CN101938861B - Linear heat source type heater for protecting and heating plate devices - Google Patents
Linear heat source type heater for protecting and heating plate devices Download PDFInfo
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Abstract
一种测量装置技术领域的防护热板装置用线热源式加热器,包括:加热板、防护板、电加热丝和固定销钉,其中:加热板固定设置于防护板的中央,若干固定销钉的一端径向设置于加热板的侧面,固定销钉的另一端位于防护板的槽孔中,套有陶瓷套管的电加热丝位于加热板和防护板的凹槽内。本发明提高了线热源式加热器表面温度的均匀性,减少了加热板径向的辐射换热,提高了导热系数测量的准确性。
A line heat source heater for a protective hot plate device in the technical field of measuring devices, comprising: a heating plate, a protective plate, an electric heating wire and fixing pins, wherein: the heating plate is fixedly arranged in the center of the protective plate, and one end of several fixing pins It is radially arranged on the side of the heating plate, the other end of the fixing pin is located in the slot hole of the protective plate, and the electric heating wire covered with a ceramic sleeve is located in the groove of the heating plate and the protective plate. The invention improves the uniformity of the surface temperature of the linear heat source heater, reduces the radiation heat exchange in the radial direction of the heating plate, and improves the accuracy of the thermal conductivity measurement.
Description
技术领域 technical field
本发明涉及的是一种测量装置技术领域,具体是一种防护热板装置用线热源式加热器。The invention relates to the technical field of measuring devices, in particular to a wire heat source heater for a protective hot plate device.
背景技术 Background technique
目前,在一些绝热材料的研究、开发、生产及应用过程中,需要准确的测定材料的导热系数。由于防护热板装置用加热板没有规范化,目前,很多防护热板导热系数测试装置采用方形加热器作为高温侧的加热板,造成了加热板边角位置温度不均匀,大大影响了测量的准确性与精度,不足以准确的测定绝热材料的导热系数。所以,加热器类型的选择及加热丝嵌入位置的确定,对防护热板装置测量固体材料导热系数来说非常关键,直接影响到测试数据的准确性与权威性。At present, in the research, development, production and application of some thermal insulation materials, it is necessary to accurately measure the thermal conductivity of the material. Due to the lack of standardization of the heating plate used in the protective hot plate device, at present, many protective hot plate thermal conductivity test devices use a square heater as the heating plate on the high temperature side, resulting in uneven temperature at the corners of the heating plate, which greatly affects the accuracy of the measurement. With precision, it is not enough to accurately determine the thermal conductivity of thermal insulation materials. Therefore, the selection of the heater type and the determination of the embedded position of the heating wire are very critical to the measurement of the thermal conductivity of solid materials by the protective hot plate device, which directly affects the accuracy and authority of the test data.
经对现有技术文献检索发现,中国专利号ZL88217498.3公开的“双试样保护热板高温导热仪”,介绍了一种测量非金属固体导热系数或热阻的双试样保护热板高温导热仪,测试温度范围为500K~1000K。加热器采用碳化硅材料,既提高了测试温度又降低了成本;主加热器采用恒壁温交流加热,后恒热流直流加热的方式,提高了测试速度;外侧管状加热器用碳化棒制成;并用微机实现了多路微弱信号的准确采集和处理。该发明没有说明加热器采用何种类型及加热丝定位的位置。After searching the existing technical literature, it was found that the "Double Sample Protected Hot Plate High Temperature Thermal Conductivity Instrument" disclosed in Chinese Patent No. ZL88217498.3 introduced a double sample protected hot plate high temperature instrument for measuring the thermal conductivity or thermal resistance of non-metallic solids Thermal conductivity meter, the test temperature range is 500K~1000K. The heater is made of silicon carbide, which not only increases the test temperature but also reduces the cost; the main heater is heated by AC with constant wall temperature, and then heated by DC with constant heat flow, which improves the test speed; the outer tubular heater is made of carbide rod; The microcomputer realizes the accurate acquisition and processing of multi-channel weak signals. The invention does not specify which type of heater is used and where the heating wire is positioned.
进一步检索发现,中国专利号ZL200620103469.9公开的“热管平板式导热系数测定仪”,其采用上端设有法兰的杜瓦瓶,杜瓦瓶内悬挂测试装置。将具有均温性能好的平板热管作为导热仪的热冷和热板,布置在试样的上下两侧,维持试样两侧的等温面;并采用对杜瓦瓶抽真空的处理方式,减少了加热量的对流散热损失。该发明也没有说明加热器采用何种类型及加热丝定位的位置。A further search found that the "heat pipe plate type thermal conductivity tester" disclosed in Chinese Patent No. ZL200620103469.9 adopts a Dewar vessel with a flange on the upper end, and a test device is suspended inside the Dewar vessel. The flat heat pipe with good temperature uniformity is used as the hot and cold plate of the thermal conductivity instrument, and is arranged on the upper and lower sides of the sample to maintain the isothermal surface on both sides of the sample; The convective heat dissipation loss of heat. This invention also does not illustrate what kind of heater adopts and the position that heating wire is positioned.
中国专利号ZL200720063809.4公开的“一种良导体导热系数测量仪”,其采用含良导体导热系数测试仪、热端温控传感器、保温材料、冷端温控传感器、半导体致冷片、加热器、散热器、底座。待测材料的热端装有加热器,待测材料冷端的端面紧贴半导体致冷片一面,半导体致冷片的另一面与散热器紧贴,冷端温控传感器和半导体致冷片通过电缆与冷端温控电缆座电连接,冷端温度设定调节旋钮用以调节待测材料冷端所需要的温度。该发明同样没有说明加热器采用何种类型及加热丝定位的位置。Chinese Patent No. ZL200720063809.4 discloses "a good conductor thermal conductivity tester", which uses a good conductor thermal conductivity tester, hot end temperature control sensor, thermal insulation material, cold end temperature control sensor, semiconductor cooling sheet, heating Radiators, radiators, bases. The hot end of the material to be tested is equipped with a heater. The end face of the cold end of the material to be tested is close to one side of the semiconductor cooling plate, and the other side of the semiconductor cooling plate is close to the radiator. The temperature control sensor of the cold end and the semiconductor cooling plate pass through the cable. It is electrically connected with the cold end temperature control cable base, and the cold end temperature setting adjustment knob is used to adjust the required temperature of the cold end of the material to be tested. This invention also does not specify what type of heater is used and the position where the heating wire is positioned.
发明内容Contents of the invention
本发明针对现有技术存在的上述不足,提供一种防护热板装置用线热源式加热器,提高了线热源式加热器表面温度的均匀性,减少了加热板径向的辐射换热,提高了导热系数测量的准确性。The present invention aims at the above-mentioned deficiencies in the prior art, and provides a line heat source heater for a protective hot plate device, which improves the uniformity of the surface temperature of the line heat source heater, reduces the radial heat transfer of the heating plate, and improves The accuracy of the thermal conductivity measurement is improved.
本发明是通过以下技术方案实现的,本发明包括:加热板、防护板、电加热丝和固定销钉,其中:加热板固定设置于防护板的中央,若干固定销钉的一端径向设置于加热板的侧面,固定销钉的另一端位于防护板的槽孔中,套有陶瓷套管的电加热丝位于加热板和防护板的凹槽内。The present invention is achieved through the following technical solutions. The present invention includes: a heating plate, a protective plate, an electric heating wire and fixing pins, wherein: the heating plate is fixedly arranged in the center of the protective plate, and one end of several fixing pins is radially arranged on the heating plate The other end of the fixing pin is located in the slot of the protective plate, and the electric heating wire covered with a ceramic sleeve is located in the groove of the heating plate and the protective plate.
所述的加热板的外侧及防护板内侧分别设有三角形坡口以减少加热板径向的辐射换热,提高了加热板测试表面温度场的均匀。The outer side of the heating plate and the inner side of the protective plate are respectively provided with triangular grooves to reduce the radiation heat transfer in the radial direction of the heating plate and improve the uniformity of the temperature field on the test surface of the heating plate.
所述的加热板上设有镜像对称的第一凹槽,该第一凹槽包括八段弧形槽、八个半圆过渡槽以及四段直线槽,其中:半圆过渡槽的两端分别与弧形槽或直线槽相连接。The heating plate is provided with a mirror-symmetrical first groove, which includes eight sections of arc-shaped grooves, eight semicircular transition grooves and four sections of linear grooves, wherein: the two ends of the semicircular transition grooves are respectively connected to the Shaped groove or linear groove connected.
所述第一凹槽的内壁半径为1.5mm;The inner wall radius of the first groove is 1.5mm;
所述的防护板上设有镜像对称的第二凹槽,该第二凹槽包括十段弧形槽和八个半圆过渡槽,其中:半圆过渡槽的两端分别与弧形槽相连。The protective plate is provided with a mirror-symmetrical second groove, which includes ten sections of arc-shaped grooves and eight semicircular transition grooves, wherein: the two ends of the semicircular transition grooves are respectively connected with the arc-shaped grooves.
所述的套有陶瓷套管的电加热丝嵌接于第一凹槽和第二凹槽内。The electric heating wire covered with a ceramic sleeve is embedded in the first groove and the second groove.
所述的第二凹槽的内壁半径为1.5mm。The radius of the inner wall of the second groove is 1.5 mm.
所述的固定槽孔具体位于防护板的内侧面以120°设置。The fixing slots are specifically located on the inner side of the protective plate at an angle of 120°.
所述的固定销钉的长度为0.8mm,该固定销钉为径向设置。The length of the fixing pin is 0.8 mm, and the fixing pin is arranged radially.
与现有技术相比。方形的加热板由于采用方形布置电加热丝,造成了边角位置温度不均匀,本发明有效提高了线热源式加热器表面温度的均匀性,减少了加热板径向的辐射换热,使加热板是一维传热,提高了导热系数测量的准确性。Compared with the existing technology. The square heating plate adopts square arrangement of electric heating wires, resulting in uneven temperature at the corners. The invention effectively improves the uniformity of the surface temperature of the line heat source heater, reduces the radial heat transfer of the heating plate, and makes the heating The plate is one-dimensional heat transfer, which improves the accuracy of thermal conductivity measurement.
附图说明 Description of drawings
图1为本发明结构示意图。Fig. 1 is a schematic diagram of the structure of the present invention.
图2为加热板结构主视图。Figure 2 is a front view of the heating plate structure.
图3为加热板结构俯视图。Figure 3 is a top view of the heating plate structure.
图4为防护板结构主视图。Figure 4 is a front view of the protective plate structure.
图5为防护板结构俯视图。Figure 5 is a top view of the protective plate structure.
图6为固定销钉结构局部剖面图。Fig. 6 is a partial sectional view of the fixing pin structure.
图7为固定销钉结构详图。Figure 7 is a detailed view of the structure of the fixing pin.
图8为固定销钉结构详图右视图。Fig. 8 is a right view of the detailed view of the fixing pin structure.
图9为固定销钉结构详图俯视图。Fig. 9 is a detailed top view of the fixing pin structure.
具体实施方式Detailed ways
下面对本发明的实施例作详细说明,本实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。The embodiments of the present invention are described in detail below. This embodiment is implemented on the premise of the technical solution of the present invention, and detailed implementation methods and specific operating procedures are provided, but the protection scope of the present invention is not limited to the following implementation example.
如图1所示,本实施例包括:两个加热板1、两个防护板2、螺栓3、固定销钉4和电加热丝(未示出),其中:加热板1固定设置于防护板2的中央,固定销钉4的一端径向设置于加热板1的侧面,固定销钉4的另一端位于防护板2的槽孔11中,套有陶瓷套管的电加热丝位于加热板1和防护板2的第一凹槽5和第二凹槽6内。As shown in Figure 1, this embodiment includes: two
所述的加热板1的四周刻有截面为三角形加热板坡口7以有效的减少径向的辐射换热。The surrounding of the
如图2所示,所述的加热板1上设有镜像对称的第一凹槽5,该第一凹槽5包括八段弧形槽、八个半圆过渡槽以及四段直线槽,其中:半圆过渡槽的两端分别与弧形槽或直线槽相连接;As shown in Figure 2, the
所述的加热板1的四周刻有截面为三角形加热板坡口7以有效的减少径向的辐射换热。The surrounding of the
所述的加热板1的直径为119.8mm,通过M3螺栓旋进螺纹孔6将加热板1固定。The diameter of the
所述的加热板坡口7在加热板外侧,截面呈三角形。The heating plate groove 7 is on the outside of the heating plate, and its cross section is triangular.
如图4所示,所述的防护板2上设有镜像对称的第二凹槽,该第二凹槽包括十段弧形槽和八个半圆过渡槽,其中:半圆过渡槽的两端分别与弧形槽相连。As shown in Figure 4, the protective plate 2 is provided with a mirror-symmetrical second groove, which includes ten sections of arc-shaped grooves and eight semicircular transition grooves, wherein: the two ends of the semicircular transition grooves are respectively Connected to the arc groove.
所述的防护板2内侧刻防护板坡口10以有效减少加热板1径向的辐射换热,所述的防护板坡口10的截面呈三角形。The protective plate groove 10 is engraved on the inner side of the protective plate 2 to effectively reduce the radiation heat transfer in the radial direction of the
所述的第二凹槽5的半径为1.5mm。The radius of the
所述的加热板1及防护板2上分别设有第一螺纹孔6和第二螺纹孔9以设置螺栓3,所述的第一螺纹孔6和第二螺纹孔9均为T型孔且以45°角均布。The
所述的加热板1和防护板2采用T2无氧铜材料制成。The
如图6所示,所述的固定槽孔11为120°均布。如图7-9所示,所述固定销钉4为带有外螺纹的奥氏体304不锈钢制成。As shown in FIG. 6 , the fixing slots 11 are uniformly distributed at 120°. As shown in Figures 7-9, the fixing pin 4 is made of austenitic 304 stainless steel with external threads.
本实施例优点包括:(1)采用了圆形加热板,通过合理的布置凹槽结构,使加热板测试面温度更均匀。(2)采用了圆形的防护热,通过合理的布置凹槽结构,使防护板测试表明温度均匀,通过合理的控制电加热丝的功率调节温度以减少加热板径向散热,保证加热板是一维散热。(3)采用了固定销钉,调整固定销钉旋进螺纹孔的深度,将加热板旋转一定角度固定在防护板内侧槽孔内,使加热板准确地固定在防护板中间。(4)采用3个导热系数低的奥氏体304不锈钢固定销钉,将加热板固定在防护板中间,大大减少由于接触导热引起加热板外侧边缘温度场的变化,提高了加热板测试表面温度的均匀性。(5)通过在加热板外侧和防护板内侧分别做有截面为三角形坡口,可以有效的减少加热板径向的辐射换热,提高了加热板测试表面温度场的均匀。The advantages of this embodiment include: (1) A circular heating plate is adopted, and the temperature of the test surface of the heating plate is made more uniform by rationally arranging the groove structure. (2) The circular protective heat is adopted, and the test of the protective plate shows that the temperature is uniform through the reasonable arrangement of the groove structure, and the temperature is adjusted by reasonably controlling the power of the electric heating wire to reduce the radial heat dissipation of the heating plate to ensure that the heating plate is One-dimensional cooling. (3) Fixed pins are used, adjust the depth of screwing the fixed pins into the threaded holes, rotate the heating plate at a certain angle and fix it in the slot hole inside the protective plate, so that the heating plate is accurately fixed in the middle of the protective plate. (4) Three austenitic 304 stainless steel fixing pins with low thermal conductivity are used to fix the heating plate in the middle of the protective plate, which greatly reduces the change of the temperature field at the outer edge of the heating plate due to contact heat conduction, and improves the test surface temperature of the heating plate. Uniformity. (5) By making grooves with triangular cross-sections on the outside of the heating plate and the inside of the protective plate, the radial heat transfer of the heating plate can be effectively reduced, and the uniformity of the temperature field on the test surface of the heating plate can be improved.
Claims (6)
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| CN 201010255460 CN101938861B (en) | 2010-08-17 | 2010-08-17 | Linear heat source type heater for protecting and heating plate devices |
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| CN108633114A (en) * | 2018-06-15 | 2018-10-09 | 四川深源钼业科技股份有限公司 | A kind of electric heating Si-Mo rod with bottom plate |
| CN108882413B (en) * | 2018-08-23 | 2024-01-09 | 镇江裕太防爆电加热器有限公司 | Electrothermal tube connection structure of combined high-voltage heater |
| US11073415B2 (en) * | 2019-10-21 | 2021-07-27 | Flusso Limited | Thermal fluid flow sensor having a dielectric membrane comprising discontinuities between the heating element and an edge |
| CN114813827B (en) * | 2022-04-25 | 2022-10-25 | 河海大学 | Micro-thermal test device and method for determining thermophysical property parameters of aquifer |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2060883U (en) * | 1989-11-29 | 1990-08-22 | 东南大学 | Main heater and protective heater for plate heat-transfer |
| CN2457831Y (en) * | 2000-12-20 | 2001-10-31 | 潍坊润泰智能电气有限公司 | Electric heater |
| CN2672652Y (en) * | 2003-12-26 | 2005-01-19 | 鸿富锦精密工业(深圳)有限公司 | Heat flow generating device |
| CN1916614A (en) * | 2005-08-19 | 2007-02-21 | 富准精密工业(深圳)有限公司 | Device for simulating heat source |
| JP4185028B2 (en) * | 2004-08-18 | 2008-11-19 | エスアイアイ・ナノテクノロジー株式会社 | Differential scanning calorimeter with cooling mechanism |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2060883U (en) * | 1989-11-29 | 1990-08-22 | 东南大学 | Main heater and protective heater for plate heat-transfer |
| CN2457831Y (en) * | 2000-12-20 | 2001-10-31 | 潍坊润泰智能电气有限公司 | Electric heater |
| CN2672652Y (en) * | 2003-12-26 | 2005-01-19 | 鸿富锦精密工业(深圳)有限公司 | Heat flow generating device |
| JP4185028B2 (en) * | 2004-08-18 | 2008-11-19 | エスアイアイ・ナノテクノロジー株式会社 | Differential scanning calorimeter with cooling mechanism |
| CN1916614A (en) * | 2005-08-19 | 2007-02-21 | 富准精密工业(深圳)有限公司 | Device for simulating heat source |
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