 may have a specific color to achieve an aesthetic effect.

然后,根据本发明一较佳具体实施例的制造方法执行步骤S36,利用一粘合剂粘合弹性元件18的底部180至第二绝缘层16的环形开口160。在此具体实施例中,环形开口160可协助弹性元件18准确地粘合至指定位置。此外,环形开口160亦可防止该粘合剂溢出环形开口160。在此具体实施例中,弹性元件18大体上是由一橡胶所制成,但不以此为限。Then, the manufacturing method according to a preferred embodiment of the present invention executes step S36 , using an adhesive to bond the bottom 180 of the elastic element 18 to the annular opening 160 of the second insulating layer 16 . In this particular embodiment, the annular opening 160 can assist the elastic member 18 to adhere accurately to the designated position. In addition, the annular opening 160 can also prevent the adhesive from overflowing the annular opening 160 . In this specific embodiment, the elastic element 18 is substantially made of rubber, but not limited thereto.

在此具体实施例中,弹性元件18可包括一接触部分182。随着弹性元件18被压下,接触部分182同时接触第一导电部分1200以及第二导电1202部分以形成电性连接,进而开启开关120。In this embodiment, the elastic element 18 may include a contact portion 182 . As the elastic element 18 is pressed down, the contact portion 182 simultaneously contacts the first conductive portion 1200 and the second conductive portion 1202 to form an electrical connection, thereby turning on the switch 120 .

相较于先前技术,根据本发明的按键以及薄膜电路开关,当该弹性元件利用一粘合剂粘合至该薄膜开关电路时,该环形开口可协助该弹性元件准确地粘合至指定位置。此外,该环形开口可防止该粘合剂溢出该环形开口。借此,在该按键的制造过程中,该弹性元件的粘合将更为准确,进而增加该按键的制造品质以及产品良品率。Compared with the prior art, according to the button and the membrane circuit switch of the present invention, when the elastic element is bonded to the membrane switch circuit by an adhesive, the annular opening can help the elastic element to be adhered to the designated position accurately. Furthermore, the annular opening prevents the adhesive from overflowing the annular opening. Thereby, during the manufacturing process of the button, the bonding of the elastic element will be more accurate, thereby increasing the manufacturing quality and product yield of the button.

借由以上较佳具体实施例的详述,希望能更加清楚描述本发明的特征与精神,而并非以上述所公开的较佳具体实施例来对本发明的范畴加以限制。相反地,其目的是希望能涵盖各种改变及具相等性的安排于本发明的范畴内。因此,本发明的范畴应该根据上述的说明作最宽广的解释,以致使其涵盖所有可能的改变以及具相等性的安排。By virtue of the above detailed description of the preferred embodiments, it is hoped that the features and spirit of the present invention can be described more clearly, and the scope of the present invention is not limited by the preferred embodiments disclosed above. On the contrary, the intention is to cover various modifications and equivalent arrangements within the scope of the invention. Therefore, the scope of the present invention should be construed in the broadest way based on the above description so as to cover all possible modifications and equivalent arrangements.

Claims (38)

1. button comprises:
One substrate;
One thin film circuit, this thin film circuit has a switch;
One first insulating barrier, this first insulating barrier is formed on this thin film circuit, and this first insulating barrier has a hole, and this switch is exposed in this hole;
One second insulating barrier, this second insulating barrier are formed on this first insulating barrier, and this second insulating barrier has an annular opening, and this annular opening is around this hole of this first insulating barrier;
One flexible member, a bottom of this flexible member cooperate this annular opening of this second insulating barrier and are bonded to this annular opening of this second insulating barrier, and this flexible member has a contact portion;
One keycap; And
One bracing or strutting arrangement, this bracing or strutting arrangement be movably connected this keycap and this substrate, this bracing or strutting arrangement supports this keycap and does with respect to this substrate vertical moving;
Wherein when this keycap during by a pressed by external force, this flexible member distortion, this contact portion of this flexible member contacts this switch and then opens this switch.
2. button according to claim 1, wherein this thin film circuit is made by a PETG (PET) substantially.
3. button according to claim 1, wherein this flexible member is made by a rubber substantially.
4. button according to claim 1, wherein this flexible member is shaped as dome body.
5. button according to claim 1, wherein this first insulating barrier is made by a resin.
6. button according to claim 1, wherein this second insulating barrier is made by a resin.
7. button according to claim 1, wherein this bottom of this flexible member is to utilize an adhesive and this annular opening bonding.
8. button according to claim 1, wherein this switch comprises one first current-carrying part and second current-carrying part that separates with this first current-carrying part, along with this flexible member is depressed in response to the mobile of this keycap, this contact portion contacts this first current-carrying part and this second current-carrying part simultaneously and then opens this switch.
9. button according to claim 8, wherein this first current-carrying part and this second current-carrying part and by a carbon paste coating.
10. button according to claim 1, this second insulating barrier has a particular color.
11. one kind in order to make the method for a button, this method comprises the following steps:
Prepare a substrate;
Prepare a thin film circuit, this thin film circuit has a switch;
Form one first insulating barrier on this thin film circuit, this first insulating barrier has a hole, and this switch is exposed in this hole;
Form one second insulating barrier on this first insulating barrier, this second insulating barrier has an annular opening, and this annular opening is around this hole of this first insulating barrier;
Prepare a flexible member, a bottom of this flexible member cooperates this annular opening of this second insulating barrier, and utilizes this bottom of bonding this flexible member of an adhesive this annular opening to this second insulating barrier;
Prepare a keycap; And
Prepare a bracing or strutting arrangement, this bracing or strutting arrangement has one first end and one second end, this first end is movably connected in this keycap, and this second end is movably connected in this substrate.
12. according to claim 11 a described method, wherein this thin film circuit is made by a PETG (PET) substantially.
13. according to claim 11 a described method, wherein this flexible member is made by a rubber substantially.
14. according to claim 11 a described method, wherein this flexible member is shaped as dome body.
15. according to claim 11 a described method, wherein this first insulating barrier is made by a resin.
16. according to claim 11 a described method, wherein this second insulating barrier is made by a resin.
17. according to claim 11 a described method, wherein this switch comprises one first current-carrying part and second current-carrying part that separates with this first current-carrying part, this flexible member comprises a contact portion, along with this flexible member is depressed in response to the mobile of this keycap, this contact portion contacts this first current-carrying part and this second current-carrying part simultaneously and then opens this switch.
18. according to claim 17 a described method, wherein this first current-carrying part and this second current-carrying part and by a carbon paste coating.
19. according to claim 11 a described method, wherein this second insulating barrier has a particular color.
20. a film switch circuit, this film switch circuit cooperates a flexible member, and this film switch circuit comprises:
One thin film circuit, this thin film circuit has a switch;
One first insulating barrier, this first insulating barrier is formed on this thin film circuit, and this first insulating barrier has a hole, and this switch is exposed in this hole; And
One second insulating barrier, this second insulating barrier is formed on this first insulating barrier, this second insulating barrier has an annular opening, and this annular opening is around this hole of this first insulating barrier, and wherein a bottom of this flexible member is to utilize an adhesive to be bonded to this annular opening of this second insulating barrier.
21. according to claim 20 a described film switch circuit, wherein this thin film circuit is made by a PETG (PET) substantially.
22. according to claim 20 a described film switch circuit, wherein this first insulating barrier is made by a resin.
23. according to claim 20 a described film switch circuit, wherein this second insulating barrier is made by a resin.
24. according to claim 20 a described film switch circuit, wherein this switch comprises one first current-carrying part and second current-carrying part that separates with this first current-carrying part, this flexible member comprises a contact portion, along with this flexible member is depressed, this contact portion contacts this first current-carrying part and this second current-carrying part simultaneously and then opens this switch.
25. according to claim 24 a described film switch circuit, wherein this first current-carrying part and this second current-carrying part and by a carbon paste coating.
26. according to claim 20 a described film switch circuit, this flexible member be shaped as dome body.
27. according to claim 20 a described film switch circuit, this flexible member is made by a rubber substantially.
28. according to claim 20 a described film switch circuit, this second insulating barrier has a particular color.
29. one kind in order to make the method for a film switch circuit, this method comprises the following steps:
Form a thin film circuit, this thin film circuit has a switch;
Form one first insulating barrier on this thin film circuit, this first insulating barrier has a hole, and this switch is exposed in this hole; And
Form one second insulating barrier on this first insulating barrier, this second insulating barrier has an annular opening, and this annular opening is around this hole of this first insulating barrier.
30., also comprise the following steps: a bottom of a flexible member is bonded to this annular opening according to claim 29 a described method.
31. according to claim 30 a described method, this flexible member be shaped as dome body.
32. according to claim 30 a described method, this flexible member is made by a rubber substantially.
33. according to claim 29 a described method, wherein this thin film circuit is made by a PETG (PET) substantially.
34. according to claim 29 a described method, wherein this first insulating barrier is made by a resin.
35. according to claim 29 a described method, wherein this second insulating barrier is made by a resin.
36. according to claim 30 a described method, wherein this switch comprises one first current-carrying part and second current-carrying part that separates with this first current-carrying part, this flexible member has a contact portion, along with this flexible member is depressed, this contact portion contacts this first current-carrying part and this second current-carrying part simultaneously and then opens this switch.
37. according to claim 36 a described method, wherein this first current-carrying part and this second current-carrying part are by a carbon paste coating.
38. according to claim 30 a described method, this second insulating barrier has a particular color.
CN2007101064123A 2007-05-29 2007-05-29 Key using membrane switch circuit and manufacturing method thereof Expired - Fee Related CN101315841B (en)

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