CN101677067B - Manufacturing method of copper core layer multilayer packaging substrate - Google Patents
Manufacturing method of copper core layer multilayer packaging substrate Download PDFInfo
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- CN101677067B CN101677067B CN200810304555XA CN200810304555A CN101677067B CN 101677067 B CN101677067 B CN 101677067B CN 200810304555X A CN200810304555X A CN 200810304555XA CN 200810304555 A CN200810304555 A CN 200810304555A CN 101677067 B CN101677067 B CN 101677067B
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 84
- 239000012792 core layer Substances 0.000 title claims abstract description 37
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 37
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- 238000000034 method Methods 0.000 claims abstract description 29
- 229910052802 copper Inorganic materials 0.000 claims abstract description 17
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Abstract
Description
技术领域: Technical field:
本发明涉及一种铜核层多层封装基板的制作方法,尤指一种以铜核基板为基础开始制作的单面、多层封装基板的制作方法。The invention relates to a method for manufacturing a multilayer encapsulation substrate with a copper core layer, in particular to a method for manufacturing a single-sided, multilayer encapsulation substrate based on the copper core substrate.
背景技术: Background technique:
在一般多层封装基板的制作上,其制作方式通常系由一核心基板开始,经过钻孔、电镀金属、塞孔及双面线路制作等方式,完成一双面结构的内层核心板,之后再经由一线路增层制程完成一多层封装基板。如图22所示,其系为一有核层封装基板的剖面示意图。首先,准备一核心基板60,其中,该核心基板60由一具预定厚度的芯层601及形成于此芯层601表面的线路层602所构成,且该芯层601中形成有数个电镀导通孔603,可藉以连接该芯层601表面的线路层602。In the production of general multi-layer packaging substrates, the production method usually starts with a core substrate, and then completes a double-sided structure of the inner core board through drilling, electroplating, plug holes, and double-sided circuit production. A multi-layer packaging substrate is then completed through a circuit build-up process. As shown in FIG. 22 , it is a schematic cross-sectional view of a packaging substrate with a nuclear layer. First, a core substrate 60 is prepared, wherein the core substrate 60 is composed of a
接着如图23~图26所示,对该核心基板60实施线路增层制程。首先,于该核心基板60表面形成一第一介电层61,且该第一介电层61表面形成有数个第一开口62,以露出该线路层602;之后,以无电电镀或电镀等方式于该第一介电层61外露的表面形成一晶种层63,并于该晶种层63上形成一图案化阻层64,且其图案化阻层64中具有数个第二开口65,以露出部分形成图案化线路的晶种层63;接着,利用电镀的方式于该第二开口65中形成一第一图案化线路层66及数个导电盲孔67,并使其第一图案化线路层66得以透过该数个导电盲孔67与该核心基板60的线路层602做电性导通,然后再移除该图案化阻层64与蚀刻,待完成后形成一第一线路增层结构6a。同样地,该法系可于该第一线路增层结构6a的最外层表面再运用相同的方式形成一第二介电层68及一第二图案化线路层69的第二线路增层结构6b,以逐步增层方式形成一多层封装基板。然而,此种制作方法有布线密度低、层数多及流程复杂等缺点。Next, as shown in FIGS. 23 to 26 , a circuit build-up process is performed on the core substrate 60 . First, a first
另外,亦有利用厚铜金属板当核心材料的方法,可于经过蚀刻及塞孔等方式完成一内层核心板后,再经由一线路增层制程以完成一多层封装基板。如图27~图29所示,其系为另一有核层封装基板的剖面示意图。首先,准备一核心基板70,该核心基板70由一具预定厚度的金属层利用蚀刻与树脂塞孔701以及钻孔与电镀通孔702等方式形成的单层铜核心基板70;之后,利用上述线路增层方式,于该核心基板70表面形成一第一介电层71及一第一图案化线路层72,藉此构成一具第一线路增层结构7a。该法亦与上述方法相同,系可再利用一次线路增层方式于该第一线路增层结构7a的最外层表面形成一第二介电层73及一第二图案化线路层74,藉此构成一具第二线路增层结构7b,以逐步增层方式形成一多层封装基板。然而,此种制作方法不仅其铜核心基板制作不易,且亦与上述方法相同,具有布线密度低及流程复杂等缺点。故,一般已用者无法符合使用者于实际使用时的所需。In addition, there is also a method of using a thick copper metal plate as the core material. After an inner core plate is completed by etching and plugging, a multi-layer packaging substrate can be completed through a circuit build-up process. As shown in FIGS. 27 to 29 , they are schematic cross-sectional views of another encapsulation substrate with a nucleated layer. First, prepare a
发明内容: Invention content:
本发明所要解决的技术问题是,针对现有技术的不足,提供一种可依实际需求形成具铜核基板支撑的铜核层多层封装基板,并可有效达到改善超薄核层基板板弯翘问题、及简化传统增层线路板制作流程,进而达到提高封装体接合基板时的可靠度(Board Level Reliability)的铜核层多层封装基板的制作方法。The technical problem to be solved by the present invention is to provide a copper core layer multilayer packaging substrate that can be supported by a copper core substrate according to actual needs, and can effectively improve the bending of the ultra-thin core layer substrate. A manufacturing method of copper core layer multilayer package substrate that solves warpage problem, simplifies the production process of traditional build-up circuit board, and improves the reliability (Board Level Reliability) when the package is bonded to the substrate.
为解决上述技术问题,本发明所采用的技术方案为:一种铜核层多层封装基板的制作方法,至少包含下列步骤:In order to solve the above technical problems, the technical solution adopted in the present invention is: a method for manufacturing a copper core layer multilayer package substrate, at least comprising the following steps:
(A)提供一铜核基板;(A) providing a copper core substrate;
(B)分别于该铜核基板的第一面上形成一第一阻层,以及于该铜核基板的第二面上形成一完全覆盖状的第二阻层,于其中,该第一阻层上形成数个第一开口;(B) respectively forming a first resistance layer on the first surface of the copper core substrate, and forming a fully covered second resistance layer on the second surface of the copper core substrate, wherein the first resistance layer forming a plurality of first openings in the layer;
(C)于数个第一开口下方形成数个第一凹槽;(C) forming several first grooves under the several first openings;
(D)移除该第一阻层及该第二阻层;(D) removing the first resistance layer and the second resistance layer;
(E)于数个第一凹槽内形成一第一电性阻绝层;(E) forming a first electrical barrier layer in the plurality of first grooves;
(F)于该铜核基板的第一面与该第一电性阻绝层上形成一第一介电层及一第一金属层;(F) forming a first dielectric layer and a first metal layer on the first surface of the copper core substrate and the first electrical isolation layer;
(G)于该第一金属层与该第一介电层上形成数个第二开口,并显露部分的铜核基板第一面;(G) forming a plurality of second openings on the first metal layer and the first dielectric layer, and exposing part of the first surface of the copper core substrate;
(H)于数个第二开口中及该第一金属层上形成一第二金属层;(H) forming a second metal layer in the plurality of second openings and on the first metal layer;
(I)分别于该第二金属层上形成一第三阻层,以及于该铜核基板的第二面上形成一完全覆盖状的第四阻层,于其中,该第三阻层上形成数个第三开口;(1) Forming a third resistance layer on the second metal layer, and forming a completely covered fourth resistance layer on the second surface of the copper core substrate, wherein the third resistance layer is formed on the second metal layer several third openings;
(J)移除该第三开口下方的第二金属层及第一金属层,并形成一第一线路层;(J) removing the second metal layer and the first metal layer below the third opening, and forming a first circuit layer;
(K)移除该第三阻层及该第四阻层,至此,完成一具有铜核基板支撑并具电性连接的单层增层线路基板,并选择直接进行步骤(L)或步骤(M);(K) Remove the third resistance layer and the fourth resistance layer, so far, complete a single-layer build-up circuit substrate with copper core substrate support and electrical connection, and choose to directly proceed to step (L) or step ( M);
(L)于该单层增层线路基板上进行一置晶侧与球侧线路层制作,于其中,在该第一线路层表面形成一第一防焊层,并且在该第一防焊层上形成数个第四开口,以显露该第一线路层作为电性连接垫的部分,接着于该铜核基板的第二面上形成一第五阻层,并且在该第五阻层上形成数个第五开口,之后再分别于数个第四开口中形成一第一阻障层,以及于第五开口中形成一第二阻障层,最后移除该第五阻层;以及(L) On the single-layer build-up circuit substrate, a circuit layer on the crystal side and the ball side is fabricated, wherein a first solder resist layer is formed on the surface of the first circuit layer, and a solder resist layer is formed on the first solder resist layer Several fourth openings are formed on the first circuit layer to expose the part of the first wiring layer as an electrical connection pad, and then a fifth resistance layer is formed on the second surface of the copper core substrate, and a fifth resistance layer is formed on the fifth resistance layer. a plurality of fifth openings, and then respectively forming a first barrier layer in the fourth openings and a second barrier layer in the fifth openings, and finally removing the fifth barrier layer; and
(M)于该单层增层线路基板上进行一线路增层结构制作,于其中,在该第一线路层表面形成一第二介电层,并且在该第二介电层上形成数个第六开口,以显露部分的第一线路层,接着于该第二介电层与数个第六开口表面形成一第一晶种层,再分别于该第一晶种层上形成一第六阻层,以及于该铜核基板的第二面上形成一完全覆盖状的第七阻层,并于该第六阻层上形成数个第七开口,以显露部分的第一晶种层,之后于该第七开口中已显露的第一晶种层上形成一第三金属层,最后移除该第六阻层、该第七阻层及该第一晶种层,以在该第二介电层上形成一第二线路层,至此,完成一具有铜核基板支撑并具电性连接的双层增层线路基板,并继续本步骤(M)增加线路增层结构,形成具更多层的封装基板,亦或直接至该步骤(L)进行置晶侧与球侧线路层制作。(M) Fabricate a circuit build-up structure on the single-layer build-up circuit substrate, wherein a second dielectric layer is formed on the surface of the first circuit layer, and several The sixth opening is to expose part of the first circuit layer, and then a first seed layer is formed on the second dielectric layer and the surface of several sixth openings, and then a sixth seed layer is formed on the first seed layer respectively. resisting layer, and forming a fully covered seventh resisting layer on the second surface of the copper core substrate, and forming several seventh openings on the sixth resisting layer to expose part of the first seed layer, Then a third metal layer is formed on the exposed first seed layer in the seventh opening, and finally the sixth resistance layer, the seventh resistance layer and the first seed layer are removed, so that the second A second circuit layer is formed on the dielectric layer. So far, a double-layer build-up circuit substrate with copper core substrate support and electrical connection is completed, and this step (M) is continued to increase the circuit build-up structure to form more layer packaging substrate, or go directly to the step (L) to fabricate the circuit layer on the chip side and the ball side.
与现有技术相比,本发明所具有的有益效果为:本发明以铜核基板为基础开始制作单面、多层封装基板,其结构包括一具高刚性支撑的厚铜板,且此厚铜板的一面系具增层线路,另一面则具球侧图案阻障层,且各增层线路及置晶侧与球侧连接的方式为以数个电镀盲孔、埋孔所导通。同时本发明具有高密度增层线路以提供电子组件相连时所需的绕线,同时,并以厚铜板提供足够的刚性使封装制程可更为简易。这样就可依实际需求形成具铜核基板支撑的铜核层多层封装基板,并可有效达到改善超薄核层基板板弯翘问题、及简化传统增层线路板制作流程,进而达到提高封装体接合基板时的可靠度(Board Level Reliability)。Compared with the prior art, the beneficial effects of the present invention are: the present invention starts to manufacture single-sided, multi-layer packaging substrates based on the copper core substrate, and its structure includes a thick copper plate with high rigid support, and the thick copper plate One side is provided with build-up lines, and the other side is provided with a patterned barrier layer on the ball side, and each build-up line and the way of connecting the chip side and the ball side are connected by several electroplated blind holes and buried holes. At the same time, the present invention has a high-density build-up circuit to provide the winding required for the connection of electronic components, and at the same time, the thick copper plate provides enough rigidity to make the packaging process easier. In this way, a copper core layer multilayer packaging substrate supported by a copper core substrate can be formed according to actual needs, and the problem of warping of the ultra-thin core layer substrate can be effectively improved, and the manufacturing process of traditional build-up circuit boards can be simplified, thereby achieving improved packaging. The reliability (Board Level Reliability) when the body is bonded to the substrate.
附图说明: Description of drawings:
图1系本发明的制作流程示意图。Fig. 1 is the schematic diagram of the production process of the present invention.
图2系本发明一实施例的多层封装基板(一)剖面示意图。FIG. 2 is a schematic cross-sectional view of a multilayer packaging substrate (1) according to an embodiment of the present invention.
图3系本发明一实施例的多层封装基板(二)剖面示意图。FIG. 3 is a schematic cross-sectional view of a multilayer packaging substrate (2) according to an embodiment of the present invention.
图4系本发明一实施例的多层封装基板(三)剖面示意图。FIG. 4 is a schematic cross-sectional view of a multilayer packaging substrate (3) according to an embodiment of the present invention.
图5系本发明一实施例的多层封装基板(四)剖面示意图。FIG. 5 is a schematic cross-sectional view of a multilayer packaging substrate (4) according to an embodiment of the present invention.
图6系本发明一实施例的多层封装基板(五)剖面示意图。FIG. 6 is a schematic cross-sectional view of a multilayer packaging substrate (5) according to an embodiment of the present invention.
图7系本发明一实施例的多层封装基板(六)剖面示意图。FIG. 7 is a schematic cross-sectional view of a multilayer packaging substrate (6) according to an embodiment of the present invention.
图8系本发明一实施例的多层封装基板(七)剖面示意图。FIG. 8 is a schematic cross-sectional view of a multilayer packaging substrate (7) according to an embodiment of the present invention.
图9系本发明一实施例的多层封装基板(八)剖面示意图。FIG. 9 is a schematic cross-sectional view of a multilayer packaging substrate (8) according to an embodiment of the present invention.
图10系本发明一实施例的多层封装基板(九)剖面示意图。FIG. 10 is a schematic cross-sectional view of a multi-layer packaging substrate (9) according to an embodiment of the present invention.
图11系本发明一实施例的多层封装基板(十)剖面示意图。FIG. 11 is a schematic cross-sectional view of a multi-layer packaging substrate (10) according to an embodiment of the present invention.
图12系本发明一实施例的多层封装基板(十一)剖面示意图。FIG. 12 is a schematic cross-sectional view of a multilayer packaging substrate (11) according to an embodiment of the present invention.
图13系本发明一实施例的多层封装基板(十二)剖面示意图。FIG. 13 is a schematic cross-sectional view of a multi-layer packaging substrate (12) according to an embodiment of the present invention.
图14系本发明一实施例的多层封装基板(十三)剖面示意图。FIG. 14 is a schematic cross-sectional view of a multi-layer packaging substrate (13) according to an embodiment of the present invention.
图15系本发明一实施例的多层封装基板(十四)剖面示意图。FIG. 15 is a schematic cross-sectional view of a multi-layer packaging substrate (14) according to an embodiment of the present invention.
图16系本发明一实施例的多层封装基板(十五)剖面示意图。FIG. 16 is a schematic cross-sectional view of a multi-layer packaging substrate (15) according to an embodiment of the present invention.
图17系本发明一实施例的多层封装基板(十六)剖面示意图。FIG. 17 is a schematic cross-sectional view of a multi-layer packaging substrate (16) according to an embodiment of the present invention.
图18系本发明一实施例的多层封装基板(十七)剖面示意图。FIG. 18 is a schematic cross-sectional view of a multi-layer packaging substrate (17) according to an embodiment of the present invention.
图19系本发明一实施例的多层封装基板(十八)剖面示意图。FIG. 19 is a schematic cross-sectional view of a multi-layer packaging substrate (18) according to an embodiment of the present invention.
图20系本发明一实施例的多层封装基板(十九)剖面示意图。FIG. 20 is a schematic cross-sectional view of a multilayer packaging substrate (19) according to an embodiment of the present invention.
图21系本发明一实施例的多层封装基板(二十)剖面示意图。FIG. 21 is a schematic cross-sectional view of a multi-layer packaging substrate (20) according to an embodiment of the present invention.
图22系已用有核层封装基板的剖面示意图。FIG. 22 is a schematic cross-sectional view of a substrate packaged with a nucleated layer.
图23系已用实施线路增层(一)剖面示意图。Fig. 23 is a schematic cross-sectional view of the implemented circuit layer-adding (1).
图24系已用实施线路增层(二)剖面示意图。Fig. 24 is the cross-sectional schematic diagram of implementing the layer-adding (two) line.
图25系已用实施线路增层(三)剖面示意图。Fig. 25 is a schematic sectional view of the implemented circuit layer increase (three).
图26系已用实施线路增层(四)剖面示意图。Fig. 26 is a schematic sectional view of the implemented circuit layer increase (four).
图27系另一已用有核层封装基板的剖面示意图。FIG. 27 is a schematic cross-sectional view of another encapsulation substrate with a core layer.
图28系另一已用的第一线路增层结构剖面示意图。Fig. 28 is a schematic cross-sectional view of another used first line build-up structure.
图29系另一已用的第二路增层结构剖面示意图。Fig. 29 is another schematic cross-sectional view of the second road build-up structure that has been used.
标号说明:Label description:
(本发明部分)(invention part)
步骤(A)~(M)11~23 单层增层线路基板3Steps (A)~(M)11~23 Single-layer build-
铜核基板30 第一、二阻层31、32
第一开口33 第一电性阻绝层34First opening 33 First
第一介电层35 第一金属层36First
第二开口37 第二金属层38
第三、四阻层39、40 层增层线路基板4The third and fourth resistance layers 39, 40 layer build-up circuit substrate 4
第三开口41 第一线路层42The third opening 41 The
第二介电层43 第四开口44
第一晶种层45 第五、六阻层46、47The
第五开口48 第三金属层49
第二线路层50 第一防焊层51The
第六开口52 第七阻层53
第七开口54 第一、二阻障层55、56Seventh opening 54 First and second barrier layers 55, 56
(习用部分)(usual part)
第一、二线路增层结构6a、6b 核心基板60The first and second line build-up
芯层601 线路层602
电镀导通孔603 第一介电层61Plated via
第一开口62 该晶种层63First opening 62 The
图案化阻层64 第二开口65
第一图案化线路层66 导电盲孔67The first
第二介电层68 第二图案化线路层69Second Dielectric Layer 68 Second Patterned Circuit Layer 69
二线路增层结构7a、7b 核心基板70Two-line build-up
树脂塞孔701 电镀通孔702
第一介电层71 第一图案化线路层72
第二介电层73 第二图案化线路层74
具体实施方式: Detailed ways:
请参阅图1所示,系为本发明的制作流程示意图。如图所示:本发明系一种铜核层多层封装基板的制作方法,其至少包括下列步骤:Please refer to FIG. 1 , which is a schematic diagram of the production process of the present invention. As shown in the figure: the present invention is a method for manufacturing a copper core layer multilayer packaging substrate, which at least includes the following steps:
(A)提供铜核基板11:提供一铜核基板;(A) Provide copper core substrate 11: provide a copper core substrate;
(B)形成第一、二阻层及第一开口12:分别于该铜核基板的第一面上形成一第一阻层,以及于该铜核基板的第二面上形成一完全覆盖状的第二阻层,并以曝光及显影方式在该第一阻层上形成数个第一开口;(B) Forming the first and second resistance layers and the first opening 12: respectively forming a first resistance layer on the first face of the copper core substrate, and forming a completely covered shape on the second face of the copper core substrate the second resistance layer, and forming a plurality of first openings on the first resistance layer by exposure and development;
(C)形成第一凹槽13:以蚀刻方式于数个第一开口下方形成数个第一凹槽;(C) Forming the first groove 13: forming several first grooves under the several first openings by etching;
(D)移除第一、二阻层14:以剥离方式移除该第一阻层及该第二阻层;(D) removing the first and second resistance layers 14: removing the first resistance layer and the second resistance layer by stripping;
(E)形成第一电性阻绝层15:以直接压合或印刷方式于数个第一凹槽内形成一第一电性阻绝层;(E) Forming the first electrical isolation layer 15: forming a first electrical isolation layer in several first grooves by direct lamination or printing;
(F)形成第一介电层及第一金属层16:于该铜核基板的第一面与该第一电性阻绝层上直接压合一第一介电层及一第一金属层,亦或先采取贴合该第一介电层后,再形成该第一金属层,其中,该第一介电层可与该第一电性阻绝层同时进行压合或印刷方式形成;(F) forming a first dielectric layer and a first metal layer 16: directly pressing a first dielectric layer and a first metal layer on the first surface of the copper core substrate and the first electrical isolation layer, Alternatively, the first metal layer can be formed after laminating the first dielectric layer, wherein the first dielectric layer can be formed by lamination or printing simultaneously with the first electrical insulating layer;
(G)形成第二开口17:以激光钻孔的方式于该第一金属层与该第一介电层上形成数个第二开口,并显露部分的铜核基板第一面,其中,数个第二开口可先做开铜窗(Conformal Mask)后,再经由激光钻孔的方式形成,亦或以直接激光钻孔(LASERDirect)的方式形成;(G) Forming second openings 17: forming several second openings on the first metal layer and the first dielectric layer by laser drilling, and exposing part of the first surface of the copper core substrate, wherein several The second opening can be formed by opening the copper window (Conformal Mask) first, and then formed by laser drilling, or by direct laser drilling (LASER Direct);
(H)形成第二金属层18:以无电电镀或电镀的方式于数个第二开口中及该第一金属层上形成一第二金属层;(H) Forming the second metal layer 18: forming a second metal layer in several second openings and on the first metal layer by electroless plating or electroplating;
(I)形成第三、四阻层及第三开口19:分别于该第二金属层上形成一第三阻层,以及于该铜核基板的第二面上形成一完全覆盖状的第四阻层,并以曝光及显影方式在该第三阻层上形成数个第三开口;(1) Form the third and fourth resistance layers and the third opening 19: respectively form a third resistance layer on the second metal layer, and form a completely covered fourth resistance layer on the second surface of the copper core substrate. resisting layer, and forming several third openings on the third resisting layer by exposing and developing;
(J)形成第一线路层20:以蚀刻方式移除该第三开口下方的第二金属层及第一金属层,并形成一第一线路层;(J) Forming the first wiring layer 20: removing the second metal layer and the first metal layer below the third opening by etching, and forming a first wiring layer;
(K)完成具有铜核基板支撑并具电性连接的单层增层线路基板21:以剥离方式移除该第三阻层及该第四阻层。至此,完成一具有铜核基板支撑并具电性连接的单层增层线路基板,并可选择直接进行步骤(L)或步骤(M);(K) Completing the single-layer build-
(L)进行置晶侧与球侧线路层制作22:于该单层增层线路基板上进行一置晶侧与球侧线路层的制作,于其中,在该第一线路层表面涂覆一层具绝缘保护用的第一防焊层,并以曝光及显影方式在该第一防焊层上形成数个第四开口,以显露该第一线路层作为电性连接垫的部分,接着于该铜核基板的第二面上形成一第五阻层,并且在该第五阻层上形成数个第五开口,之后再分别于数个第四开口中形成一第一阻障层,以及于第五开口中形成一第二阻障层,最后以剥离方式移除该第五阻层。至此,完成一完整图案化的置晶侧线路层与已图案化但仍完全电性短路的球侧线路层,其中,该第一、二阻障层可为电镀镍金、无电镀镍金、电镀银或电镀锡中择其一;以及(L) Making the circuit layer on the crystal side and the ball side 22: Carry out a circuit layer on the crystal side and the ball side on the single-layer build-up circuit substrate, in which, coat a layer on the surface of the first circuit layer The layer has a first solder resist layer for insulation protection, and several fourth openings are formed on the first solder resist layer by exposure and development to expose the part of the first circuit layer as an electrical connection pad, and then A fifth barrier layer is formed on the second surface of the copper core substrate, and several fifth openings are formed on the fifth barrier layer, and then a first barrier layer is formed in the fourth openings respectively, and A second barrier layer is formed in the fifth opening, and finally the fifth barrier layer is removed by stripping. So far, a completely patterned wiring layer on the crystal side and a patterned but still completely electrically shorted ball side wiring layer have been completed, wherein the first and second barrier layers can be electroplated nickel-gold, electroless nickel-plated gold, either electroplated silver or electroplated tin; and
(M)进行线路增层结构制作23:于该单层增层线路基板上进行一线路增层结构的制作,于其中,在该第一线路层与该第一介电层表面形成一第二介电层,并以激光钻孔方式在该第二介电层上形成数个第六开口,以显露部分的第一线路层,接着以无电电镀或电镀的方式于该第二介电层与数个第六开口表面形成一第一晶种层,再分别于该第一晶种层上形成一第六阻层,以及于该铜核基板的第二面上形成一完全覆盖状的第七阻层,并利用曝光及显影方式于该第六阻层上形成数个第七开口,以显露部分的第一晶种层,之后再以无电电镀或电镀的方式于该第七开口中已显露的第一晶种层上形成一第三金属层,最后以剥离方式移除该第六阻层与该第七阻层,并以蚀刻的方式移除该第一晶种层,以在该第二介电层上形成一第二线路层。至此,又再增加一层线路增层结构,完成一具有铜核基板支撑并具电性连接的双层增层线路基板。并可继续本步骤(M)增加线路增层结构,形成具更多层的封装基板,亦或直接至该步骤(L)进行置晶侧与球侧线路层制作,其中,数个第六开口可先做开铜窗后,再经由激光钻孔方式形成,亦或以直接激光钻孔方式形成。(M) Fabricate a circuit build-up structure 23: perform a circuit build-up structure on the single-layer build-up circuit substrate, wherein a second circuit layer is formed on the surface of the first circuit layer and the first dielectric layer dielectric layer, and form several sixth openings on the second dielectric layer by laser drilling to expose part of the first circuit layer, and then electroless plating or electroplating on the second dielectric layer A first seed layer is formed on the surface of several sixth openings, a sixth resistance layer is formed on the first seed layer, and a fully covered first layer is formed on the second surface of the copper core substrate. Seven resistance layers, and use exposure and development methods to form several seventh openings on the sixth resistance layer to expose part of the first seed layer, and then electroless plating or electroplating in the seventh openings A third metal layer is formed on the exposed first seed layer, and finally the sixth resistance layer and the seventh resistance layer are removed by lift-off, and the first seed layer is removed by etching, so that A second circuit layer is formed on the second dielectric layer. So far, another layer of circuit build-up structure is added to complete a double-layer build-up circuit substrate supported by the copper core substrate and electrically connected. And this step (M) can be continued to increase the circuit layer build-up structure to form a packaging substrate with more layers, or directly go to this step (L) to make the circuit layer on the crystal side and the ball side, wherein several sixth openings The copper window can be made first, and then formed by laser drilling, or formed by direct laser drilling.
于其中,上述该第一~七阻层系以贴合、印刷或旋转涂布所为的干膜或湿膜的高感旋光性光阻;该第一电性阻绝层及该第一、二介电层可为防焊绿漆、环氧树脂绝缘膜(AjinomotoBuild-up Film,ABF)、苯环丁烯(Benzocyclo-buthene,BCB)、双马来亚酰胺-三氮杂苯树脂(Bismaleimide Triazine,BT)、环氧树脂板(FR4、FR5)、聚酰亚胺(Polyimide,PI)、聚四氟乙烯(Poly(tetra-floroethylene),PTFE)或环氧树脂及玻璃纤维所组成的一者。Among them, the above-mentioned first to seventh barrier layers are high-sensitivity photoresists of dry film or wet film by lamination, printing or spin coating; the first electrical barrier layer and the first and second The dielectric layer can be solder resist green paint, epoxy resin insulating film (AjinomotoBuild-up Film, ABF), benzocyclobutene (Benzocyclo-buthene, BCB), bismaleimide triazine resin (Bismaleimide Triazine , BT), epoxy resin board (FR4, FR5), polyimide (Polyimide, PI), polytetrafluoroethylene (Poly (tetra-floroethylene), PTFE) or one composed of epoxy resin and glass fiber .
请参阅图2~图21所示,分别为本发明一实施例的多层封装基板(一)剖面剖面示意图、本发明一实施例的多层封装基板(二)剖面示意图、本发明一实施例的多层封装基板(三)剖面示意图、本发明一实施例的多层封装基板(四)剖面示意图、本发明一实施例的多层封装基板(五)剖面示意图、本发明一实施例的多层封装基板(六)剖面示意图、本发明一实施例的多层封装基板(七)剖面示意图、本发明一实施例的多层封装基板(八)剖面示意图、本发明一实施例的多层封装基板(九)剖面示意图、本发明一实施例的多层封装基板(十)剖面示意图、本发明一实施例的多层封装基板(十一)剖面示意图、本发明一实施例的多层封装基板(十二)剖面示意图、本发明一实施例的多层封装基板(十三)剖面示意图、本发明一实施例的多层封装基板(十四)剖面示意图、本发明一实施例的多层封装基板(十五)剖面示意图、本发明一实施例的多层封装基板(十六)剖面示意图、本发明一实施例的多层封装基板(十七)剖面示意图、本发明一实施例的多层封装基板(十八)剖面示意图、本发明一实施例的多层封装基板(十九)剖面示意图、及本发明一实施例的多层封装基板(二十)剖面示意图。如图所示:本发明于一较佳实施例中,先提供一铜核基板30,并分别于该铜核基板30的第一、二面上各自贴合一高感旋光性高分子材料的第一、二阻层31、32,并以曝光及显影的方式在该第一阻层31上形成数个第一开口33,以显露其下的铜核基板30第一面,而其第二面上的第二阻层32则为完全覆盖状。之后,再以蚀刻的方式制作半蚀的凹槽311,其中,该铜核基板30为一不合介电层材料的厚铜板;该第一、二阻层31、32为干膜光阻层。Please refer to FIG. 2 to FIG. 21, which are respectively a schematic cross-sectional view of a multilayer packaging substrate (1) according to an embodiment of the present invention, a schematic cross-sectional view of a multilayer packaging substrate (2) according to an embodiment of the present invention, and a schematic cross-sectional view of a multilayer packaging substrate (2) according to an embodiment of the present invention. The cross-sectional schematic diagram of the multi-layer packaging substrate (three), the cross-sectional schematic diagram of the multi-layer packaging substrate (four) according to an embodiment of the present invention, the cross-sectional schematic diagram of the multi-layer packaging substrate (five) according to an embodiment of the present invention, the multi-layer packaging substrate according to an embodiment of the present invention Schematic cross-sectional view of the multi-layer packaging substrate (6), schematic cross-sectional view of the multi-layer packaging substrate (7) according to an embodiment of the present invention, schematic cross-sectional view of the multi-layer packaging substrate (8) according to an embodiment of the present invention, multi-layer packaging according to an embodiment of the present invention Schematic cross-sectional view of substrate (9), schematic cross-sectional view of multilayer packaging substrate (10) according to an embodiment of the present invention, schematic cross-sectional view of multilayer packaging substrate (11) according to an embodiment of the present invention, and multilayer packaging substrate according to an embodiment of the present invention (12) Schematic cross-sectional view, schematic cross-sectional view of a multilayer packaging substrate (13) according to an embodiment of the present invention, schematic cross-sectional view of a multilayer packaging substrate (14) according to an embodiment of the present invention, and multilayer packaging according to an embodiment of the present invention Schematic cross-sectional view of substrate (fifteen), schematic cross-sectional view of multilayer packaging substrate (16) according to an embodiment of the present invention, schematic cross-sectional view of multilayer packaging substrate (17) according to an embodiment of the present invention, multi-layer packaging substrate (17) according to an embodiment of the present invention A schematic cross-sectional view of a packaging substrate (18), a schematic cross-sectional view of a multilayer packaging substrate (19) according to an embodiment of the present invention, and a schematic cross-sectional view of a multilayer packaging substrate (20) according to an embodiment of the present invention. As shown in the figure: in a preferred embodiment of the present invention, a
接着,移除该第一、二阻层,以形成具有接脚第一面的铜核基板30。之后印刷一第一电性阻绝层34于该凹槽311中,并在该铜核基板30的第一面上压合一第一介电层35及一第一金属层36,再以激光钻孔的方式于该第一金属层36与该第一介电层35上形成数个第二开口37,之后以无电电镀或电镀的方式于数个第二开口37及该第一金属层36表面形成一第二金属层38,其中,该第一、二金属层36、38皆为铜,且该第二金属层38作为与该铜核基板30第一面的电性连接用。Next, the first and second resistive layers are removed to form a
接着,分别于该第二金属层38上贴合一高感旋光性高分子材料的第三阻层39,以及于该铜核基板30的第二面上贴合一高感旋光性高分子材料的第四阻层40。并以曝光及显影的方式于该第三阻层39上形成数个第三开口41,以显露其下的第二金属层38。之后以蚀刻方式移除该第三开口41下的第一、二金属层,以形成一第一线路层42,最后移除该第三、四阻层。至此,完成一具有图案化线路并与该铜核基板30的接脚第一面连接的单层增层线路基板3。Next, a third
接着,在本发明较佳实施例中,系先行进行线路增层结构的制作。首先于该第一线路层42与第一介电层35上贴压合一为环氧树脂绝缘膜材料的第二介电层43,之后,以激光钻孔的方式于该第二介电层43上形成数个第四开口44,以显露其下的第一线路层42,并在该第二介电层43及该第四开口44表面以无电电镀或电镀的方式形成一第一晶种层45。之后分别于该第一晶种层45上贴合一高感旋光性高分子材料的第五阻层46,以及于该铜核基板30的第二面上贴合一高感旋光性高分子材料的第六阻层47,接着利用曝光及显影方式于该第五阻层46上形成数个第五开口48,然后再于数个第五开口48中无电电镀或电镀一第三金属层49,最后移除该第五、六阻层,并再以蚀刻方式移除该第一晶种层,以形成一第二线路层50。至此,又再增加一层的线路增层结构,完成一具有铜核基板支撑并具电性连接的双层增层线路基板4,于其中,该第一晶种层与该第三金属层皆为金属铜。Next, in a preferred embodiment of the present invention, the fabrication of the circuit build-up structure is carried out first. First, a
之后,进行置晶侧与球侧线路层的制作。首先于该第二线路层50表面涂覆一层绝缘保护用的第一防焊层51,然后以曝光及显影的方式于该第一防焊层51上形成数个第六开口52,以显露线路增层结构作为电性连接垫。接着,于该铜核基板30的第二面上贴合一高感旋光性高分子材料的第七阻层53,并以曝光及显影方式于该第七阻层53上形成数个第七开口54,再分别于数个第六开口52上形成一第一阻障层55,以及于数个第七开口54上形成一第二阻障层56,最后,移除该第七阻层。至此,完成一具铜核层支撑的多层封装基板5,其中,该第一、二阻障层55、56皆为镍金层。Afterwards, the fabrication of the circuit layers on the die side and the ball side is carried out. First, a layer of first solder resist
由上述可知,本发明系以铜核基板为基础,开始制作的单面、多层封装基板,其结构包括一具高刚性支撑的厚铜板,且此厚铜板的一面具增层线路,另一面则具球侧图案阻障层。于其中,各增层线路及置晶侧与球侧连接的方式系以数个电镀盲孔、埋孔所导通。因此,本发明封装基板的特色系在于具有高密度增层线路以提供电子组件相连时所需的绕线,同时,并以厚铜板提供足够的刚性使封装制程可更为简易。虽然各线路在封装制程完成前于电性上完全短路,但封装制程完成后则可利用球侧图案阻障层,以蚀刻的方式移除部分的厚铜板,进而可使电性独立并形成具保护作用的柱状接脚。藉此,使用本发明具高密度的增层线路封装基板方法所制造的多层封装基板,可依实际需求形成具铜核基板支撑的铜核层多层封装基板,并可有效达到改善超薄核层基板板弯翘问题、及简化传统增层线路板制作流程,进而达到提高封装体接合基板时的可靠度(Board Level Reliability)的目的。It can be seen from the above that the present invention is based on the copper core substrate, and starts to produce a single-sided, multi-layer packaging substrate. Then it has a ball-side patterned barrier layer. Among them, each build-up circuit and the way of connecting the die side and the ball side are connected by several electroplated blind holes and buried holes. Therefore, the feature of the packaging substrate of the present invention is that it has high-density build-up circuits to provide the winding required for connecting electronic components, and at the same time, the thick copper plate provides sufficient rigidity to simplify the packaging process. Although each circuit is completely shorted electrically before the packaging process is completed, after the packaging process is completed, the ball-side pattern barrier layer can be used to remove part of the thick copper plate by etching, thereby making the electrical isolation and forming a unique Protective pillar pins. Thereby, the multilayer packaging substrate manufactured by using the high-density build-up circuit packaging substrate method of the present invention can form a copper core layer multilayer packaging substrate supported by a copper core substrate according to actual needs, and can effectively improve the ultra-thin The warping problem of the core layer substrate and the simplification of the traditional build-up circuit board manufacturing process, thereby achieving the purpose of improving the reliability (Board Level Reliability) when the package is bonded to the substrate.
综上所述,本发明系一种铜核层多层封装基板的制作方法,可有效改善已用的种种缺点,具有高密度增层线路以提供电子组件相连时所需的绕线,同时,并以厚铜板提供足够的刚性使封装制程可更为简易。藉此,使用本发明所制造的多层封装基板,可依实际需求形成具铜核基板支撑的铜核层多层封装基板,并可有效达到改善超薄核层基板板弯翘问题、及简化传统增层线路板制作流程,以达到提高封装体接合基板时的可靠度(Board LevelReliability)的目的,进而使本发明的产生能更进步、更实用、更符合使用者的所须,确已符合发明专利申请的要件,爰依法提出专利申请。In summary, the present invention is a method for manufacturing a copper core layer multilayer packaging substrate, which can effectively improve the various shortcomings of the existing ones, and has high-density build-up circuits to provide the required windings for connecting electronic components. At the same time, And the thick copper plate provides sufficient rigidity to make the packaging process easier. Thereby, using the multilayer packaging substrate manufactured by the present invention, a copper core layer multilayer packaging substrate supported by a copper core substrate can be formed according to actual needs, and the problem of warping of the ultra-thin core layer substrate can be effectively improved and simplified. Traditional build-up circuit board production process, in order to achieve the purpose of improving the reliability (Board Level Reliability) when the package is bonded to the substrate, and then make the production of the present invention more advanced, more practical, and more in line with the needs of users, it has indeed met To apply for an invention patent, one must file a patent application in accordance with the law.
惟以上所述,仅为本发明的较佳实施例而已,当不能以此限定本发明实施范围;故,凡依本发明权利要求书及说明书内容所作的简单的等效变化与修饰,皆应仍属本发明专利涵盖的范围内。But the above is only a preferred embodiment of the present invention, and should not limit the scope of the present invention; therefore, all simple equivalent changes and modifications made according to the claims of the present invention and the contents of the description should be Still belong to the scope that the patent of the present invention covers.
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| CN103917049A (en) * | 2013-11-22 | 2014-07-09 | 大连太平洋电子有限公司 | Laser drilling plate machining method adopting secondary outer-layer core material for reducing copper |
| CN105304602A (en) * | 2014-07-18 | 2016-02-03 | 日月光半导体制造股份有限公司 | Semiconductor substrate, semiconductor package structure and manufacturing method thereof |
| CN110418508B (en) * | 2019-07-15 | 2021-08-31 | 宁波华远电子科技有限公司 | Manufacturing method of copper substrate circuit board |
| CN111432577B (en) * | 2020-03-03 | 2023-02-17 | 宁波华远电子科技有限公司 | Photosensitive polyimide addition and subtraction circuit process of ultrathin rigid-flex board |
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