CN101956982A - High temperature resistant burner nozzle of gasification furnace - Google Patents
High temperature resistant burner nozzle of gasification furnace Download PDFInfo
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- CN101956982A CN101956982A CN201010286266.9A CN201010286266A CN101956982A CN 101956982 A CN101956982 A CN 101956982A CN 201010286266 A CN201010286266 A CN 201010286266A CN 101956982 A CN101956982 A CN 101956982A
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Abstract
本发明公开了一种避免气化炉用烧嘴高温损坏的结构,其特征是在烧嘴的受热环形面板上开多个微型通孔,或烧嘴的受热环形面板由能够渗透液体的多孔材料制成。如此冷却水便可通过受热面板的微孔(或毛细管)喷出(渗出),并迅速受热汽化,大量消耗气化炉的高温对于烧嘴辐射的热量,可以有效地把烧嘴受热面板的温度维持在较低的水平。本发明的技术方法可以极大地促进烧嘴冷却,可以较好地解决气化炉烧嘴因高温而损坏的问题。
The invention discloses a structure for avoiding high-temperature damage to a burner used in a gasification furnace. production. In this way, the cooling water can be sprayed (seeped out) through the micropores (or capillary tubes) of the heated panel, and quickly vaporized by heat, which consumes a large amount of heat radiated by the burner from the high temperature of the gasifier, and can effectively transfer the heat from the heated panel to the burner. The temperature is maintained at a low level. The technical method of the invention can greatly promote the cooling of the burner, and can better solve the problem of damage to the burner of the gasification furnace due to high temperature.
Description
技术领域technical field
本发明属于燃烧器领域,尤其涉及一种避免气化炉用燃烧喷嘴高温损坏的结构。The invention belongs to the field of burners, and in particular relates to a structure for avoiding high-temperature damage to a combustion nozzle used in a gasification furnace.
背景技术Background technique
煤气化炉是把化石燃料(粉煤、石油、天然气)制成煤气的装置,广泛用于化工、氮肥、燃气、联合发电等领域。鉴于我国贫油多媒的资源状况,我国的气化燃料主要是煤炭(粉煤或水煤浆)。燃烧喷嘴(简称烧嘴)是气化炉的关键部件,也是最容易高温损坏的部件。Coal gasifier is a device that converts fossil fuels (powdered coal, oil, natural gas) into gas, and is widely used in chemical industry, nitrogen fertilizer, gas, combined power generation and other fields. In view of the poor oil and multimedia resources in my country, the gasification fuel in my country is mainly coal (powdered coal or coal water slurry). The combustion nozzle (referred to as the burner) is a key component of the gasifier, and it is also the most vulnerable component to high temperature damage.
目前比较先进的煤的气化方式是国外引进的大型粉煤加压气化工艺。利用氮气或二氧化碳气体将粉煤等粉状炭质材料通过烧嘴送入气化炉,同时富氧气体和水蒸汽也通过烧嘴送入气化炉。粉状炭质材料和氧气、水蒸汽反应燃烧,生成一氧化碳和氢气,燃烧温度达1400℃以上。由于燃烧火焰温度很高,烧嘴常因高热通量和潜在的富氧腐蚀性环境引起损坏。由于烧嘴损坏引起大型气化炉频繁的停炉检修,造成生产企业巨大的经济损失,引起了国外技术提供商和国内有关研究机构的高度重视,但到目前为止仍未有效地解决问题。如中国专利CN1015822B、CN1011617B、CN100470127C、CN200968601Y、CN1916493A、CN101250439A、CN101498441A等,这些技术尽管各有其特点,但其共同的思路就是通过改变冷却水流道、减薄烧嘴受热面板等,以便促进冷却水与烧嘴面板间的传热,尽可能降低烧嘴面板的温度以避免其高温损坏。事实上,由于气化炉温度很高,烧嘴承受的热通量很大,完全依靠冷却水显热携带热量的方式是难以彻底解决问题的。At present, the relatively advanced coal gasification method is a large-scale pulverized coal pressurized gasification process imported from abroad. Nitrogen or carbon dioxide gas is used to send pulverized coal and other powdery carbonaceous materials into the gasifier through the burner, and at the same time, oxygen-enriched gas and water vapor are also sent into the gasifier through the burner. The powdered carbonaceous material reacts with oxygen and water vapor to generate carbon monoxide and hydrogen, and the combustion temperature is above 1400°C. Due to the high temperature of the combustion flame, damage to the burner is often caused by the high heat flux and the potentially oxygen-rich corrosive environment. Due to burner damage, large-scale gasifiers are frequently shut down for maintenance, resulting in huge economic losses for production companies. This has attracted great attention from foreign technology providers and domestic research institutions, but so far the problem has not been effectively solved. Such as Chinese patents CN1015822B, CN1011617B, CN100470127C, CN200968601Y, CN1916493A, CN101250439A, CN101498441A, etc. Although these technologies have their own characteristics, their common idea is to change the cooling water channel, thin the burner heating panel, etc., so as to promote cooling water. Heat transfer with the burner panel, reduce the temperature of the burner panel as much as possible to avoid its high temperature damage. In fact, due to the high temperature of the gasifier and the large heat flux suffered by the burner, it is difficult to completely solve the problem by completely relying on the sensible heat of the cooling water to carry the heat.
发明内容Contents of the invention
本发明的目的是针对现有气化炉烧嘴容易高温损坏,特别是针对国外引进的大型加压粉煤气化炉烧嘴易烧损、寿命过短的问题,提供一种避免气化炉用烧嘴高温损坏的结构,以便提高烧嘴的冷却效果,避免其受高温损坏,延长使用寿命。The purpose of the present invention is to solve the problem that the burner of the existing gasifier is easy to be damaged by high temperature, especially the burner of the large-scale pressurized pulverized coal gasifier imported from abroad, and the burner is easy to burn and the life is too short. The structure of the burner damaged by high temperature, in order to improve the cooling effect of the burner, prevent it from being damaged by high temperature, and prolong the service life.
本发明气化炉用耐高温烧嘴的技术方案是,在烧嘴的与冷却腔(7)相邻的环形受热面板(6)上,排布有多个微型通孔(5);或烧嘴的与冷却腔(7)相邻的环形受热面板(6)由能够渗透液体的多孔材料制成。The technical scheme of the high-temperature-resistant burner for the gasification furnace of the present invention is that on the annular heating panel (6) adjacent to the cooling cavity (7) of the burner, a plurality of miniature through holes (5) are arranged; or The annular heated panel (6) of the mouth adjacent to the cooling chamber (7) is made of a liquid permeable porous material.
冷却腔(7)中冷却水的压力高于气化炉内的压力。The pressure of the cooling water in the cooling chamber (7) is higher than the pressure in the gasifier.
在烧嘴的与冷却腔相邻的环形受热面板上,排布有一些微型通孔,或与冷却腔相邻的环形受热面板由能够渗透液体的多孔材料制成。如此,由于冷却腔中冷却水的压力高于气化炉的压力,冷却水便通过面板的微型通孔喷出,或通过其多孔材料的毛细通道渗出,这些喷出或渗出的冷却水受热汽化,便大量消耗了气化炉的高温对于喷嘴辐射的热量,可以有效地把烧嘴受热面板的温度维持在较低的水平。On the annular heating panel adjacent to the cooling cavity of the burner, some micro through holes are arranged, or the annular heating panel adjacent to the cooling cavity is made of porous material capable of permeating liquid. In this way, since the pressure of the cooling water in the cooling chamber is higher than the pressure of the gasifier, the cooling water is sprayed out through the micro-holes of the panel, or seeps out through the capillary channels of its porous material, and the sprayed or seeped cooling water Vaporization by heating consumes a large amount of heat radiated from the nozzle by the high temperature of the gasifier, which can effectively maintain the temperature of the burner heating panel at a low level.
另外,煤的气化原料之一是水蒸气,本技术让烧嘴的冷却水喷入(渗入)气化炉汽化,不会对气化炉的操作构成影响。In addition, one of the raw materials for coal gasification is water vapor. This technology allows the cooling water of the burner to be sprayed (infiltrated) into the gasifier for vaporization without affecting the operation of the gasifier.
我们知道,水的汽化潜热远远大于其显热。因此,本发明的技术对于有效地降低烧嘴受热面板的温度,其效果是无可置疑的。We know that the latent heat of vaporization of water is much greater than its sensible heat. Therefore, the technology of the present invention is for effectively reducing the temperature of the burner heated panel, and its effect is beyond doubt.
附图说明Description of drawings
图1为本发明实施例1的结构示意图。Fig. 1 is a schematic structural diagram of Embodiment 1 of the present invention.
图2为本发明实施例2的结构示意图。Fig. 2 is a schematic structural diagram of
图中:1中心通道,2环形通道,3、4-冷却水流道,5微型通孔,6-环形受热面板,7-冷却腔。In the figure: 1 central channel, 2 annular channel, 3, 4-cooling water flow channel, 5 micro-through holes, 6-annular heating panel, 7-cooling cavity.
具体实施方式Detailed ways
以下结合实施例对本发明作进一步详述。Below in conjunction with embodiment the present invention is described in further detail.
本发明提供的一种气化炉用耐高温烧嘴,由中心通道1、环形通道2、冷却水流道3和4组成,其特点是在与冷却腔7相邻的环形受热面板6,排布有多个微型通孔5;或与冷却腔7相邻的环形受热面板6由能够渗透液体的多孔材料制成。A high-temperature-resistant burner for a gasification furnace provided by the present invention is composed of a central channel 1, an
本实施例,冷却水压力为4.8Mpa,气化炉压力为3.8Mpa,冷却水便在两者的压力差作用下通过面板的微型通孔喷出,或通过其多孔材料的毛细通道渗出,这些喷出(渗出)的冷却水受热汽化,便大量消耗了气化炉的高温对于喷嘴辐射的热量,使得烧嘴受热面板的温度维持在较低的水平。In this embodiment, the pressure of the cooling water is 4.8Mpa, and the pressure of the gasifier is 3.8Mpa. Under the pressure difference between the two, the cooling water is sprayed through the micro-holes of the panel, or seeps out through the capillary channels of the porous material. The sprayed (seeped) cooling water is heated and vaporized, which consumes a large amount of heat radiated by the high temperature of the gasification furnace to the nozzle, so that the temperature of the burner heating panel is maintained at a relatively low level.
实施例1,烧嘴为生产工艺烧嘴。烧嘴受热环形面板6上均匀排布直径为0.1mm的微孔,排布密度为每平方厘米1个,中心通道和环形通道各1个,分别为煤粉-氮气通道和氧气-蒸汽通道,冷却水流道为两个环形流道,外道进入,内道流出。Embodiment 1, the burner is a production process burner. Microholes with a diameter of 0.1mm are uniformly arranged on the burner heating
实施例2,烧嘴为点火、开工和生产工艺的复合烧嘴。烧嘴受热环形面板6为由粉末冶金方法制成的多孔金属板,中心通道1个,环形通道2个,即内环和外环。在气化炉点火阶段,内环为氧气通道,外环为燃气通道;在开工操作时,中心通道为粉煤-氮气通道,内环为氧气通道,外环为燃气通道;在正常生产时,中心通道为粉煤-氮气通道,内环为氧气通道,外环为蒸汽通道。冷却水流道为蛇形管2根,一根进水,另一根出水。
本发明可用于各种燃料的气化炉烧嘴,如粉煤气化,水煤浆气化、沥青气化、油品气化等。冷却水也可以只有一个流道,即冷却水只有进口,没用出口,此时烧嘴的冷却完全依靠从环形面板喷出(渗出)的冷却水气化完成。The invention can be used for burners of gasification furnaces for various fuels, such as pulverized coal gasification, coal water slurry gasification, bitumen gasification, oil product gasification and the like. The cooling water can also have only one flow channel, that is, the cooling water has only an inlet and no outlet. At this time, the cooling of the burner is completely completed by the vaporization of the cooling water sprayed (seeped out) from the annular panel.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201010286266.9A CN101956982A (en) | 2010-09-19 | 2010-09-19 | High temperature resistant burner nozzle of gasification furnace |
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| CN201010286266.9A CN101956982A (en) | 2010-09-19 | 2010-09-19 | High temperature resistant burner nozzle of gasification furnace |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102230624A (en) * | 2011-05-25 | 2011-11-02 | 济南同智创新科技有限公司 | Multi-channel uniform cooling combustion nozzle |
| CN103526151A (en) * | 2013-10-21 | 2014-01-22 | 芜湖鼎恒材料技术有限公司 | Long-life nozzle of supersonic treatment equipment |
| CN103521373A (en) * | 2013-10-21 | 2014-01-22 | 芜湖鼎恒材料技术有限公司 | Cooling device for nozzle of supersonic processing device |
| CN103537390A (en) * | 2013-10-21 | 2014-01-29 | 芜湖鼎恒材料技术有限公司 | Supersonic processing nozzle good in radiating performance |
| CN112680252A (en) * | 2020-12-14 | 2021-04-20 | 山西华清能创环境科技有限公司 | Anti-corrosion protection device for gasifier burner |
| CN112963836A (en) * | 2021-04-06 | 2021-06-15 | 陕西延长石油(集团)有限责任公司 | High-heat-load diesel starting furnace heating device with pilot burner |
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| US5261602A (en) * | 1991-12-23 | 1993-11-16 | Texaco Inc. | Partial oxidation process and burner with porous tip |
| CN1659408A (en) * | 2002-04-18 | 2005-08-24 | 伊斯曼化学公司 | Coal gasification feed injector heat shield and integral corrosion protection shield |
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2010
- 2010-09-19 CN CN201010286266.9A patent/CN101956982A/en active Pending
Patent Citations (2)
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| US5261602A (en) * | 1991-12-23 | 1993-11-16 | Texaco Inc. | Partial oxidation process and burner with porous tip |
| CN1659408A (en) * | 2002-04-18 | 2005-08-24 | 伊斯曼化学公司 | Coal gasification feed injector heat shield and integral corrosion protection shield |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102230624A (en) * | 2011-05-25 | 2011-11-02 | 济南同智创新科技有限公司 | Multi-channel uniform cooling combustion nozzle |
| CN103526151A (en) * | 2013-10-21 | 2014-01-22 | 芜湖鼎恒材料技术有限公司 | Long-life nozzle of supersonic treatment equipment |
| CN103521373A (en) * | 2013-10-21 | 2014-01-22 | 芜湖鼎恒材料技术有限公司 | Cooling device for nozzle of supersonic processing device |
| CN103537390A (en) * | 2013-10-21 | 2014-01-29 | 芜湖鼎恒材料技术有限公司 | Supersonic processing nozzle good in radiating performance |
| CN103526151B (en) * | 2013-10-21 | 2015-07-08 | 芜湖鼎恒材料技术有限公司 | Long-life nozzle of supersonic treatment equipment |
| CN103521373B (en) * | 2013-10-21 | 2015-08-19 | 芜湖鼎恒材料技术有限公司 | A kind of heat abstractor of supersonic speed treatment facility nozzle |
| CN103537390B (en) * | 2013-10-21 | 2015-10-28 | 芜湖鼎瀚再制造技术有限公司 | A kind of supersonic speed process nozzle of perfect heat-dissipating |
| CN112680252A (en) * | 2020-12-14 | 2021-04-20 | 山西华清能创环境科技有限公司 | Anti-corrosion protection device for gasifier burner |
| CN112963836A (en) * | 2021-04-06 | 2021-06-15 | 陕西延长石油(集团)有限责任公司 | High-heat-load diesel starting furnace heating device with pilot burner |
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Application publication date: 20110126 |