CN101427002A - Method of controlling operation of rock drilling rig, and rock drilling rig - Google Patents
Method of controlling operation of rock drilling rig, and rock drilling rig Download PDFInfo
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- CN101427002A CN101427002A CNA2007800144114A CN200780014411A CN101427002A CN 101427002 A CN101427002 A CN 101427002A CN A2007800144114 A CNA2007800144114 A CN A2007800144114A CN 200780014411 A CN200780014411 A CN 200780014411A CN 101427002 A CN101427002 A CN 101427002A
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- 238000005553 drilling Methods 0.000 title claims abstract description 120
- 239000011435 rock Substances 0.000 title claims abstract description 88
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000011010 flushing procedure Methods 0.000 claims abstract description 197
- 238000005520 cutting process Methods 0.000 claims description 12
- 239000012530 fluid Substances 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 4
- DRHKJLXJIQTDTD-OAHLLOKOSA-N Tamsulosine Chemical compound CCOC1=CC=CC=C1OCCN[C@H](C)CC1=CC=C(OC)C(S(N)(=O)=O)=C1 DRHKJLXJIQTDTD-OAHLLOKOSA-N 0.000 claims description 3
- 238000009527 percussion Methods 0.000 description 9
- 238000005259 measurement Methods 0.000 description 4
- 230000006870 function Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- LLJRXVHJOJRCSM-UHFFFAOYSA-N 3-pyridin-4-yl-1H-indole Chemical compound C=1NC2=CC=CC=C2C=1C1=CC=NC=C1 LLJRXVHJOJRCSM-UHFFFAOYSA-N 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000002262 irrigation Effects 0.000 description 2
- 238000003973 irrigation Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000009412 basement excavation Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000002637 fluid replacement therapy Methods 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B44/00—Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
- E21B44/02—Automatic control of the tool feed
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
- E21B21/08—Controlling or monitoring pressure or flow of drilling fluid, e.g. automatic filling of boreholes, automatic control of bottom pressure
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Abstract
一种控制岩石凿钻设备(1)的方法以及岩石凿钻设备(1)。确定岩石凿钻设备(1)的冲洗介质的流速(FLOW),并且基于通过影响冲洗介质的压力(p_FLOW)确定的流速(FLOW)控制岩石凿钻设备(1)的工作。
A method of controlling a rock drilling rig (1) and a rock drilling rig (1). The flow rate (FLOW) of the flushing medium of the rock drilling rig (1) is determined and the operation of the rock drilling rig (1) is controlled based on the flow rate (FLOW) determined by influencing the pressure (p_FLOW) of the flushing medium.
Description
技术领域 technical field
本发明涉及一种控制岩石凿钻设备的工作的方法,其中确定岩石凿钻设备的冲洗介质的流速并且基于所述冲洗介质的流速控制岩石凿钻设备的工作。The invention relates to a method of controlling the operation of a rock drilling rig, wherein a flow rate of a flushing medium of the rock drilling rig is determined and the operation of the rock drilling rig is controlled based on the flow rate of the flushing medium.
本发明进一步涉及一种岩石凿钻设备,所述岩石凿钻设备包括用于将冲洗介质送给到钻孔内的装置以将在凿钻期间产生的钻屑移除出钻孔,用于确定待被送给到钻孔内的冲洗介质的流速的测量装置,和至少一个用于基于待被送给到钻孔内的冲洗介质的流速控制岩石凿钻设备的工作的控制单元。The invention further relates to a rock drilling rig comprising means for feeding a flushing medium into the borehole to remove cuttings produced during drilling out of the borehole for determining Measuring means for the flow rate of the flushing medium to be fed into the borehole, and at least one control unit for controlling the operation of the rock drilling rig based on the flow rate of the flushing medium to be fed into the borehole.
背景技术 Background technique
岩石凿钻设备和设置在其内的岩石凿钻机用于例如在地下矿山、采石场和地面建筑工地的岩石凿钻和挖掘。典型地,凿钻同时涉及使用四个不同的功能或部分,即在被凿钻的钻孔内旋转钻杆,通过由冲击装置经由从该冲击装置延伸的柄和钻杆在钻头上的冲击而在岩石上冲击,和将该岩石凿钻机在被凿钻的钻孔内向前送给,以及冲洗以将凿钻废物,即钻屑,从被凿钻的钻孔内移除。在被称为旋转式应用中,又仅使用了三个部分,这是因为这些应用不包括通过由冲击装置在柄上的冲击而冲击岩石。此外,使用被称为DTH(向下钻孔)应用,其中位于在孔底部的钻管内且并非在柄上的冲击活塞直接在钻头上进行冲击。因此,岩石的破碎主要由于冲击的影响而发生,而旋转的目的主要是保证钻头的镶齿或钻头的位于钻杆的最外端的其他工作零件总是在岩石内在新点上施加冲击。该送给使得在钻头和岩石之间能维持充分的接触。Rock drilling rigs and rock drilling machines arranged therein are used, for example, for rock drilling and excavation in underground mines, quarries and surface construction sites. Typically, drilling involves the use of four different functions or parts simultaneously, namely, rotating the drill rod within the borehole being drilled, by the impact of the percussion device on the drill bit via the shank extending from the percussion device and the drill rod. Percussion on the rock, and forward feeding of the rock drilling machine in the borehole being drilled, and flushing to remove drilling waste, ie cuttings, from the borehole being drilled. In so-called rotary applications, again only three sections are used, since these applications do not involve impacting the rock by impact on the shank by the impact device. Furthermore, a so-called DTH (Down Hole) application is used, where an impact piston located in the drill pipe at the bottom of the hole and not on the shank directly impacts on the drill bit. Thus, the breaking of the rock takes place mainly due to the impact of the impact, while the purpose of the rotation is mainly to ensure that the inserts of the drill bit or other working parts of the drill bit at the outermost end of the drill rod always apply the impact at new points in the rock. This feed is such that sufficient contact is maintained between the drill bit and the rock.
对于所涉及的有效凿钻,成功的冲洗,即将钻屑从被凿钻的钻孔内的成功的移除,是非常重要的。在凿钻期间,如果在冲洗中发生问题,则成功的凿钻很快地受到危险。US 6 637 522披露了用于控制凿钻期间岩石凿钻设备的工作的解决方案。在US 6 637 522中披露的解决方案中,冲洗流动被测量且基于测量到的冲洗流动控制送给速度和/或旋转速度。根据公布的实施例,当冲洗流动降低时,送给和/或旋转停止,以避免凿钻过载情况。WO 2005/064111又披露了一种解决方案,其中目的是至少部分地基于被凿钻的孔的深度来控制冲洗动力,使得不将大于被凿钻的孔的深度所必需的动力用于冲洗。该解决方案的目的因此是控制总动力,这至少包括由凿钻所消耗的冲击动力和/或旋转动力和冲洗动力。Successful flushing, ie the successful removal of cuttings from within the borehole being drilled, is very important for efficient drilling involved. During drilling, successful drilling is quickly jeopardized if problems occur in flushing. US 6 637 522 discloses a solution for controlling the work of rock drilling equipment during drilling. In the solution disclosed in US 6 637 522 the flushing flow is measured and the feed and/or rotation speed is controlled based on the measured flushing flow. According to disclosed embodiments, when flushing flow is reduced, feed and/or rotation is stopped to avoid drilling overload conditions. WO 2005/064111 discloses a solution in which the aim is to control the flushing power based at least in part on the depth of the hole being drilled so that no more power than necessary is used for flushing than is necessary for the depth of the hole being drilled. The aim of this solution is therefore to control the total power, which includes at least the percussion and/or rotational and flushing power consumed by chiseling.
发明内容 Contents of the invention
本发明的目的是提供一种新颖的基于冲洗介质的流速来控制岩石凿钻设备的工作的解决方案。The object of the present invention is to provide a novel solution for controlling the operation of rock drilling rigs based on the flow rate of the flushing medium.
根据本发明的方法的特征在于,基于通过影响冲洗介质的压力确定的流速控制岩石凿钻设备的工作。The method according to the invention is characterized in that the operation of the rock drilling rig is controlled on the basis of the flow rate determined by influencing the pressure of the flushing medium.
根据本发明的岩石凿钻设备的特征在于,控制单元被构造为基于通过影响冲洗介质的压力确定的流速控制岩石凿钻设备的工作。The rock drilling rig according to the invention is characterized in that the control unit is configured to control the operation of the rock drilling rig on the basis of the flow rate determined by influencing the pressure of the flushing medium.
确定岩石凿钻设备的冲洗介质的流速并且基于所述冲洗介质的流速控制岩石凿钻设备的工作。岩石凿钻设备的工作基于通过影响冲洗介质的压力的所述冲洗介质的流速来控制。根据实施例,岩石凿钻设备的工作通过增加冲洗介质的压力来控制。A flow rate of a flushing medium of a rock drilling rig is determined and operation of the rock drilling rig is controlled based on the flow rate of the flushing medium. The operation of the rock drilling rig is controlled based on the flow rate of the flushing medium by influencing the pressure of said flushing medium. According to an embodiment, the operation of the rock drilling rig is controlled by increasing the pressure of the flushing medium.
通过由影响冲洗介质的压力而控制岩石凿钻设备的工作,目的是清除形成在岩石凿钻设备的冲洗通道系统内的阻塞而不影响凿钻的其他部分。当阻塞将要形成在冲洗通道系统内时,在冲洗通道系统内的冲洗介质的流速降低,但目的是通过增加冲洗介质的压力来清除阻塞,并维持冲洗介质的流速至少处于为其设定的设定值组,而同时维持正常凿钻工作。同时,冲洗的功能得以保证且降低了施加在凿钻装置上的应变。By controlling the operation of the rock drilling rig by influencing the pressure of the flushing medium, the aim is to clear blockages formed in the flushing channel system of the rock drilling rig without affecting other parts of the drilling. When a blockage is about to form in the flushing channel system, the flow rate of the flushing medium in the flushing channel system is reduced, but the purpose is to clear the blockage by increasing the pressure of the flushing medium and maintain the flow rate of the flushing medium at least at the setting for which it is set setting group while maintaining normal drilling work. At the same time, the flushing function is ensured and the strain on the drilling device is reduced.
附图说明 Description of drawings
本发明的一些实施例在附图中更详细地描述,其中:Some embodiments of the invention are described in more detail in the accompanying drawings, in which:
图1是示出了岩石凿钻设备的示意性侧视图;Figure 1 is a schematic side view showing a rock drilling rig;
图2和图3是示出了用于测量冲洗介质的流速和用于测量控制压力的系统的示意性视图。2 and 3 are schematic views showing systems for measuring the flow rate of the flushing medium and for measuring the control pressure.
为清晰起见,附图以简化方式示出了本发明的实施例。在附图中,相同的参考数字表示相同的元件。For the sake of clarity, the drawings show embodiments of the invention in a simplified manner. In the drawings, the same reference numerals denote the same elements.
具体实施方式 Detailed ways
图1示意性地示出了岩石凿钻设备1的结构。岩石凿钻设备1包括可移动的承载器2,承载器2设置有臂3,臂3的自由端设置有送给梁4。此外,送给梁4设置有岩石凿钻机5,岩石凿钻机5能够相对于送给梁4移动。岩石凿钻设备1包括连接到其的装置通过由设置在承载器2上的发动机6产生的动力驱动,使得岩石凿钻设备1是独立移动和工作的单元。典型地,发动机6是内燃发动机,例如柴油发动机。根据图1的岩石凿钻设备1进一步包括由发动机6驱动的压缩机7,使得由压缩机7生成的压缩空气被用于冲洗钻孔8以将凿钻废物,即钻屑,从钻孔8移除。在此情况中,被用作冲洗介质的压缩空气通过从冲洗通道系统从压缩机7通过岩石凿钻机的工具10被送给到钻孔8,以此压缩空气将钻屑从岩石移除出钻孔8。冲洗通道系统包括冲洗管线9,冲洗管线9从压缩机7通向岩石凿钻机5,且在岩石凿钻机5内冲洗通道通过柄、钻杆和钻头,为清晰起见,所述柄、钻杆和钻头在图1中未示出,但其基本结构和原理对于本领域的技术人员是显见的。从钻孔的口处通过包括在收集系统内的软管将钻屑抽吸出到灰尘分离器11。岩石凿钻设备1和岩石凿钻机5的基本结构和工作本质上对于本领域的技术人员是已知的,所以在此不对其进行进一步详述。FIG. 1 schematically shows the structure of a rock drilling rig 1 . The rock drilling rig 1 comprises a
当待凿钻的岩石是坚硬的岩石时,冲洗的需要非常小。而对于软岩石,特别是当凿钻大尺寸孔时,极为需要冲洗,且从岩石移除的钻屑的量大,这意味着存在冲洗通道系统被阻塞的风险。除岩石性质和孔尺寸外,冲洗的需要受到例如钻杆和钻头类型以及钻孔的深度的影响。When the rock to be drilled is solid rock, the need for flushing is very small. Whereas in soft rock, especially when drilling large-sized holes, flushing is extremely necessary and the amount of cuttings removed from the rock is high, which means that there is a risk of the flushing channel system being blocked. In addition to rock properties and hole size, the need for flushing is influenced by, for example, the type of drill pipe and bit and the depth of the borehole.
图2和图3示意性地示出了实施解决方案的实施例。图2示出了与岩石凿钻设备1的冲洗管线9相连接地设置的测量装置12,测量装置12用于测量在冲洗通道系统内流动的冲洗介质的流速FLOW,即在图1中示出的情况中用于测量压缩空气的体积流速。作为冲洗管线9的替代,所述测量装置也可以被不同地放置在冲洗通道系统内。用于冲洗介质的流速的测量装置12可以包括例如基于Venturi管的测量装置,用于以本质上已知的方式测量在Venturi管上剩余的压力差。然而,测量装置12可以通过多种不同的方式实施,使得在一个方式中或另外的方式中可以测量在冲洗通道系统内流动的冲洗介质的流速FLOW或与之成比例的量。作为使用Venturi管的替代,在冲洗通道系统内的任何两个不同的点处测量的压力之间的差异可以用于测量冲洗介质的流速。因此,冲洗介质的流速可以例如基于作用在方向控制阀的相对侧上的压力之间的差异、或基于作用在冲洗通道系统的极端处的压力之间的差异来确定。典型地,用于冲洗介质的流速的单位是m3/min。描述冲洗介质的流速的信息FLOW被传输到控制单元13,该控制单元13可以是仅控制冲洗的控制单元,或是控制整个岩石凿钻设备1的工作的控制单元。此外,冲洗介质的流速可以在岩石凿钻设备1的使用者界面上通过图形或以数值呈现给使用者。Figures 2 and 3 schematically show an embodiment of implementing the solution. FIG. 2 shows a
将从冲洗通道系统测量到的冲洗介质的流速FLOW与为冲洗介质的流速设定的第一极限值FLOWLIMIT1进行比较。当通过冲洗通道系统内的冲洗介质的流速FLOW下降到冲洗介质的流速的所述第一极限值FLOWLIMIT1以下时,这被解释为在冲洗通道系统内形成了阻塞。在这样的情况中,在图2中示出的情形中,控制单元13发出控制信息CTRL到压力控制阀15,所述压力控制阀15包括在冲洗通道系统内且位于压缩机7和方向控制阀14之间以增加阀的控制值,从而增加在冲洗通道系统内流动的冲洗介质的压力p_FLOW,并因此将冲洗介质以较高的压力送给,以清除可能形成在冲洗通道系统内的任何阻塞。压力控制阀15用于设定压缩机7的希望的压力。压力控制阀15可以例如是无级可调节的电控阀,或可以由数个已被预先设定为不同的压力值的压力控制阀构成。当然,在冲洗通道系统内的阻塞本身增加了冲洗介质上的压力,但根据该解决方案,冲洗介质的压力增加到明显高于对应于这样的压力增加的水平。可以增加冲洗介质的压力p_FLOW,例如使得冲洗介质的流速FLOW增加到对应于冲洗介质的流速的原始设定值FLOWSET的水平或对应于冲洗介质的压力的最大允许值p_FLOWMAX的水平,如在图3所示。岩石凿钻设备1的使用者界面例如可以通过图形或以数值连续地示出冲洗介质的真实的瞬时流速以及前述的极限值,使得使用者能监测凿钻的过程如何。另外,使用者界面可以设置有控制元件等以使得使用者能够在任何时间影响前述的极限值。The flow rate FLOW of the flushing medium measured from the flushing channel system is compared with a first limit value FLOW LIMIT1 set for the flow rate of the flushing medium. When the flow rate FLOW of the flushing medium through the flushing channel system falls below said first limit value FLOW LIMIT1 of the flow rate of the flushing medium, this is interpreted as a blockage in the flushing channel system. In such a case, in the situation shown in FIG. 2 , the
根据该解决方案,目的因此是维持冲洗流动至少处于设定值,以保证冲洗的工作。当阻塞即将形成在冲洗通道系统内时,即在实际中更典型地形成在钻头的冲洗通道内时,冲洗通道系统内的冲洗介质的流速下降,在此情况中,通过增加冲洗介质的压力保持冲洗通道系统的开放。目的因此是使冲洗介质的流速FLOW至少返回到为其设定的设定值FLOWSET,因此防止冲洗通道系统被阻塞,同时维持正常的凿钻工作。因此根据该解决方案的方式以简单的方式实现了防止冲洗装置在凿钻期间被阻塞。According to this solution, the aim is therefore to maintain the flushing flow at least at the set value in order to guarantee the flushing to work. When a blockage is about to form in the flushing channel system, i.e. in practice more typically in the flushing channel of the drill bit, the flow rate of the flushing medium in the flushing channel system drops, in this case maintained by increasing the pressure of the flushing medium Flush the opening of the channel system. The aim is therefore to return the flow rate FLOW of the flushing medium at least to the setpoint FLOW SET set therefor, thus preventing the flushing channel system from being blocked, while maintaining normal drilling work. The approach according to this solution thus achieves in a simple manner the prevention of the flushing device being blocked during drilling.
替代压力控制阀15,冲洗介质的压力也可以通过改变压缩机7的转子的旋转速度来增加。在此情况中,例如控制单元13向压缩机7发出用于增加转子的旋转速度的控制信息,这引起空气的体积流量的增加,因此也引起压力的增加。Instead of the
此外,冲洗介质的压力可以通过调节压缩机的进气来控制。通过例如将位置伺服器连接到移动抽吸阀板的芯轴,压缩机的输出压力可以受到限制或打开抽吸阀的影响。In addition, the pressure of the flushing medium can be controlled by adjusting the intake air of the compressor. The output pressure of the compressor can be influenced by limiting or opening the suction valve, for example by connecting a position servo to the spindle which moves the suction valve plate.
与仅在冲洗介质的流速FLOW下降到第一极限值FLOWLIMIT1以下后增加冲洗介质的压力不同,可以在冲洗介质的流速开始下降时立即增加压力。在每个情况中,冲洗介质的压力可以逐步地增加或与冲洗介质的流速降低成比例地增加。Instead of increasing the pressure of the flushing medium only after the flow rate FLOW of the flushing medium has dropped below the first limit value FLOW LIMIT1 , the pressure can be increased immediately when the flow rate of the flushing medium starts to drop. In each case, the pressure of the flushing medium can be increased stepwise or in proportion to the decrease in the flow rate of the flushing medium.
如果增加冲洗介质的冲洗压力p_FLOW未成功地将冲洗介质的流速FLOW返回到正常速度而是冲洗介质的流速保持降低,则可以将冲洗介质的流速FLOW的第二极限值FLOWLIMIT2引入到装置,使得当冲洗介质的流速FLOW降低到此第二极限值FLOWLIMIT2以下时,通过控制单元13的控制,停止岩石凿钻设备1的送给工作,在此情况中,凿钻不再前进且不产生钻屑。当必需时,通过控制单元13的控制,凿钻装置也可以在钻孔8内被向后拉,以使得冲洗介质的流动返回。If increasing the flushing pressure p_FLOW of the flushing medium does not succeed in returning the flow rate FLOW of the flushing medium to the normal speed but the flow rate of the flushing medium remains reduced, a second limit value FLOW LIMIT2 of the flow rate FLOW of the flushing medium can be introduced into the device such that When the flow rate FLOW of the flushing medium decreases below this second limit value FLOW LIMIT2 , the feeding work of the rock drilling equipment 1 is stopped by the control of the
作为冲洗介质的流速FLOW的替代或添加,也可以监测冲洗介质的流速FLOW的改变率dFLOW,这使得任何当前发生的冲洗阻塞,在实际中典型地为钻头阻塞,在测量到的流速FLOW下降到第一极限值FLOWLIMIT1之前,已经能非常快速地基于冲洗介质的流速FLOW的突变被观察到。冲洗介质的流速FLOW的改变率dFLOW能够例如在控制单元13处,例如基于冲洗介质的流速FLOW的两个或多个相继的测量的差异来确定。改变率dFLOW的此值与为冲洗介质的流速的改变率设定的第一极限值dFLOWLIMIT1进行比较。当流速FLOW的改变率dFLOW超过第一极限值dFLOWLIMIT1时,这被解释为在冲洗中形成了阻塞,在此情况中,控制单元3控制冲洗通道系统内的压力阀15增加压力p_FLOW。As an alternative or in addition to the flow rate FLOW of the flushing medium, it is also possible to monitor the rate of change dFLOW in the flow rate FLOW of the flushing medium, such that any currently occurring flushing blockage, typically a drill bit blockage in practice, occurs after the measured flow rate FLOW drops to Before the first limit value FLOW LIMIT1 , abrupt changes based on the flow rate FLOW of the flushing medium can already be observed very rapidly. The rate of change dFLOW of the flow rate FLOW of the flushing medium can eg be determined at the
类似于关于冲洗介质的流速所使用的方式,也可以为冲洗介质的流速的改变率确定第二极限值dFLOWLIMIT2,使得当改变率超过所述极限值时通过控制单元13的控制停止岩石凿钻设备的送给功能,在此情况中,凿钻不再前进且不产生钻屑。也在此情况中,当需要时,也由控制单元13控制的凿钻装置可以在钻孔8内被向后拉,以使得冲洗介质的流动返回。Similar to the way used with respect to the flow rate of the flushing medium, a second limit value dFLOW LIMIT2 can also be determined for the rate of change of the flow rate of the flushing medium such that rock drilling is stopped by control of the
控制单元13也可以进一步包括比如比较元件的装置,用于比较冲洗介质的流速FLOW与相应的设定值FLOWSET。在此情况中,在已清除阻塞后且在冲洗介质的流速FLOW已返回到相应的设定值FLOWSET后,可以控制控制单元13使得冲洗介质的压力p_FLOW返回到在正常凿钻状态期间作用的冲洗介质的压力的设定值p_FLOWSET。The
为提高冲洗介质的流动返回,也可以使用一种装置,其中当凿钻送给被中止时或在凿钻装置在钻孔内被向回拉动的同时,将冲击装置用于在凿钻装置上施加冲击,以在凿钻装置内产生振动。这样的振动的目的是增强粘附到冲洗通道系统的钻屑的从冲洗通道系统的松脱。冲击装置因此用于在岩石钻的柄上施加冲击。为在拉回凿钻装置期间防止在柄和冲击装置之间有过长的距离,这防碍了冲击装置在柄上的有效冲击,比如牵拉活塞的牵拉元件可以被设置为与柄连接。牵拉元件保持冲击装置和柄之间的距离恒定地最佳,使得冲击装置能够有效地在柄上冲击并在凿钻装置内产生明显的振动,以促进钻屑的移除。To improve the flow return of the flushing medium, it is also possible to use a device in which a percussion device is used on the drilling unit when the drilling feed is stopped or while the drilling unit is being pulled back in the borehole. Shocks are applied to generate vibrations within the drilling rig. The purpose of such vibration is to enhance the loosening of drill cuttings adhering to the flushing channel system from the flushing channel system. The impact device is thus used to apply impacts on the shank of the rock drill. In order to prevent an excessively long distance between the shank and the percussion device during pulling back the drilling device, which prevents the effective impact of the percussion device on the shank, a pulling element such as a pulling piston can be arranged to be connected to the shank . The pulling element keeps the distance between the percussion device and the shank constant and optimal so that the percussion device can effectively impact on the shank and generate significant vibrations within the drilling device to facilitate the removal of drill cuttings.
因此,岩石凿钻设备1可以包括一个或多个控制单元13,使得控制单元13可以控制整个岩石凿钻设备的工作,或凿钻的每个部分的可以设置有其自己的控制单元。控制单元例如可以是包括微处理器和/或信号处理器的装置,且该装置可能地包括从外部连接到该装置的存储容量,以通过包含在该存储容量内的软件执行必需的计算和比较过程。控制单元也可以是仅包括多种电子电路且具有用于产生两个或多个量之间的差异的必需元件的装置,例如用于确定所述冲洗介质的流速的改变率,且用于将确定的流速或流速的改变率与相应的极限值进行比较,所述极限值可以通过岩石凿钻设备1的使用者设定。这样的控制单元和装置的一般结构和工作原理本质上对于本领域的技术人员是已知的。Thus, the rock drilling rig 1 may comprise one or
冲洗流动的流速FLOW的知识也可以应用于自动标定冲洗监测。在标定中的主要目标是确认由凿钻装置导致的损失,即由柄、钻杆和钻头导致的损失,也就是确定当凿钻装置不凿钻时,即当冲洗通道系统完全开放时,通过凿钻装置的冲洗介质的流速。在标定中,由测量冲洗介质的流速的测量装置12提供的测量结果确定为真实的零流动,即当根本不提供冲洗流动时,和确定为真实的完全冲洗流动。然而,除这两个测量点外,也可以在标定中使用其他的测量点。因此获得的标定测量结果能够直接被传递到实施冲洗监测的单元,以考虑到小的工作差异,该差异例如由于在包括在测量冲洗流动的流速的测量装置中的装置内的生产公差导致。这样的自动标定可以利用于在工厂标定中和在凿钻现场进行的标定中。在工厂标定中,由于不同的凿钻装置导致的变化能够在冲洗介质的流速的测量结果中被考虑到。在凿钻现场的标定又可以在任何希望时执行,以补偿测量装置内随时间发生的漂移,或以考虑到由于凿钻过程的凿钻条件或冲洗介质的流速的测量值的变化所导致的可能影响,所述流速的测量值的变化由凿钻装置中的变化导致,例如由钻头的替换导致。Knowledge of the flow rate FLOW of the flushing flow can also be applied to automatically calibrate the flushing monitor. The main objective in the calibration is to determine the losses caused by the drilling rig, i.e. the losses caused by the shank, drill pipe and drill bit, that is, to determine when the drilling rig is not drilling, ie when the flushing channel system is fully open, through The flow rate of the flushing medium for the drilling rig. In calibration, the measurement provided by the measuring
在附图中示出了关于岩石凿钻设备的解决方案,其中,通过压缩机7或另一个适合于产生压缩空气的装置产生的压缩空气用作冲洗介质。然而,该解决方案也可以利用在其中例如可以是水、水和空气的混合物或水和化学物的混合物的压力流体用作冲洗介质的岩石凿钻设备内。当压力流体用作冲洗介质时,压缩机被泵等替换,所述泵等通过由发动机6产生的动力直接或间接地将冲洗介质通过冲洗通道系统送给到岩石凿钻机5,并且通过岩石凿钻机5的工具10送给到钻孔8内,以此,所述冲洗介质将从岩石移除的钻屑从钻孔8推出。在此情况中,岩石凿钻设备然后自然也必须设置有特殊的存储器或连接,用于将冲洗流体输送到岩石凿钻设备。冲洗介质的压力然后可以通过大体上类似于结合以上例子示出的方式增加,然而考虑到对于本领域的技术人员显见的在压缩机和泵的工作中的差异,以及在装置内由于通过流体替换空气而作为冲洗介质导致的改变。In the figures there is shown a solution for a rock drilling rig in which compressed air generated by a
在一些情况中,在本申请中披露的特征可以如此使用,而与其他特征无关。另一方面,当需要时,在本申请中披露的特征可以组合以产生不同的组合。In some cases, features disclosed in this application may be so used independently of other features. On the other hand, the features disclosed in this application can be combined to produce different combinations when necessary.
附图和相关的描述仅意在说明本发明的构思。本发明在其细节中可以在权利要求的范围内变化。The drawings and the associated description are only intended to illustrate the idea of the invention. The invention may vary in its details within the scope of the claims.
Claims (21)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
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| FI20065252A FI123636B (en) | 2006-04-21 | 2006-04-21 | A method for controlling the operation of a rock drilling machine and a rock drilling machine |
| FI20065252 | 2006-04-21 | ||
| PCT/FI2007/050199 WO2007122288A1 (en) | 2006-04-21 | 2007-04-18 | Method of controlling operation of rock drilling rig, and rock drilling rig |
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| CN101427002B CN101427002B (en) | 2013-02-06 |
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| EP (1) | EP2010750A4 (en) |
| JP (1) | JP5396267B2 (en) |
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| RU (1) | RU2397305C2 (en) |
| WO (1) | WO2007122288A1 (en) |
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| CN103069100B (en) * | 2010-08-26 | 2015-06-17 | 阿特拉斯·科普柯凿岩设备有限公司 | Method and system for determining a variation in a flushing medium flow and rock drilling apparatus |
| CN103510847A (en) * | 2013-09-10 | 2014-01-15 | 安徽三山机械制造有限公司 | Roller cone drilling machine capable of controlling jet velocity of compressed gas |
| CN103510847B (en) * | 2013-09-10 | 2016-03-30 | 安徽三山机械制造有限公司 | A kind of rotary drill of controlled Compressed Gas injection rate |
| CN113646506A (en) * | 2019-03-29 | 2021-11-12 | 安百拓凿岩有限公司 | Method for controlling the drilling process of a percussion drill |
| CN113646506B (en) * | 2019-03-29 | 2024-03-19 | 安百拓凿岩有限公司 | Method for controlling the drilling process of an impact drill |
| US12049813B2 (en) | 2019-03-29 | 2024-07-30 | Epiroc Rock Drills Aktiebolag | Method of controlling a drilling process of a percussion drilling machine |
| CN113849893A (en) * | 2021-10-12 | 2021-12-28 | 长江水利委员会长江科学院 | Method for calculating washout rate of bedrock |
| CN113849893B (en) * | 2021-10-12 | 2024-05-03 | 长江水利委员会长江科学院 | Calculation method of bedrock scouring rate |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101427002B (en) | 2013-02-06 |
| RU2008144778A (en) | 2010-05-27 |
| ZA200808954B (en) | 2009-11-25 |
| US20090071715A1 (en) | 2009-03-19 |
| KR101056004B1 (en) | 2011-08-11 |
| US7828083B2 (en) | 2010-11-09 |
| AU2007242714B2 (en) | 2010-12-16 |
| FI20065252L (en) | 2007-10-22 |
| KR20090007344A (en) | 2009-01-16 |
| WO2007122288A1 (en) | 2007-11-01 |
| JP2009534556A (en) | 2009-09-24 |
| JP5396267B2 (en) | 2014-01-22 |
| FI20065252A0 (en) | 2006-04-21 |
| FI123636B (en) | 2013-08-30 |
| EP2010750A4 (en) | 2015-08-19 |
| EP2010750A1 (en) | 2009-01-07 |
| AU2007242714A1 (en) | 2007-11-01 |
| RU2397305C2 (en) | 2010-08-20 |
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