CN101650802A - Material information modifying method and material information modifying device in material demand plan system - Google Patents
Material information modifying method and material information modifying device in material demand plan system Download PDFInfo
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Abstract
The invention is applicable to the field of resource management, which provides a material information modifying method, a material information modifying device and resource management equipment in amaterial demand plan system. The material modifying method comprises the following steps: sequentially detecting the net demand of all materials; when detecting that the net demand of any material isnot zero, searching a substitute material corresponding to a substituted material, the net demand of which is not zero, according to substitute relationship information and the usable material storagerate; and modifying the net demand of the substituted material and a relevant interior material and the searched usable storage rate of the substitute material according to a bill of material information of the substituted material, substitution ratio information and the searched usable storage rate of the substitute material. In the embodiment of the invention, the provided material informationmodifying method has the advantages of short processing time, high efficiency, high accuracy and thorough substitution.
Description
Technical field
The invention belongs to the resource management field, relate in particular to material information amending method, device, MRP system and asset management device in a kind of MRP system.
Background technology
Product can be listed all component materials of constituting product and subordinate relation thereof, quantity required by product structure.Can adopt structure tree, structural table etc. to have the structure of certain product of representation of file of authority data form, mandatory declaration constitutes each material of product and quantity required thereof, composition structural relation each other hereof, this class file be called Bill of Material (BOM) (Bill of Material, BOM).
MRP (Material Requirement Planning, MRP) be meant subordinate and quantitative relation according to each level material of product structure, with every product is the plan object, with completion period be the time reference back scheduling, by the time in advance length distinguish the assign plans sequencing of time of each material, be plan management of materials and quipment pattern in a kind of industrial manufacturing enterprise.Generally, MRP is the production plan of elder generation according to the market demand forecast and the formulation of client's order, generate schedule, product structure and Inventory Performance based on product then, by demand and the required time that calculates required material, thereby determine the processing progress of product and a kind of technology of order schedule.
Existing enterprise generally manages the product of its production and required material etc. by MRP, when finishing that MRP calculates that the back need to be found to produce or the material of buying is not enough and can't satisfy the production demand time, enterprise is in order to reduce material cost, and the material that will lack substitutes with unclassified stores usually.Then, by hand the result of calculation of MRP is carried out successively substituting one by one again.Existing material information amending method does not adopt the MRP system of robotization to carry out material information and revises, and the processing time is long, efficient is low, easily make mistakes, and when the component material subordinate relation of product is complicated, also may cause alternative not thorough.
Summary of the invention
The embodiment of the invention aims to provide the material information amending method in a kind of MRP system, and the processing time is short, efficient is high, accuracy is high, and substitutes thoroughly.
The embodiment of the invention is achieved in that the material information amending method in a kind of MRP system, and described method comprises the steps:
Detect the net demand amount of each material successively;
When the net demand amount that detects arbitrary material is non-vanishing, search the replaced material corresponding alternative material non-vanishing with described net demand amount according to substitutional relation information and material available stock amount;
According to the Bill of Material (BOM) information of described replaced material, substitute percent information and the available stock amount of the alternative material that finds, revise the net demand amount of described replaced material and relevant stage material down and the available stock amount of the alternative material that finds.
Another purpose of the embodiment of the invention is to provide the material information modifier in a kind of MRP system, and described device comprises:
The material requirement detecting unit is used for detecting successively the net demand amount of each material;
Alternative material is searched the unit, is used for detecting the net demand amount of arbitrary material when non-vanishing when described material requirement detecting unit, can search the replaced material corresponding alternative material non-vanishing with described net demand amount with the storehouse amount according to substitutional relation information and material; And
Material information is revised the unit, be used for according to described replaced material Bill of Material (BOM) information, substitute the available stock amount that percent information and described alternative material are searched the alternative material that the unit finds, revise the net demand amount of described replaced material and relevant stage material down and the available stock amount of the alternative material that finds.
Another purpose of the embodiment of the invention is to provide a kind of MRP system that comprises above-mentioned material information modifier.
Another purpose of the embodiment of the invention is to provide a kind of resource management system that comprises above-mentioned MRP system.
In embodiments of the present invention, according to the Bill of Material (BOM) information of replaced material, substitute percent information and the available stock amount of the alternative material that finds, the available stock amount of the alternative material of revising the net demand amount of replaced material and relevant stage material down and finding, realized the material information amending method in a kind of MRP system, processing time is short, efficient is high, accuracy is high, even and concern under the complicated situation at the following stage material of replaced material, still can guarantee to substitute thoroughly.
Description of drawings
Fig. 1 is the realization flow figure of the material information amending method in the MRP system that provides of the embodiment of the invention;
Fig. 2 is the synoptic diagram of the Bill of Material (BOM) information instances of the material A correspondence that provides of the embodiment of the invention;
Fig. 3 is the structural drawing of the material information modifier in the MRP system that provides of the embodiment of the invention.
Embodiment
In order to make purpose of the present invention, technical scheme and advantage clearer,, the present invention is further elaborated below in conjunction with drawings and Examples.Should be appreciated that specific embodiment described herein only in order to explanation the present invention, and be not used in qualification the present invention.
In embodiments of the present invention, according to the Bill of Material (BOM) information of replaced material, substitute percent information and the available stock amount of the alternative material that finds, revise the net demand amount of replaced material and relevant stage material down and the available stock amount of the alternative material that finds.
Fig. 1 shows the realization flow of the material information amending method in the MRP system that the embodiment of the invention provides, and details are as follows:
In step S101, detect the net demand amount of each material successively;
In step S102, when the net demand amount that detects arbitrary material is non-vanishing, search the replaced material corresponding alternative material non-vanishing with this net demand amount according to substitutional relation information and material available stock amount;
In step S103, according to the Bill of Material (BOM) information of this replaced material, substitute percent information and the available stock amount of the alternative material that finds, revise the net demand amount of this replaced material and relevant stage material down and the available stock amount of the alternative material that finds.
Above-mentioned substitutional relation, material available stock amount, and the Bill of Material (BOM) information of replaced material, net demand amount, substitute percent information etc. and can be stored in database, memory device, file, the other-end etc.Wherein, substitutional relation is put down in writing the corresponding relation between replaced material and the alternative material, between them can be one to one, the relation of many-one or one-to-many; Material available stock amount is put down in writing the operable tank farm stock of each material; All of this replaced material of Bill of Material (BOM) information record composition of replaced material are information and quantity required, the composition structural relation each other etc. of stage material down; The net demand scale of replaced material shows the demand to replaced material; Alternative percent information is put down in writing the alternative ratio of replaced material and alternative material.
Below the material information amending method in the above-mentioned MRP system is elaborated, at first, whether the net demand amount of each material that step S101 periodically detects among the MRP to be managed successively is zero, if the net demand amount of arbitrary material is non-vanishing, illustrate that then the available stock amount of this material can satisfy its demand; Otherwise, illustrate that the available stock amount of this material can not satisfy its demand.
When step S101 detects the net demand amount of a material when non-vanishing, need substitute it with unclassified stores, the non-vanishing material of this net demand amount is called replaced material, and the material that substitutes it is called alternative material.In addition, really realize replacing and also need the available stock amount of corresponding alternative material non-vanishing.So, among the step S102, search the alternative material corresponding according to substitutional relation information and material available stock amount and specifically comprise with the non-vanishing replaced material of this net demand amount:
Obtain the replaced material corresponding alternative material non-vanishing according to substitutional relation information with this net demand amount;
In the alternative material that obtains, search the non-vanishing alternative material of available stock amount according to material available stock amount.
The alternative material that finds has a plurality of.After finding alternative material, promptly substitute replaced material with the one or more alternative material that finds, and revise the net demand amount of replaced material and relevant stage material down and the available stock amount of each alternative material that realization substitutes, above-mentioned steps S103 specifically comprises:
Choose an alternative material that the available stock amount that finds is non-vanishing;
According to the available stock amount of the alternative material of choosing, the net demand amount and the alternative percent information of this replaced material, upgrade the available stock amount of the alternative material of choosing and the net demand amount of this replaced material;
According to the net demand amount of the replaced material after upgrading and the Bill of Material (BOM) information of this replaced material, revise the net demand amount of stage material under all that are subordinated to this replaced material;
In the available stock amount of each the alternative material that finds is not zero and the net demand amount of this replaced material when non-vanishing entirely, returns the above-mentioned step of choosing the non-vanishing alternative material of available stock amount that finds.
Here, when the available stock amount of the alternative material of renewal and the net demand amount of replaced material, divide following two kinds of situations to upgrade, details are as follows:
If
SQ=0 then,
If
SQ=SQ-TQ*p then, TQ=0;
Wherein, SQ represents to substitute the available stock amount of material, and TQ represents the net demand amount of replaced material, p represents to substitute the alternative ratio of material to replaced material, for example, substitute the alternative ratio p=3 of material, represent that then 3 parts of alternative materials can substitute 1 part of replaced material replaced material.
Then, all that are subordinated to this replaced material according to the Bill of Material (BOM) information correction of the replaced material of the net demand amount of the replaced material after upgrading and storage net demand amounts of stage materials down.
Adopt an example to be elaborated below, the demand of supposing material A is 100, and tank farm stock is 10, then the net demand amount TQ of material A
A=90, the alternative material that finds is material X and material Y, the available stock amount SQ of material X
X=60, the available stock amount SQ of material Y
Y=50, material X is to the alternative ratio p of material A
XA=1, material Y is to the alternative ratio p of material A
XA=2.The Bill of Material (BOM) information of material A correspondence as shown in Figure 2, as can be known, 1 part of material A is made of 1 part of material B and 2 parts of material C, 1 part of material B is made of 2 parts of material D and 3 parts of material E again.
Choose material X earlier and substitute material A;
Because material X is to the alternative ratio p of material A
XA=1, all upgrade after substituting and finishing the available stock amount SQ of material X
X=0, the net demand amount TQ of material A
A=30;
Then, according to the BOM of material A correspondence and the net demand amount TQ of renewal back material A
A=30 revise the net demand amount of its all following stage materials, get the net demand amount TQ of material B
B=30, the net demand amount TQ of material C
C=60, the net demand amount TQ of material D
D=60, the net demand amount TQ of material E
E=90;
Because it is non-vanishing that substitute the available stock amount of material Y this moment, and the net demand amount of replaced material A is non-vanishing, so substitute material A with material Y again;
Because material Y is to the alternative ratio p of material A
YA=2, all upgrade after substituting and finishing the available stock amount SQ of material Y
Y=10, the net demand amount TQ of material A
A=0;
Again according to the BOM of material A correspondence and the net demand amount TQ of renewal back material A
A=0 revises the net demand amount of its all following stage materials, gets the net demand amount TQ of material B
B=0, the net demand amount TQ of material C
C=0, the net demand amount TQ of material D
D=0, the net demand amount TQ of material E
E=0;
At this moment, because the net demand amount TQ of material A
A=0, finish so substitute.
Further,, preferentially select the low alternative material of alternative cost for use in order to reduce alternative cost, as a preferential embodiment of the present invention, when choosing the non-vanishing alternative material of available stock amount that finds,
Preferentially choose the high alternative material of priority according to alternative material precedence information.
Wherein, substitute material precedence information storage availability in database, memory device, file, other-end etc., can also import by the user.In alternative material precedence information, the priority of the alternative material that alternative cost is low is higher than the priority of the high alternative material of alternative cost, choosing when substituting material, chooses according to priority order from high to low.For example, the priority that substitutes material Y can be set be higher than the priority that substitutes material X, when substituting, substitute A with material Y earlier, substitute A with material X again, after finishing, the available stock amount SQ of material Y
Y=0, and material X available stock amount SQ
X=5, material A and all the net demand amount of stage material B, C, D and E down are 0.
One of ordinary skill in the art will appreciate that, realize that all or part of step in the foregoing description method is to instruct relevant hardware to finish by program, described program can be in being stored in a computer read/write memory medium, described storage medium, as ROM/RAM, disk, CD etc., this program is used for carrying out following steps:
Detect the net demand amount of each material successively;
When the net demand amount that detects arbitrary material is non-vanishing, search the replaced material corresponding alternative material non-vanishing with this net demand amount according to substitutional relation information and material available stock amount;
According to the Bill of Material (BOM) information of this replaced material, substitute percent information and the available stock amount of the alternative material that finds, revise the net demand amount of this replaced material and relevant stage material down and the available stock amount of the alternative material that finds.
Fig. 3 shows the structure of the material information modifier in the MRP system that the embodiment of the invention provides, and only shows the part relevant with the embodiment of the invention for convenience of explanation.
Material information modifier in this MRP system can be used for the MRP system, Enterprise Resources Plan (Enterprise Resource Planning for example, ERP) system etc., this MRP system can be loaded into asset management device, for example computing machine, personal digital assistant (Personal DigitalAssistant, PDA) etc.
Material information modifier in this MRP system can be to run on the unit that the intrasystem software unit of MRP, hardware cell or software and hardware combine, this MRP system runs on the unit that software unit, hardware cell or software and hardware in the asset management device combine, also can be used as independently, suspension member is integrated in these asset management devices or runs in the application system of these asset management devices, wherein:
Material requirement detecting unit 301 detects the net demand amount of each material successively, and it is realized as mentioned above, repeats no more.
Alternative material is searched unit 302, when material requirement detecting unit 301 detects the net demand amount of arbitrary material when non-vanishing, searches the replaced material corresponding alternative material non-vanishing with this net demand amount according to substitutional relation information and material available stock amount.
Material information is revised unit 303, according to the Bill of Material (BOM) information of replaced material, substitute percent information and substitute the available stock amount that material is searched the alternative material that unit 302 finds, revise the net demand amount of this replaced material and relevant stage material down and the available stock amount of the alternative material that finds.
Wherein, alternative material is searched unit 302 and is comprised:
Substitutional relation is searched module 3021, when material requirement detecting unit 301 detects the net demand amount of arbitrary material when non-vanishing, obtain the replaced material corresponding alternative material non-vanishing with this net demand amount according to substitutional relation information, it is realized as mentioned above, repeats no more;
In addition, material information modification unit 303 comprises:
Alternative material is chosen module 3031, chooses the non-vanishing alternative material of available stock amount that an inventory lookup module 3022 finds, and it is realized as mentioned above, repeats no more;
Further,, preferentially select the low alternative material of alternative cost for use in order to reduce alternative cost, as a preferential embodiment of the present invention,
Alternative material is chosen module 3031 and is preferentially chosen the high alternative material of priority according to substituting the material precedence information, and it is realized as mentioned above, repeats no more.
In embodiments of the present invention, according to the Bill of Material (BOM) information of replaced material, substitute percent information and the available stock amount of the alternative material that finds, the available stock amount of the alternative material of revising the net demand amount of replaced material and relevant stage material down and finding, realized the material information amending method in a kind of MRP system, processing time is short, efficient is high, accuracy is high, even and concern under the complicated situation at the following stage material of replaced material, still can guarantee to substitute thoroughly.
The above only is preferred embodiment of the present invention, not in order to restriction the present invention, all any modifications of being done within the spirit and principles in the present invention, is equal to and replaces and improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1, the material information amending method in a kind of MRP system is characterized in that described method comprises the steps:
Detect the net demand amount of each material successively;
When the net demand amount that detects arbitrary material is non-vanishing, search the replaced material corresponding alternative material non-vanishing with described net demand amount according to substitutional relation information and material available stock amount;
According to the Bill of Material (BOM) information of described replaced material, substitute percent information and the available stock amount of the alternative material that finds, revise the net demand amount of described replaced material and relevant stage material down and the available stock amount of the alternative material that finds.
2, the method for claim 1 is characterized in that, described step of searching the alternative material corresponding with the non-vanishing replaced material of described net demand amount according to substitutional relation information and material available stock amount specifically comprises:
Obtain the replaced material corresponding alternative material non-vanishing according to substitutional relation information with described net demand amount;
In the alternative material that obtains, search the non-vanishing alternative material of available stock amount according to material available stock amount.
3, method as claimed in claim 2, it is characterized in that, described Bill of Material (BOM) information, substitute percent information and the available stock amount of the alternative material that finds, revise the net demand amount of described replaced material and relevant stage material down and the step of the available stock amount of the alternative material that finds specifically comprises according to described replaced material:
Choose an alternative material that the available stock amount that finds is non-vanishing;
According to the net demand amount and the alternative percent information of the available stock amount of the alternative material of choosing, described replaced material, upgrade the available stock amount of the alternative material of choosing and the net demand amount of described replaced material;
According to the net demand amount of the replaced material after upgrading and the Bill of Material (BOM) information of described replaced material, revise the net demand amount of stage material under all that are subordinated to described replaced material;
In the available stock amount of each the alternative material that finds is not zero and the net demand amount of described replaced material when non-vanishing entirely, returns the described step of choosing the non-vanishing alternative material of available stock amount that finds.
4, method as claimed in claim 3 is characterized in that, described when choosing the non-vanishing alternative material of available stock amount that finds,
Preferentially choose the high alternative material of priority according to alternative material precedence information.
5, the material information modifier in a kind of MRP system is characterized in that described device comprises:
The material requirement detecting unit is used for detecting successively the net demand amount of each material;
Alternative material is searched the unit, is used for detecting the net demand amount of arbitrary material when non-vanishing when described material requirement detecting unit, can search the replaced material corresponding alternative material non-vanishing with described net demand amount with the storehouse amount according to substitutional relation information and material; And
Material information is revised the unit, be used for according to described replaced material Bill of Material (BOM) information, substitute the available stock amount that percent information and described alternative material are searched the alternative material that the unit finds, revise the net demand amount of described replaced material and relevant stage material down and the available stock amount of the alternative material that finds.
6, device as claimed in claim 5 is characterized in that, described alternative material is searched the unit and comprised:
Substitutional relation is searched module, is used for detecting the net demand amount of arbitrary material when non-vanishing when described material requirement detecting unit, obtains the replaced material corresponding alternative material non-vanishing with described net demand amount according to substitutional relation information; And
The inventory lookup module is used for searching the alternative material that module obtains according to material available stock amount in described substitutional relation and searches the non-vanishing alternative material of available stock amount.
7, device as claimed in claim 6 is characterized in that, described material information is revised the unit and comprised:
Alternative material is chosen module, is used to choose the non-vanishing alternative material of available stock amount that a described inventory lookup module searches arrives;
The information correction module, be used for choosing the available stock amount of the alternative material that module chooses, the net demand amount and the alternative percent information of described replaced material according to described alternative material, the available stock amount of the alternative material that renewal is chosen and the net demand amount of described replaced material, and, revise the net demand amount of stage material under all that are subordinated to described replaced material according to the net demand amount of the replaced material after upgrading and the Bill of Material (BOM) information of described replaced material; And
Substitute judge module, after described information correction module is finished alternative modified, if judge described inventory lookup module searches to the available stock amount of each alternative material be not entirely zero and the net demand amount of described replaced material non-vanishing, then trigger described alternative material and choose module and choose an alternative material that the available stock amount that finds is non-vanishing in addition.
8, device as claimed in claim 7 is characterized in that, described alternative material is chosen module and preferentially chosen the high alternative material of priority according to substituting the material precedence information.
9, a kind of MRP system that comprises each described material information modifier of claim 5 to 8.
10, a kind of resource management system that comprises the described MRP of claim 9 system.
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| Application Number | Priority Date | Filing Date | Title |
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| CN200910109424A CN101650802A (en) | 2009-08-17 | 2009-08-17 | Material information modifying method and material information modifying device in material demand plan system |
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|---|---|---|---|
| CN200910109424A CN101650802A (en) | 2009-08-17 | 2009-08-17 | Material information modifying method and material information modifying device in material demand plan system |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102542364A (en) * | 2010-12-08 | 2012-07-04 | 金蝶软件(中国)有限公司 | Method and system for balancing substitute materials in material requirement planning |
| CN102567864A (en) * | 2010-12-08 | 2012-07-11 | 金蝶软件(中国)有限公司 | Material substitution method and device in material requirement planning system |
| CN103559558A (en) * | 2013-11-07 | 2014-02-05 | 金蝶软件(中国)有限公司 | Material reserved supply and demand matching method and device |
| CN104766179A (en) * | 2015-04-23 | 2015-07-08 | 广州视源电子科技股份有限公司 | Maintenance method and maintenance system for substitute material |
| CN105678484A (en) * | 2014-11-18 | 2016-06-15 | 金蝶软件(中国)有限公司 | MRP calculation process control method and system |
| CN109978337A (en) * | 2019-02-27 | 2019-07-05 | Oppo广东移动通信有限公司 | Electronic device, the device for having store function, resource management system and management-control method |
| CN109978369A (en) * | 2019-03-22 | 2019-07-05 | Oppo(重庆)智能科技有限公司 | Work order generation method, device, electronic equipment and storage medium |
| CN110969373A (en) * | 2019-12-23 | 2020-04-07 | 珠海格力电器股份有限公司 | To-be-inspected material pushing method and system, storage medium and device |
| CN111105134A (en) * | 2019-11-11 | 2020-05-05 | 华勤通讯技术有限公司 | Material demand plan calculation method and platform, electronic device and storage medium |
| CN111199367A (en) * | 2018-11-19 | 2020-05-26 | 鸿富锦精密电子(成都)有限公司 | Material defect rate monitoring device and monitoring method |
| CN111539666A (en) * | 2020-03-31 | 2020-08-14 | 合肥联宝信息技术有限公司 | Material demand management method and device and computer storage medium |
| CN112633802A (en) * | 2020-12-23 | 2021-04-09 | 云汉芯城(上海)互联网科技股份有限公司 | Material matching method and system, electronic equipment and computer storage medium |
| CN120046948A (en) * | 2025-04-24 | 2025-05-27 | 浪潮通用软件有限公司 | Material demand planning method, system, electronic equipment and storage medium |
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2009
- 2009-08-17 CN CN200910109424A patent/CN101650802A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102567864A (en) * | 2010-12-08 | 2012-07-11 | 金蝶软件(中国)有限公司 | Material substitution method and device in material requirement planning system |
| CN102542364B (en) * | 2010-12-08 | 2015-05-20 | 金蝶软件(中国)有限公司 | Method and system for balancing substitute materials in material requirement planning |
| CN102567864B (en) * | 2010-12-08 | 2015-10-07 | 金蝶软件(中国)有限公司 | Material substitution method in MRP system, device |
| CN102542364A (en) * | 2010-12-08 | 2012-07-04 | 金蝶软件(中国)有限公司 | Method and system for balancing substitute materials in material requirement planning |
| CN103559558A (en) * | 2013-11-07 | 2014-02-05 | 金蝶软件(中国)有限公司 | Material reserved supply and demand matching method and device |
| CN105678484A (en) * | 2014-11-18 | 2016-06-15 | 金蝶软件(中国)有限公司 | MRP calculation process control method and system |
| CN104766179A (en) * | 2015-04-23 | 2015-07-08 | 广州视源电子科技股份有限公司 | Maintenance method and maintenance system for substitute material |
| CN111199367A (en) * | 2018-11-19 | 2020-05-26 | 鸿富锦精密电子(成都)有限公司 | Material defect rate monitoring device and monitoring method |
| CN109978337A (en) * | 2019-02-27 | 2019-07-05 | Oppo广东移动通信有限公司 | Electronic device, the device for having store function, resource management system and management-control method |
| CN109978369A (en) * | 2019-03-22 | 2019-07-05 | Oppo(重庆)智能科技有限公司 | Work order generation method, device, electronic equipment and storage medium |
| CN111105134A (en) * | 2019-11-11 | 2020-05-05 | 华勤通讯技术有限公司 | Material demand plan calculation method and platform, electronic device and storage medium |
| CN110969373A (en) * | 2019-12-23 | 2020-04-07 | 珠海格力电器股份有限公司 | To-be-inspected material pushing method and system, storage medium and device |
| CN110969373B (en) * | 2019-12-23 | 2022-04-08 | 珠海格力电器股份有限公司 | To-be-inspected material pushing method and system, storage medium and device |
| CN111539666A (en) * | 2020-03-31 | 2020-08-14 | 合肥联宝信息技术有限公司 | Material demand management method and device and computer storage medium |
| CN111539666B (en) * | 2020-03-31 | 2022-04-15 | 合肥联宝信息技术有限公司 | Material demand management method and device and computer storage medium |
| CN112633802A (en) * | 2020-12-23 | 2021-04-09 | 云汉芯城(上海)互联网科技股份有限公司 | Material matching method and system, electronic equipment and computer storage medium |
| CN120046948A (en) * | 2025-04-24 | 2025-05-27 | 浪潮通用软件有限公司 | Material demand planning method, system, electronic equipment and storage medium |
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Application publication date: 20100217 |