CN101373658A - Conductive winding structure and transformer using same - Google Patents
Conductive winding structure and transformer using same Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及一种导电绕组结构及使用该导电绕组结构的变压器,特别涉及一种多圈不断线的导电绕组结构及使用该导电绕组结构的变压器。The invention relates to a conductive winding structure and a transformer using the conductive winding structure, in particular to a multi-turn continuous conductive winding structure and a transformer using the conductive winding structure.
背景技术 Background technique
变压器为各式电子装置中经常使用的电子组件,用以调整不同的电压,使其达到受电装置能够适用的范围。请参阅图1,其为美国专利第US7,091,817号所披露的现有变压器的结构示意图。如图1所示,传统变压器1包括绕线架10、初级绕线(未图示)、多个导电片12以及磁心组13。绕线架10具有一框型表面101,其与两壁状结构102、103垂直并连接,该壁状结构102、103相互平行并形成一绕线槽104以绕设初级绕线,且在该壁状结构102、103的两侧边延伸折片105及106,以形成两个侧边引导槽107,用以容置对应的该导电片12。磁心组13由一第一磁心部件131与第二磁心部件132所组成。此外,导电片12由铜片制成,以作为变压器1的次级绕线。导电片12为单圈结构,且导电片12的一侧具有一开口121,使其大体上呈“ㄇ”字型结构,以此导电片12可利用开口121插入引导槽107内,以置入并固定于绕线架10内,并直接与系统电路板连接。A transformer is an electronic component that is often used in various electronic devices to adjust different voltages so that it can reach the applicable range of the power receiving device. Please refer to FIG. 1 , which is a schematic structural diagram of a conventional transformer disclosed in US Pat. No. 7,091,817. As shown in FIG. 1 , a
虽然以单圈的导电片12作为次级绕线可以有效地使变压器1的体积减小,但将导电片12分别设置于绕线架10的引导槽107时,仍会造成组装不便与费时等问题。此外,设置于不同引导槽107内的导电片12仍需利用其它媒介使这些导电片12连接,例如利用系统电路板上的线路或是利用导电杆件使这些导电片12连接,这样,不仅会增加损耗,而且使得变压器的组件增加或使系统电路板的线路设计复杂,并且造成组装不易的困扰。Although using a single-turn
因此,如何发展出一种可改善现有技术缺陷的导电绕组结构以及使用该导电绕组结构的变压器结构,实为目前迫切需要解决的课题。Therefore, how to develop a conductive winding structure that can improve the defects of the prior art and a transformer structure using the conductive winding structure is an urgent problem to be solved at present.
发明内容 Contents of the invention
本发明的主要目的在于提供一种导电绕组结构以及使用该导电绕组结构的变压器结构,该导电绕组结构可不断线地多圈卷绕,从而可减少损耗、减小变压器体积、简化变压器结构以及缩短组装时间。The main purpose of the present invention is to provide a conductive winding structure and a transformer structure using the conductive winding structure. The conductive winding structure can be wound in multiple turns without a continuous line, thereby reducing loss, reducing transformer volume, simplifying transformer structure and shortening time. Assembly time.
本发明的另一目的在于提供一种导电绕组结构,该导电绕组结构可提供延伸部,以供电子组件固定,从而有利于电子组件的散热且可增加利用的空间。Another object of the present invention is to provide a conductive winding structure, which can provide an extension portion for fixing the electronic components, so as to facilitate the heat dissipation of the electronic components and increase the available space.
为达到上述目的,本发明的一较广义的实施例提供了一种导电绕组结构,其应用于磁性组件中,该导电绕组结构至少包括:多个导电单元,每一导电单元具有主体、第一端部以及第二端部,该主体分别与第一端部及第二端部连接,且具有中空孔洞;以及至少一连接部,具有第一侧端与第二侧端,且连接部用以连接任两个相邻的导电单元。其中,连接部的第一侧端与多个导电单元的其中之一的第一端部形成第一连接处,连接部的第二侧端与相邻的导电单元的第二端部形成第二连接处,多个导电单元以及连接部以第一连接处及第二连接处折叠,以使多个导电单元彼此相对设置,且多个导电单元的多个中空孔洞对应地形成贯穿通道。To achieve the above object, a broad embodiment of the present invention provides a conductive winding structure, which is applied in a magnetic assembly, the conductive winding structure at least includes: a plurality of conductive units, each conductive unit has a main body, a first An end portion and a second end portion, the main body is respectively connected to the first end portion and the second end portion, and has a hollow hole; and at least one connection portion has a first side end and a second side end, and the connection portion is used for Connect any two adjacent conductive elements. Wherein, the first side end of the connection part forms a first connection with the first end of one of the plurality of conductive units, and the second side end of the connection part forms a second connection with the second end of the adjacent conductive unit. At the connection part, the plurality of conductive units and the connection part are folded at the first connection part and the second connection part, so that the plurality of conductive units are arranged opposite to each other, and the plurality of hollow holes of the plurality of conductive units correspondingly form through passages.
为达到前述目的,本发明的另一较广义实施例提供了一种变压器,其至少包括:一绕线结构、一导电绕组结构以及一磁心组。其中,该导电绕组结构至少包括:多个导电单元,每一导电单元具有主体、第一端部以及第二端部,该主体分别与第一端部及第二端部连接,且具有中空孔洞;以及至少一连接部,具有第一侧端与第二侧端,且连接部用以连接任两个相邻的导电单元。其中,连接部的第一侧端与多个导电单元的其中之一的第一端部形成第一连接处,连接部的第二侧端与相邻的导电单元的第二端部形成第二连接处,多个导电单元以及连接部以第一连接处及第二连接处折叠,以使多个导电单元彼此相对设置,且多个导电单元的多个中空孔洞对应地形成贯穿通道。此外,磁心组至少部分地穿设于绕线结构以及导电绕组结构的贯穿通道。To achieve the aforementioned objective, another broad embodiment of the present invention provides a transformer, which at least includes: a winding structure, a conductive winding structure and a magnetic core assembly. Wherein, the conductive winding structure at least includes: a plurality of conductive units, each conductive unit has a main body, a first end and a second end, the main body is respectively connected to the first end and the second end, and has a hollow hole and at least one connecting portion having a first side end and a second side end, and the connecting portion is used to connect any two adjacent conductive units. Wherein, the first side end of the connection part forms a first connection with the first end of one of the plurality of conductive units, and the second side end of the connection part forms a second connection with the second end of the adjacent conductive unit. At the connection part, the plurality of conductive units and the connection part are folded at the first connection part and the second connection part, so that the plurality of conductive units are arranged opposite to each other, and the plurality of hollow holes of the plurality of conductive units correspondingly form through passages. In addition, the magnetic core group is at least partially passed through the through channel of the winding structure and the conductive winding structure.
为达到前述目的,本发明的又一较广义实施例提供了一种变压器,其至少包括:电路板、导电绕组结构以及磁心组。其中,电路板具有初级绕组以及通孔。导电绕组结构至少包括:多个导电单元,每一导电单元具有主体、第一端部以及第二端部,该主体分别与第一端部及第二端部连接,且具有中空孔洞;以及至少一连接部,具有第一侧端与第二侧端,且连接部用以连接任两个相邻的导电单元。其中,连接部的第一侧端与多个导电单元的其中之一的第一端部形成第一连接处,连接部的第二侧端与相邻的导电单元的第二端部形成第二连接处,多个导电单元以及连接部以第一连接处及第二连接处折叠,以使多个导电单元彼此相对设置,且多个导电单元的多个中空孔洞对应地形成贯穿通道。另外,磁心组至少部分地设置于电路板的通孔以及导电绕组结构的贯穿通孔。To achieve the aforementioned purpose, another broad embodiment of the present invention provides a transformer, which at least includes: a circuit board, a conductive winding structure, and a magnetic core assembly. Wherein, the circuit board has primary windings and through holes. The conductive winding structure at least includes: a plurality of conductive units, each conductive unit has a main body, a first end and a second end, the main body is respectively connected to the first end and the second end, and has a hollow hole; and at least A connection portion has a first side end and a second side end, and the connection portion is used for connecting any two adjacent conductive units. Wherein, the first side end of the connection part forms a first connection with the first end of one of the plurality of conductive units, and the second side end of the connection part forms a second connection with the second end of the adjacent conductive unit. At the connection part, the plurality of conductive units and the connection part are folded at the first connection part and the second connection part, so that the plurality of conductive units are arranged opposite to each other, and the plurality of hollow holes of the plurality of conductive units correspondingly form through passages. In addition, the magnetic core group is at least partially disposed in the through hole of the circuit board and the through hole of the conductive winding structure.
本发明具有的有益效果为:该导电绕组结构可不断线地多圈卷绕,从而可减少损耗、减小变压器体积、简化变压器结构以及缩短组装时间。The invention has the beneficial effects that: the conductive winding structure can be wound in multiple turns without continuous flow, thereby reducing loss, reducing transformer volume, simplifying transformer structure and shortening assembly time.
附图说明 Description of drawings
图1为美国专利第US7,091,817号中所披露的现有变压器的结构示意图。FIG. 1 is a schematic structural diagram of a conventional transformer disclosed in US Pat. No. 7,091,817.
图2(a)为构成本发明第一较佳实施例的导电绕组结构的原形图案结构示意图。FIG. 2( a ) is a schematic diagram of the original pattern structure constituting the conductive winding structure of the first preferred embodiment of the present invention.
图2(b)为图2(a)所示结构折叠构成的导电绕组结构在CC′段部分的示意图。Fig. 2(b) is a schematic diagram of the section CC' of the conductive winding structure formed by folding the structure shown in Fig. 2(a).
图3(a)为构成本发明第二较佳实施例的导电绕组结构的原形图案结构示意图。FIG. 3( a ) is a schematic diagram of a prototype pattern structure constituting a conductive winding structure according to a second preferred embodiment of the present invention.
图3(b)为图3(a)所示结构折叠后的示意图。Fig. 3(b) is a schematic diagram of the folded structure shown in Fig. 3(a).
图4(a)为构成本发明第三较佳实施例的导电绕组结构的原形图案结构示意图。FIG. 4( a ) is a schematic diagram of a prototype pattern structure constituting a conductive winding structure according to a third preferred embodiment of the present invention.
图4(b)为图4(a)所示结构折叠后的示意图。Fig. 4(b) is a schematic diagram of the folded structure shown in Fig. 4(a).
图5为使用图2(a)和图2(b)所示的导电绕组结构的变压器结构示意图。Fig. 5 is a schematic diagram of a transformer structure using the conductive winding structure shown in Fig. 2(a) and Fig. 2(b).
图6为图5所示结构的组合结构示意图。FIG. 6 is a combined structural schematic diagram of the structure shown in FIG. 5 .
图7为使用图3(b)所示的导电绕组结构的变压器结构示意图。Fig. 7 is a schematic structural diagram of a transformer using the conductive winding structure shown in Fig. 3(b).
图8为图2(a)所示结构的另一变化例的结构示意图。Fig. 8 is a structural schematic diagram of another modification example of the structure shown in Fig. 2(a).
图9为使用图8所示结构折叠后的导电绕组结构的变压器结构示意图。FIG. 9 is a schematic structural diagram of a transformer using the folded conductive winding structure shown in FIG. 8 .
图10为图9所示结构的组合图。FIG. 10 is a combination diagram of the structure shown in FIG. 9 .
其中,附图标记说明如下:Wherein, the reference signs are explained as follows:
1、2、3、4:变压器 10:绕线架1, 2, 3, 4: Transformer 10: Winding frame
12:导电片 13、23、33、34、43:磁心组12:
101:框型表面 102、103:壁状结构101:
104:绕线槽 105、106:折片104:
107:引导槽 131、231、431:第一磁心部件107:
132、232、432:第二磁心部件 121、2151:开口132, 232, 432: Second
22、32:导电绕组结构 221、321:导电单元22, 32:
222、322:连接部 223、323、3262:接脚222, 322:
2211、211:主体 2212、3212、3222:第一端部2211, 211:
2213、3213、3223:第二端部 2214、3214:中空孔洞2213, 3213, 3223:
2215:缺口 216、2223、3216、3263:第一表面2215:
2217、2224:第二表面 2218、3218:第一贯穿通道2217, 2224: the
2221、3221:第一侧端 222、3222:第二侧端2221, 3221:
224、324:第一连接处 225、325:第二连接处224, 324: the
326、416:延伸部 3261:孔洞326, 416: Extensions 3261: Holes
3264:锁固组件 327:第二绕组部3264: Locking component 327: Second winding part
328:第一绕组部 329:电子组件328: First winding part 329: Electronic components
3219:贯穿通道 A、B:折叠方向3219: Through channel A, B: Folding direction
20、30、411:主级绕线 21、31:绕线基座20, 30, 411: Main stage winding 21, 31: Winding base
213:第一贯穿通道 214:绕线槽213: The first through channel 214: Winding slot
215:容置槽 2231:自由端部215: Accommodating slot 2231: Free end
41:电路板 414:电源接点41: Circuit board 414: Power contact
44:电线 412:信号连接接口44: Wire 412: Signal connection interface
415:信号接点 413:通孔415: Signal contact 413: Through hole
431a、432a:轴心部 433:凹部431a, 432a: shaft center part 433: recessed part
46、47:黏接组件46, 47: Adhesive components
具体实施方式 Detailed ways
体现本发明的特征与优点的一些典型实施例将在后面的说明中详细叙述。应理解的是本发明可具有各种变化,其均不脱离本发明的范围,且其中的说明及图示在本质上用于说明本发明,而非用于限制本发明。Some typical embodiments embodying the features and advantages of the present invention will be described in detail in the ensuing description. It should be understood that the invention may have various changes without departing from the scope of the invention, and that the description and illustrations therein are illustrative in nature of the invention rather than limiting the invention.
请参阅图2(a),其为构成本发明第一较佳实施例的导电绕组结构的原形图案结构示意图。如图所示,本发明的导电绕组结构22由单片的金属导电片所裁切制成,其中金属导电片可为铜箔,但不以此为限。导电绕组结构22主要包括多个导电单元221、多个连接部222以及接脚223。在本实施例中,将以具有3个导电单元221的导电绕组结构22为例来说明本发明的技术,其中,两相邻导电单元221之间以一连接部222连接,且第一个导电单元221的第一端部2212以及最后一个导电单元221的第二端部2213分别通过连接部222或直接地连接一接脚223。Please refer to FIG. 2( a ), which is a schematic diagram of the original pattern structure of the conductive winding structure constituting the first preferred embodiment of the present invention. As shown in the figure, the conductive winding
每一个导电单元221主要包括一主体2211、一第一端部2212、一第二端部2213、一第一表面2216以及一第二表面2217。在一些实施例中,主体2211大体上可为具有缺口2215的环形、矩形或多边形(未图示),且不以此为限,且在主体2211的中央具有一中空孔洞2214。另外,导电单元221的第二表面2217位于金属导电片的背面,且相对于第一表面2216。此外,每一导电单元221的第一表面2216均朝同一方向设置,而第二表面2217也朝同一方向设置。Each
连接部222具有相对应的第一侧端2221及第二侧端2222,其中第一侧端2221与相邻的导电单元221的第一端部2212相连接而形成第一连接处224,而第二侧端2222则与另一相邻导电单元221的第二端部2213相连接而形成第二连接处225。此外,连接部222还具有一第一表面2223及一第二表面2224,且第一表面2223与导电单元221的第一表面2216为同一平面,第二表面2224则与导电单元221的第二表面2217为同一平面。The
请参阅图2(b),其为图1(a)所示结构所折叠构成的导电绕组结构在CC′段部分的示意图。如图2(a)及图2(b)所示,导电绕组结构22大体上可以第一连接处224及第二连接处225为折线,将连接部222的第一侧端2221朝A方向折叠,从而使连接部222的第二表面2224与导电单元221的第二表面2217邻近,且之间可具有一夹角,以及将连接部222的第二侧端2222朝B方向折叠,使连接部222的第一表面2223与导电单元221的第一表面2216邻近,且之间可具有一夹角。折叠后,每一导电单元221的第一表面2216朝同一方向设置,即如图2(b)所示的X方向,且每一导电单元221的第一表面2216会与相邻的导电单元221的第二表面2217相对,并且,每一导电单元221的主体2211中央的中空孔洞2214彼此对应设置,以形成一第一贯穿通道2218。此外,在一些实施例中,由于金属导电片具有固定的硬度及延展性,因此在折叠后会使每一导电单元221之间具有弹性并存在一间隙,即如图2(b)所示的距离h。Please refer to FIG. 2( b ), which is a schematic diagram of the section CC′ of the conductive winding structure formed by folding the structure shown in FIG. 1( a ). As shown in FIG. 2(a) and FIG. 2(b), the conductive winding
请参阅图3(a),其为构成本发明第二较佳实施例的导电绕组结构的原形图案结构示意图。如图所示,本实施例的导电绕组结构32同样由单片的金属导电片所裁切制成,其中金属导电片可为铜箔,但不以此为限。导电绕组结构32主要包括第一绕组部328以及至少一延伸部326,其中第一绕组部328可作为例如变压器的次级绕组。第一绕组部328同样包括多个导电单元321以及多个连接部322,且两相邻导电单元321之间以一个连接部322连接。由于第一绕组部328的导电单元321以及连接部322的结构、彼此之间的设置以及折叠方式与第一实施例中所示的导电单元221与连接部222相似,因此不再赘述。Please refer to FIG. 3( a ), which is a schematic diagram of the original pattern structure of the conductive winding structure constituting the second preferred embodiment of the present invention. As shown in the figure, the conductive winding
另外,在第一绕组部328的第一个导电单元321的第一端部3222以及最后一个导电单元321的第二端部3223分别各延伸出一延伸部326。在本实施例中,延伸部326可供电子组件,例如晶体管固定以作为散热板。在一些实施例中,延伸部326具有多个孔洞3261以及多个接脚3262,从而电子组件可利用孔洞3261与一锁固组件,例如螺丝与螺帽而固定于延伸部326上,以辅助电子组件散热,而接脚3262主要用来插接于系统电路板(未图示)上。In addition, an
在一些实施例中,如图3(a)所示,导电绕组结构32还可包括一第二绕组部327,以作为例如电感组件的导电绕组。第二绕组部327可由延伸部326的另一端延伸。第二绕组部327同样包括多个导电单元321以及多个连接部322,且两相邻导电单元321之间以一个连接部322连接。由于第二绕组部327的导电单元321以及连接部322的结构、彼此之间的设置以及折叠方式与第一实施例中所示的导电单元221与连接部222相似,因此不再赘述。在此实施例中,第二绕组部327中的第一个导电单元321通过一连接部322连接于一接脚323,用以插接于一系统电路板(未图示)上,而最后一个导电单元321的第二端部3213则连接于延伸部326。In some embodiments, as shown in FIG. 3( a ), the conductive winding
请参阅图3(b),其为图3(a)所示结构折叠后的示意图。如图3(a)与图3(b)所示,当导电绕组结构32的第一绕组部328以及第二绕组部327内的每一导电单元321与连接部322相连的第一连接处324以及第二连接处325按照第一实施例所述的方式折叠后,每一导电单元321的第一表面3216将与延伸部326的第一表面3263朝同一方向设置,如图3(b)所示的Y方向,并且,第一绕组部328的每一导电单元321内的中空孔洞3214彼此相对应设置,以形成一第一贯穿通道3218,而在第二绕组部327的每一导电单元321内的中空孔洞3214同样彼此相对应设置,以形成一第二贯穿通道3219。Please refer to FIG. 3( b ), which is a schematic diagram of the folded structure shown in FIG. 3( a ). As shown in Fig. 3(a) and Fig. 3(b), when each
当然,本发明的导电绕组结构还可包括多个相同的延伸段部,即设置更多的导电单元321与连接部322,依据相同的原理与架构,可以实现具有更多圈数且不断线的立体导电绕组结构,以达到不需利用其它媒介来连接各圈,且能减小变压器体积的优点。此外,本发明的导电绕组结构的轮廓并不限于环形,也可为矩形或多边形,但不以此为限。Of course, the conductive winding structure of the present invention can also include a plurality of identical extension sections, that is, more
请参阅图4(a),其为构成本发明第三较佳实施例的导电绕组结构的原形图案结构示意图。如图所示,本实施例的导电绕组结构32同样由单片的金属导电片所裁切制成,其中金属导电片可为铜箔,但不以此为限。导电绕组结构32主要包括第一绕组部328、一延伸部326以及一接脚323,其中第一绕组部328可作为例如变压器的次级绕组。第一绕组部328同样包括多个导电单元321以及多个连接部322,且两相邻导电单元321之间以一个连接部322连接。由于第一绕组部328的导电单元321以及连接部322的结构、彼此之间的设置以及折叠方式与第一实施例中所示的导电单元221与连接部222相似,因此不再赘述。Please refer to FIG. 4( a ), which is a schematic diagram of a prototype pattern structure constituting a conductive winding structure according to a third preferred embodiment of the present invention. As shown in the figure, the conductive winding
另外,在第一绕组部328的第一个导电单元321的第一端部3212以及最后一个导电单元321的第二端部3213分别通过连接部322连接接脚323以及直接延伸出延伸部326。在本实施例中,延伸部326可供电子组件(未图示)固定以作为散热板。在一些实施例中,延伸部326具有多个孔洞3261以及多个接脚3262,孔洞3261可与一锁固组件,例如螺丝与螺帽相锁固,使电子组件可以固定于延伸部326上,以辅助电子组件散热,而延伸部326的接脚3262主要用来插接于一系统电路板(未图示)上。另外,接脚323也用来插接于一系统电路板上。In addition, the
请参阅图4(b),其为图4(a)所示结构折叠后的示意图。如图4(a)与图4(b)所示,当导电绕组结构32的第一绕组部328内的每一导电单元321与连接部322相连的第一连接处324以及第二连接处325按照第一实施例所述的方式折叠后,每一导电单元321的第一表面3216将与延伸部326的第一表面3263朝同一方向设置,如图4(b)所示的Z方向,并且,第一绕组部328的每一导电单元321内的中空孔洞3214彼此相对应设置,以形成第一贯穿通道3218。Please refer to FIG. 4(b), which is a schematic diagram of the folded structure shown in FIG. 4(a). As shown in Figure 4(a) and Figure 4(b), when each
请参阅图5,其为使用图2(a)和图2(b)所示的导电绕组结构的变压器结构示意图。如图所示,变压器2主要包括一绕线结构、绕线基座21、一导电绕组结构22以及一磁心组23所组成。在本实施例中,该绕线结构可为主级绕线20,而导电绕组结构22可为次级绕组,但不以此为限。绕线基座21具有主体211、第一贯穿通道213、多个绕线槽214以及多个容置槽215。主体211上具有第一贯穿通道213,主要用来容置部分磁心组23且与容置槽215相连通。多个绕线槽214则用来缠绕主级绕线20。多个中空的容置槽215具有一实质上大于导电绕组结构22的导电单元221的主体2211的直径的开口2151,例如半圆形开口,可使导电单元221的主体2211经由开口2151插入容置槽215内部。在本实施例中,第一个导电单元221及最后一个导电单元221的主体2211可设置于绕线基座21的两侧,但不以此为限。导电绕组结构22内间隙的距离h(如图2(b)所示)实质上等于或大于每一绕线槽214的宽度,并且,该容置槽215为一可与第一贯穿通道213连通的中空结构,故当导电绕组结构22的导电单元221的主体2211置入容置槽215内部后,可使主体2211上的中空孔洞2214与绕线基座21上的第一贯穿通道213彼此相对应并且相连通。Please refer to FIG. 5 , which is a schematic diagram of a transformer using the conductive winding structure shown in FIG. 2( a ) and FIG. 2( b ). As shown in the figure, the
图6为图5所示结构的组合结构示意图。如图5与图6所示,磁心组23可为例如EE型铁心,且具有第一磁心部231及第二磁心部232。导电绕组结构22中的导电单元221的中空孔洞2214的直径大小实质上与绕线基座21的第一贯穿通道213的直径大小相同,故当导电绕组结构22的导电单元221的主体2211经由开口2151插入绕线基座21的容置槽215内部时,位于导电绕组结构22中导电单元221的主体2211的中空孔洞2214将可与绕线基座21上的第一贯穿通道213相连通,因此可使磁心组23的第一磁心部231及第二磁心部232的轴心部依序穿过绕线基座21的第一贯穿通道213及导电单元221的中空孔洞2214,而组装成变压器2,从而利用电磁感应作用使作为次级绕组的导电绕组结构22与主级绕线20产生感应电压,以达到电压转换的目的。此外,由于接脚223在组装后可由磁心组23的一侧向外延伸出,因此变压器2可通过接脚223而与系统电路板(未图示)上的连接点连接。FIG. 6 is a combined structural schematic diagram of the structure shown in FIG. 5 . As shown in FIG. 5 and FIG. 6 , the magnetic core set 23 can be, for example, an EE type iron core, and has a first
本发明使用单一金属板所折叠而成的立体导电绕组结构22可应用于磁性组件,例如变压器,以提供多圈不断线的导电绕组,因此不需利用其它媒介物,例如导电杆件来连接各圈,使本发明使用不断线的导电绕组结构的变压器具有组件较少、组装简便等优点。The present invention uses a three-dimensional
请再参阅图7,其为使用图3(b)所示的导电绕组结构的变压器结构示意图。如图所示,变压器3主要包括一绕线结构、绕线基座31、一导电绕组结构32、第一磁心组33以及第二磁心组34所组成。在本实施例中,该绕线结构可为主级绕线30,而导电绕组结构32的第一绕组部328则作为变压器3的次级侧绕组,但不以此为限,第二绕组部327则作为电感组件的导电绕组。由于本实施例中的导电绕组结构32的第一绕组部328与绕线基座31、主级绕线30、第一磁心组33的结构与组装方式与图5及图6所述的实施例相似,因此不再赘述。Please refer to FIG. 7 again, which is a structural diagram of a transformer using the conductive winding structure shown in FIG. 3( b ). As shown in the figure, the
在本实施例中,两延伸部326可相对应设置,且电子组件329,例如晶体管可利用孔洞3261与锁固组件3264,例如螺丝与螺帽的锁固而固定于延伸部326上,从而由延伸部326辅助电子组件329散热且可以增加利用的空间。延伸部326的多个接脚3262可插接于系统电路板(未图示)上。此外,第二绕组部327的第二贯穿通道3219可供部分第二磁心组34穿设,以形成一电感组件。此外,第二绕组部327的接脚323可用以插接于系统电路板(未图示)上。In this embodiment, the two
请参阅图8,其为图2(a)所示结构的另一变化例的结构示意图。在此实施例中,导电绕组结构22的导电单元221与连接部222的结构、连接方式以及折叠方式与前述实施例相同,不同之处仅在于,接脚223的自由端部2231朝与连接部222相对的方向延伸。请参阅图9与图10,其分别为使用图8所示结构折叠后的导电绕组结构的变压器结构示意图以及组合图。如图9与图10所示,变压器4主要包括一电路板41、至少一个导电绕组结构22以及一磁心组43所组成。其中,电路板41内部埋设有主级绕线411,该主级绕线411与电源接点414连接,从而可利用与电源接点414连接的电线44提供电源输入。此外,电路板41具有一信号连接接口412,该信号连接接口412为例如金手指接口,但不以此为限。该信号连接接口412与电路板41上的信号接点415连接,且信号连接接口412可以插置于系统电路板(未图示)的对应插槽中,以此可利用与信号接点415连接的信号线45所提供的控制信号,由信号连接接口412与系统电路板的控制电路(未图示)通讯。电路板41还包括一通孔413以及一延伸部416,该延伸部416的一端部区域设置电源接点414与信号接点415,从而可利用延伸部416提供所需的电气安全距离。Please refer to FIG. 8 , which is a structural schematic diagram of another modification example of the structure shown in FIG. 2( a ). In this embodiment, the structure, connection method and folding method of the
请再参阅图9与图10,导电绕组结构22的导电单元221的中空孔洞2214所构成的第一贯穿通道2218,可以与电路板41的通孔413相对,且导电绕组结构22的接脚223平行延伸。磁心组43包括第一磁心部件431与第二磁心部件432,其中该第一磁心部件431与该第二磁心部件432可为例如EE型磁心部件。磁心组43的第一磁心部件431与第二磁心部件432的轴心部431a、432a至少部分地穿过导电绕组结构22的第一贯穿通道2218以及电路板41的通孔413,以此可配合流经电路板41的主级绕线411的电源,利用电磁感应作用使作为次级绕组的导电绕组结构22产生感应电压,从而达到电压转换的目的。在一些实施例中,磁心组43具有一凹部433,该电路板41的延伸部416可以由该凹部423延伸出该磁心组43,藉此以提供足够的电气安全距离。Please refer to FIG. 9 and FIG. 10 again, the first through
此外,为使变压器4的组装稳固,还可以选择性地在第一磁心部件431与第二磁心部件432的内表面与导电绕组结构22间形成黏接组件46,例如黏胶。当然,也可以在电路板41与导电绕组结构22间形成黏接组件47,例如黏胶。通过黏接组件46、47的使用,可以使变压器4的组装更为稳固。In addition, in order to make the assembly of the
综上所述,本发明提供一种导电绕组结构以及使用该导电绕组结构的变压器结构,该导电绕组结构可以作为变压器的次级绕组,且可以不断线地多圈卷绕,无需利用其它媒介物连接各圈,从而可减少损耗以及减小变压器体积。此外,本发明的变压器结构具有多圈不断线的立体导电绕组结构,从而可以简化组装结构、使变压器的组装更为容易且节省组装时间。另外,本发明的导电绕组结构还可提供延伸部,以供电子组件固定,从而可有利于电子组件散热以及增加利用的空间。To sum up, the present invention provides a conductive winding structure and a transformer structure using the conductive winding structure. The conductive winding structure can be used as the secondary winding of the transformer, and can be wound continuously without using other media. The turns are connected to reduce losses and reduce the size of the transformer. In addition, the transformer structure of the present invention has a multi-turn three-dimensional conductive winding structure, which can simplify the assembly structure, make the assembly of the transformer easier and save assembly time. In addition, the conductive winding structure of the present invention can also provide extensions for fixing the electronic components, thereby facilitating the heat dissipation of the electronic components and increasing the space used.
对于本领域的普通技术人员来说,本发明可以有各种修改和变型,其均未背离所附权利要求书界定的本发明的范围。Various modifications and variations of the present invention will occur to those skilled in the art, all without departing from the scope of the present invention as defined in the appended claims.
Claims (19)
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104701000A (en) * | 2013-12-04 | 2015-06-10 | 台达电子企业管理(上海)有限公司 | Integrated magnetic component and full-wave rectification converter applying same |
| CN105448517A (en) * | 2015-12-26 | 2016-03-30 | 芜湖国睿兆伏电子有限公司 | Transformer coil fabrication tool and transformer coil fabrication method |
| CN105575644A (en) * | 2014-11-07 | 2016-05-11 | 昆山玛冀电子有限公司 | Fabrication method for inductor free of welding point |
| WO2020001081A1 (en) * | 2018-06-28 | 2020-01-02 | 高屋科技(深圳)有限公司 | Laminated coil and manufacturing method therefor |
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| JPH01205509A (en) * | 1987-12-02 | 1989-08-17 | John Fluke Mfg Co Inc | Radio frequency power transformer |
| US6222437B1 (en) * | 1998-05-11 | 2001-04-24 | Nidec America Corporation | Surface mounted magnetic components having sheet material windings and a power supply including such components |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104701000A (en) * | 2013-12-04 | 2015-06-10 | 台达电子企业管理(上海)有限公司 | Integrated magnetic component and full-wave rectification converter applying same |
| US9667151B2 (en) | 2013-12-04 | 2017-05-30 | Delta Electronics (Shanghai) Co., Ltd. | Integrated magnetic component and converter using the same |
| CN105575644A (en) * | 2014-11-07 | 2016-05-11 | 昆山玛冀电子有限公司 | Fabrication method for inductor free of welding point |
| CN105448517A (en) * | 2015-12-26 | 2016-03-30 | 芜湖国睿兆伏电子有限公司 | Transformer coil fabrication tool and transformer coil fabrication method |
| WO2020001081A1 (en) * | 2018-06-28 | 2020-01-02 | 高屋科技(深圳)有限公司 | Laminated coil and manufacturing method therefor |
| RU2747580C1 (en) * | 2018-06-28 | 2021-05-11 | Гаову Текнолоджи (Шэньчжэнь) Ко., Лтд. | Multilayer coil and its manufacturing method |
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