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CN101645542B - A terminal fitting and a crimping method - Google Patents

A terminal fitting and a crimping method Download PDF

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Publication number
CN101645542B
CN101645542B CN2009101396537A CN200910139653A CN101645542B CN 101645542 B CN101645542 B CN 101645542B CN 2009101396537 A CN2009101396537 A CN 2009101396537A CN 200910139653 A CN200910139653 A CN 200910139653A CN 101645542 B CN101645542 B CN 101645542B
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CN
China
Prior art keywords
restrictions
connecting portion
substrate
electric wire
wire barrel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2009101396537A
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Chinese (zh)
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CN101645542A (en
Inventor
田端正明
武田和亚希
安达秀绪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Wiring Systems Ltd
Original Assignee
Sumitomo Wiring Systems Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2008221918A external-priority patent/JP5217795B2/en
Priority claimed from JP2008223985A external-priority patent/JP2010061872A/en
Application filed by Sumitomo Wiring Systems Ltd filed Critical Sumitomo Wiring Systems Ltd
Publication of CN101645542A publication Critical patent/CN101645542A/en
Application granted granted Critical
Publication of CN101645542B publication Critical patent/CN101645542B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

An object of the present invention is to provide a terminal fitting capable of preventing an end portion of a wire from becoming wider. A terminal fitting 10, 120, 210, 230 is provided with a connecting portion 11, 121, 211 to be connected with a mating terminal, a wire barrel 12, 126, 212 to be crimped into connection with an end portion of a wire 20, 110, 220, and a restricting portion 18, 152, 218A, 231 arranged at a side closer to the connecting portion 11, 121, 211 than the wire barrel 12, 126, 212 and facing a placing surface of a bottom plate 16, 123, 216 where the end portion of the wire 20, 110, 220 is to be placed and capable of restricting an upward movement of the end portion of the wire 20, 110, 220. The restricting portion 18, 152, 218A, 231 is arranged between the wire barrel 12, 126, 212 and the connecting portion 11, 121, 211. Thus, an upward movement of the end portion of the wire 20, 110, 220 can be prevented.

Description

Clamped nipple and attaching method thereof
Technical field
The present invention relates to a kind of clamped nipple and attaching method thereof, this clamped nipple comprises and is crimped the wire barrel that is connected into the end of electric wire.
Background technology
For example, known traditionally in japanese unexamined patent publication No.2004-303526 disclosed clamped nipple be exactly such clamped nipple.This clamped nipple is formed with wire barrel at the connecting portion rear that is connected with mating terminals.Also with reference to japanese unexamined patent publication No.2005-222815.
Wire barrel is crimped to being connected with the exposure heart yearn of wire end.At outstanding forward this wire barrel of position crimping of the front end of heart yearn, thereby be to be connected with heart yearn with whole wire barrel crimping.
As if when being when being connected with the end of electric wire with the wire barrel crimping, the front end of heart yearn (from the outstanding forward part of wire barrel) tends to broaden for being bent upwards.If the front end of heart yearn is bent upwards, then for example following point possibly take place.Be installed at the keeper that is used to keep clamped nipple under the situation at connecting portion rear of clamped nipple, if heart yearn is bent upwards at the connecting portion rear of clamped nipple (with the keeper engaging portion), this can hinder keeper to be inserted into the appropriate location.
In recent years, from alleviating the weight and the other reasons of electric wire, frequently the heart yearn processed by aluminium alloy of use replaces being processed and generally be mainly used in traditionally by copper alloy the heart yearn in the field such as automatic wire harness.Compare with copper alloy,, need take measures to prevent that contact resistance from increasing owing to be difficult to remove the oxide-film of aluminium alloy.Than in the past more doughtily the method for crimping wire barrel be known as a kind of in these measures.Yet if heart yearn is more fixing than in the past, heart yearn can be bent upwards more significantly, therefore hopes a kind of design that is used to prevent the endwise skew of electric wire.
Also exist heart yearn the leading section released and heart yearn that this unclamps to be deformed into wideer situation.
Accomplished the present invention in view of said circumstances, and its objective is a kind of clamped nipple and method of attachment that allows suitably to be connected to electric wire is provided.
Summary of the invention
According to the present invention, the characteristic through independent claims has realized this purpose.The preferred embodiments of the present invention are themes of dependent claims.
According to the present invention, a kind of clamped nipple is provided, comprising:
Connecting portion, this connecting portion is connected with mating terminals;
Wire barrel, this wire barrel are crimped to being connected with the end of electric wire; And
At least one restrictions; This at least one restrictions is arranged in more near wire barrel rather than more near a side of connecting portion; And basically towards the placement surface of the end of the placement electric wire of substrate, and the end that can limit electric wire along basically away from the direction of base plate move or make progress move.
According to a further aspect in the invention, a kind of clamped nipple is provided, comprises:
Connecting portion, this connecting portion is connected with mating terminals;
Wire barrel, this wire barrel are crimped to being connected with the end of electric wire; And
At least one restrictions, this at least one restrictions are arranged in more near wire barrel rather than more near a side of connecting portion, and basically towards the placement surface of the end of the placement electric wire of base plate, and the end that can limit electric wire broadens.
According to this structure, stop the end of electric wire to broaden through restrictions.The end that therefore, can prevent electric wire broadens and/or can improve the connection between electric wire and the clamped nipple.
Restrictions can be arranged between wire barrel and the connecting portion.This can be avoided complex-shapedization of wire barrel and connecting portion.
Restrictions can be formed on substrate or the base plate.This has guaranteed to be used for the formation zone of restrictions and has had no problem.
Substrate or base plate can be formed with pair of sidewalls through crooked its relative transverse edge portion, and preferably extend towards a side of placing wire end basically through in the side-walls bending restrictions being formed roughly.For example, forming under the situation of restrictions through cutting and curved substrate or base plate, the intensity that in substrate or base plate, forms opening and clamped nipple has reduced so much.Owing to need not form this opening, reduce so can prevent the intensity of clamped nipple.
Restrictions can form from substrate or base plate protrusion.So, form the situation of extending from substrate or base plate with restrictions and compare, can suppress material cost.
Retainer can be formed on more near wire barrel rather than more near a side of connecting portion before at least one, vertical front end of wire end can be with this before at least one retainer form and contact.Vertical front end through making wire end forms with preceding retainer and contacts electric wire arrangement in this way, and electric wire is arranged on the appropriate location, and in this appropriate position, the front end of said end is towards more near wire barrel rather than side-prominent near connecting portion more.Therefore, electric wire can easily be located along the longitudinal direction.
Preceding retainer can or form with restrictions integral body.This can be avoided the complex structureization of clamped nipple.
Substrate or base plate can through crooked its one or more (preferred relative basically) transverse edge portion be formed with one or more, be preferably a pair of sidewall; Can extend through restrictions being formed towards a side of placing wire end in the side-walls bending, and can be through extending towards crooked preceding retainer is formed towards substrate or base plate of the edge of connecting portion in restrictions.For example, under the situation of retainer, the intensity that in substrate or base plate, forms opening and clamped nipple has reduced so much before forming through cutting or curved substrate or base plate.Owing to need not form this opening, reduce so can prevent the intensity of clamped nipple.
Restrictions can form from substrate or base plate protrusion, and preceding retainer and restrictions can form by dome-shaped protuberance, and this dome-shaped protuberance is through to substrate or base plate pushes or bulging or embossing form.Retainer and restrictions can easily be formed by protuberance before this made.
At least one rib that can improve the rigidity of substrate or base plate can be formed on more near wire barrel rather than more on the side near connecting portion.According to this structure, can prevent that substrate or base plate are more near wire barrel rather than more near the distortion on the side of connecting portion.
Can that rib is formed with the form of rib be outstanding through beating substrate or base plate, and can be along fore-and-aft direction, preferably also in connecting portion, extend at least in part.This can prevent the distortion of substrate or base plate more reliably.
Substrate or base plate can be formed with pair of sidewalls through crooked its relative transverse edge portion, and rib can extend internally with L shaped from the upright end of this oppose side wall basically, and the opposing surface of this rib keeps in touch.This can prevent that sidewall is deformed into and slope inwardly.
Therefore, the clamped nipple that can prevent that wire end from broadening can be provided.
According to the present invention, a kind of method that wire end is connected with clamped nipple also is provided, specifically according to the present invention or its preferred embodiment, comprise the following steps:
Clamped nipple with the connecting portion that is connected with mating terminals is provided;
The end of electric wire at least partly is placed on the placement surface of substrate; And
With wire barrel crimping or crooked or be folded into the end of electric wire and be connected;
Away from the moving of the direction of substrate, said at least one restrictions is arranged in more near wire barrel rather than more near a side of connecting portion and basically towards the placement surface of substrate along basically in the end of wherein limiting electric wire through at least one restrictions.
Restrictions can be arranged between wire barrel and the connecting portion.
Said method also comprises through being formed on more near wire barrel rather than more improving the step of the rigidity of substrate near at least one ribs on the side of connecting portion.
Through reading following detailed description to preferred embodiment and accompanying drawing, these and other purpose of the present invention, feature and advantage will become more obvious.Although should be appreciated that and described these embodiment respectively, their single characteristic can be combined into additional embodiments.
Description of drawings
Fig. 1 is the perspective view according to the clamped nipple of first embodiment,
Fig. 2 is the partial plan layout that the expansion shape of clamped nipple is shown,
Fig. 3 is the sectional plan view that the state that clamped nipple is connected with the end of electric wire is shown,
Fig. 4 is the side elevation in partial section that the state of Fig. 3 is shown,
Fig. 5 is the concept map that the state that is broadened by restrictions restriction heart yearn is shown,
Fig. 6 is the cutaway view according to the clamped nipple of second embodiment,
Fig. 7 is the cutaway view along the A-A of Fig. 6,
Fig. 8 is the cutaway view along the B-B of Fig. 6,
Fig. 9 is the local amplification view according to the clamped nipple of the 3rd embodiment,
Figure 10 is the cutaway view along the X-X of Fig. 9,
Figure 11 is the cutaway view along the Y-Y of Fig. 9,
Figure 12 is the perspective view according to the clamped nipple of the 4th embodiment,
Figure 13 is the part enlarged perspective of clamped nipple,
Figure 14 is the side elevation in partial section that the state that clamped nipple is connected with the end of electric wire is shown,
Figure 15 is the local enlarged perspective according to the clamped nipple of the 5th embodiment, and
Figure 16 is the side elevation in partial section that the state that clamped nipple is connected with the end of electric wire is shown.
Embodiment
< first embodiment >
Referring to figs. 1 through 5 first preferred embodiment of the present invention is described below.In first embodiment, the present invention is applicable to female terminal fitting 10.Conduction (being preferably metal) plate punching press or mold pressing through will be flat basically or cut into specific (predetermined maybe can be scheduled to) shape (using pressing make-up machine particularly) and conduction (metal) plate that will cut or stamp out is crooked, fold and/or embossing forms the clamped nipple 10 of first embodiment.Clamped nipple 10 comprises and the connecting portion 11 that cooperates male terminal joint (not shown) to be connected, and at least one wire barrel 12 and/or at least one insulated tube 13 that preferably form in order at connecting portion 11 rears.In the following description, upper and lower, left (towards a side of connecting portion 11) down and the upper right side of Fig. 1 are called upper and lower, preceding and rear side.
Connecting portion 11 specifically forms long (preferred essentially rectangular or polygonal) tubulose along fore-and-aft direction FBD through crooked, and comprises elastic contact chip 14 in inside.Cooperate the tongue piece (not shown) of male terminal joint at least partly to insert or can at least partly insert, contact to form with elastic contact chip 14 through the opening in the front surface 15.
Substrate or base plate 16 be arranged on connecting portion 11 rears or near, the end of electric wire 20 at least the part be placed on this substrate or the base plate 16.Base plate 16 extends back from the diapire 17U of perisporium 17 downsides of connecting portion 11, and/or long along fore-and-aft direction FBD basically.Through with the angle that is different from 0 ° or 180 °, preferred upwards basic or basically with right-angle bending roughly along the longitudinal direction (bearing of trend that is parallel to base plate 16) (preferred relative basically) the transverse edge portion of extending make base plate 16 be formed with one or more, be preferably a pair of sidewall 16S.(preferred two) front end of sidewall 16S of base plate 16 and the perisporium 17 of connecting portion 11 preferred basically along short side direction facing each other one or more, be preferably a pair of vertical wall 17S (from (preferred relative basically) transverse edge of diapire 17U with respect to short side direction to be different from 0 ° or 180 ° angle, the preferred basic wall of upwards erectting) and be connected.The top edge of the sidewall 16S of base plate 16 (being preferably the relative basically transverse edge of base plate 16) preferably is positioned at the central authorities of connecting portion 11 with respect to vertical direction basically.
Wire barrel 12 preferably is arranged on from the position of connecting portion 11 spaced apart backward specific (predetermined maybe can be scheduled to) distance.With wire barrel 12 crimping or crooked or be folded into the heart yearn 22 of electric wire 20 and be connected, heart yearn 22 preferably from basically at least the part end of insulating coating 23 that is placed on the end of the electric wire 22 on the base plate 16 give prominence to.As shown in Figure 2, in expansion shape, that wire barrel 12 makes is one or more, it is outstanding to side direction from (preferred relative basically) transverse edge of base plate 16 to be preferably a pair of compressing piece 12A.As shown in Figure 1, after through crooked formation but be crimped or crooked or be folded into before electric wire 20 is connected, wire barrel 12 preferably make two compressing piece 12A each other at a distance of specific (predetermined maybe can be scheduled to) apart from setting.
Insulated tube 13 is arranged on from wire barrel 12 spaced positions backward.With insulated tube 13 crimping or crooked or be folded into the insulating coating 23 that at least partly is placed on the electric wire 20 on the base plate 16 basically and be connected.Similar with wire barrel 12, in expansion shape shown in Figure 2, insulated tube 13 preferably makes a pair of compressing piece 13A outstanding to side direction from the relative transverse edge of base plate 16.As shown in Figure 1, after through crooked formation but be crimped or crooked or be folded into before electric wire 20 is connected, insulated tube 13 preferably makes two compressing piece 13A specific range ground setting apart each other.
(preferred basic for sheet) restrictions 18 is arranged between wire barrel 12 and the connecting portion 11; Preferably near wire barrel 12 the place aheads or its; Promptly on more the position between wire barrel 12 and the connecting portion 11, and/or towards the upper surface (placement surface that is used for electric wire 20) of base plate 16 near wire barrel 12.As shown in Figure 2, in expansion shape, the edge side of restrictions 18 from the relative transverse edge of base plate 16 be to outstanding, and/or have along from the outstanding directions of base plate 16 shape of long essentially rectangular.Restrictions 18 gravel size decision along the longitudinal direction equals base plate 16 width along short side direction after through crooked formation basically, and/or the preferred width that equals base plate 16 in expansion shape basically deducts the width sum of two sidewall 16S and the size that obtains.
Preferably through with the angle that is different from 0 ° or 180 °, preferably form restrictions 18 with the curved edge of right angle from the relative transverse edge of base plate 16 basically.After through crooked formation, restrictions 18 is basically parallel to base plate 16, thereby basically towards the upper surface (surface that the end of electric wire 20 will be placed on it) (referring to Figure 4 and 5) of base plate 16.The end edge that the relative side (free end side) of a side being connected with base plate 16 of restrictions 18 is located preferably reaches near another transverse edge of base plate 16, simultaneously above base plate 16 across short side direction (referring to Fig. 3).
Before retainer 19 and restrictions 18 whole or form.In expansion shape as shown in Figure 2, preceding retainer 19 is preferably the form of band and gives prominence to forward from the leading edge (towards the edge of connecting portion 11) of restrictions 18.Before retainer 19 preferably have the shape (particularly, an one of which size is less than restrictions 18) of essentially rectangular, and/or its longitudinal direction consistent with restrictions 18 basically.Preceding retainer 19 preferably equals the vertical size of two sidewall 16S of base plate 16 basically along the width (from the outstanding distance of restrictions 18) of short side direction.Before retainer 19 width along the longitudinal direction preferably less than the width of restrictions 18, its less than degree be preferably the required size of crooked restrictions 18, and/or (also preferred) less than the size between two sidewall 16S of the base plate after the bending 16.Restrictions 18 and preceding retainer 19 preferably form straight line basically with base plate 16 opposed edges.
Before retainer 19 through sentencing the angle that is different from 0 ° or 180 ° at the leading edge of restrictions 18, preferably form towards base plate 16 or basic downwarping with the right angle basically, and be arranged between restrictions 18 and the base plate 16.After bending, the bottom of preceding retainer 19 is near base plate 16, and preceding retainer 19 is the front side sealing that is formed on the space between restrictions 18 and the base plate 16.
Next, the operation that clamped nipple 10 is connected with the end of electric wire 20 is described.The exemplary cases that electric wire 20 is aluminium electric wires 20 is described here.The heart yearn 22 that the aluminium electric wire 20 feasible many twisted wires of being processed by aluminum or aluminum alloy through twisting 21 form is insulated coating 23 and covers.Place, end at aluminium electric wire 20 peels insulating coating 23 off to expose heart yearn 22.
At first; The end of aluminium electric wire 20 is placed on the base plate 16 at least in part basically and (for example moves forward at least in part; At least partly be inserted into wire barrel 12 from insulated tube 13); And when the front end of heart yearn 22 contacts with preceding retainer 19 formation, aluminium electric wire 20 is placed or held on this position.Then; (for example the end of the insulating coating 23 of aluminium electric wire 20 is placed near the compressing piece 13A of insulated tube 13; At least part is inserted between two compressing piece 13A); The exposed portions serve of heart yearn 22 is placed on (for example, being inserted between two compressing piece 12A) near the compressing piece 12A of wire barrel 12, and/or the front end of heart yearn 22 is placed on basically at least in part and is inserted in restrictions 18 belows on the base plate 16 simultaneously.Like this, aluminium electric wire 20 is arranged on the following this position (appropriate location), in this position, the front end that exposes heart yearn 22 from wire barrel 12 outstanding forward and exposed portions serve heart yearn 22 preferably insert in the whole length along fore-and-aft direction FBD of wire barrel 12.
Then, use that crimping is crooked or folding in succession with wire barrel 12 with insulated tube 13 such as the unshowned anchor clamps of anvil block and press-connection machine.Insulated tube 13 crimping are wound on around the insulating coating 23 for part at least.
Wire barrel 12 crimping for making the front end of (preferred two) compressing piece 12A towards base plate 16 bendings, and are preferably nipped in the lateral center position of the upper surface of heart yearn 22 basically.At this moment,, and wire barrel 12 crimping are compared for situation about being connected with traditional heart yearn of being processed by copper or copper alloy particularly,, need be fixed heart yearn 22 with stronger power in order to destroy the oxide-film of heart yearn 22 because heart yearn 22 specifically processed by aluminum or aluminum alloy.Then, because the crimp force of wire barrel 12, part (leading section of the heart yearn 22) ratio of giving prominence to forward from wire barrel 12 of heart yearn 22 more obviously tends to upwards jump (or basically away from base plate 16) before.Yet, since in first embodiment through restrictions 18 from above at least part cover or keep the leading section of heart yearn 22, contact so the leading section of heart yearn 22 forms with restrictions 18, so prevent that as if it from broadening to being bent upwards (referring to Figure 4 and 5).Like this, clamped nipple 10 is connected with aluminium electric wire 20, and the leading section of heart yearn 22 can not make progress (or along upwards direction UD) crooked or away from base plate.
First embodiment that as above constitutes shows following effect.
Basic side is arranged on wire barrel 12 the place aheads of clamped nipple 10 to the restrictions 18 of the upper surface of base plate 16.Therefore, if the leading section of heart yearn 22 at least part be inserted between base plate 16 and the restrictions 18 and wire barrel 12 be crimped crooked or folding, then restrictions 18 prevent heart yearn 22 leading section upwards or along the direction UD bending that makes progress.The heart yearn 22 that therefore, can prevent electric wire 20 is upwards or along direction UD crooked (promptly basically away from base plate 16) upwards.
Preceding retainer 19 preferably is arranged between restrictions 18 and the base plate 16.Therefore, if the front end that electric wire 20 is arranged as heart yearn 22 forms when contact with preceding retainer 19 basically, then it just is disposed in the appropriate location, and in this appropriate position, the leading section that exposes of heart yearn 22 is given prominence to forward from wire barrel 12.Here, if with wire barrel 12 crimping are crooked or folding and electric wire 20 is not arranged in the appropriate location, promptly heart yearn 22 is withdrawn from the front end of wire barrel 12 backward, and then the contact area of wire barrel 12 and heart yearn 22 reduces, thereby increases contact resistance.Yet, keep in touch with preceding retainer 19 basically through the front end that electric wire 20 is arranged as heart yearn 22 electric wire 20 is arranged on the appropriate location reliably according to first embodiment.Therefore, can easily electric wire 20 be arranged in the appropriate location, and can prevent the increase of above-mentioned contact resistance.
Preferably extend towards a side, and/or preceding retainer 19 is formed basically towards base plate 16 extensions through crooked at the leading edge place of restrictions 18 towards base plate 16 through restrictions 18 being formed basically in the transverse edge place bending of base plate 16.Here, if form restrictions or preceding retainer through cutting or crooked base plate, the intensity that then in base plate, forms opening and clamped nipple reduces so much.Yet,,, reduce so can prevent the intensity of clamped nipple 10 owing to need not form this opening according to structure of the present invention.
In first embodiment, also can use for example following modes.
Although in first embodiment, described, the invention is not restricted to this, but clamped nipple can be connected with the end of the electric wire that comprises the heart yearn of being processed by copper or copper alloy with clamped nipple 10 and the operation that the end of aluminium electric wire 20 is connected.So also can obtain and above-mentioned similar effect.
Although restrictions 18 is basically parallel to base plate 16 in first embodiment, the invention is not restricted to this, and if restrictions towards base plate, then restrictions can be not substantially parallel with base plate.For example, restrictions can tilt for moving closer to base plate towards jag.
Although the end edge at the relative side place of the side being connected with base plate 16 of restrictions 18 reaches near another transverse edge of base plate 16 in first embodiment; But it can reach near another transverse edge; For example, can stop just over the position of base plate along the substantial middle position of short side direction.
Although in first embodiment, form restrictions 18 through edge's bending in the relative transverse edge of base plate 16; But the invention is not restricted to this; But can a pair of restrictions be set at the relative transverse edge place of base plate, and they can be bent into from these transverse edges towards base plate along central authorities' extension of short side direction.
Although in first embodiment, preceding retainer 19 is formed towards base plate 16 extensions, the invention is not restricted to this, but can form preceding retainer through cutting or crooked base plate through crooked at the leading edge place of restrictions 18.At this moment, for example, preceding retainer can be arranged on the midway of restrictions along fore-and-aft direction.
Although in first embodiment, form restrictions 18 through transverse edge place bending at base plate 16; But the invention is not restricted to this; But can for example form preceding retainer, and can be through forming restrictions to rear curved in upper edge by cutting or the crooked preceding retainer that forms through cutting or crooked base plate.
< second embodiment >
With reference to Fig. 6 to 8 second preferred embodiment is described below.The wire harness of second embodiment makes clamped nipple 120 be electrically connected with the leading section (left part among Fig. 6) of electric wire 110.Electric wire 110 by as the conductor 111 (preferably forming) of heart yearn through many lamettas of twisting and at least the part insulating coating 112 that surrounds conductor 111 constitute.In the front end of electric wire 110, as with the preparation that is connected of clamped nipple 120, remove insulating coating 112 in advance, thereby expose the leading section of conductor 111.Copper, the material (for example aluminium) that has the material (for example aluminium) of the rigidity higher than copper or have a conductance lower than copper are preferably used as the material of conductor 111.
Clamped nipple 120 specifically is through with punching press or be cut into the female terminal fitting that conduction (the being preferably metal) sheet bending of specific (predetermined maybe can be scheduled to) shape forms; Wherein front end area is as connecting portion 121 (basically preferred is the form of rectangle or polygon pipe), and back-end region is as the electric wire crimp portion 125 of open tube form.Connecting portion 121 has known form, and its conduct cooperates narrow on the male terminal and the jockey of long tongue piece (not shown) with being formed on.
The front end of the rear end of connecting portion 121 and electric wire crimp portion 125 is connected through connection part 122.Connection part 122 is formed by base plate 123 or comprises base plate 123 (as preferred substrate); This base plate 123 is formed with one or more sidewalls 124; The sidewall 124 that preferably has a pair of lateral symmetry, this oppose side wall 124 with the angle that is different from 0 ° or 180 °, preferably laterally erect at (left side and/or right) edge from (preferred relative basically) of base plate 123 with the right angle basically.In connection part 122, form space with opening upside.
Electric wire crimp portion 125 comprises the wire barrel 126 that is connected with the rear end of connection part 122, and/or is positioned at the insulated tube 127 at wire barrel 126 rears.With insulated tube 127 crimping crooked or be folded into the quilt of the leading section of electric wire 110 at least a part part of surrounding insulating coating 112 insulation of conductor 111 be connected.During crimping operation, use the automation (not shown) be called as crimp, and preferred, with insulated tube 127 crimping or bending or be folded into electric wire 110 and be connected basically with wire barrel 126 crimping or crooked or be folded into when conductor 111 is connected.Under crimped status, electric wire 110 is pressurized through being insulated pipe 127 part encirclement at least (preferably on basic whole circumference), and is fixed to insulated tube 127 through the bed knife that is produced by this pressurization.
Wire barrel 126 is by laterally one or more compressing pieces 129 of extending of (left side and/or right) edge, the compressing piece 129 that is preferably a pair of lateral symmetry are formed with the continuous baseplate part 128 of the base plate of connection part 122 or substrate 123 and from (preferred relative basically) of baseplate part 128.With these wire barrel 126 crimping or crooked or be folded into heart yearn 11 that near insulating coating 112 (preferably at leading section or it) through removal electric wire 110 exposes and be electrically connected.During crimping operation; Electric wire crimp portion 125 is arranged on the anvil block (not shown) of automation; Thereby and the press-connection machine (not shown) is descended make this that compressing piece 129 is deformed at least part to be wound on around the conductor 111, wherein conductor 111 is set to be placed on the baseplate part 128.Like this, preferably baseplate part 128 and this are pushed conductor 111 to compressing piece 129 crimping for surrounding conductor 111 simultaneously.
Under crimped status, the leading section of conductor 111 is outstanding forward from the front edge of compressing piece 129, and is at least partially housed in the space that the base plate 123 by connection part 122 centers on.Under the situation of link pipe 126 more doughtily, the lametta of twisting that constitutes conductor 111 is released, and the leading section of the lametta that unclamps is deformed into wideer.
Therefore, in a second embodiment, connection part 122 is formed with one or more restrictions 130, is preferably the restrictions 130 of a pair of lateral symmetry, the device that broadens as the leading section that preferably is used to prevent conductor 111.This is basically parallel to base plate 123 to restrictions 130 and extends internally from the upright end of corresponding sidewall 124 respectively; Thereby basically towards the upper surface (placement surface that is used for electric wire 110) of base plate 123, and/or from the top (perhaps from relative with base plate 123 a basically side) at least part cover conductor 111 from the outstanding forward leading section of wire barrel 126.Restrictions 130 preferably is on the height identical with the top of the compressing piece 129 of the wire barrel 126 of crimping basically.
Because the leading section of conductor 111 is positioned at wire barrel 126 the place aheads when being connected with conductor 111 when wire barrel 126 is crimped, so the leading section of conductor 111 possibly be deformed into wideer in crimping operation.Yet, make and push the leading section of conductor 111 from the top because connection part 122 is formed with this (preferred roughly eaves shape) restrictions 130, so can limit the broadening or being shifted of leading section of conductor 11.
Under the situation of link pipe 126 more doughtily, the connection part that directly is connected with wire barrel 126 122 is possible to be out of shape owing to fixing.Especially; Because connection part 122 has the box form of being with opening upside and downside through forming by base plate 123 with from the sidewall 124 that the relative left side of base plate 123 and right hand edge are erect, so the possible particularly rigidity of connection part 122 is low and be subject to the fixing of wire barrel 126 and influence.Therefore, in a second embodiment, connection part 122 has been preferably formed at least one rib 131.At least one of beating base plate 123 laterally in the middle of or middle body make it upwards or outwards outstanding, thereby form basic rib 131 for the rib form that projects upwards.The continuous straight-line extension of diapire of position to the connecting portion 121 in the place ahead slightly of this rib 131 front end of 111 along fore-and-aft direction from conductor.
Owing to preferably improve the bending stiffness of base plate 123 by this way through at least one rib 131, can avoid the fixing situation of being out of shape of connection part 122 owing to wire barrel 126.
< the 3rd embodiment >
With reference to Fig. 9 to 11 the 3rd preferred embodiment of the present invention is described below.The wire harness of the 3rd embodiment is at textural second embodiment that is different from of clamped nipple 140.Because similar or identical among other structures and second embodiment, thus similar or identical construction represent by identical Reference numeral, and its structure, function and effect are described no longer.
Similar with second embodiment, the clamped nipple 140 of the 3rd embodiment makes connection part 142 be formed between connecting portion 141 and the electric wire crimp portion 145 and is formed with one or more, as to be preferably a pair of lateral symmetry restrictions 152 and a pair of (preferred same basic lateral symmetry) rib 151.Be basically parallel to that base plate 143 extends internally one or more, be preferably the upright end place that a pair of horizontal-extending portion 146 is formed on laterally (left side and/or right) wall 144 of connection part 142.Basically towards base plate 143 and/or be basically parallel to sidewall 144 downwards or extend internally a pair of downwards or the portion 147 that extends internally is formed on horizontal-extending portion 146 places, preferably in the front end area at the elongated end edge of horizontal-extending portion 146.The opposing surface of this subtend lower extension 147 keeps closely contact (laterally being placed as located adjacent one another) each other basically.Downwards or one or more elongated ends (bottom) of the portion 147 that extends internally basically towards sidewall 144 bendings, thereby form one or more locking projections 148.
Form in the middle of laterally along the long lock hole 149 of fore-and-aft direction FBD and vertically to run through base plate 143 on (preferably basically in central authorities) position.(a preferred relative basically left side and right) edge part of lock hole 149 in the base plate 143 is protuberance upwards or inwardly, being positioned at the position higher than the part near sidewall 144 of base plate 143, thereby forms one or more step-like.Through the bending of this scalariform, the downside of base plate 143 (lower surface) at lock hole 149 places (preferably on its relative basically left side and right side) recessed to form one or more recesses 150.
The bottom of this subtend lower extension 147 is part or can at least partly be assemblied in the lock hole 149 at least, and locking projection 148 is at least partially housed in the recess 150.When forming connection part 142, can at least partly be inserted in the lock hole 149 and do not form locking projection 148 to lower extension 147, and can form locking projection 148 through bending thereafter.The front end area of horizontal-extending portion 146, constitute ribs 151 to lower extension 147, lock hole 149 and locking projection 148 and recess 150.
In rib 151; Through lock hole 149 and to the joint of lower extension 147 limit downwards or the portion 147 that extends internally with respect to base plate 143 forward, backward, left and/or right shift; Joint through locking projection 148 and recess 150 limits to the upward displacement (promptly along the upwards displacement of direction UD) of lower extension 147 with respect to base plate 143, and limits the transverse shift of sidewall 144 through the contact to lower extension 147.Owing to improved the bending stiffness of connection part 142 through above-mentioned restriction structure, so prevented the distortion of connection part 142.
One or more back-end regions of horizontal-extending portion 146 are preferably as one or more restrictions 152.Similar with second embodiment, these restrictions 152 are preferably outstanding basically forward from wire barrel, and orientate the conductor 111 in the connection part 142 that is contained in that covers electric wire 110 as, thereby it is wideer to prevent that conductor 111 is deformed into.
< the 4th embodiment >
With reference to Figure 12 to 14 the 4th preferred embodiment is described.In the 4th embodiment, the present invention is applicable to female terminal fitting 210.Particularly, through using the pressing make-up machine will flat conduction (metal) plate punching press or mold pressing or cut into the clamped nipple 210 that conduction (being preferably metal) bending tablet that specific (be scheduled to maybe can be scheduled to) expansion shape obtains forms the 4th embodiment.Clamped nipple 210 comprises the connecting portion 211 that is connected with the mating terminals (not shown), and the wire barrel 212 and insulated tube 213 that form in order at connecting portion 211 rears.In the following description, upper and lower, left (towards a side of connecting portion 211) down and the upper right side of Figure 12 are called upper and lower, the preceding and rear side in each component parts.
Connecting portion 211 preferably forms long (preferred essentially rectangular or polygonal) tubulose along fore-and-aft direction FBD through crooked, and comprises elastic contact chip 214 in inside.The tongue piece (not shown) that cooperates the male terminal joint contacts to form with elastic contact chip 214 through the part insertion at least of the opening 215 in the front surface.
Base plate or substrate 216 be arranged on connecting portion 211 rears or near, the end of electric wire 220 is placed on this base plate or the substrate 216.Base plate 216 extends back from the cross side of the perisporium 217 of connecting portion 211 or the diapire 217U of downside basically, and/or long along fore-and-aft direction FBD.Preferably through making base plate 216 be formed with pair of sidewalls 216S with the angle that is different from 0 ° or 180 °, the relative transverse edge portion that preferably is bent upwards along the longitudinal direction with the right angle that (bearing of trend that is parallel to base plate 216) extend basically.Being connected of the front end of two sidewall 216S of base plate 216 and the perisporium 217 of connecting portion 211 along short side direction pair of upstanding wall 217S facing each other (wall that makes progress basically and erect with respect to short side direction from the relative transverse edge of diapire 217U).The top edge of the sidewall 216S of base plate 216 (the relative transverse edge of base plate 216) is positioned at the central authorities of connecting portion 211 with respect to vertical direction basically.
Wire barrel 212 is arranged on from the position of connecting portion 211 spaced apart backward specific (predetermined maybe can be scheduled to) distance.With wire barrel 212 crimping or crooked or be folded into the heart yearn of giving prominence to from the end of the insulating coating 23 of the end that is placed on the electric wire 220 on the base plate 216 basically 222 and be connected.Wire barrel 212 makes a pair of compressing piece 212A outstanding from the relative transverse edge of base plate 216.Shown in figure 12, the passing through after crooked the formation but be crimped to being connected with electric wire 220 under the state before of clamped nipple 210, the compressing piece 212A setting while is facing each other basically.
Insulated tube 213 is arranged on from wire barrel 212 spaced positions backward.With insulated tube 213 crimping crooked or be folded into be placed on base plate 216 on the insulating coating 223 of electric wire 220 be connected.Similar with wire barrel 212, insulated tube 213 makes a pair of compressing piece 213A outstanding from the relative transverse edge of base plate 216.Shown in figure 12, after clamped nipple 210 is through crooked formation but under being crimped to the state before being connected with electric wire 220, compressing piece 213A setting is simultaneously facing each other basically.
Clamped nipple 210 is provided with: restrictions 218A, and the end of electric wire 220 can be inserted among this restrictions 218A at least in part; And preceding retainer 218B, the end of electric wire 220 can form with this preceding retainer 218B basically and contact.Restrictions 218A is arranged on basically towards the position of the upper surface (placement surface that is used for electric wire 220) of base plate 216; And/or it is positioned at (towards a side of connecting portion 211) near wire barrel 212 the place aheads or its, and preceding retainer 218B is positioned near restrictions 218A the place ahead or its.Restrictions 218A be preferably through beat from downside or the outside base plate 216 wire barrel 212 the place aheads or near a part make its upwards rear portion of (a side) outstanding protuberance 218 that forms, and the preceding retainer 218B front portion that is protuberance 218 towards the end of placing electric wire 220.In other words, restrictions 218A and preceding retainer 218B integrally form.
Protuberance 218 is formed on the lateral mid-point of base plate 216 (preferably basically on horizontal position, centre); And its (preferably whole basically) except that back edge is peripheral to be connected with base plate 216; Wherein only back edge is separated from base plate 216, so protuberance 218 only preferably has the shape (referring to Figure 13) of the dome-shaped or protrusion of opening at rear side.Protuberance 218 is shaped as that forward end reduces outstanding distance gradually from the rear end on the whole, and protuberance 218 makes its jag be preferably placed at the essentially identical height of top edge or higher (referring to the Figure 14) with the opposing sidewalls 216S of base plate 216 in the outstanding distance of rear end.
Restrictions 218A (rear portion of protuberance 218) has the shape of this arch or protrusion; Make the front end of heart yearn 222 preferably can insert, and preceding retainer 218B (front portion of protuberance 218) be at least in part from base plate 216 upwards or inwardly (towards a side of the end of placing electric wire 220) erect and the form of the wall of sealing restrictions 218A from the place ahead.
Next, the operation that clamped nipple 210 is connected with the end of electric wire 220 is described.The situation that electric wire 220 is aluminium electric wires 220 is described here.Aluminium electric wire 220 makes (preferably forming through many twisted wires of twisting 221) heart yearn 222 of being processed by aluminum or aluminum alloy be insulated coating 223 coverings.Near the end of aluminium electric wire 220 or its, peel insulating coating 223 off to expose heart yearn 222.
At first, the end with aluminium electric wire 220 is placed on the base plate 216 of clamped nipple 210 basically.At this moment, electric wire 220 be arranged in heart yearn 222 front end basically with preceding retainer 218B position contacting on.Then; The end of the insulating coating 223 of aluminium electric wire 220 is arranged near the compressing piece 213A of insulated tube 213; Preferably part is inserted between two compressing piece 213A at least; The exposed portions serve of heart yearn 222 is arranged near the compressing piece 212A of wire barrel 212, and preferably part is inserted between two compressing piece 212A at least, and the front end of heart yearn 222 is placed on basically, and the while at least partly is inserted in (or part is arranged between restrictions 218A and the base plate 216 at least) among the restrictions 218A on the base plate 216.Like this, aluminium electric wire 220 is arranged on the following this position (appropriate location), in this position, the exposed portions serve that exposes heart yearn 222 preferably wire barrel 212 along inserting on the whole basically length of fore-and-aft direction FBD.
Then, preferably use that crimping is crooked or folding in succession with wire barrel 212 with insulated tube 213 such as the unshowned anchor clamps of anvil block and press-connection machine.With insulated tube 213 crimping or crooked or be folded at least part and be wound on around the insulating coating 223.
Be to make the front end of two compressing piece 212A preferably, and nip or engage the upper surface (preferred basic on the lateral center position of this upper surface) of heart yearn 222 basically towards base plate 216 bendings with wire barrel 212 crimping.At this moment,, and wire barrel 212 crimping are compared for situation about being connected with traditional heart yearn of being processed by copper or copper alloy,, need be fixed heart yearn 222 with stronger power in order to destroy the oxide-film of heart yearn 222 because heart yearn 222 processed by aluminum or aluminum alloy.Then, because the crimp force of wire barrel 212, part (leading section of the heart yearn 222) ratio of giving prominence to forward from wire barrel 212 of heart yearn 222 more obviously tends to upwards (or along the direction UD that makes progress, promptly basically away from base plate 216) jumping before.Yet; Because as if the leading section of heart yearn 222 at least partly is inserted in (perhaps part is arranged between restrictions 218A and the base plate 216 at least) among the restrictions 218A in the 4th embodiment, broaden to being bent upwards (referring to Figure 14) so prevented the leading section of heart yearn 222.Like this, clamped nipple 210 is connected with aluminium electric wire 220, and the leading section of heart yearn 222 can not be bent upwards along the direction UD that makes progress.
Below, function and the effect of the 4th embodiment of formation are as described above described.
In the clamped nipple 210 of the 4th embodiment; (preferred basic for door shape or bridge shape or arch) restrictions 218A is formed on the part place that is positioned at wire barrel 212 the place aheads of base plate 216; This restrictions 218A projects upwards and has open back side, and the front end of heart yearn 222 can at least partly insert wherein.Therefore, through with wire barrel 212 and at least part be inserted among the restrictions 218A leading section crimping of the heart yearn 222 of (or part is arranged between restrictions 218A and the base plate 216 at least), can prevent that heart yearn 222 is bent upwards.In addition, restrictions 218A is formed on base plate 216 places of clamped nipple 210.Here, for example, the part as restrictions need be set also except connecting portion, base plate and wire barrel, therefore more material must be arranged through crooked base plate forms under the situation of extending above the base plate restrictions at the transverse edge place.Yet; Owing in the 4th embodiment, preferably form restrictions 218A through base plate 216 is projected upwards; So except connecting portion 211, base plate 216 and wire barrel 212, the part as restrictions 218A needn't be set, thereby can prevent the increase of material cost.
In addition; Preceding retainer 218B is arranged on restrictions 218A the place ahead; Should before retainer 218B from base plate 216 upwards or with the angle that is different from 0 ° or 180 °, preferably be basically perpendicular to base plate 216 and erect, and the end of electric wire 220 can form with this preceding retainer 218B and contact.Therefore; Front end through making heart yearn 222 contacts with preceding retainer 218B formation; The end of electric wire 220 is placed on basic appropriate location, (perhaps basically suitably at least partly is arranged between restrictions 218A and the base plate 216) so that it at least partly is inserted among the restrictions 218A.Therefore, on the base plate 216 that is placed on clamped nipple 210, can be easily along the end of fore-and-aft direction positioning wires 220.
< the 5th embodiment >
Next, the clamped nipple of describing according to the 5th preferred embodiment with reference to Figure 15 and 16.
The clamped nipple 230 of the 5th embodiment and the difference of the 4th embodiment are not comprise preceding retainer 218B.Represent by identical Reference numeral with the similar or essentially identical structure of the 4th embodiment, and no longer be repeated in this description.
The base plate or the substrate 216 of similar with the 4th embodiment, clamped nipple 230 comprises the connecting portion 211 that is connected with mating terminals, be placed with electric wire 220 on it end, and be crimped or crooked or be folded into the wire barrel 212 that is connected with heart yearn 222.
Restrictions 231 is arranged on wire barrel 212 the place aheads (towards a side of connecting portion 211).Preferably making restrictions 231 form upwards (towards a side of the end of placing electric wire 220) through a part that is positioned at wire barrel 212 the place aheads of beating base plate 216 gives prominence to.
Restrictions 231 is arranged on (excellently on basic lateral center position) on the lateral mid-point of base plate 216; And have arch or the door shape or the bridge shape shape of band open front side and rear side, make the leading section of heart yearn 222 to insert wherein at least in part from the rear.The opening of restrictions 231 is of similar shape and identical size along fore-and-aft direction FBD basically.The outstanding distance of restrictions 231 is arranged so that its jag is positioned at the essentially identical height of top edge or high slightly (referring to the Figure 16) with two sidewall 216S of base plate 216.
According to the 5th embodiment that constitutes as stated; Similar with the 4th embodiment; Through with wire barrel 212 and at least part be inserted in the restrictions 231 the leading section crimping of the heart yearn 222 of (or part is arranged between restrictions 218A and the base plate 216 at least), can prevent that heart yearn 222 is upwards or along upwards direction UD is crooked.In addition, form restrictions 231, can prevent the increase of material cost owing to projecting upwards through the base plate 216 that makes clamped nipple 230.
In the 4th and the 5th embodiment, also can use for example following modes.
Although retainer 218B and restrictions 218A integral body or form before in the 4th embodiment the invention is not restricted to this, but preceding retainer and restrictions for example can form separately.For example, can the part that be positioned at restrictions 231 the place aheads of the base plate 216 in the clamped nipple 230 of the 5th embodiment be cut or be bent upwards to form preceding retainer.
Although the 4th with the 5th embodiment in the operation that the end with clamped nipple 210 and aluminium electric wire 220 is connected has been described, the invention is not restricted to this, but clamped nipple 210 can be connected with the end of the electric wire that comprises the heart yearn of being processed by copper or copper alloy.So also can obtain and above-mentioned similar effect.
Although should be appreciated that and described the present invention with reference to female terminal fitting through by way of example, the present invention is equally applicable to the male terminal joint that is connected with each electric wire.
Therefore, for the clamped nipple that provides the end that can prevent electric wire to broaden, clamped nipple 10,120,210,230 is provided with: the connecting portion 11,121,211 that is connected with mating terminals; Be crimped the wire barrel 12,126,212 that is connected for end with electric wire 20,110,220; And restrictions 18,152,218A, 231; Said restrictions 18,152,218A, 231 are arranged in more near wire barrel 12,126,212 rather than more near a side of connecting portion 11,121,211; And towards the placement surface of the end of the placement electric wire 20,110,220 of base plate 16,123,216, and the moving up of end that can limit electric wire 20,110,220.Restrictions 18,152,218A, 231 be arranged in wire barrel 12,126,212 and connecting portion 11,121, between 211.Therefore, can prevent the moving up of end (promptly moving) basically of electric wire 20,110,220 away from base plate or substrate 16,123,216.
Reference numerals list
10,120,210,230 ... clamped nipple
11,121,211 ... connecting portion
12,126,212 ... wire barrel
16,123,143,216 ... base plate or substrate
16S, 124,144,216S ... sidewall
18,130,152,218A, 231 ... restrictions
19,218B ... preceding retainer
20,110,220 ... electric wire
131,151 ... rib
218 ... protuberance

Claims (19)

1. clamped nipple (10; 120; 210; 230), comprising:
Connecting portion (11; 121; 211), this connecting portion (11; 121; 211) be connected with mating terminals;
Wire barrel (12; 126; 212), this wire barrel (12; 126; 212) be crimped into electric wire (20; 110; 220) end connects; And
At least one restrictions (18; 130; 152; 218A; 231), this at least one restrictions (18; 130; 152; 218A; 231) be arranged in more near said wire barrel (12; 126; 212) rather than more near connecting portion (11; 121; 211) a side, and basically towards substrate (16; 123; 143; 216) placement electric wire (20; 110; The placement surface of end 220), and can limit electric wire (20; 110; 220) edge, end is basically away from said substrate (16; 123; 143; 216) moving of direction (UD),
Wherein more near wire barrel (12; 126; 212) rather than more near connecting portion (11; 121; 211) a side forms preceding retainer (19; 218B), said electric wire (20; 110; Vertical front end of end 220) can with said before retainer (19; 218B) form contact, and retainer (19 before said; 218B) with restrictions (18; 218A) integrally form,
Wherein, Said substrate (16) is formed with one or more sidewalls (16S) through crooked its one or more transverse edge portion; Through locating crooked restrictions (18) at sidewall (16S); Make restrictions (18) form and extend, and, make preceding retainer (19) form and extend towards substrate (16) through at restrictions (18) retainer (19) before edge's bending of connecting portion (11) towards a side of the end of placing electric wire (20).
2. clamped nipple according to claim 1, wherein said restrictions (18; 130; 152; 218A; 231) be arranged in wire barrel (12; 126; 212) and connecting portion (11; 121; 211) between.
3. clamped nipple according to claim 1, wherein:
Said substrate (16; 123; 143; 216) be formed with pair of sidewalls (16S through crooked its relative transverse edge portion; 124; 144; 216S).
4. according to each the described clamped nipple in the aforementioned claim, wherein more near wire barrel (126) rather than more on the side near connecting portion (121), formation can improve substrate (16; 123; 143; 216) at least one rib (131 of rigidity; 151).
5. clamped nipple according to claim 4, it is outstanding wherein through hammering substrate (123) rib (131) to be formed with the form of at least one rib, and extends along fore-and-aft direction (FBD).
6. clamped nipple according to claim 5, wherein, said rib (131) also extends in connecting portion (121) at least in part.
7. clamped nipple according to claim 4, wherein
Said substrate (143) is formed with pair of sidewalls (144) through crooked its relative transverse edge portion, and
Said rib (151) extends internally with L shaped from the upright end of this oppose side wall (144) basically, and the opposing surface (147) of this rib (151) keeps in touch.
8. clamped nipple (10; 120; 210; 230), comprising:
Connecting portion (11; 121; 211), this connecting portion (11; 121; 211) be connected with mating terminals;
Wire barrel (12; 126; 212), this wire barrel (12; 126; 212) be crimped into electric wire (20; 110; 220) end connects; And
At least one restrictions (18; 130; 152; 218A; 231), this at least one restrictions (18; 130; 152; 218A; 231) be arranged in more near said wire barrel (12; 126; 212) rather than more near connecting portion (11; 121; 211) a side, and basically towards substrate (16; 123; 143; 216) placement electric wire (20; 110; The placement surface of end 220), and can limit electric wire (20; 110; 220) edge, end is basically away from said substrate (16; 123; 143; 216) moving of direction (UD),
Wherein more near wire barrel (12; 126; 212) rather than more near connecting portion (11; 121; 211) a side forms preceding retainer (19; 218B), said electric wire (20; 110; Vertical front end of end 220) can with said before retainer (19; 218B) form contact, and retainer (19 before said; 218B) with restrictions (18; 218A) integrally form,
Wherein, said restrictions (218A) forms from substrate (216) protrusion, and preceding retainer (218B) forms by dome-shaped protuberance with restrictions (218A), and this dome-shaped protuberance passes through substrate (16; 123; 143; 216) push or bulging or embossing and form.
9. clamped nipple according to claim 8, wherein said restrictions (18; 130; 152; 218A; 231) be arranged in wire barrel (12; 126; 212) and connecting portion (11; 121; 211) between.
10. according to Claim 8 or 9 described clamped nipples, wherein more near wire barrel (126) rather than more on the side near connecting portion (121), formation can improve substrate (16; 123; 143; 216) at least one rib (131 of rigidity; 151).
11. clamped nipple according to claim 10, it is outstanding wherein through hammering substrate (123) rib (131) to be formed with the form of at least one rib, and extends along fore-and-aft direction (FBD).
12. clamped nipple according to claim 11, wherein, said rib (131) also extends in connecting portion (121) at least in part.
13. clamped nipple according to claim 10; Wherein said substrate (143) is formed with pair of sidewalls (144) through crooked its relative transverse edge portion; And said rib (151) extends internally with L shaped from the upright end of this oppose side wall (144) basically, and the opposing surface (147) of this rib (151) keeps in touch.
14. one kind with electric wire (20; 110; 220) end and clamped nipple (10; 120; 210; 230) method that connects comprises the following steps:
Provide and have the connecting portion (11 that is connected with mating terminals; 121; 211) clamped nipple (10; 120; 210; 230);
With electric wire (20; 110; 220) end part at least is placed on substrate (16; 123; 143; 216) on the placement surface; And
With wire barrel (12; 126; 212) crimping is and electric wire (20; 110; 220) end connects;
Wherein through at least one restrictions (18; 130; 152; 218A; 231) limit electric wire (20; 110; 220) edge, end is basically away from substrate (16; 123; 143; 216) moving of direction (UD), said at least one restrictions (18; 130; 152; 218A; 231) be arranged in more near wire barrel (12; 126; 212) rather than more near connecting portion (11; 121; 211) a side, and basically towards substrate (16; 123; 143; 216) placement surface,
Wherein more near wire barrel (12; 126; 212) rather than more near connecting portion (11; 121; 211) a side forms preceding retainer (19; 218B), said electric wire (20; 110; Vertical front end of end 220) can with said before retainer (19; 218B) form contact, and retainer (19 before said; 218B) with restrictions (18; 218A) integrally form,
Wherein, Said substrate (16) is formed with one or more sidewalls (16S) through crooked its one or more transverse edge portion; Through locating crooked restrictions (18) at sidewall (16S); Make restrictions (18) form and extend, and, make preceding retainer (19) form and extend towards substrate (16) through at restrictions (18) retainer (19) before edge's bending of connecting portion (11) towards a side of the end of placing electric wire (20).
15. method according to claim 14, wherein said restrictions (18; 130; 152; 218A; 231) be arranged in wire barrel (12; 126; 212) and connecting portion (11; 121; 211) between.
16., also comprise through being formed on more near wire barrel (126) rather than more near at least one ribs (131 on the side of connecting portion (121) according to claim 14 or 15 described methods; 151) improve substrate (16; 123; 143; The step of rigidity 216).
17. one kind with electric wire (20; 110; 220) end and clamped nipple (10; 120; 210; 230) method that connects comprises the following steps:
Provide and have the connecting portion (11 that is connected with mating terminals; 121; 211) clamped nipple (10; 120; 210; 230);
With electric wire (20; 110; 220) end part at least is placed on substrate (16; 123; 143; 216) on the placement surface; And
With wire barrel (12; 126; 212) crimping is and electric wire (20; 110; 220) end connects;
Wherein through at least one restrictions (18; 130; 152; 218A; 231) limit electric wire (20; 110; 220) edge, end is basically away from substrate (16; 123; 143; 216) moving of direction (UD), said at least one restrictions (18; 130; 152; 218A; 231) be arranged in more near wire barrel (12; 126; 212) rather than more near connecting portion (11; 121; 211) a side, and basically towards substrate (16; 123; 143; 216) placement surface,
Wherein more near wire barrel (12; 126; 212) rather than more near connecting portion (11; 121; 211) a side forms preceding retainer (19; 218B), said electric wire (20; 110; Vertical front end of end 220) can with said before retainer (19; 218B) form contact, and retainer (19 before said; 218B) with restrictions (18; 218A) integrally form,
Wherein, said restrictions (218A) forms from substrate (216) protrusion, and preceding retainer (218B) forms by dome-shaped protuberance with restrictions (218A), and this dome-shaped protuberance passes through substrate (16; 123; 143; 216) push or bulging or embossing and form.
18. method according to claim 17, wherein said restrictions (18; 130; 152; 218A; 231) be arranged in wire barrel (12; 126; 212) and connecting portion (11; 121; 211) between.
19., also comprise through being formed on more near wire barrel (126) rather than more near at least one ribs (131 on the side of connecting portion (121) according to claim 17 or 18 described methods; 151) improve substrate (16; 123; 143; The step of rigidity 216).
CN2009101396537A 2008-08-07 2009-06-30 A terminal fitting and a crimping method Expired - Fee Related CN101645542B (en)

Applications Claiming Priority (9)

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JP2008204869A JP2010040455A (en) 2008-08-07 2008-08-07 Terminal metal fitting and wire harness
JP2008204869 2008-08-07
JP2008-204869 2008-08-07
JP2008221918A JP5217795B2 (en) 2008-08-29 2008-08-29 Terminal fittings and wires with terminal fittings
JP2008-221918 2008-08-29
JP2008221918 2008-08-29
JP2008223985A JP2010061872A (en) 2008-09-01 2008-09-01 Terminal metal fitting, and electric wire with terminal metal fitting
JP2008223985 2008-09-01
JP2008-223985 2008-09-01

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