CN101643141B - Aerial cable cross-country belt conveyor - Google Patents
Aerial cable cross-country belt conveyor Download PDFInfo
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- CN101643141B CN101643141B CN2009100441696A CN200910044169A CN101643141B CN 101643141 B CN101643141 B CN 101643141B CN 2009100441696 A CN2009100441696 A CN 2009100441696A CN 200910044169 A CN200910044169 A CN 200910044169A CN 101643141 B CN101643141 B CN 101643141B
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- 229910000831 Steel Inorganic materials 0.000 claims abstract description 68
- 239000010959 steel Substances 0.000 claims abstract description 68
- 239000000463 material Substances 0.000 abstract description 15
- 238000005065 mining Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 239000007769 metal material Substances 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 235000019738 Limestone Nutrition 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及一种输送机,尤其涉及一种矿山开采及水利、电力等部门能够将散状物料(如煤、铁矿石粉、石灰石等)输送过大江、山岭、沟壑和湖泊的架空钢索越野带式输送机。The invention relates to a conveyor, in particular to a cross-country overhead steel cable capable of transporting bulk materials (such as coal, iron ore powder, limestone, etc.) belt conveyor.
背景技术Background technique
在矿山开采、水利电力建设等部门有大量物资(如煤、金属或非金属材料等)需要运送,在平地可采用普通落地带式输送机输送,对于非平地的物料输送有索道断续运输设备(或方法),也有采用管状带式输送机。所有这些输送设备(或机械)都有一定的局限性,它们都不能适应长距离的山河沟壑地形地貌的物料输送,并且这些输送设备(或机械)均采用钢材制作,消材大,成本高。There are a large number of materials (such as coal, metal or non-metallic materials, etc.) that need to be transported in mining, water conservancy and electric power construction, etc., which can be transported by ordinary floor belt conveyors on flat ground, and cableway intermittent transportation equipment for non-flat ground materials. (or method), there are also tubular belt conveyors. All of these conveying equipment (or machinery) have certain limitations, and they cannot adapt to the long-distance material conveying of mountains, rivers, and gullies, and these conveying equipment (or machinery) are all made of steel, which consumes a lot of material and costs high.
发明内容Contents of the invention
本发明的目的在于提供一种能够将散状物料输送过大江、山岭、深谷和湖泊等的架空钢索越野带式输送机。The object of the present invention is to provide an overhead steel cable off-road belt conveyor capable of transporting bulk materials across large rivers, mountains, deep valleys and lakes.
为实现上述目的,本发明采用的技术方案是:本发明所述的一种架空钢索越野带式输送机的头部传动系统、驱动系统和尾部系统同普通固定式带式输送机基本相同,不同的是机身部分。机身部分由塔架、钢索、铰接托辊、下托辊、输送带和吊索等组成。In order to achieve the above object, the technical solution adopted by the present invention is: the head drive system, drive system and tail system of a kind of overhead steel cable cross-country belt conveyor described in the present invention are basically the same as those of ordinary fixed belt conveyors, The difference is the body part. The fuselage part is composed of a tower, steel cables, articulated rollers, lower rollers, conveyor belts and slings.
根据输送散状物料的地形条件,设计安装N(N≥2的整数)个左塔架和右塔架,在左塔架上固连有左塔架头,在右塔架上固连有右塔架头,在左塔架头上自上至下分前后安装有前左上过轮组、前左中过轮组、前左下过轮组、后左上过轮组、后左中过轮组和后左下过轮组,而在右塔架头上自上至下分前后安装有前右上过轮组、前右中过轮组、前右下过轮组、后右上过轮组、后右中过轮组和后右下过轮组。右承载钢索搭靠在前左上过轮组和前右上过轮组上,左承载钢索搭靠在后左上过轮组和后右上过轮组上,右机身钢索搭靠在前左中过轮组和前右中过轮组上,左机身钢索搭靠在后左中过轮组和后右中过轮组上,右下部钢索搭靠在前左下过轮组和前右下过轮组上,左下部钢索搭靠在后左下过轮组和后右下过轮组上。在右承载钢索和左承载钢索的上部配置有雨棚,而在右下部钢索同左下部钢索之间固定连接有底架,在右承载钢索同右下部钢索之间配有N′(N′≥1的整数)根右外斜吊索,而在左承载钢索同左下部钢索之间配有N(N≥1的整数)根左外斜吊索;在右承载钢索同右机身钢索之间配有L(L≥1的整数)根右内斜吊索,而在左承载钢索同左机身钢索之间配有L′(L′≥1的整数)根左内斜吊索。在底架的右端头靠近右下部钢索处安装有右栏杆,而在底架的左端头靠近左下部钢索处安装有左栏杆。固定在底架上的M(M≥1的整数)根右分绳架除同右机身钢索固连外还同L根右内斜吊索相固连,固定在底架上的M′(M′≥1的整数)根左分绳架除同左机身钢索固连外还同L根左内斜吊索相固连,固定右分绳架和左分绳架时使它们对称分布在底架轴向中心线的两侧。在右机身钢索和左机身钢索上固连有y(y≥1的整数)个铰接托辊的两头,铰接托辊上有装满物料的上输送带在运行。位于右分绳架和左分绳架之间的y(y≥1的整数)个下托辊安装在底架的轴向中心线位置,下托辊上有运行的下输送带,在运行状态下,下输送带为平面形的(无负载),而上输送带上由于有物料(有负载)其形状变得与铰接托辊相同或相类似。所述上输送带和下输送带是一根整输送带,它们的位置可互换,其形状可互变,其驱动机构与普通带式输送机的驱动机构相同。According to the terrain conditions for conveying bulk materials, N (N ≥ 2 integer) left and right towers are designed and installed. The left tower head is fixedly connected to the left tower, and the right tower is fixed to the right tower. The tower head is equipped with a front left upper wheel set, a front left middle wheel set, a front left lower wheel set, a rear left upper wheel set, a rear left middle wheel set and The rear left lower wheel set, and the front right upper wheel set, the front right middle wheel set, the front right lower wheel set, the rear right upper wheel set, and the rear right middle wheel set are installed on the right tower head from top to bottom. Wheel set and rear right lower wheel set. The right bearing cable rests on the front left upper wheel set and the front right upper wheel set, the left load cable leans on the rear left upper wheel set and the rear right upper wheel set, and the right fuselage cable leans on the front left On the center passing wheel set and the front right middle passing wheel set, the left fuselage steel cable rests on the rear left middle passing wheel set and the rear right middle passing wheel set, and the lower right steel cable rests on the front left lower passing wheel set and the front On the lower right wheel set, the lower left steel cable leans against the rear left lower wheel set and the rear right lower wheel set. A canopy is arranged on the upper part of the right load-bearing steel cable and the left load-bearing steel cable, and an underframe is fixedly connected between the right lower steel cable and the left lower steel cable, and N' is arranged between the right load-bearing steel cable and the right lower steel cable. (Integer of N'≥1) right outer slanting slings, and N (integer of N ≥ 1) left outer slanting slings are arranged between the left load-bearing steel cable and the lower left steel cable; the right load-bearing steel cable is the same as the right There are L (integer of L ≥ 1) right inclining slings between the fuselage cables, and L′ (integer of L ≥ 1) left slings are arranged between the left bearing cables and the left fuselage cables Inside inclined sling. A right railing is installed at the right end of the underframe near the lower right steel cable, and a left railing is installed at the left end of the underframe near the left lower steel cable. M (an integer of M≥1) fixed on the base frame is fixedly connected with L root right inclining slings in addition to being fixedly connected with the right fuselage steel cables, and M′ ( Integer of M'≥1) the left sub-rope frames are fixedly connected with L left inner inclined slings in addition to being fixedly connected with the steel cables of the left fuselage. When fixing the right and left sub-rope frames, they are symmetrically distributed in The chassis is on both sides of the axial centerline. Two ends of y (an integer of y ≥ 1) articulated rollers are fixedly connected to the steel cables of the right fuselage and the steel cables of the left fuselage, and the upper conveyor belts filled with materials are running on the hinged rollers. The y (an integer of y ≥ 1) lower rollers located between the right rope splitter and the left rope splitter are installed on the axial centerline of the chassis, and there is a running lower conveyor belt on the lower rollers. Down, the lower conveyor belt is flat (no load), and the shape of the upper conveyor belt becomes the same or similar to the hinged idler due to the material (loaded). The upper conveyor belt and the lower conveyor belt are a whole conveyor belt, their positions are interchangeable, their shapes are interchangeable, and their driving mechanism is the same as that of a common belt conveyor.
采用如上技术方案提供的一种架空钢索越野带式输送机与现有技术相比,其技术效果在于:Compared with the prior art, a kind of overhead steel cable cross-country belt conveyor provided by the above technical scheme has the following technical effects:
①结构具有创意,是一种“空中”输送机械,可将散状物料输送过大江、山岭、深谷与湖泊等;① The structure is creative, it is an "air" conveying machine, which can convey bulk materials across rivers, mountains, deep valleys and lakes;
②具有运输量大、运距长等优点;②It has the advantages of large transportation volume and long transportation distance;
③整个输送机具有在空间按一定角度任意转换输送方向的特点;③The entire conveyor has the characteristics of arbitrarily changing the conveying direction according to a certain angle in space;
④因所消耗的钢材少,降低了投资成本;④The investment cost is reduced because less steel is consumed;
⑤安装、维护方便。⑤ Easy installation and maintenance.
附图说明Description of drawings
图1为本发明所述的一种有两个塔架的架空钢索越野带式输送机的外结构示意图,亦为本发明的摘要附图。Fig. 1 is a schematic diagram of the external structure of a kind of overhead cable cross-country belt conveyor with two towers according to the present invention, which is also a summary drawing of the present invention.
图2为沿图1的A-A线剖视示意图。Fig. 2 is a schematic cross-sectional view along line A-A of Fig. 1 .
图3为图1的左向所示各个过轮组和各根钢索的布局示意图。Fig. 3 is a schematic layout diagram of each wheel set and each steel cable shown in the left direction of Fig. 1 .
图4为图1的右向所示各个过轮组和各根钢索的布局示意图。Fig. 4 is a schematic layout diagram of each wheel set and each steel cable shown in the right direction of Fig. 1 .
图5为具有两个或两个以上塔架的架空钢索越野带式输送机的外部结构示意图。Fig. 5 is a schematic diagram of the external structure of the overhead steel cable cross-country belt conveyor with two or more towers.
具体实施方式Detailed ways
下面结合附图对本发明的具体实施方式作进一步的详细描述。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings.
根据其地形条件,在输送物料的场地安装两个或两个以上的塔架,本发明只以两个塔架为例。According to its topographical conditions, two or more towers are installed on the site for conveying materials, and the present invention only takes two towers as an example.
如图1所示,有左塔架1和右塔架1A,在左塔架1上固连有左塔架头2,在右塔架1A上固连有右塔架头2A,所述左塔架1、右塔架1A、左塔架头2和右塔架头2A采用金属材料(如角钢、槽钢等)制作,其形状可为长方体形等。如图1、3、4所示,在左塔架头2上自上至下分前后安装有前左上过轮组3、前左中过轮组3B′、前左下过轮组3C′、后左上过轮组31、后左中过轮组31B′和后左下过轮组31C′,而在右塔架头2A上自上至下分前后安装有前右上过轮组3A、前右中过轮组3B、前右下过轮组3C、后右上过轮组31A、后右中过轮组31B和后右下过轮组31C。如图1、2、3、4所示,右承载钢索4搭靠在前左上过轮组3和前右上过轮组3A上,而左承载钢索4A塔靠在后左上过轮组31和后右上过轮组31A上;右机身钢索5搭靠在前左中过轮组3B′和前右中过轮组3B上,而左机身钢索5A搭靠在后左中过轮组31B′和后右中过轮组31B上;右下部钢索6搭靠在前左下过轮组3C′和前右下过轮组3C上,而左下部钢索6A搭靠在后左下过轮组31C′和后右下过轮组31C上。如图1所示,将搭靠好的承载钢索、机身钢索和下部钢索的两头根据地形条件固定到固定架或固定桩上,使它们处于拉紧和稳定状态。在右承载钢索4和左承载钢索4A的上部配有雨棚13,而在右下部钢索6和左下部钢索6A之间固连有底架16。所述底架16可用金属材料或非金属材料制作,最佳选用整体式结构,底架16同右下部钢索6、左下部钢6A的固连方式可采用焊接、螺钉连接或卡接。在右承载钢索4同右下部钢索6之间配有数量大于等于1的右外斜吊索10,而在左承载钢索4A同左下部钢索6A之间配有数量大于等于1的左外斜吊索10A,所述右外斜吊索10和左外斜吊索10A的数量可相等或不相等。在右承载钢索4同右机身钢索5之间配有数量大于等于1的右内斜吊索12,而在左承载钢索4A同左机身钢索5A之间配有数量大于等于1的左内斜吊索12A,所述右内斜吊索12和左内斜吊索12A的数量可相等或不相等,其中右外斜吊索10同右内斜吊索12之间最佳选择等距离布置,左外斜吊索10A同左内斜吊索12A之内最佳选择等距离布置(如图1所示)。在底架16的右端头靠近右下部钢索6处安装有右栏杆14,而在底架16的左端头靠近左下部钢索6A处安装有左栏杆14A。固定在底架16上的其数量大于等于1的右分绳架7除同右机身钢索5固连外还同其数量大于等于1的右内斜吊索12相固连,固定在底架16上的数量大于等于1的左分绳架7A除同左机身钢索5A固连外还同其数量大于等于1的左内斜吊索12A相固连。对称分布在底架16轴向中心线两侧的右分绳架7和左分绳架7A的数量可以分别等于右内斜吊索12和左内斜吊索12A的数量。其数量大于等于1的铰接托辊9的两头固连在右机身钢索5和左机身钢索5A上,成为悬挂式形状的铰接托辊,所述铰接托辊9为已有技术,已使用于任何输送皮带机上。在铰接托辊9上有上输送带11A,所输送的物料15装在上输送带11A上。位于右分绳架7和左分绳架7A之间有其数量大于等于1的下托辊8安装在底架16的轴向中心线位置,下托辊8上有运行的下输送带11。上输送带11A和下输送带11由驱动机构16A驱动,这是已有技术。As shown in Figure 1, there are a left tower 1 and a
实施时,根据地理条件安装二个或三个或四个以上的左塔架1和右塔架1A,各塔架可以处于同一直线上也可不在同一直线上。安装好各种钢索和吊索,将上输送带11A和下输送带11同驱动机构16A相连,启动输送带驱动机构16A,可将物料15源源不断地送过江河、湖泊或山岭后再输送到指定的地点,实现所述的目的。During implementation, two or three or more than four left towers 1 and
与本案同时申报了实用新型专利“架空钢索越野带式输送机”,所用的附图相同。At the same time as this case, a utility model patent "over-road belt conveyor with overhead wire cables" was declared, and the drawings used were the same.
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| CN2009100441696A CN101643141B (en) | 2009-08-18 | 2009-08-18 | Aerial cable cross-country belt conveyor |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102491047B (en) * | 2011-11-11 | 2013-07-10 | 张志琳 | Band conveyor of cableway bridges |
| CN103449115B (en) * | 2013-09-06 | 2015-11-18 | 兖矿集团有限公司 | The collapsible fuselage of belt conveyer and extension band type conveyor |
| CN106660707B (en) * | 2014-01-31 | 2018-12-28 | 莱特纳股份公司 | Overhead system band transportation system |
| CN105600345A (en) * | 2015-10-29 | 2016-05-25 | 泰富重工制造有限公司 | Large-span steel cable belt-conveyor |
| CN112758627B (en) * | 2020-12-29 | 2024-03-22 | 衡阳运输机械有限公司 | Overhead rope frame belt conveyor |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200940045Y (en) * | 2006-08-24 | 2007-08-29 | 长沙通发高新技术开发有限公司 | Rotary material distributor having rotary centre supporting device |
| CN201458223U (en) * | 2009-08-18 | 2010-05-12 | 李文联 | Cross country belt conveyor on overhead steel cables |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200940045Y (en) * | 2006-08-24 | 2007-08-29 | 长沙通发高新技术开发有限公司 | Rotary material distributor having rotary centre supporting device |
| CN201458223U (en) * | 2009-08-18 | 2010-05-12 | 李文联 | Cross country belt conveyor on overhead steel cables |
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