CN101450784B - Method for producing cotton padding - Google Patents
Method for producing cotton padding Download PDFInfo
- Publication number
- CN101450784B CN101450784B CN2007101954267A CN200710195426A CN101450784B CN 101450784 B CN101450784 B CN 101450784B CN 2007101954267 A CN2007101954267 A CN 2007101954267A CN 200710195426 A CN200710195426 A CN 200710195426A CN 101450784 B CN101450784 B CN 101450784B
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- Prior art keywords
- cotton
- yarn
- bat
- specialized equipment
- making
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 229920000742 Cotton Polymers 0.000 title claims abstract description 135
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 18
- 238000003860 storage Methods 0.000 claims abstract description 13
- 238000005520 cutting process Methods 0.000 claims abstract description 6
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 3
- 230000008676 import Effects 0.000 claims description 2
- 238000004804 winding Methods 0.000 abstract description 4
- 238000004080 punching Methods 0.000 abstract 3
- 230000000149 penetrating effect Effects 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 27
- 238000005516 engineering process Methods 0.000 description 3
- 238000005304 joining Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 241000288673 Chiroptera Species 0.000 description 1
- 238000001467 acupuncture Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000001066 destructive effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000030214 innervation Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
Landscapes
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention provides a method for manufacturing cotton wadding. The method comprises the following steps: cotton fiber is conveyed by a cotton absorbing plate of a special device; the cotton fiber is decomposed and carded by a thick-needle-punching stick of the special device, loosen by a thin-needle cylinder and leveled through a cotton-leveling cover plate; the cotton fiber is loosened by a medium-needle doffer of the special device; cotton layers are separated by a high-speed cotton cutting knife; cotton fiber layers are pressed in through a cotton-yarn press rod, and yarn is simultaneously input by a yarn storage table of the special device; the yarn is fed by a mobile yarn-moving frame; press-in is performed by the cotton-yarn press rod of the special device; the cotton fiber layers and the yarn are rolled, arranged crossways and wound into a cotton-yarn winding drum; a cotton layer on the surface of the cotton-yarn winding drum is manually shorn off; the cotton fiber layers are manually separated, stretched and crisscrossed at random to be a cotton wadding according to demand; gauze is arranged outside the cotton wadding; and a cotton wadding layer is provided with tens offixtures penetrating into the cotton wadding layer. The special device connected with an external power source comprises a cotton inlet plate arranged on a frame, a cotton absorbing stick, the thick-needle-punching stick, the thin-needle cylinder in drive connection with the thick-needle-punching stick, the medium-needle doffer, the cotton-leveling cover plate, the yarn storage table, the cotton cutting knife, the mobile yarn-moving frame, the cotton-yarn press rod and the cotton-yarn winding drum.
Description
Technical field
The present invention relates to a kind of method for making of cotton-wool goods, particularly a kind of method of making bat.
Background technology
The prior art middle cotton is quilted to be made general employing traditional-handwork bullet system or machinery drum and rolls up methods such as cotton piece, acupuncture and make, have a kind of when making bat, in the process of making, add molded lines, its method for making still adopts orthodox method, in the system bat process of shop, add method shop system bats such as one or more layers netting twine, strengthened cotton-wool in-to-in pulling force in a way, used after a period of time, bat equally can be tied heap; Thickness differs, easily loose, and its shop is cotton, wiring need manually be carried out, and none calibration is accurate, working strength is big, inefficiency, cost height.
But the product that prior art is produced still exists traveling comfort poor, Boardy Feeling, can not standardized production, working strength is big, efficient is low, globality is poor, Yi Jiedui, easily loose and be not durable, because service life is short, having loose becomes waste and old bat rubbish, increases personal consumption, a large amount of cotton-wool resources of waste society.
Summary of the invention
The objective of the invention is to overcome the defective of prior art, provide a kind of technology rationally, mechanization production, product structure made up by several ten layers of cotton layer, but and every layer of cotton layer and yarn closely join setting, cotton layer combination in any, separate; The method of the making bat of high efficiency.
The objective of the invention is to be achieved through the following technical solutions:
A kind of method of making bat, the method step of described making bat is as follows:
(1) cotton-wool is transmitted by the cotton plate of the suction of specialized equipment;
(2) the bodkin thorn rod through specialized equipment decomposes combing;
(3) the young pin cylinder through specialized equipment is loose, smooth by flat cotton cover plate simultaneously again;
(4) loose through the middle needle track husband of specialized equipment again, cut cotton cutter by the high speed that is installed in the doffer surface and separate cotton layer;
(5) down import yarn by when pressing cotton line ball bar and be pressed into by the storage line platform of specialized equipment at cotton layer, by mobile chute line sending;
(6) be pressed into by the cotton line ball bar of the pressure of specialized equipment;
(7) be involved in the cotton spool of volume of specialized equipment with roll the join cotton layer that is provided with of yarn;
(8) by the manual cotton layer of cutting off the cotton spool of the volume surface of specialized equipment;
(9) will count ten layers of cotton layer on demand and separate, stretch, spread in length and breadth arbitrarily the bat of making any specification by hand;
(10) in the bat outer setting gauze parcel cotton-wool is arranged;
(11) the bat layer is provided with number and picks up an anchor fitting that runs through bat.
Yarn is network-like described in the described step (5), yarn and the cotton-wool cotton stratiform that becomes to join.
Specialized equipment described in described step (1)～(8) comprises with the external source bonded assembly to be located at going into the cotton rod of cotton plate, suction, bodkin thorn rod and the young pin cylinder that is in transmission connection with it, middle needle track husband, flat cotton cover plate, storage line platform, cut cotton cutter on the support frame, mobile chute, pressure cotton line ball bar, to roll up cotton spool.
Cotton rod of described suction and bodkin thorn rod and flat cotton cover plate are in transmission connection.
Described young pin cylinder is located at flat cotton cover plate below.
Needle track husband and young pin cylinder are in transmission connection in described.
Described cut cotton cutter be located in needle track husband dead aft appearance.
The lower end of described storage line platform is connected with the mobile chute of being located at the cotton spool of volume top.
Described mobile chute is in transmission connection with an end of the cotton spool of volume.
Described storage line platform is located at and is pressed cotton line ball bar and cut top between the cotton cutter.
The present invention can reach following beneficial effect after adopting technique scheme:
1, creativeness.The present invention is owing to changed the bat traditional manufacturing technique, employing mechanization is produced, cotton-wool is divided into several ten layers, every layer of rolling yarn joined, whole technology is finished by mechanization, and high efficiency just can be produced a cotton layer that bat is used in about 6 minutes, every bat only needs about 100 grams of yarn, has improved work efficiency greatly.
2, standardization level height.The present invention can be provided with the thickness and the area of cotton layer as required, and the setting of joining of its molded lines and cotton-wool is finished by machine, and distance is consistent between the yarn, the standardization level height, and the necessary labor time of shop system bat is very short, greatly reduces working strength of workers.
3, environmental protection.When the present invention uses, can not produce the situation of flying upward around the cotton-wool, and mechanicalness noise is also less, environmental pollution is little.
Description of drawings
Fig. 1 is special-purpose device structure scheme drawing among the present invention.
Description of reference numerals
A, external source 1, support frame 2, go into cotton plate 3, inhale cotton rod 4, bodkin thorn rod 5, young pin cylinder 6, flat cotton cover plate 7, middle needle track husband 8, cut cotton cutter 9, storage line platform 10, press cotton line ball bar 11, volume cotton spool 12, mobile chute 13, contain the line lap.
The specific embodiment
Below in conjunction with drawings and the specific embodiments the present invention is described in further detail:
As shown in Figure 1
Fig. 1 is a specialized equipment structural representation of the present invention.In Fig. 1, the method of described making bat is finished by specialized equipment, comprise with external source A bonded assembly specialized equipment and to be located at the cotton plate 2 of going into of support frame 1 top, cotton-wool enters the cotton rod 3 of suction through going into cotton plate 2, be pressed into bodkin thorn rod 4 by inhaling cotton rod 3, cotton-wool is limbered up soft by bodkin thorn rod 4, it is loose smooth through flat cotton cover plate 5 more simultaneously then cotton-wool to be delivered to again young pin cylinder 6, again through loose, grilling reason during needle track husband 7 carries out in transferring to then, the cotton-wool that to handle through above-mentioned operation separates to bring into to deliver to and presses cotton line ball bar 10 by cutting cotton cutter at a high speed, before entering the cotton line ball bar 10 of pressure, side's provided thereon storage line platform 9 is to mobile chute 12 delivered yarn, roll by mobile chute 12 sway, be involved in cotton spool 11 by pressing cotton line ball bar 10 to join simultaneously with cotton layer, roll up to rolling up cotton spool 11 through the cotton-wool that this PROCESS FOR TREATMENT is crossed, roll up approximately promptly to brake and go into cotton and doffer's part in the machinery to 80 → 100 layers, after cutting off cotton layer by hand, starting machinery is hauled out automatically, promptly finish and produce the cotton piece that the yarn cotton-wool is joined automatically, every layer of cotton needs yarn one gram approximately, also can regulate on demand.
The cotton layer of joining described in the present invention is the cotton layer by mechanics output, being cut cotton cutter 8 decomposites yarn that light book web and storage rack 9 down carry and rolls simultaneously and be involved in cotton spool 11, because yarn is alternating movement back and forth, thereby roll back and forth at the polish-brush of alternating movement process yarn and line ball bar 10 and obviously to twine cotton fiber and in cotton layer, play tight adhesion effect, when the workman sets level cotton piece any one that spurs in hundreds of yarns, all obviously feel the innervation of being adhered in the monoblock cotton-wool.
The present invention can be provided with the cotton-wool number of plies according to concrete needs, then it is pressed bat specification shop system, and the outer cover gauze is fixed, with anchor fitting bat is run through fixing again, described anchor fitting can adopt suture or other forms, and anchor fitting can be arranged in a crossed manner, also can be arranged in parallel.
The present invention is that machinery is produced automatically, the steady quality standard, cotton layer is soft, can arbitrarily cotton layer be decomposed thickness, stretches arbitrarily, also can make up in length and breadth arbitrarily, any weight shop system, the size specification shop is made the type handbag of choosing again and is wrapped up in outer gauze arbitrarily, divides the each point position to run through bat with textured yarn then, fixing internal yarn, surface layer gauze and each cotton layer.In aggregates, can resist and wear and tear for a long time, stir, choose bullet, pull and can not be shifted, distortion, the join application force of countless winding yarns of the bat inside of producing with the present invention, cotton-wool need not be pressed the type of wearing into, system standard in shop is even, can keep permanent soft and can be not loose, and its traveling comfort is good, period of service is long more, and the bat in-to-in is cotton to be twined tight more with line.
Production craft step of the present invention is reasonable, finds no the method in the prior art temporarily, stands the test of destructive test and long-term use, good product quality.
Claims (10)
1. method of making bat, it is characterized in that: the method step of described making bat is as follows:
(1) cotton-wool is transmitted by the cotton plate of the suction of specialized equipment;
(2) the bodkin thorn rod through specialized equipment decomposes combing;
(3) the young pin cylinder through specialized equipment is loose, smooth by flat cotton cover plate simultaneously again;
(4) loose through the middle needle track husband of specialized equipment again, cut cotton cutter by the high speed that is installed in the doffer surface and separate cotton layer;
(5) down import yarn by when pressing cotton line ball bar and be pressed into by the storage line platform of specialized equipment at cotton layer, by mobile chute line sending;
(6) be pressed into by the cotton line ball bar of the pressure of specialized equipment;
(7) be involved in the cotton spool of volume of specialized equipment with roll the join cotton layer that is provided with of yarn;
(8) by the manual cotton layer of cutting off the cotton spool of the volume surface of specialized equipment;
(9) will count ten layers of cotton layer on demand and separate, stretch, spread in length and breadth arbitrarily the bat of making any specification by hand;
(10) in the bat outer setting gauze parcel cotton-wool is arranged;
(11) the bat layer is provided with number and picks up an anchor fitting that runs through bat.
2. a kind of method of making bat according to claim 1 is characterized in that: yarn is network-like described in the described step (5), yarn and the cotton-wool cotton stratiform that becomes to join.
3. a kind of method of making bat according to claim 1 is characterized in that: the specialized equipment described in described step (1)～(8) comprises with the external source bonded assembly to be located at going into the cotton rod of cotton plate, suction, bodkin thorn rod and the young pin cylinder that is in transmission connection with it, middle needle track husband, flat cotton cover plate, storage line platform, cut cotton cutter on the support frame, mobile chute, pressure cotton line ball bar, to roll up cotton spool.
4. a kind of method of making bat according to claim 3 is characterized in that: cotton rod of described suction and bodkin thorn rod and flat cotton cover plate are in transmission connection.
5. a kind of method of making bat according to claim 3 is characterized in that: described young pin cylinder is located at flat cotton cover plate below.
6. a kind of method of making bat according to claim 3 is characterized in that: needle track husband and young pin cylinder are in transmission connection in described.
7. a kind of method of making bat according to claim 3 is characterized in that: described cut cotton cutter be located in needle track husband dead aft appearance.
8. a kind of method of making bat according to claim 3 is characterized in that: the lower end of described storage line platform is connected with the mobile chute of being located at the cotton spool of volume top.
9. a kind of method of making bat according to claim 3 is characterized in that: described mobile chute is in transmission connection with an end of the cotton spool of volume.
10. a kind of method of making bat according to claim 3 is characterized in that: described storage line platform is located at and is pressed cotton line ball bar and cut top between the cotton cutter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007101954267A CN101450784B (en) | 2007-11-28 | 2007-11-28 | Method for producing cotton padding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007101954267A CN101450784B (en) | 2007-11-28 | 2007-11-28 | Method for producing cotton padding |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101450784A CN101450784A (en) | 2009-06-10 |
| CN101450784B true CN101450784B (en) | 2011-02-02 |
Family
ID=40733296
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2007101954267A Expired - Fee Related CN101450784B (en) | 2007-11-28 | 2007-11-28 | Method for producing cotton padding |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101450784B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102701133B (en) * | 2012-06-27 | 2014-10-29 | 际华三五三四制衣有限公司 | Automatic cotton quilt production line |
| CN103114354A (en) * | 2013-02-22 | 2013-05-22 | 山东鑫秋家纺有限公司 | Purified cotton comforting technology |
| CN109112718A (en) * | 2017-06-22 | 2019-01-01 | 贵州省安顺市黔艺贝纺织有限公司 | A kind of thousand layers of cotton-wool envelope curve technique |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87204172U (en) * | 1987-04-28 | 1988-01-27 | 湖南省棉机厂 | Cotton wadding blank forming machine |
| CN1104171A (en) * | 1993-12-25 | 1995-06-28 | 刘淑忱 | Technology for cotton-padded product |
| CN1199435A (en) * | 1995-10-13 | 1998-11-18 | 纳幕尔杜邦公司 | Process for making lofty battings |
| CN1796631A (en) * | 2004-12-28 | 2006-07-05 | 唐春芳 | Cotton gin for forming in one time |
-
2007
- 2007-11-28 CN CN2007101954267A patent/CN101450784B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87204172U (en) * | 1987-04-28 | 1988-01-27 | 湖南省棉机厂 | Cotton wadding blank forming machine |
| CN1104171A (en) * | 1993-12-25 | 1995-06-28 | 刘淑忱 | Technology for cotton-padded product |
| CN1199435A (en) * | 1995-10-13 | 1998-11-18 | 纳幕尔杜邦公司 | Process for making lofty battings |
| CN1796631A (en) * | 2004-12-28 | 2006-07-05 | 唐春芳 | Cotton gin for forming in one time |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101450784A (en) | 2009-06-10 |
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| PB01 | Publication | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110202 Termination date: 20161128 |
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| CF01 | Termination of patent right due to non-payment of annual fee |