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CN101734249A - Steady state operational control method of fuel cell engine - Google Patents

Steady state operational control method of fuel cell engine Download PDF

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CN101734249A
CN101734249A CN201010033850A CN201010033850A CN101734249A CN 101734249 A CN101734249 A CN 101734249A CN 201010033850 A CN201010033850 A CN 201010033850A CN 201010033850 A CN201010033850 A CN 201010033850A CN 101734249 A CN101734249 A CN 101734249A
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fuel cell
power
cell engine
engine
steady
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杨福源
欧阳明高
李建秋
卢兰光
华剑锋
徐梁飞
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Tsinghua University
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Abstract

一种燃料电池发动机稳态运行控制方法,属于新能源燃料电池混合动力技术领域。该方法根据导航系统提供的信息,建立基于随机过程描述的预测模型,对燃料电池发动机的需求功率进行估计;通过对下一路段的行车功率进行预测,结合动力蓄电池状态检测,将整车的动态功率需求分解为由燃料电池提供稳态平均功率,由动力蓄电池提供瞬时辅助功率;通过DC-DC变换器将燃料电池被动输出能量模式调整为主动预测输出;从而实现燃料电池发动机的稳态运行。变化速率通过设定限值或变化曲线实现。本发明降低了燃料电池发动机承受的动态载荷,有效提高燃料电池发动机的耐久性。实现了燃料电池发动机内部各部件与发动机输出能量的协调控制,大幅度降低系统成本。

Figure 201010033850

A fuel cell engine steady-state operation control method belongs to the technical field of new energy fuel cell hybrid power. According to the information provided by the navigation system, the method establishes a prediction model based on stochastic process description to estimate the demand power of the fuel cell engine; by predicting the driving power of the next road section, combined with the state detection of the power battery, the dynamic The power demand is decomposed into the steady-state average power provided by the fuel cell, and the instantaneous auxiliary power provided by the traction battery; the passive output energy mode of the fuel cell is adjusted to the active predictive output through the DC-DC converter; thus realizing the steady-state operation of the fuel cell engine. The rate of change is achieved by setting limits or change curves. The invention reduces the dynamic load borne by the fuel cell engine and effectively improves the durability of the fuel cell engine. The coordinated control of various components inside the fuel cell engine and the output energy of the engine is realized, and the system cost is greatly reduced.

Figure 201010033850

Description

一种燃料电池发动机稳态运行控制方法 A fuel cell engine steady-state operation control method

技术领域technical field

一种基于预测控制的燃料电池混合动力系统控制方法,适用于固定公交工况运行的燃料电池发动机与蓄能设备组成的电力混合驱动动力系统,属于新能源燃料电池混合动力技术领域。A control method for a fuel cell hybrid power system based on predictive control is applicable to an electric hybrid drive power system composed of a fuel cell engine and an energy storage device operating under fixed public transport conditions, and belongs to the technical field of new energy fuel cell hybrid power.

背景技术Background technique

能源危机和环境污染这两大问题的日益突出,严重影响人类社会的可持续发展,因此越来越受到各国政府和民间的重视。石油资源在世界能源消费中所占的比例超过35%,其中相当大部分又消耗在交通运输行业中。传统能源结构及其利用方式愈来愈难以适应人类生存发展的需要。面对能源危机和环境污染的双重挑战,许多国家都在努力寻找新的交通能源利用形式。电能被认为是二十一世纪最有前景的车用动力能量来源。The two major problems of energy crisis and environmental pollution are becoming more and more prominent, seriously affecting the sustainable development of human society, so they are getting more and more attention from governments and people of all countries. Petroleum resources account for more than 35% of the world's energy consumption, a considerable portion of which is consumed in the transportation industry. The traditional energy structure and its utilization methods are increasingly difficult to meet the needs of human survival and development. Facing the dual challenges of energy crisis and environmental pollution, many countries are trying to find new forms of transportation energy utilization. Electric energy is considered to be the most promising source of vehicle power energy in the 21st century.

电驱动系统的关键是电池,目前主要有铅酸、镍氢、锂离子等常规蓄电形式,近几年出现的燃料电池(Fuel cell)通过电化学方法实现氢气和空气中的氧气反应产生电能,因而具有效率高、能量可储存(通过氢气)、能量密度高、无任何污染等优点,解决了传统车用动力电池能量密度低、依赖充电装置、存在电池污染等问题,也因此,燃料电池被认为是未来理想的清洁高效动力电池。The key to the electric drive system is the battery. At present, there are conventional storage forms such as lead-acid, nickel-metal hydride, and lithium-ion. The fuel cell (Fuel cell) that has appeared in recent years uses an electrochemical method to realize the reaction of hydrogen and oxygen in the air to generate electricity. , so it has the advantages of high efficiency, energy storage (through hydrogen), high energy density, and no pollution. It solves the problems of low energy density, dependence on charging devices, and battery pollution in traditional vehicle power batteries. Therefore, fuel cells It is considered to be an ideal clean and efficient power battery in the future.

由于燃料电池系统价格昂贵,相比小型乘用车辆,城市公交客车是燃料电池动力系统最有可能率先实现商业化的平台,也因为其价格昂贵,改善车用燃料电池的耐久性是降低使用成本并最终实现商业化的关键。如何通过对燃料电池的有效使用与控制,保证燃料电池工作平稳,动态特性良好,以延长燃料电池寿命,是车用燃料电池发动机控制中的核心技术之一。Due to the high cost of fuel cell systems, compared with small passenger vehicles, urban buses are the most likely platform for the commercialization of fuel cell power systems. Also because of their high price, improving the durability of vehicle fuel cells is the key to reducing the cost of use. And ultimately the key to commercialization. How to ensure the stable operation of the fuel cell and good dynamic characteristics through the effective use and control of the fuel cell to prolong the life of the fuel cell is one of the core technologies in the control of the fuel cell engine for vehicles.

发明内容Contents of the invention

本发明的目的在于针对目前燃料电池混合动力城市客车控制存在的问题,提出一种基于预测控制的新型控制系统与控制策略,以满足燃料电池混合动力控制的需要,并有效降低燃料电池发动机所承受的复杂瞬变载荷。The purpose of the present invention is to solve the existing problems in the control of fuel cell hybrid city buses, and propose a new control system and control strategy based on predictive control to meet the needs of fuel cell hybrid control and effectively reduce the fuel cell engine. complex transient loads.

城市公交客车工况具有线路固定、频繁起停、长时间怠速,工况可预测等特点,针对这一特点,可以通过动力蓄电池的辅助,将燃料电池发动机控制在工况相对稳定的状态下工作,从而避免过于剧烈的变载、频繁的起停和长时间怠速等因素对燃料电池产生的不利影响,以提高燃料电池发动机的耐久性能。The operating conditions of urban buses have the characteristics of fixed lines, frequent start and stop, long-term idling, and predictable operating conditions. In view of this feature, the fuel cell engine can be controlled to work under relatively stable operating conditions with the assistance of power batteries , so as to avoid the adverse effects on the fuel cell caused by factors such as excessively severe load changes, frequent start-stops, and long-time idling, so as to improve the durability of the fuel cell engine.

本发明的特征在于:针对由燃料电池系统、DC-DC变换器、动力蓄电池和驱动电机组成的城市公交客车混合动力系统结构,提出了一种基于预测控制的燃料电池混合动力系统控制方法,这种方法将燃料电池发动机在准稳态工况方式下运行,以改善其耐久性,又称为Soft-run技术,包括以下几个步骤:The present invention is characterized in that: Aiming at the structure of the city bus hybrid power system composed of a fuel cell system, a DC-DC converter, a power storage battery and a drive motor, a control method for a fuel cell hybrid power system based on predictive control is proposed, which This method operates the fuel cell engine under quasi-steady-state conditions to improve its durability, also known as Soft-run technology, including the following steps:

(1)根据导航系统提供的信息,例如GPS定位系统,建立基于随机过程描述的预测模型,对燃料电池发动机的需求功率进行估计。该模型建立在大量先验数据的统计基础上,通过对车辆的运行工况特征的辨识,来估计在固定路线上的功率变化趋势。(1) According to the information provided by the navigation system, such as the GPS positioning system, a prediction model based on stochastic process description is established to estimate the required power of the fuel cell engine. The model is based on the statistical basis of a large number of prior data, through the identification of the characteristics of the vehicle's operating conditions, to estimate the power change trend on a fixed route.

(2)通过对下一路段的行车功率进行预测,结合动力蓄电池状态检测,将整车的动态功率需求分解为由燃料电池提供稳态平均功率,由动力蓄电池提供瞬时辅助功率。(2) By predicting the driving power of the next road section, combined with the state detection of the power battery, the dynamic power demand of the vehicle is decomposed into the steady-state average power provided by the fuel cell, and the instantaneous auxiliary power provided by the power battery.

(3)通过DC-DC变换器将燃料电池被动输出能量模式调整为主动预测输出。这里,由燃料电池发动机和DC-DC变换器构成一个智能主动辅助动力单元IAAPU,主动控制燃料电池发动机的状态,使其功率输出相对稳定或缓慢变化(变化速率通过设定限值或变化曲线实现),从而实现燃料电池发动机的准稳态运行。(3) Adjust the passive output energy mode of the fuel cell to the active predictive output through the DC-DC converter. Here, an intelligent active auxiliary power unit IAAPU is composed of a fuel cell engine and a DC-DC converter, which actively controls the state of the fuel cell engine so that its power output is relatively stable or changes slowly (the change rate is realized by setting a limit value or a change curve. ), so as to realize the quasi-steady-state operation of the fuel cell engine.

所述动力系统构型由燃料电池系统(又称燃料电池发动机)、DC-DC变换器、动力蓄电池和驱动电机组成(图1)。燃料电池发动机作为动力源,输出功率由DC-DC根据内置于控制整车控制器中的控制指令进行控制(图2),被合理地分配到动力蓄电池(充电)和驱动电机。当整车功率需求较小或动力蓄电池荷电状态(SoC)较低时,燃料电池对动力蓄电池充电;当整车功率需求较大时,燃料电池和动力蓄电池同时输出,以提供所需功率。整车管理系统对输出功率进行合理调节,保证动力蓄电池的SoC基本稳定。The power system configuration is composed of a fuel cell system (also known as a fuel cell engine), a DC-DC converter, a power storage battery and a drive motor (Fig. 1). The fuel cell engine is used as the power source, and the output power is controlled by DC-DC according to the control instructions built into the vehicle controller (Figure 2), and is reasonably distributed to the power battery (charging) and the drive motor. When the power demand of the vehicle is small or the state of charge (SoC) of the power battery is low, the fuel cell charges the power battery; when the power demand of the vehicle is high, the fuel cell and the power battery output simultaneously to provide the required power. The vehicle management system reasonably adjusts the output power to ensure that the SoC of the power battery is basically stable.

所述整车控制器为车辆的主控制单元。由于动力系统各部件之间数据交换量大、实时性、可靠性要求高,整个系统采用分布式控制,各控制器之间采用CAN总线进行通讯。整车控制器通过CAN总线实现对整个系统进行能量管理及各部件的协调控制。The vehicle controller is the main control unit of the vehicle. Due to the large amount of data exchange between the components of the power system, high real-time performance, and high reliability requirements, the entire system adopts distributed control, and CAN bus is used for communication between the controllers. The vehicle controller realizes the energy management of the entire system and the coordinated control of each component through the CAN bus.

所述燃料电池控制器为燃料电池发动机控制系统的执行部件,负责根据整车控制器的命令,综合判断当前车辆行驶情况,对燃料电池各个部件进行综合的统一控制,以使燃料电池达到最佳的工作性能,并对燃料电池进行故障诊断,保证燃料电池发动机的安全性。The fuel cell controller is the executive component of the fuel cell engine control system, responsible for comprehensively judging the current vehicle driving conditions according to the commands of the vehicle controller, and comprehensively and uniformly controlling each component of the fuel cell, so that the fuel cell can achieve the best performance. The working performance of the fuel cell and the fault diagnosis of the fuel cell are carried out to ensure the safety of the fuel cell engine.

所述DC-DC变换器是燃料电池混合动力系统中对燃料电池发动机输出功率进行调节的功率部件,包括但不限于单向、双向,恒流、恒压型等不同型号。The DC-DC converter is a power component for regulating the output power of the fuel cell engine in the fuel cell hybrid power system, including but not limited to unidirectional, bidirectional, constant current, constant voltage and other types.

所述动力蓄电池为混合动力系统中的大功率蓄电装置,包括但不限于镍氢电池、铅酸电池、磷酸铁锂电池等不同类型的动力蓄电池。当燃料电池发动机输出功率大于行车所需实际功率时,燃料电池发动机向电池中充电;当车辆功率需求突然增大时,蓄电池和燃料电池发动机共同输出能量,驱动电机转动。The power storage battery is a high-power storage device in a hybrid power system, including but not limited to different types of power storage batteries such as nickel-metal hydride batteries, lead-acid batteries, and lithium iron phosphate batteries. When the output power of the fuel cell engine is greater than the actual power required for driving, the fuel cell engine charges the battery; when the power demand of the vehicle suddenly increases, the battery and the fuel cell engine jointly output energy to drive the motor to rotate.

所述的预测模型或GPS定位系统为预测整车功率需求的辅助工具,包括基于过去行驶信息的预测模型、或基于过去和当前行驶信息的预测模型、以及基于GPS定位系统获取当前车辆位置坐标及行驶信息,比对电子地图,提前对车辆行驶功率做出预估的各种辅助工具。The prediction model or GPS positioning system is an auxiliary tool for predicting the power demand of the whole vehicle, including a prediction model based on past driving information, or a prediction model based on past and current driving information, and obtaining the current vehicle position coordinates and Driving information, comparing electronic maps, and various auxiliary tools to estimate vehicle driving power in advance.

本发明通过整合燃料电池发动机中燃料电池和DC-DC的控制,实现了燃料电池输出能量的主动控制,并通过预测模型或GPS定位系统,提前对行车功率需求进行预估,在满足车辆行驶功率需求的同时,做到燃料电池发动机的准稳态运行。与传统控制方法相比,其主要优点有:The present invention realizes the active control of the output energy of the fuel cell by integrating the control of the fuel cell and DC-DC in the fuel cell engine, and predicts the driving power demand in advance through the predictive model or GPS positioning system, so as to satisfy the vehicle driving power At the same time as the demand, the quasi-steady-state operation of the fuel cell engine can be achieved. Compared with traditional control methods, its main advantages are:

(1)降低了燃料电池发动机承受的动态载荷,能有效提高燃料电池发动机的耐久性。(1) The dynamic load borne by the fuel cell engine is reduced, and the durability of the fuel cell engine can be effectively improved.

(2)实现了燃料电池发动机内部各部件与发动机输出能量的协调控制,有效避免因变载、怠速、起停等造成的电堆缺气、水淹、过载等造成的不利影响。(2) The coordinated control of the internal components of the fuel cell engine and the output energy of the engine is realized, and the adverse effects caused by the lack of gas, water flooding, overload, etc.

(3)燃料电池发动机主要担负提供稳态功率,其额定功率可以降低(例如从80kw降到60kw),从而可以用小型燃料电池发动机替代原有大功率燃料电池发动机,以大幅度降低系统成本。(3) The fuel cell engine is mainly responsible for providing steady-state power, and its rated power can be reduced (for example, from 80kw to 60kw), so that the original high-power fuel cell engine can be replaced by a small fuel cell engine to greatly reduce the system cost.

附图说明Description of drawings

图1是燃料电池城市客车混合动力系统结构示意图。Figure 1 is a schematic diagram of the hybrid power system of a fuel cell city bus.

图2是燃料电池与DC-DC联合输出的控制过程。Figure 2 is the control process of the joint output of fuel cell and DC-DC.

图3是燃料电池发动机“Soft-run”基本控制方法。Figure 3 is the basic control method of the fuel cell engine "Soft-run".

具体实施方式Detailed ways

下面结合附图说明本发明。The present invention is illustrated below in conjunction with accompanying drawing.

如图1所示为燃料电池公交客车的混合动力系统构型。当将燃料电池发动机和DC-DC联合到一起,作为一个统一的部件来看待,燃料电池通过与DC-DC的配合来决定自己的输出功率,这样就实现了燃料电池对自己输出能量的管理。从统一的角度看,燃料电池和DC-DC形成了一个独立的能量供给单元,该能量供给单元能够根据车辆行驶状况、动力蓄电池的状况等各种情况主动控制其能量输出,因此在这里被称为智能主动辅助能量单元(IAAPU)。Figure 1 shows the configuration of the hybrid power system of a fuel cell bus. When the fuel cell engine and DC-DC are combined together and viewed as a unified component, the fuel cell determines its own output power through cooperation with the DC-DC, thus realizing the management of the fuel cell's own output energy. From a unified point of view, the fuel cell and DC-DC form an independent energy supply unit, which can actively control its energy output according to various conditions such as vehicle driving conditions and power battery conditions, so it is called here It is an Intelligent Active Auxiliary Power Unit (IAAPU).

如图2所示为燃料电池发动机主动控制其自身能量输出的具体实施方式。燃料电池的控制通过整车控制器间接地与DC-DC的控制协调地组合到一起,燃料电池主控ECU发出的DC-DC控制指令实际上是由整车控制器来进行实施,因此不会破坏整车的TTCAN网络和整车控制器的控制接口。As shown in Fig. 2, it is a specific implementation manner of a fuel cell engine actively controlling its own energy output. The control of the fuel cell is indirectly coordinated with the DC-DC control through the vehicle controller, and the DC-DC control command issued by the fuel cell main control ECU is actually implemented by the vehicle controller, so it will not Destroy the TTCAN network of the vehicle and the control interface of the vehicle controller.

如图3所示燃料电池发动机的准稳态控制方法示意图。首先,通过建立在统计数据基础上的随机过程估计模型,利用车速工况历史数据、司机加速的历史数据、需求功率数据等行车工况特征数据,对车辆的行车功率进行预测与估计。预测过程中,新测量的数据不断修正模型中的参数,以保证模型能够根据实际的道路情况进行调整,以较好的符合实际工况变化。燃料电池的状态估计由燃料电池的单片电压,湿度状态估计,内阻情况以及其他相应的特征构成。根据燃料电池发动机的不同状态,对发动机的目标功率进行修正。经过实车试验,为保证燃料电池发动机在一定时间内的稳定性,应该具有合适的离散档位值,档位值应该根据燃料电池的性能和实际道路情况来进行自适应修正。换挡的优化目标函数是使燃料电池发动机在一段时间内换挡的概率最低,同时满足车辆行驶的功率变化需求。对于运行于固定公交路线上的燃料电池客车来说,利用车辆行驶的统计数据将对换挡的策略及其档位值进行自适应修正。数据基础由燃料电池主控ECU的数据支持系统进行离线与在线的统计计算与估计。对于当前的换挡功率的预估与道路工况的辨识,不只靠当前测量值进行,而是通过了一段时间的数据序列,综合考虑统计结果与位置,进行识别与预测。而GPS辅助系统提供的车辆定位信息使得控制过程中能够综合考虑行驶路线上的停靠站,红绿灯,立交桥等影响车辆功率出现瞬态变化的重要因素。The schematic diagram of the quasi-steady-state control method of the fuel cell engine is shown in Fig. 3 . First, through the stochastic process estimation model based on statistical data, the vehicle's driving power is predicted and estimated by using the historical data of vehicle speed, historical data of driver acceleration, and demanded power data. During the forecasting process, the newly measured data continuously corrects the parameters in the model to ensure that the model can be adjusted according to the actual road conditions to better conform to the actual working conditions. The state estimation of the fuel cell is composed of the monolithic voltage of the fuel cell, the estimation of the humidity state, the internal resistance and other corresponding characteristics. According to different states of the fuel cell engine, the target power of the engine is corrected. After the actual vehicle test, in order to ensure the stability of the fuel cell engine within a certain period of time, it should have a suitable discrete gear value, and the gear value should be adaptively corrected according to the performance of the fuel cell and the actual road conditions. The optimal objective function of gear shifting is to minimize the probability of the fuel cell engine shifting gears within a period of time while meeting the power change requirements of the vehicle. For a fuel cell bus running on a fixed bus route, the shifting strategy and its gear value will be adaptively corrected by using the statistical data of the vehicle. The data basis is calculated and estimated offline and online by the data support system of the main control ECU of the fuel cell. For the estimation of the current shift power and the identification of road conditions, it is not only based on the current measurement value, but also through a period of data sequence, comprehensively considering the statistical results and location, for identification and prediction. The vehicle positioning information provided by the GPS auxiliary system enables the control process to comprehensively consider important factors such as stops on the driving route, traffic lights, and overpasses that affect the transient changes in vehicle power.

Claims (2)

1.一种燃料电池发动机稳态运行控制方法,其特征在于,该方法步骤如下:1. A fuel cell engine steady-state operation control method, characterized in that the method steps are as follows: (1)根据导航系统提供的信息,建立基于随机过程描述的预测模型,对燃料电池发动机的需求功率进行估计;(1) According to the information provided by the navigation system, a prediction model based on stochastic process description is established to estimate the required power of the fuel cell engine; 所述预测模型通过先验数据的统计,对车辆的运行工况特征的进行辨识,估计在固定路线上的功率变化趋势;The prediction model identifies the characteristics of the vehicle's operating conditions through the statistics of prior data, and estimates the power variation trend on a fixed route; (2)通过对下一路段的行车功率进行预测,结合动力蓄电池状态检测,将整车的动态功率需求分解为由燃料电池提供稳态平均功率,由动力蓄电池提供瞬时辅助功率;(2) By predicting the driving power of the next road section, combined with the state detection of the power battery, the dynamic power demand of the whole vehicle is decomposed into the steady-state average power provided by the fuel cell, and the instantaneous auxiliary power provided by the power battery; (3)通过DC-DC变换器将燃料电池被动输出能量模式调整为主动预测输出;这里,由燃料电池发动机和DC-DC变换器构成一个智能主动辅助动力单元IAAPU,主动控制燃料电池发动机的状态,使其功率输出相对稳定或缓慢变化,从而实现燃料电池发动机的稳态运行。(3) Adjust the passive output energy mode of the fuel cell to an active predictive output through the DC-DC converter; here, an intelligent active auxiliary power unit IAAPU is composed of the fuel cell engine and the DC-DC converter to actively control the state of the fuel cell engine , so that its power output is relatively stable or changes slowly, so as to realize the steady-state operation of the fuel cell engine. 2.根据权利要求1所述的一种燃料电池发动机稳态运行控制方法,其特征在于,所述主动控制燃料电池发动机的状态为变化速率,所述变化速率通过设定限值或变化曲线实现。2. A method for controlling steady-state operation of a fuel cell engine according to claim 1, wherein the active control of the state of the fuel cell engine is a rate of change, and the rate of change is realized by setting a limit value or a change curve .
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