CN101839543B - Liquid heating device with low power consumption, control method and manufacturing method of the device - Google Patents
Liquid heating device with low power consumption, control method and manufacturing method of the device Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及一种低耗电量的液体加热装置及该装置的控制方法和制造方法,特别是一种用于自动饮水器或饮料分流器的液体加热装置,如市场上一些公知的咖啡机或热水机等装置。The present invention relates to a liquid heating device with low power consumption, a control method and a manufacturing method of the device, especially a liquid heating device for an automatic water dispenser or a beverage diverter, such as some well-known coffee machines or Water heaters and other devices.
技术背景 technical background
市场上有不同的液体加热装置,如热水或饮料分流器。各液体加热装置有不同设计来迎合不同使用者的需要。举例如其中一基本需求就是给酒店用的商业用饮水加热器,此用途要求在没有阻碍的情况下能同时间提供大量热水给多个酒店房间。基于此需求,酒店的液体加热器通常会配以一储水缸来储存及保持一相对地大量的热水以迎合酒店客人来消耗,因而供应热水以迎合多个客人的需求为优先考虑。另以供应高温(如大于50℃)的热水为其次,酒店热水的另一基本用途是为了沐浴,因此太高温的热水并不需要。再者,酒店房间要实时提取热水的要求并不高。There are different liquid heating devices on the market, such as hot water or beverage diverters. Each liquid heating device has different designs to meet the needs of different users. For example, one of the basic needs is a commercial drinking water heater for hotels. This application requires that a large amount of hot water can be provided to multiple hotel rooms at the same time without hindrance. Based on this demand, the liquid heater in the hotel is usually equipped with a water storage tank to store and maintain a relatively large amount of hot water to meet the consumption of hotel guests, so supplying hot water to meet the needs of multiple guests is a priority. In addition, the supply of hot water with high temperature (such as greater than 50°C) is second. Another basic use of hotel hot water is for bathing, so hot water with too high temperature is not needed. Furthermore, the requirements for real-time extraction of hot water in hotel rooms are not high.
由于使用者的期望各有不同。例如,用户从热水分流器提取热水时会期望由分流器排出的水会比较热,并且更好地可达致95℃至100℃的温度。用户亦期望此液体分流器可根据需要实时地或于一段很短的时间内排出热水,如小于10秒。另外,该饮用水分流器在操作时,期望利用最少能源的情况下便可以有效地操作,甚至希望这分流器可以相对地耐用。不幸地,一般的液体分流器时常具有这样或那样的问题而不能全面地解决。Because user expectations vary. For example, a user drawing hot water from a hot water diverter would expect that the water discharged from the diverter will be hotter, and preferably achievable at a temperature of 95°C to 100°C. Users also expect that the liquid diverter can discharge hot water in real time or within a very short period of time, such as less than 10 seconds. In addition, the drinking water diverter is expected to operate efficiently while utilizing a minimum of energy in operation, and it is even desirable that the diverter be relatively durable. Unfortunately, common liquid splitters often have one or another problem that cannot be fully resolved.
当全球所有国家都开始关注环境污染与节约能源的情况下,大家所讨论的皆为减少碳排放量的时候,节约能源和制造低耗电量的产品可作为优先考虑。在市场上一些热水加热装所用的耗电量较高(如2600W),所产生的热水约80℃至90℃,虽然能于相对地较短的情况下产生热水,但所耗的耗电量仍相对地偏高。When all countries in the world start to pay attention to environmental pollution and energy conservation, and everyone is talking about reducing carbon emissions, energy conservation and manufacturing products with low power consumption can be given priority. Some hot water heaters on the market use relatively high power consumption (such as 2600W), and the hot water produced is about 80°C to 90°C. Although hot water can be generated in a relatively short period of time, the consumed Power consumption is still relatively high.
于市场上常见的热水供应装置,一般将水源引入加热单元,水源从加热单元之下方流至加热单元之上方作循环,在循环过程中水源直接接触加热单元(如加热电阻)来加热。这种情况下,加热单元内最初的水源便加热得太快,一部份加热了的水源会相变成蒸汽而且上升至加热单元内的上半部份区域,而保留液态的水源仍处于加热单元内的下半部份区域,结果导致上半部份区域的温度比下半部份区域升高至更高程度。当此情况发生,基于热量的差距,该加热单元的各部份会承受一巨大且不平均的热量压力,并且经过长时间的使用后很容易形成裂痕。当裂痕于加热单元形成后,该单元的发热组件无可避免地受影响,甚至很容易毁坏。另外电路通常位于加热单元的另一面,而加热单元的裂痕同样会毁坏该加热电阻电路。同样地,于常见的液体发热器,当没有或不足够水源于加热单元内时,该发热组件很容易过热和毁坏。为了解决这个问题,有一些常见的热水供应装置通常附有一复杂的电子控温来监察并局限最高的加热温度。但是,这些电路时常未能适当地解决问题,并且时常产生另一些新的问题。在其它事情上,这些电路非常昂贵并且需要加到生产成本上。Common hot water supply devices in the market generally lead the water source into the heating unit, and the water source flows from the bottom of the heating unit to the top of the heating unit for circulation. During the circulation process, the water source directly contacts the heating unit (such as a heating resistor) to heat. In this case, the initial water supply in the heating unit is heated too quickly, and a portion of the heated water supply will phase change into steam and rise to the upper half of the heating unit, while the water supply remaining in liquid form is still heated the lower half of the unit, resulting in a temperature increase in the upper half than in the lower half. When this happens, due to the difference in heat, each part of the heating unit will bear a huge and uneven heat pressure, and cracks will easily form after a long period of use. When cracks are formed in the heating unit, the heating components of the unit will inevitably be affected, and even easily destroyed. In addition, the circuit is usually located on the other side of the heating unit, and a crack in the heating unit will also destroy the heating resistor circuit. Likewise, in common liquid heaters, when no or insufficient water is sourced into the heating unit, the heating element is easily overheated and destroyed. To solve this problem, some common hot water supply devices usually have a complex electronic temperature control to monitor and limit the maximum heating temperature. However, these circuits often fail to solve the problem adequately and often create other new problems. Among other things, these circuits are very expensive and need to be added to the production cost.
发明内容 Contents of the invention
本发明要解决的技术问题是克服现有技术的不足,提供一种加热速度快但功率更低、使用寿命更长的低耗电量液体加热装置。即本发明的目的是在加热时间短和达致一定温度值的前提下所产生低电量消耗的效果。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a low power consumption liquid heating device with fast heating speed but lower power and longer service life. That is, the purpose of the present invention is to produce the effect of low power consumption under the premise of short heating time and reaching a certain temperature value.
本发明要解决的另一技术问题是提供一种实现低耗电量的液体加热装置的控制方法。Another technical problem to be solved by the present invention is to provide a control method for a liquid heating device that realizes low power consumption.
本发明要解决的又一技术问题是提供一种实现低耗电量的液体加热装置的制造方法。Another technical problem to be solved by the present invention is to provide a method for manufacturing a liquid heating device that realizes low power consumption.
具体的技术方案如下:The specific technical scheme is as follows:
一种低耗电量的液体加热装置,包括:A low power consumption liquid heating apparatus comprising:
(a)用于使液体加热的核心组合件;(a) a core assembly for heating a liquid;
所述核心组合件设有入水位、出水位及通道,该通道连接入水位和出水位;The core assembly is provided with a water inlet level, a water outlet level and a channel, and the channel connects the water inlet level and the water outlet level;
所述核心组合件设有发热组件;所述发热组件包括以欧母为单位的电阻元件,电阻值小于31且大于10;发热组件的电功率以瓦特为单位根据电网所供应的电压来确定;所述发热组件的电功率与以平方厘米为单位的所述发热组件表面面积的比率小于33且大于14;The core assembly is provided with a heating component; the heating component includes a resistance element in ohms, the resistance value is less than 31 and greater than 10; the electric power of the heating component is determined in watts according to the voltage supplied by the grid; The ratio of the electric power of the heating component to the surface area of the heating component in square centimeters is less than 33 and greater than 14;
所述核心组合件内设有热扩散部件,该热扩散部件是平面部件,并且其中一面直接接触通道,另一面贴于发热组件;The core assembly is provided with a thermal diffusion part, the thermal diffusion part is a planar part, and one side directly contacts the channel, and the other side is attached to the heating component;
(c)通过占空比来控制发热组件的加热控制装置;所述占空比为根据不同的液体输入温度,并以1秒周期开启发热组件时间所占的比率。(c) The heating control device that controls the heating component through the duty cycle; the duty cycle is the ratio of the time that the heating component is turned on in a period of 1 second according to different liquid input temperatures.
当所述电网电压为100V至120V时,所述加热装置电功率为1000瓦特至1500瓦特,加热装置的液体流量为每分钟200毫升至每分钟350毫升。When the grid voltage is 100V to 120V, the electric power of the heating device is 1000 watts to 1500 watts, and the liquid flow rate of the heating device is 200 milliliters per minute to 350 milliliters per minute.
当所述电网电压为210V至240V时,所述加热装置的电功率为1800瓦特至2500瓦特,加热装置的液体流量为每分钟400毫升至每分钟550毫升。When the grid voltage is 210V to 240V, the electric power of the heating device is 1800 watts to 2500 watts, and the liquid flow rate of the heating device is 400 milliliters per minute to 550 milliliters per minute.
所述入水位与输送装置连接,该输送装置是水泵、气泵或与核心组件一体化的运水装置。The water inlet level is connected with a conveying device, which is a water pump, an air pump or a water conveying device integrated with a core component.
所述发热组件表面设有感温器,加热控制装置通过该感温器来检测发热组件表面温度。A temperature sensor is provided on the surface of the heating component, and the heating control device detects the surface temperature of the heating component through the temperature sensor.
所述电功率与发热组件表面面积的比率小于23且大于14。The ratio of the electric power to the surface area of the heating component is less than 23 and greater than 14.
所述发热组件的表面设有恒温开关。The surface of the heating component is provided with a thermostatic switch.
所述液体的输入温度大于10℃。The input temperature of the liquid is greater than 10°C.
所述核心组合件内的通道设置成相对地长并且回旋于核心内。The channels within the core assembly are arranged relatively long and convoluted within the core.
所述通道主要部分的配置方向与入水位或出水位的方向平行。The arrangement direction of the main part of the channel is parallel to the direction of the water inlet level or the water outlet level.
本发明还公开了一种液体加热装置的控制方法,其特征在于:当开启总电源后,系统先处于待机状态并且检测是否有触发按钮;当按钮一经触发,于发热组件表面的感温器便把当时的表面温度HST传送回控制组件,当表面温度高于50℃时,系统会实时处于准备状态;当表面温度小于50℃时,发热组件会开启2秒后再转至准备状态;当系统处于准备状态时,系统会再次检测按钮是否有被触发,当按钮被再次触发且持续按下的时间小于2秒时,系统执行额定流量输出的程序。当按钮于再次被触发且持续按下多于2秒时,系统执行按需求输出流量的程序。The invention also discloses a control method of a liquid heating device, which is characterized in that: when the main power is turned on, the system is in a standby state and detects whether there is a trigger button; when the button is triggered, the temperature sensor on the surface of the heating component will Send the current surface temperature HST back to the control component. When the surface temperature is higher than 50°C, the system will be in the ready state in real time; When it is in the ready state, the system will detect whether the button is triggered again. When the button is triggered again and the pressing time is less than 2 seconds, the system will execute the procedure of rated flow output. When the button is triggered again and kept pressed for more than 2 seconds, the system executes the procedure of outputting flow on demand.
其中,所述额定流量输出程序包括以下步骤:Wherein, the rated flow output program includes the following steps:
A:启动按钮且持续时间少于设定值,水泵及发热组件启动;A: Start the button and the duration is less than the set value, the water pump and heating components will start;
B:发热组件根据输入的液体温度自动选定对应占空比;B: The heating component automatically selects the corresponding duty cycle according to the input liquid temperature;
C:发热组件表面的温度传感器获取发热组件表面温度;如该表面温度不大于100℃,以占空比启动发热组件并进入步骤D;如该表面温度大于100℃,则进入步骤E;C: The temperature sensor on the surface of the heating component obtains the surface temperature of the heating component; if the surface temperature is not greater than 100°C, start the heating component at a duty cycle and enter step D; if the surface temperature is greater than 100°C, proceed to step E;
D:检测指定的输出水流量是否达到额定值,如达到则进入步骤E;如未达到则返回步骤B;D: Detect whether the specified output water flow reaches the rated value, if it reaches the rated value, enter step E; if not, return to step B;
E:关闭水泵及发热组件。E: Turn off the water pump and heating components.
其中,所述按需求输出流量的程序包括以下步骤:Wherein, the procedure for outputting traffic on demand includes the following steps:
A:启动按钮且持续时间大于设定值,水泵及发热组件启动;A: Start the button and the duration is greater than the set value, the water pump and heating components will start;
B:发热组件根据输入的液体温度自动选定对应占空比;B: The heating component automatically selects the corresponding duty cycle according to the input liquid temperature;
C:发热组件表面的温度传感器获取发热组件表面温度;如该表面温度不大于100℃,以占空比启动发热组件并进入步骤D;如该表面温度大于100℃,则进入步骤E;C: The temperature sensor on the surface of the heating component obtains the surface temperature of the heating component; if the surface temperature is not greater than 100°C, start the heating component at a duty cycle and enter step D; if the surface temperature is greater than 100°C, proceed to step E;
D:检测按钮是否已放开,如放开到则进入步骤E;如未放开则返回步骤B;D: Detect whether the button has been released, if it is released, go to step E; if it is not released, return to step B;
E:关闭水泵及发热组件。E: Turn off the water pump and heating components.
本发明进一步公开了一种液体加热装置的制造方法,其特征在于包括以下步骤:准备一附有入水位和出水位的核心;设置至少一热扩散部件于核心的一面,并且以核心的内壁和热扩散部件来形成与入水位和出水位联通的通道;热扩散部件的另一面设置一发热组件;核心、热扩散部件和发热组件形成核心组合件;设置一外壳于核心组合件外部,来强化液体加热装置整体的结构。The present invention further discloses a manufacturing method of a liquid heating device, which is characterized by comprising the following steps: preparing a core with a water inlet level and a water outlet level; arranging at least one heat diffusion component on one side of the core, and using the inner wall of the core and The thermal diffusion part is used to form a channel communicating with the water inlet level and the water outlet level; the other side of the thermal diffusion part is provided with a heating component; the core, the thermal diffusion part and the heating component form a core assembly; a shell is arranged outside the core assembly to strengthen The overall structure of the liquid heating device.
所述方法还可以包括附有两个上述的热扩散部件和这两个热扩散部件夹着核心的步骤。The method may also include the step of attaching two of the above-mentioned heat spreading members and sandwiching the core by these two heat spreading members.
所述方法还可以包括将所述核心的入水位以任何方式接驳于液体输送装的步骤。The method may also include the step of connecting the inlet level of the core to a liquid transfer device in any manner.
所述方法还可以包括配置加热控制装置的步骤,所述加热组件于加热时执行加热控制装置设定的程序。The method may further include the step of configuring a heating control device, the heating assembly executing a program set by the heating control device when heating.
本发明通过将热扩散部件或热扩散器附于核心和发热组件之间,同时设定发热组件的电功率与发热组件表面面积的比率以及加热控制装置的占空比。因此,本发明的液体加热装置在技术上和功能上具有多重优势。第一,热扩散部件可以降低发热组件过热的风险。由于产生自发热组件的热能不会直接传至核心,相反发热组件的热量在可控制的情况下首先扩散至热扩散部件,核心内的液体可以均匀地加热。第二,此热扩散部件实际上具有热容的作用,并且为核心加热时作为一热抗阻。当水源引入核心加热时,热源直接从热扩散部件抽出、取代现有技术中直接从发热组件抽出,并且当没有足够液体于核心时,此热扩散部件的作用可保护发热组件过热。第三,基于热扩散部件的存在,致使核心可以均匀地受热,由此产生汽化的液体变少,致使加热后的液体更流畅地排出。第四,热扩散部件的存在可以作为发热组件与核心之间的隔层,但由于热扩散部件比发热组件有更高的传热系数,因此热扩散部件不单未阻碍热源从发热组件传至核心,而且透过利用热扩散部件来增加从发热组件至核心内液体的热传率来促进液体加热。在上述的基础上,设定发热组件的电功率与发热组件表面面积的比率以及加热控制装置的占空比。可以获得加热速度快但功率更低的效果,即本发明所达致加热时间缩短,或加热功率降低。与现有技术相比,是在低电量消耗和达致某一相同温度值的前提下所产生的效果。The present invention attaches a heat diffusion member or a heat spreader between the core and the heat generating component, and simultaneously sets the ratio of the electric power of the heat generating component to the surface area of the heat generating component and the duty cycle of the heating control device. Therefore, the liquid heating device of the present invention has multiple technical and functional advantages. First, heat spreading components reduce the risk of overheating heat-generating components. Since the heat energy generated from the heating component will not be directly transmitted to the core, instead the heat of the heating component will first spread to the thermal diffusion part under controllable conditions, and the liquid in the core can be evenly heated. Second, the heat spreader actually acts as a heat capacity and acts as a thermal resistance when heating the core. When the water source is introduced into the core to heat, the heat source is directly extracted from the thermal diffusion part instead of the prior art directly from the heating component, and when there is not enough liquid in the core, the function of the thermal diffusion part can protect the heating component from overheating. Third, based on the existence of the thermal diffusion component, the core can be heated evenly, thereby reducing the amount of vaporized liquid, so that the heated liquid can be discharged more smoothly. Fourth, the existence of thermal diffusion components can be used as a barrier between the heat-generating components and the core, but since the thermal diffusion components have a higher heat transfer coefficient than the heat-generating components, the thermal diffusion components not only do not hinder the heat source from the heating components to the core , and facilitates liquid heating by using heat spreading components to increase the heat transfer rate from the heat generating element to the liquid in the core. On the basis of the above, the ratio of the electric power of the heating element to the surface area of the heating element and the duty cycle of the heating control device are set. The effect of fast heating speed but lower power can be obtained, that is, the heating time shortened or the heating power reduced by the present invention. Compared with the prior art, the effect is produced under the premise of low power consumption and a certain same temperature value.
附图说明 Description of drawings
关于本发明的具体实施方式现将透过以下实施例及附图加以阐述。The specific implementation of the present invention will now be described through the following examples and accompanying drawings.
图1为实施例1中液体加热装置内核心组合件的立体图。FIG. 1 is a perspective view of a core assembly in a liquid heating device in Embodiment 1. FIG.
图2为图1中液体加热装置内核心组合件的爆炸图。FIG. 2 is an exploded view of the core assembly in the liquid heating device of FIG. 1. FIG.
图3为实施例2中液体加热装置内核心组合件的立体图。Fig. 3 is a perspective view of the inner core assembly of the liquid heating device in embodiment 2.
图4为图3中液体加热装置内核心组合件的爆炸图。FIG. 4 is an exploded view of the core assembly in the liquid heating device of FIG. 3 .
图5为实施例3中液体加热装置内核心组合件的立体图。Fig. 5 is a perspective view of the inner core assembly of the liquid heating device in the third embodiment.
图6为图5中液体加热装置内核心组合件的爆炸图。Figure 6 is an exploded view of the core assembly in the liquid heating device of Figure 5 .
图7为实施例3中液体加热装置内核心组合件的另一组合方法。Fig. 7 is another assembly method of the inner core assembly of the liquid heating device in embodiment 3.
图8为液体加热装置的数据流程图。Figure 8 is a data flow diagram of the liquid heating device.
图9为额定热水量输出控制程序的流程图。Fig. 9 is a flow chart of a rated hot water output control program.
图10为按需求热水量输出控制程序的流程图。Fig. 10 is a flow chart of a control program for outputting hot water according to demand.
图11为液体加热装置内发热组件控制加热周期的流程图。Fig. 11 is a flow chart of controlling the heating cycle of the heating components in the liquid heating device.
具体实施方式 Detailed ways
实施例1:Example 1:
附图1至图2为液体加热装置(如饮用水加热装置)内核心组合件9的一个具体实施例。此实施例所展现的核心92是将两侧的热扩散部件64与通道整体化制造。这核心92实质上由铝质挤出成型,如铝合金挤出成形,两端以盖板进行连接形成核心整体,如附图1和附图2所示。当核心92成形后,两个发热组件96相对地配置于核心92之两个表面,并且夹着该核心。当两个发热组件96完成配置后,两个支架组件90及相应的压紧块相对地配置于发热组件96另一个表面,该支架组件90提供一垂直于核心组合件9的压力来使发热组件96紧贴于核心92。该支架组件90可以铝质、合成树脂(电木)或硅胶成型。核心组合件成形后,可连接其它装置,如液体输送装置等,从而成为一完整的液体加热装置。Accompanying drawings 1 to 2 are a specific embodiment of the inner core assembly 9 of a liquid heating device (such as a drinking water heating device). The core 92 shown in this embodiment is integrally manufactured with the heat diffusion components 64 on both sides and the channel. The core 92 is essentially extruded from aluminum, such as an aluminum alloy, and the two ends are connected by cover plates to form the core as a whole, as shown in Figure 1 and Figure 2 . After the core 92 is formed, two heat-generating components 96 are disposed opposite to the two surfaces of the core 92 and sandwich the core. After the two heating components 96 have been configured, the two bracket components 90 and the corresponding pressing blocks are relatively arranged on the other surface of the heating component 96. The bracket component 90 provides a pressure perpendicular to the core assembly 9 to make the heating component 96 is close to the core 92. The bracket assembly 90 can be made of aluminum, synthetic resin (bakelite) or silicone. After the core assembly is formed, other devices, such as liquid delivery devices, can be connected to form a complete liquid heating device.
根据本实施例,核心92完成配置后,可利用入水口6与出水口10之接合位11来连接其它装置,当液体通过接合位11进入核心92后,核心92提供一“U”字形组合之液体流道,液体经过此通道来进行加热。当发热组件96开启电源后,发热组件96首先将热扩散组件64加热,由于热扩散组件64为铝质,它的热容量与热传系数相对地较高,当热扩散组件64受温后,热量便快速地扩散至整个表面,当液体流经该热扩散组件64之表面,液体便均匀地进行加热,而由于铝质的热容量与热传系数较高,热量压力会平均散布于整个表面,而不会有压力过大的情况,因此可保护核心92与发热组件96免受毁坏。According to this embodiment, after the configuration of the core 92 is completed, the junction 11 between the water inlet 6 and the water outlet 10 can be used to connect other devices. When the liquid enters the core 92 through the junction 11, the core 92 provides a "U" shape combination. The liquid flow path through which the liquid passes to be heated. After heating component 96 turns on power supply, heating component 96 heats thermal diffusion component 64 at first, because thermal diffusion component 64 is aluminum, its heat capacity and heat transfer coefficient are relatively high, after thermal diffusion component 64 is heated, heat Then quickly spread to the entire surface, when the liquid flows through the surface of the thermal diffusion component 64, the liquid will be heated evenly, and due to the high heat capacity and heat transfer coefficient of aluminum, the heat pressure will be evenly distributed on the entire surface, and There will be no overstressing, thereby protecting the core 92 and the heat-generating components 96 from damage.
采用以上的结构,发热组件所使用的功率亦可以降低,如美国的电网为110V,相对于现有的液体加热装置,同等条件下所耗的电功率约为1300W,另如欧洲的电网约为220V,相对于现有的液体加热装置,同等条件下所耗的电功率为2200W。对比于其它产品,此液体装置内的核心组合件可降低耗电功率。With the above structure, the power used by the heating components can also be reduced. For example, the power grid in the United States is 110V. Compared with the existing liquid heating device, the electric power consumed under the same conditions is about 1300W, and the power grid in Europe is about 220V. , compared with the existing liquid heating device, the electric power consumed under the same conditions is 2200W. The core assembly in this liquid device reduces power consumption compared to other products.
实施例2Example 2
附图3至附图4所展示的为液体加热装置内核心组合件的另一个具体实施例。如附图3所展示,该液体加热装置内核心组合件通常标示为4。此液体加热装置内核心组合件4附有入水位6和出水位10以及两个接合位11。Figures 3 to 4 show another specific embodiment of the inner core assembly of the liquid heating device. As shown in FIG. 3 , the liquid heating device inner core assembly is generally indicated at 4 . The inner core assembly 4 of the liquid heating device is provided with an inlet 6 , an outlet 10 and two joints 11 .
附图4为附图3中液体加热装置内核心组合件的爆炸图。该液体加热装内核心组合件4包含一核心底座组件4a于此组件的中间部份。此核心底座组件4a的两侧分别提供一空间容纳通道4b和通道4c。Figure 4 is an exploded view of the inner core assembly of the liquid heating device in Figure 3 . The liquid heating core assembly 4 includes a core base assembly 4a in the middle of the assembly. Two sides of the core base assembly 4a respectively provide a space for accommodating the channel 4b and the channel 4c.
于本实施例中,该核心组合件4异于实施例1。实施例1的核心组合件是将通道与热扩散部件一体化制造。而该实施例2是将核心组合件4分别设置成核心底座组件4a、通道4b和通道4c。核心底座4a、通道4b和通道4c可分别以铸铝制造,也可以使用其它金属物料如不锈钢或其它含食物标志的无毒、耐热的非金属物料如铁氟龙、合成树脂(电木)、陶瓷、尼龙或硅胶制造。当通道4b和通道4c被配置于核心底座4a后,两热扩散部件23便分别覆盖于通道4c和通道4c表面,此热扩散部件23直接接触于通道4b和通道4c以形成液体流道,此热扩散部件23以铝制造。一对发热组件33分别覆盖于热扩散部件23的另一个表面,一对压力环82a分别覆盖于热扩散部件23的表面,附图中一对支架组件91,类同于实施例1,镶嵌于整个组合件以提供一垂直于核心组合件的压力。In this embodiment, the core assembly 4 is different from the embodiment 1. The core assembly of embodiment 1 is manufactured by integrating the channel and the thermal diffusion part. However, in Embodiment 2, the core assembly 4 is respectively configured as a core base assembly 4a, a channel 4b and a channel 4c. The core base 4a, the channel 4b and the channel 4c can be made of cast aluminum respectively, and other metal materials such as stainless steel or other non-toxic, heat-resistant non-metallic materials containing food signs such as Teflon, synthetic resin (bakelite) can also be used , Ceramic, Nylon or Silicone. After the channel 4b and the channel 4c are arranged on the core base 4a, two thermal diffusion parts 23 are respectively covered on the surface of the channel 4c and the channel 4c, and the thermal diffusion part 23 is directly in contact with the channel 4b and the channel 4c to form a liquid flow channel The heat diffusion member 23 is made of aluminum. A pair of heating components 33 are respectively covered on the other surface of the thermal diffusion part 23, a pair of pressure rings 82a are respectively covered on the surface of the thermal diffusion part 23, and a pair of bracket components 91 in the drawings are similar to Embodiment 1 and embedded in the The entire assembly to provide a pressure perpendicular to the core assembly.
类同于实施例1,该核心组合件4完成配置后,可接驳于其它设备以形成一完整的液体加热装置。本实施例2不同于实施例1之处是,核心底座4a将通道分成两部份,当液体从接合位11进入后,液体会先进入第一个通道4b进行加热,之后会再进入第二个通道4c进行二次加热,由于加热的时间延长,这样可确保液体于核心组合件内有足够时间进行加热。另由于此,发热组件所使用的功率亦可以降低,如美国的电网为110V,相对于现有的液体加热装置,同等条件下所耗的电功率约为1300W,另如欧洲的电网约为220V,相对于现有的液体加热装置,同等条件下所耗的电功率为2200W。对比于其它产品,此液体装置内的核心组合件可降低耗电功率。Similar to Embodiment 1, after the configuration of the core assembly 4 is completed, it can be connected to other equipment to form a complete liquid heating device. The difference between Embodiment 2 and Embodiment 1 is that the core base 4a divides the channel into two parts. When the liquid enters from the junction 11, the liquid will first enter the first channel 4b for heating, and then enter the second channel 4b. Each channel 4c is reheated, because the heating time is prolonged, which can ensure that the liquid has enough time to heat up in the core assembly. In addition, because of this, the power used by heating components can also be reduced. For example, the power grid in the United States is 110V. Compared with the existing liquid heating device, the electric power consumed under the same conditions is about 1300W, and the power grid in Europe is about 220V. Compared with the existing liquid heating device, the electric power consumed under the same conditions is 2200W. The core assembly in this liquid device reduces power consumption compared to other products.
实施例3Example 3
附图5至附图6所展示的为液体加热装置内核心组合件的另一个实施例。如附图5所示,该液体加热装置内核心组合件通常标示为2。此液体加热装置内的核心部件2a的顶部附有两个接合位11。Figures 5 to 6 show another embodiment of the inner core assembly of the liquid heating device. As shown in Figure 5, the liquid heating unit inner core assembly is generally indicated at 2. Two joints 11 are attached to the top of the core part 2a in this liquid heating device.
图6为该液体加热装置内核心部件的各主要零件的爆炸图。该液体加热装置的核心组合件2包含一核心部件2a于此装置2的中间部份。此核心部件2a提供一液体入水位6,液体透过此处引入至核心部件2a。此核心部件2a同时亦提供一液体出水位10,加热后的液体透过此处离开核心部件2a。一热扩散部件24覆盖于核心部件2a以形成通道,发热组件32贴于热扩散部件24的另一个表面,一压力环36和底座38形成保护盖,保护核心组合件2。这里省略展示一提供垂直于核心组合件压力的支架。Fig. 6 is an exploded view of the main components of the core components in the liquid heating device. The core assembly 2 of the liquid heating device comprises a core part 2 a in the middle part of the device 2 . The core part 2a provides a liquid inlet level 6 through which liquid is introduced into the core part 2a. The core part 2a also provides a liquid outlet level 10 through which the heated liquid leaves the core part 2a. A thermal diffusion component 24 covers the core component 2 a to form a channel, a heating element 32 is attached to the other surface of the thermal diffusion component 24 , a pressure ring 36 and a base 38 form a protective cover to protect the core assembly 2 . A brace that provides pressure perpendicular to the core assembly is omitted here.
在本实施例中,该核心部件2a提供一正面和一背面。此核心部件2a于正面部份皆提供一蛇形通道21,而该通道的两端分别配置两个通口位以接合于入水位与出水位。在本实施例中,核心部件2a是以铸铝制造,也可以使用其它金属物料如不锈钢或其它含食物标志无毒、耐热的非金属物料如铁氟龙、合成树脂(电木)、陶瓷或尼龙或硅胶制造。In this embodiment, the core part 2a provides a front side and a back side. The core part 2a provides a serpentine channel 21 on the front part, and two openings are respectively arranged at the two ends of the channel to connect to the water inlet level and the water outlet level. In this embodiment, the core component 2a is made of cast aluminum, and other metal materials such as stainless steel or other non-toxic, heat-resistant non-metal materials containing food signs such as Teflon, synthetic resin (bakelite), ceramics can also be used Or made of nylon or silicone.
附图7公开了液体加热装置内核心部件2a的其它配置方式。该图所展示为串联方式之爆炸图。在不同的应用中,可以并联方式连接:如每一组采用实施例所展示的为一独立组件,每一独立组件皆依靠入水位与出水位连接,这样可更有效地利用此加热装置。Figure 7 discloses other configurations of the core part 2a in the liquid heating device. This figure shows an exploded view of the series connection. In different applications, they can be connected in parallel: as shown in the embodiment, each group is an independent component, and each independent component is connected by the water inlet level and the water outlet level, so that the heating device can be used more effectively.
类同于实施例1和实施例2,当此核心部件完成配置后,此核心组合件2可接驳其它装置以形成一完整的液体加热装置。Similar to Embodiment 1 and Embodiment 2, after the configuration of the core component is completed, the core assembly 2 can be connected with other devices to form a complete liquid heating device.
采用以上的结构,发热组件所使用的功率亦可以降低,如美国的电网为110V,相对于现有的液体加热装置,同等条件下所耗的电功率约为1300W,另如欧洲的电网约为220V,相对于现有的液体加热装置,同等条件下所耗的电功率为2200W。对比于其它产品,此液体装置内的核心组合件可降低耗电功率。With the above structure, the power used by the heating components can also be reduced. For example, the power grid in the United States is 110V. Compared with the existing liquid heating device, the electric power consumed under the same conditions is about 1300W, and the power grid in Europe is about 220V. , compared with the existing liquid heating device, the electric power consumed under the same conditions is 2200W. The core assembly in this liquid device reduces power consumption compared to other products.
通过试验测试,本发明的液体加热装置可以令人满意地排出热水。下表总结实验条件和实验结果。Through experimental tests, the liquid heating device of the present invention can discharge hot water satisfactorily. The following table summarizes the experimental conditions and experimental results.
以上实验是在没有执行程序的情况下进行的。根据实验结果,于固定加热功率的情况下,如要在不同的入水温度状态下,水输出的温度要达致95℃,水的流量便各有不同。The above experiments were performed without executing the program. According to the experimental results, in the case of a fixed heating power, if the temperature of the water output is to reach 95°C under different water inlet temperatures, the flow rate of the water will be different.
附图8至附图11为本发明液体加热装置电子控制部份的流程图。图中的HST代表发热组件表面温度,IWT代表输入水的温度;上述各实施例中均可应用下续的这些流程。根据本发明,一感温器(NTC)配置于核心组合内第一组(即先与液体进行热交换的一组)发热组件的表面上,另一恒温开关(Thermostat)亦同时配置于核心组合件内第一组发热组件的表面上。该感温器是用以检测发热组件表面温度,根据感温器所回馈的信号来决定液体加热装置的加热程序。Accompanying drawing 8 to accompanying drawing 11 are the flowcharts of the electronic control part of the liquid heating device of the present invention. HST in the figure represents the surface temperature of the heating element, and IWT represents the temperature of the input water; the following procedures can be applied in each of the above-mentioned embodiments. According to the present invention, a temperature sensor (NTC) is arranged on the surface of the first group (that is, the group that first exchanges heat with the liquid) in the core assembly, and another thermostat switch (Thermostat) is also arranged on the core assembly at the same time On the surface of the first group of heat-generating components in the part. The temperature sensor is used to detect the surface temperature of the heating component, and the heating program of the liquid heating device is determined according to the signal fed back by the temperature sensor.
于正常情况下,感温器(NTC)会负责检测发热组件的表面温度,当没有足够的液体于核心组合件内进行加热时,感温器会传送一讯号至控制组件并停止所有运作,这感温器(NTC)可作为过热和干烧情况下的第一层保护。Under normal circumstances, the temperature sensor (NTC) will be responsible for detecting the surface temperature of the heating component. When there is not enough liquid in the core assembly for heating, the temperature sensor will send a signal to the control component and stop all operations. A temperature sensor (NTC) acts as a first layer of protection in case of overheating and dry burn.
当电子控制失效时,另一温度检测装置恒温开关便会作用,此恒温开关为机械式温度检查装置。因发热组件的表面温度过高或干烧情况发生时,而电子感温器失效时,该发热组件的表面温度高于恒温开关的默认值时,此恒温开关便会截断所有电源,从而保护整个液体加热装置。这恒温开关可作为过热和干烧情况下的第二层保护。When the electronic control fails, another temperature detection device, the thermostat switch, will function. This thermostat switch is a mechanical temperature inspection device. When the surface temperature of the heating component is too high or dry burning occurs, and the electronic temperature sensor fails, when the surface temperature of the heating component is higher than the default value of the thermostat switch, the thermostat switch will cut off all power supplies to protect the entire Liquid heating device. This thermostatic switch acts as a second layer of protection in case of overheating and dry burn.
附图8为液体加热装置中所含干烧保护程序的数据流程图。根据此流程图,当开启总电源后,系统会先处于待机状态并且检测是否有触发按钮。当按钮一经触发,于发热组件表面的感温器便把当时的表面温度HST传送回控制组件,当表面温度高于50℃时,系统会实时处于准备状态。当表面温度小于50℃时,发热组件会开启2秒后再转至准备状态。Accompanying drawing 8 is the data flow chart of the dry burning protection program contained in the liquid heating device. According to this flow chart, when the main power is turned on, the system will first be in the standby state and detect whether there is a trigger button. When the button is triggered, the temperature sensor on the surface of the heating component will send the current surface temperature HST back to the control component. When the surface temperature is higher than 50°C, the system will be ready in real time. When the surface temperature is lower than 50°C, the heating element will be turned on for 2 seconds before turning to the ready state.
当系统处于准备状态时,系统会再次检测按钮是否有被触发,当按钮被再次触发且持续按下的时间小于2秒时,系统便会执行额定流量输出的程序。当按钮于再次被触发且持续按下多于2秒时,系统便会执行按需求输出的程序。When the system is in the ready state, the system will detect whether the button is triggered again. When the button is triggered again and the pressing time is less than 2 seconds, the system will execute the procedure of rated flow output. When the button is triggered again and kept pressed for more than 2 seconds, the system will execute the output program on demand.
附图9为含干烧保护额定热水量输出程序的流程图。根据程序,当按钮第二次被触发时且持续按下的时间小于2秒时,系统便会执行此程序。此程序的整个周期为1秒,流程图所述的占空比是指于1秒周期内,发热组件所开启的时间,是根据液体进入的温度来决定。于同时间,发热组件表面的感温器检测发热组件表面温度,此程序是用以检测干烧情况是否发生。在正常情况下,系统输出额定流量后便关闭所有装置,系统还原最初状态。Accompanying drawing 9 is the flow chart of the rated hot water output program including dry heating protection. According to the program, when the button is triggered for the second time and the pressing time is less than 2 seconds, the system will execute this program. The entire cycle of this program is 1 second. The duty cycle mentioned in the flowchart refers to the time that the heating element is turned on within a 1-second cycle, which is determined according to the temperature of the liquid entering. At the same time, the temperature sensor on the surface of the heating element detects the surface temperature of the heating element. This procedure is used to detect whether dry burning occurs. Under normal circumstances, after the system outputs the rated flow, all devices are turned off, and the system returns to its original state.
附图10为含干烧保护按需求输出水量程序的流程图。根据程序,当按钮第二次被触发时且持续按下的时间多于2秒时,系统便会执行此程序。类同于附图9所述的程序,此程序的整个周期为1秒,流程图所述的占空比是指于1秒周期内,发热组件所开启的时间,是根据液体进入的温度来决定。于同时间,于发热组件表面的感温器检测发热组件表面温度,此程序是用以检测干烧情况是否发生。在正常情况下,只要有足够水源供应,且使用者持绩按下按钮,系统便会持续操作,直至过温或干烧情况发生才会关掉系统。Accompanying drawing 10 is the flow chart of outputting water volume program according to demand including dry heating protection. According to the program, when the button is triggered for the second time and kept pressed for more than 2 seconds, the system will execute this program. Similar to the program described in Figure 9, the entire cycle of this program is 1 second, and the duty cycle described in the flowchart refers to the time that the heating element is turned on within a 1-second cycle, which is determined according to the temperature of the liquid entering Decide. At the same time, the temperature sensor on the surface of the heating element detects the surface temperature of the heating element. This procedure is used to detect whether dry burning occurs. Under normal circumstances, as long as there is sufficient water supply and the user keeps pressing the button, the system will continue to operate until overheating or dry boiling occurs.
附图11为决定液体加热装置内发热组件控制加热周期的流程图。根据此流程图,发热组件的加热周期会根据液体进入的温度来决定。流程图内每一个周期为1秒,如液体进入之温度为小于15℃时,流程图内所述占空比100%为于1秒周期内发热组件100%全开。当液体进入之温度为介于15℃至20℃时,流程图内所述占空比90%为于1秒周期内发热组件开启的时间为90%,另10%的时间处于关闭状态。Accompanying drawing 11 is the flow chart of determining the control heating period of the heating element in the liquid heating device. According to this flowchart, the heating cycle of the heating element will be determined according to the temperature of the liquid entering. Each cycle in the flow chart is 1 second. If the temperature of the liquid entering is less than 15°C, the duty cycle of 100% in the flow chart means that the heating element is fully turned on 100% within a 1 second cycle. When the temperature of the liquid entering is between 15°C and 20°C, the 90% duty cycle in the flow chart means that the heating element is turned on for 90% of the time within a period of 1 second, and is turned off for the other 10% of the time.
为了实现结构简单,简化控制的大前提下,本发明的控制程序便被应用。本发明的控制程序旨在固定流量和达到输出温度为95℃的前提下,根据不同的输入温度来决定加热周期。本发明配以热扩散部件的应用和进行二段式加热,所输出的温度可固定于92℃至96℃之间。亦由于此,气化的情况亦可大大降低,所输出的水流亦可流畅地输出。In order to realize the premise of simple structure and simplified control, the control program of the present invention is applied. The control procedure of the present invention is aimed at determining the heating cycle according to different input temperatures under the premise of a fixed flow rate and an output temperature of 95°C. The present invention is equipped with the application of thermal diffusion components and two-stage heating, and the output temperature can be fixed between 92°C and 96°C. Also because of this, the situation of gasification can also be greatly reduced, and the output water flow can also be output smoothly.
以上所述仅为本发明的较佳实施例,并不用以限制本发明专利。因此,凡在本发明的精神和原则的内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围的内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the patent of the present invention. Therefore, any modification, equivalent replacement and improvement made within the spirit and principle of the present invention shall be included in the protection scope of the claims of the present invention.
Claims (17)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB0919856.5 | 2009-11-13 | ||
| GB0919856A GB0919856D0 (en) | 2009-11-13 | 2009-11-13 | Water heating apparatus |
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| Publication Number | Publication Date |
|---|---|
| CN101839543A CN101839543A (en) | 2010-09-22 |
| CN101839543B true CN101839543B (en) | 2015-03-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009202734748U Expired - Lifetime CN201531993U (en) | 2009-11-13 | 2009-12-01 | Liquid heating device and core of liquid heating device |
| CN2009102533442A Expired - Fee Related CN101813367B (en) | 2009-11-13 | 2009-12-01 | Core components of liquid heating installations |
| CN201020131077XU Expired - Fee Related CN201637069U (en) | 2009-11-13 | 2010-02-12 | A liquid heating device and the core of the liquid heating device |
| CN201010150327.9A Expired - Fee Related CN101839543B (en) | 2009-11-13 | 2010-03-17 | Liquid heating device with low power consumption, control method and manufacturing method of the device |
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| CN2009202734748U Expired - Lifetime CN201531993U (en) | 2009-11-13 | 2009-12-01 | Liquid heating device and core of liquid heating device |
| CN2009102533442A Expired - Fee Related CN101813367B (en) | 2009-11-13 | 2009-12-01 | Core components of liquid heating installations |
| CN201020131077XU Expired - Fee Related CN201637069U (en) | 2009-11-13 | 2010-02-12 | A liquid heating device and the core of the liquid heating device |
Country Status (3)
| Country | Link |
|---|---|
| CN (4) | CN201531993U (en) |
| GB (1) | GB0919856D0 (en) |
| TW (1) | TWM401109U (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB0919856D0 (en) * | 2009-11-13 | 2009-12-30 | Topmaster In Tech Ltd | Water heating apparatus |
| GB2483657B (en) * | 2010-09-15 | 2013-07-31 | Topmaster In Tech Ltd | A mini size low power consumption water heating apparatus and method of manufacturing the same |
| JP2014019287A (en) * | 2012-07-18 | 2014-02-03 | Sanden Corp | Heating device and manufacturing method for the same |
| CN106123303A (en) * | 2016-08-30 | 2016-11-16 | 杨晓明 | A kind of dual pathways fluid heating module |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2854444Y (en) * | 2005-11-21 | 2007-01-03 | 王佰忠 | Heating device or liquid material |
| CN2888338Y (en) * | 2006-01-16 | 2007-04-11 | 叶勇发 | Fast heating electric water heater |
| CN101275776A (en) * | 2007-03-30 | 2008-10-01 | Smc株式会社 | Temperature adjustment device for liquid medicine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5245693A (en) * | 1991-03-15 | 1993-09-14 | In-Touch Products Co. | Parenteral fluid warmer apparatus and disposable cassette utilizing thin, flexible heat-exchange membrane |
| US5381510A (en) * | 1991-03-15 | 1995-01-10 | In-Touch Products Co. | In-line fluid heating apparatus with gradation of heat energy from inlet to outlet |
| CN2676094Y (en) * | 2003-12-23 | 2005-02-02 | 欧阳华安 | A New Type of Electric Water Heater |
| GB0919856D0 (en) * | 2009-11-13 | 2009-12-30 | Topmaster In Tech Ltd | Water heating apparatus |
-
2009
- 2009-11-13 GB GB0919856A patent/GB0919856D0/en not_active Ceased
- 2009-12-01 CN CN2009202734748U patent/CN201531993U/en not_active Expired - Lifetime
- 2009-12-01 CN CN2009102533442A patent/CN101813367B/en not_active Expired - Fee Related
-
2010
- 2010-02-12 CN CN201020131077XU patent/CN201637069U/en not_active Expired - Fee Related
- 2010-03-17 CN CN201010150327.9A patent/CN101839543B/en not_active Expired - Fee Related
- 2010-05-14 TW TW099209098U patent/TWM401109U/en unknown
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2854444Y (en) * | 2005-11-21 | 2007-01-03 | 王佰忠 | Heating device or liquid material |
| CN2888338Y (en) * | 2006-01-16 | 2007-04-11 | 叶勇发 | Fast heating electric water heater |
| CN101275776A (en) * | 2007-03-30 | 2008-10-01 | Smc株式会社 | Temperature adjustment device for liquid medicine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101813367A (en) | 2010-08-25 |
| CN201531993U (en) | 2010-07-21 |
| HK1144007A1 (en) | 2011-01-21 |
| CN201637069U (en) | 2010-11-17 |
| HK1144008A1 (en) | 2011-01-21 |
| CN101813367B (en) | 2012-10-17 |
| TWM401109U (en) | 2011-04-01 |
| GB0919856D0 (en) | 2009-12-30 |
| CN101839543A (en) | 2010-09-22 |
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