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CN102005700B - Semiconductor laser device - Google Patents

Semiconductor laser device Download PDF

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CN102005700B
CN102005700B CN2010101297178A CN201010129717A CN102005700B CN 102005700 B CN102005700 B CN 102005700B CN 2010101297178 A CN2010101297178 A CN 2010101297178A CN 201010129717 A CN201010129717 A CN 201010129717A CN 102005700 B CN102005700 B CN 102005700B
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laminate
conductive layer
light
gold
thickness
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CN102005700A (en
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玄永康一
田中宏和
弓削省三
河本聪
盐泽秀夫
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Toshiba Corp
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Abstract

The invention provides a semiconductor laser device, capable of reducing the angle deviation along the polarization direction, comprising a laser array composed of a first lamination body with a ridge type wave guide and sending the light of first wavelength, a second lamination body separated from a clamping groove and sending the light of second wavelength longer than the first wavelength, first, second electrodes containing gold films on the first, second lamination bodies; a bottom seat composed of an insulation body, a base metal film and first, second conductive layers of the gold film in the thickness of 0.05-03 Mum which are arranged on the insulation body in turn; a first alloy solder layer for joining the first electrode and the first conductive layer and having the thickness thicker than the gold film of the first conductive layer, wherein the inclination angle of the side surface of the ridge type wave guide near to the groove is smoother than the inclination angle of the side surface far away from the groove.

Description

半导体激光装置semiconductor laser device

技术领域 technical field

本发明涉及半导体激光装置。The present invention relates to semiconductor laser devices.

背景技术 Background technique

如果使用把波长不同的半导体激光器集成在一个芯片上的单片型激光器阵列,则可以使DVD/CD兼容光盘驱动装置结构简单,容易小型化。Using a monolithic laser array in which semiconductor lasers with different wavelengths are integrated on one chip can simplify the structure of a DVD/CD compatible optical disc drive and facilitate miniaturization.

光盘驱动装置的光学系统具有双色棱镜、分光器、准直透镜、波片、物镜和竖立反射镜等的光学元件。此时,如果使激光束以100~150μm的间隔靠近,则容易满足不同波长下的光学元件的特性。The optical system of the optical disk drive device has optical elements such as a dichroic prism, a beam splitter, a collimator lens, a wave plate, an objective lens, and an erecting mirror. At this time, if the laser beams are brought close to each other at an interval of 100 to 150 μm, it is easy to satisfy the characteristics of the optical element at different wavelengths.

但是,为了实现进一步小型化,要求光学系统进一步简化。为此,进一步降低半导体激光器的特性分布的波动是很重要的。However, in order to achieve further miniaturization, further simplification of the optical system is required. For this reason, it is important to further reduce fluctuations in the characteristic distribution of semiconductor lasers.

如果单片型激光器阵列的晶体生长衬底的主面从(100)晶面倾斜几度~十几度,则获得动作电流降低等的高的元件特性。但是,在这样的倾斜衬底上设置的具有MQW(多量子阱)结构的激光器阵列的发光层附近,容易产生应力,产生偏振方向的角度偏离。而且,如果使用合金焊料把激光器阵列的芯片接合到底座上,则其降温工序会对发光层施加应力。该应力有时会进一步增大偏振方向的偏离。如果角度偏离增大,则会增加返回光的噪声缺陷。When the main surface of the crystal growth substrate of the monolithic laser array is inclined from the (100) crystal plane by several to tens of degrees, high device characteristics such as reduced operating current can be obtained. However, in the vicinity of the light-emitting layer of a laser array having an MQW (Multiple Quantum Well) structure provided on such an inclined substrate, stress tends to occur, resulting in angular deviation of the polarization direction. Moreover, if alloy solder is used to bond the chip of the laser array to the submount, the cooling process will stress the light-emitting layer. This stress sometimes further increases the deviation of the polarization direction. If the angular deviation increases, it will increase the noise defect of the returned light.

已经公开了与可以抑制偏振特性的降低的半导体激光元件有关的技术例(专利文献1)。在该例中,通过在平面视图上把第一和第二激光元件中的各自的波导配置在合适的位置范围内,抑制偏振特性的降低。A technical example related to a semiconductor laser element capable of suppressing a decrease in polarization characteristics has already been disclosed (Patent Document 1). In this example, by arranging the respective waveguides in the first and second laser elements within an appropriate range of positions in plan view, degradation in polarization characteristics is suppressed.

但是,即使使用该例,也不能充分地降低偏振方向的角度偏离。However, even with this example, the angular deviation of the polarization direction cannot be sufficiently reduced.

<专利文献1>日本特开2008-258341号公报<Patent Document 1> Japanese Unexamined Patent Publication No. 2008-258341

发明内容 Contents of the invention

本发明提供可以降低偏振方向的角度偏离的半导体激光装置。The present invention provides a semiconductor laser device capable of reducing the angular deviation of the polarization direction.

根据本发明的一个方式,提供一种半导体激光装置,其特征在于包括:激光器阵列,该激光器阵列具有:半导体衬底、在上述半导体衬底上设置的具有脊型波导且发出第一波长的光的第一层叠体、夹着沟与上述第一层叠体分离且在上述半导体衬底上设置的发出比上述第一波长长的第二波长的光的第二层叠体、在上述第一层叠体上设置的包含金膜的第一电极、以及在上述第二层叠体上设置的包含金膜的第二电极;底座,该底座具有:绝缘体、具有在上述绝缘体上设置的第一基底金属膜和在上述第一基底金属膜上设置的厚度在0.05~0.3μm的范围内的第一金膜的第一导电层、具有在上述绝缘体上设置的第二基底金属膜和在上述第二基底金属膜上设置的厚度在0.05~0.3μm的范围内的第二金膜的第二导电层;把上述第一电极与上述第一导电层接合且比上述第一导电层的上述第一金膜厚的第一合金焊料层;以及把上述第二电极与上述第二导电层接合且比上述第二导电层的上述第二金膜厚的第二合金焊料层;上述脊型波导的靠近上述沟的一侧的侧面的倾角比远离上述沟的一侧的侧面的倾角平缓。According to one aspect of the present invention, there is provided a semiconductor laser device characterized by comprising: a laser array having: a semiconductor substrate; a first laminated body, a second laminated body that emits light of a second wavelength longer than the first wavelength and is separated from the first laminated body with a groove interposed therebetween, and placed on the semiconductor substrate; A first electrode comprising a gold film disposed on the above-mentioned second laminated body, and a second electrode comprising a gold film disposed on the above-mentioned second laminated body; a base, the base has: an insulator, a first base metal film disposed on the above-mentioned insulator, and The first conductive layer of the first gold film with a thickness in the range of 0.05 to 0.3 μm provided on the first base metal film, the second base metal film provided on the above-mentioned insulator, and the second base metal film on the above-mentioned second base metal film The second conductive layer of the second gold film with a thickness in the range of 0.05-0.3 μm; the first electrode and the first conductive layer are joined and thicker than the first gold film of the first conductive layer The first alloy solder layer; and the second alloy solder layer that joins the second electrode and the second conductive layer and is thicker than the second gold film of the second conductive layer; one side of the ridge waveguide close to the groove The inclination angle of the side surface on the side is gentler than the inclination angle of the side surface on the side farther from the groove.

提供可以降低偏振方向的角度偏离的半导体激光装置。Provided is a semiconductor laser device capable of reducing angular deviation of polarization directions.

附图说明 Description of drawings

图1是实施方式1的示意剖面图。FIG. 1 is a schematic cross-sectional view of Embodiment 1. FIG.

图2是实施方式1的激光器阵列和安装部件的示意图。FIG. 2 is a schematic diagram of a laser array and mounting components in Embodiment 1. FIG.

图3是示出偏振方向的偏离角度的分布的图表。FIG. 3 is a graph showing the distribution of deviation angles of polarization directions.

图4是示出偏离角度的标准偏差对金膜厚度的依存性的图表。FIG. 4 is a graph showing the dependence of the standard deviation of the off angle on the thickness of the gold film.

图5是合金焊料层附近的示意剖面图。Fig. 5 is a schematic sectional view of the vicinity of an alloy solder layer.

图6是AuSn的二元相平衡图。Fig. 6 is a binary phase equilibrium diagram of AuSn.

图7是示出剖面中的应力分布的图。FIG. 7 is a diagram showing stress distribution in a cross section.

图8是比较例的倾斜衬底的示意剖面图Fig. 8 is a schematic cross-sectional view of an inclined substrate of a comparative example

图9是示出比较例的偏离角度的分布图的图表。FIG. 9 is a graph showing a profile of deviation angles in a comparative example.

图10是光盘驱动装置的示意图。Fig. 10 is a schematic diagram of an optical disk drive device.

(附图标记说明)(Description of Reference Signs)

5:激光器阵列;10:半导体衬底;12:层叠体;12c:沟;14:p侧电极;16:合金焊料层;20:底座;126:脊型波导;200:绝缘体;201:基底金属膜;202:金膜;203:导电层;α:沟侧的侧面倾角;β:与沟相反侧的侧面倾角5: laser array; 10: semiconductor substrate; 12: laminate; 12c: groove; 14: p-side electrode; 16: alloy solder layer; 20: base; 126: ridge waveguide; 200: insulator; 201: base metal film; 202: gold film; 203: conductive layer; α: side inclination on the groove side; β: side inclination on the opposite side to the groove

具体实施方式 Detailed ways

下面,参照附图说明本发明的实施方式。Hereinafter, embodiments of the present invention will be described with reference to the drawings.

图1是根据本发明的实施方式的半导体激光装置的示意剖面图。FIG. 1 is a schematic cross-sectional view of a semiconductor laser device according to an embodiment of the present invention.

半导体激光装置包括:激光器阵列5、底座20、合金焊料层16、207和引线30。The semiconductor laser device includes: a laser array 5 , a base 20 , alloy solder layers 16 , 207 and leads 30 .

激光器阵列5在由n型GaAs等构成的半导体衬底10上具有:包含发光层的第一层叠体12a、包含发光层的第二层叠体12b,在第一层叠体12a上设置的第一p侧电极14a、以及在第二层叠体12b上设置的第二p侧电极14b。The laser array 5 has, on a semiconductor substrate 10 made of n-type GaAs or the like: a first stack 12a including a light-emitting layer, a second stack 12b including a light-emitting layer, and a first p-layer provided on the first stack 12a. The side electrode 14a, and the second p-side electrode 14b provided on the second laminated body 12b.

底座20在绝缘材料200的一个面上具有第一和第二导电层203a、203b。另外,底座20在绝缘材料200的另一个面上具有背面导电层。第一导电层203a利用合金焊料层16a与激光器阵列5的第一p侧电极14a连接,第二导电层203b利用合金焊料层16b与激光器阵列5的第二p侧电极14b连接。The base 20 has first and second conductive layers 203a, 203b on one face of the insulating material 200 . In addition, the base 20 has a backside conductive layer on the other side of the insulating material 200 . The first conductive layer 203a is connected to the first p-side electrode 14a of the laser array 5 by the alloy solder layer 16a, and the second conductive layer 203b is connected to the second p-side electrode 14b of the laser array 5 by the alloy solder layer 16b.

另外,第一导电层203a利用键合丝线40与第一引线端子(未图示)连接,第二导电层203b利用键合丝线42与第二引线端子(未图示)连接。In addition, the first conductive layer 203 a is connected to a first lead terminal (not shown) by a bonding wire 40 , and the second conductive layer 203 b is connected to a second lead terminal (not shown) by a bonding wire 42 .

绝缘材料200的材料可以是AlN、SiC、Si、TiN以及玻璃环氧树脂等。其中,AlN具有150W/mK的高导热率,且具有与GaAs的线膨胀系数即5.9×10-6/K接近的线膨胀系数4×10-6/K,所以是优选的。The material of the insulating material 200 may be AlN, SiC, Si, TiN, glass epoxy resin and the like. Among them, AlN is preferable because it has a high thermal conductivity of 150 W/mK and a linear expansion coefficient of 4×10 -6 /K which is close to that of GaAs, which is 5.9×10 -6 /K.

底座20的背面导电层具有由Ti等构成的基底金属膜205和金膜206,利用合金焊料层与引线30接合在一起。由此,从第一层叠体12a的发光层发出的具有第一波长的光以及从第二层叠体12b的发光层发出的具有比第一波长长的第二波长的光,分别朝与纸面垂直的方向发出。The conductive layer on the back of the base 20 has a base metal film 205 and a gold film 206 made of Ti or the like, and is bonded to the lead 30 by an alloy solder layer. Thereby, the light having the first wavelength emitted from the light-emitting layer of the first laminated body 12a and the light having the second wavelength longer than the first wavelength emitted from the light-emitting layer of the second laminated body 12b respectively travel toward the paper surface. emitted in the vertical direction.

如果第一波长设定在650nm附近,第二波长设定在780nm附近,则可以用作DVD/CD兼容光盘驱动装置用的光源。在这样的单片型激光器阵列中,如果发光点间隔为110±10μm的范围,则可以共用光学系统,光盘驱动装置容易小型化。If the first wavelength is set around 650nm and the second wavelength is set around 780nm, it can be used as a light source for a DVD/CD compatible optical disc drive. In such a monolithic laser array, if the light-emitting point interval is in the range of 110±10 μm, the optical system can be shared, and the optical disk drive device can be easily miniaturized.

图2(a)是激光器阵列的示意剖面图,图2(b)是B区域附近的放大示意剖面图,图2(c)是C区域附近的放大示意剖面图,图2(d)是底座的示意剖面图。Figure 2(a) is a schematic sectional view of the laser array, Figure 2(b) is an enlarged schematic sectional view near area B, Figure 2(c) is an enlarged schematic sectional view near area C, and Figure 2(d) is a base schematic cross-section.

如图2(a)所示,由具有闪锌矿型晶体结构的n型GaAs等构成的半导体衬底10的主面10a,是从(100)晶面那样的低阶晶面以3~20度、优选为10~15度的范围倾斜的面。在这样的面上,如果用例如MOCVD(金属有机化学汽相沉积)法、MBE(分子束外延生长)法结晶生长第一和第二层叠体12a、12b,则容易抑制妨碍波长缩短的自然超晶格的产生,而且容易提高杂质掺杂效率。因此,可以实现以DVD规格范围内即650nm附近的波长发光、动作电流低的半导体激光器。另外,发光点间隔用D表示。As shown in FIG. 2(a), the main surface 10a of the semiconductor substrate 10 composed of n-type GaAs having a zinc blende crystal structure is 3 to 20 from the low-order crystal plane such as the (100) crystal plane. degree, preferably a surface inclined in the range of 10 to 15 degrees. On such a surface, if the first and second stacked bodies 12a, 12b are crystal-grown by, for example, MOCVD (metal organic chemical vapor deposition) or MBE (molecular beam epitaxy), it is easy to suppress natural ultrasonography that hinders wavelength shortening. The generation of lattice, and it is easy to improve the efficiency of impurity doping. Therefore, it is possible to realize a semiconductor laser that emits light at a wavelength near 650 nm, which is within the DVD standard range, and has a low operating current. In addition, the light-emitting point interval is represented by D.

如图2(b)、图2(c)所示,层叠体12为例如在半导体衬底10上分别用不同工序形成由InGaAlP构成的第一包层121、发光层122、由InGaAlP构成的第二包层123。例如,首先生长第二波长780nm侧,然后用蚀刻法等除去要成为第一波长650nm侧的区域,然后形成第一波长650nm侧的层叠体。除去在第二波长侧形成的第一波长侧的层叠体,使第一层叠体12a与第二层叠体12b的高度大致相同。如果这样,则容易使发光点的高度大致相同。此时,如果第一层叠体12a是沿光谐振器的光轴成为脊型波导的埋入异质结构(SBR:选择性埋入脊带),则可以控制激光束的横模,容易满足例如DVD用规格。而且,如果第二层叠体12b也是脊型波导126b,则可以进一步简化制造工艺。As shown in Fig. 2(b) and Fig. 2(c), the laminated body 12 is, for example, a first cladding layer 121 made of InGaAlP, a light-emitting layer 122, and a first cladding layer 122 made of InGaAlP formed on the semiconductor substrate 10 by different processes. Second cladding 123 . For example, the second wavelength 780 nm side is first grown, and then the region to be the first wavelength 650 nm side is removed by etching or the like, and then the laminated body on the first wavelength 650 nm side is formed. The first stacked body 12 a and the second stacked body 12 b are made to have substantially the same height, except for the stacked body on the first wavelength side formed on the second wavelength side. In this way, it is easy to make the heights of the light emitting points substantially the same. At this time, if the first stacked body 12a is a buried heterostructure (SBR: selectively buried ridge band) that becomes a ridge waveguide along the optical axis of the optical resonator, the transverse mode of the laser beam can be controlled, and it is easy to satisfy, for example, Specifications for DVD. Furthermore, if the second laminated body 12b is also the ridge waveguide 126b, the manufacturing process can be further simplified.

第一波长650nm侧的发光层122a由InGaAlP系半导体构成。另外,第二波长780nm侧的发光层122b由GaAlAs系半导体构成。如果650nm激光元件是MQW结构,则容易精度良好地控制包含波长、FFP(远场像)的光学特性和电气特性,满足DVD用规格。在具有MQW结构的发光层中,虽然调整InGaP阱层的组成而施加通常1%以下的压缩应变,使偏振方向稳定,但在底座接合后会因降温工序中产生的热应力而产生其它的应变。The light-emitting layer 122a on the side of the first wavelength of 650 nm is made of an InGaAlP-based semiconductor. In addition, the light-emitting layer 122b on the side of the second wavelength of 780 nm is made of a GaAlAs-based semiconductor. If the 650nm laser device has an MQW structure, it is easy to control optical characteristics and electrical characteristics including wavelength and FFP (far-field image) with high precision, and satisfies DVD specifications. In the light-emitting layer having an MQW structure, although the composition of the InGaP well layer is adjusted to apply a compressive strain of usually 1% or less to stabilize the polarization direction, other strains are generated due to thermal stress generated in the cooling process after the pedestal bonding .

另一方面,780nm半导体激光元件也可以作为例如块体(bulk)结构发光层满足CD用规格。在块体结构中应变的影响被抑制。下面,说明发光层的应变的影响容易相对地增大的650nm半导体激光器。On the other hand, a 780-nm semiconductor laser device can satisfy the standards for CD as, for example, a bulk-structured light-emitting layer. The effect of strain is suppressed in the bulk structure. Next, a description will be given of a 650 nm semiconductor laser in which the influence of strain in the light emitting layer tends to relatively increase.

在使第一和第二层叠体12a、12b成为脊型的激光器阵列5的制造工序中,用蚀刻法把例如第二包层123加工成脊型波导126a、126b。脊型波导126a的宽度Wa和脊型波导126b的宽度Wb为几μm以下,其深度为约0.2μm以下。另外,在脊型波导126a、126b的两侧分别形成具有0.01~0.3μm的范围内的厚度Ta、Tb的平坦部。在脊型波导126a、126b的两侧侧面和平坦部上利用同一工序形成n型GaAs电流阻挡层124。In the manufacturing process of the first and second laminated bodies 12a, 12b into the ridge-shaped laser array 5, the second cladding layer 123 is processed, for example, into the ridge-shaped waveguides 126a, 126b by etching. The width Wa of the ridge waveguide 126 a and the width Wb of the ridge waveguide 126 b are several μm or less, and the depth thereof is approximately 0.2 μm or less. In addition, flat portions having thicknesses Ta, Tb within a range of 0.01 to 0.3 μm are formed on both sides of the ridge waveguides 126a, 126b, respectively. The n-type GaAs current blocking layer 124 is formed on both side surfaces and flat portions of the ridge waveguides 126a and 126b by the same process.

而且,利用同一工序以与脊型波导126a、126b欧姆连接的方式形成接触层125。然后,除去中间部,直到露出半导体衬底10为止,用沟12c把第一层叠体12a与第二层叠体12b之间分离。由此,从发光区域G发出650nm的光束,从发光区域H发出780nm的光束。Furthermore, the contact layer 125 is formed so as to be in ohmic connection with the ridge waveguides 126a and 126b by the same process. Then, the intermediate portion is removed until the semiconductor substrate 10 is exposed, and the first stacked body 12a and the second stacked body 12b are separated by the groove 12c. Thus, a light beam of 650 nm is emitted from the light emitting region G, and a light beam of 780 nm is emitted from the light emitting region H.

通过在具有朝p侧电极14凸出的截面的脊型波导126的两侧面和脊型波导的两外侧的平坦部上分别形成电流阻挡层124,容易使横方向模稳定。因此,可以用作DVD/CD兼容光盘驱动装置。By forming the current blocking layers 124 on both side surfaces of the ridge waveguide 126 having a cross section protruding toward the p-side electrode 14 and on both outer flat portions of the ridge waveguide, the transverse mode can be easily stabilized. Therefore, it can be used as a DVD/CD compatible optical disc drive.

分别形成由AuZn/Mo/Au或Ti/Pt/Au等构成的第一和第二p侧电极14a、14b。此时,如果Au膜的厚度为0.1~0.3μm,则可以良好地保持与合金焊料层16的接合强度。而且,如果在其上以带状图案形成厚0.5~10μm、优选为1~5μm的合金焊料层16a、16b,则可以抑制合金焊料层的块粒化,容易改善批量生产性和可靠性。First and second p-side electrodes 14a, 14b made of AuZn/Mo/Au or Ti/Pt/Au, etc. are formed, respectively. At this time, if the thickness of the Au film is 0.1 to 0.3 μm, the joint strength with the alloy solder layer 16 can be maintained well. Furthermore, if the solder alloy layers 16a, 16b are formed in a stripe pattern with a thickness of 0.5 to 10 μm, preferably 1 to 5 μm, bulk graining of the solder alloy layer can be suppressed, and mass productivity and reliability can be easily improved.

作为合金焊料层16的材质,包含作为混合物的合金或共晶合金。其中,共晶合金可以混有由两种以上元素构成的组成的固溶体,由例如AuSn、AuGe和AuSi等构成。The material of the alloy solder layer 16 includes an alloy or a eutectic alloy which is a mixture. Among them, the eutectic alloy may contain a solid solution composed of two or more elements, such as AuSn, AuGe, and AuSi.

在图2(d)所示的第一和第二导电层203a、203b中,在绝缘材料200与金膜202a、202b之间设置的基底金属膜201a、201b是与金的合金的熔点高于合金焊料的熔点的材料。另外,是与绝缘材料200、金膜202的紧密结合性高的Ti等的材料。如果这样,可以抑制基底金属膜201与金的合金的一部分熔入合金焊料层16而提高其熔点。另外,作为基底金属膜,如果用Ni则在更低温下与Au形成合金,结果就会改变合金焊料层的组成,是不优选的。In the first and second conductive layers 203a, 203b shown in FIG. 2( d), the base metal films 201a, 201b provided between the insulating material 200 and the gold films 202a, 202b are alloys with gold whose melting point is higher than The melting point of the alloy solder material. In addition, it is a material such as Ti that has high adhesion to the insulating material 200 and the gold film 202 . In this way, part of the alloy of base metal film 201 and gold can be suppressed from melting into alloy solder layer 16 to increase its melting point. In addition, if Ni is used as the base metal film, it will form an alloy with Au at a lower temperature, and as a result, the composition of the alloy solder layer will be changed, which is not preferable.

另外,底座20的背面导电层可以用合金焊料层207与引线30接合起来。In addition, the conductive layer on the back of the base 20 can be bonded with the lead wire 30 by the solder alloy layer 207 .

图3(a)是示出Au膜厚为0.2μm时的偏振方向的角度偏离的分布的图表,图3(b)是示出Au膜厚为0.5μm时的偏振方向的偏离角度的分布的图表,横轴是偏振方向的偏离角度(度)、纵轴是度数。它们都具有图1的剖面结构。Fig. 3 (a) is a graph showing the distribution of the angle deviation of the polarization direction when the Au film thickness is 0.2 μm, and Fig. 3 (b) is a graph showing the distribution of the deviation angle of the polarization direction when the Au film thickness is 0.5 μm In the graph, the horizontal axis is the deviation angle (degree) of the polarization direction, and the vertical axis is the degree. They all have the cross-sectional structure shown in FIG. 1 .

偏离角度以引线30的面为基准看光出射面,逆时针方向为正,顺时针方向为负。另外,半导体激光器的波长为650nm。另外,基底金属膜201为Ti。The deviation angle takes the surface of the lead wire 30 as a reference to see the light exit surface, and the counterclockwise direction is positive, and the clockwise direction is negative. In addition, the wavelength of the semiconductor laser is 650 nm. In addition, the base metal film 201 is Ti.

如果Au膜202的厚度为0.2μm,则样品数N为105时,偏振方向的偏离角度的平均值(Ave)为-0.73度,标准偏差(σ)为2.16度。另一方面,如果Au膜202的厚度为0.5μm,则样品数N为105时,平均值为-0.79度,标准偏差为4.04度。如果比较Ave±3σ的范围,则Au膜厚为0.2μm时为-7.2~5.76度,而Au膜厚为0.5μm时为-12.91~11.33度,其变化范围为2倍以上。When the thickness of the Au film 202 is 0.2 μm, when the sample number N is 105, the average value (Ave) of the deviation angle of the polarization direction is −0.73 degrees, and the standard deviation (σ) is 2.16 degrees. On the other hand, when the thickness of the Au film 202 is 0.5 μm, when the number of samples N is 105, the average value is −0.79 degrees, and the standard deviation is 4.04 degrees. Comparing the range of Ave ± 3σ, it is -7.2 to 5.76 degrees when the Au film thickness is 0.2 μm, and -12.91 to 11.33 degrees when the Au film thickness is 0.5 μm, and the variation range is more than double.

图4是示出偏离角度的标准偏差对金膜厚度的依赖关系的图表。纵轴是偏离角度的标准偏差,横轴是金膜厚度Tc(μm)。FIG. 4 is a graph showing the dependence of the standard deviation of the off angle on the thickness of the gold film. The vertical axis is the standard deviation of the deviation angle, and the horizontal axis is the gold film thickness Tc (μm).

如果金膜202的厚度Tc在0.05~0.5μm的范围内变化,则分别得到图3那样的分布图。其结果发现,如果金膜厚度Tc大于0.3μm,则偏离角度的标准偏差急剧增大。另一方面,如果金膜厚度Tc小于0.05μm,则容易产生表面氧化等,难以进行对导电层的丝线键合,且与合金焊料层的接合强度降低了。即,发现了,金膜厚度Tc优选为0.05μm以上0.3μm以下,更优选为0.1μm以上0.2μm以下。If the thickness Tc of the gold film 202 is varied in the range of 0.05 to 0.5 μm, distribution diagrams as shown in FIG. 3 are respectively obtained. As a result, it was found that if the gold film thickness Tc is larger than 0.3 μm, the standard deviation of the off angle increases sharply. On the other hand, if the gold film thickness Tc is less than 0.05 μm, surface oxidation or the like is likely to occur, wire bonding to the conductive layer is difficult, and bonding strength with the alloy solder layer decreases. That is, it was found that the thickness Tc of the gold film is preferably not less than 0.05 μm and not more than 0.3 μm, more preferably not less than 0.1 μm and not more than 0.2 μm.

图5是合金焊料层附近放大的示意剖面图。Fig. 5 is an enlarged schematic cross-sectional view near the alloy solder layer.

例如,p侧电极14的宽度为约60μm,其厚度为0.2μm。另外,由AuSn构成的合金焊料层16的宽度为约40μm,其厚度为2μm。For example, the p-side electrode 14 has a width of about 60 μm and a thickness of 0.2 μm. In addition, the alloy solder layer 16 made of AuSn has a width of about 40 μm and a thickness of 2 μm.

另外,图6是AuSn的二元相平衡图。横轴是Sn的摩尔比(Sn/[Au+Sn]),纵轴是绝对温度T(K)。In addition, FIG. 6 is a binary phase equilibrium diagram of AuSn. The horizontal axis is the molar ratio of Sn (Sn/[Au+Sn]), and the vertical axis is the absolute temperature T (K).

合金焊料通过降温从液相状态变成固相状态的边界取决于其摩尔比。例如,Sn的摩尔比为0.3附近时,共晶熔点极小,为约551K(278℃)。如果使用这样的摩尔比的合金焊料,则容易把表面用Au覆盖的物体相互接合起来。但是,如果Au从被接合的物体过分熔出而成为富Au,则熔点像箭头所示那样向左移动。此时,可以提高接合强度,但会从更高温度的液相急剧地转变成固溶体。如果熔点与室温的差增大,则容易产生不均匀的接合、热应力的增大及其波动。因此,容易增大层叠体的内部的发光层附近的应变、增大双折射导致的偏振方向的角度偏离或产生偏差。The boundary at which alloy solder changes from a liquid state to a solid state by cooling depends on its molar ratio. For example, when the molar ratio of Sn is around 0.3, the eutectic melting point is extremely low at about 551K (278°C). Using such a molar ratio of alloy solder makes it easy to join objects whose surfaces are covered with Au. However, if Au is excessively melted out from the object to be bonded to become Au-rich, the melting point shifts to the left as indicated by the arrow. In this case, the joint strength can be increased, but the liquid phase at a higher temperature will rapidly change to a solid solution. If the difference between the melting point and the room temperature increases, non-uniform bonding, increase in thermal stress, and fluctuation thereof tend to occur. Therefore, the strain in the vicinity of the light-emitting layer inside the laminate is increased, and the angle deviation of the polarization direction due to birefringence is increased or generated.

在本实施方式中,把底座20的金膜202的厚度Tc设定成较薄的0.05~0.3μm。因来自载置在加热器上而被加热了的底座20的热传导,合金焊料层16被熔化。因此,由于一般情况下底座20的表面的金膜202的温度容易比p侧电极14的温度高,所以更多的金熔入共晶。在本实施方式中,通过把底座20的金膜202设定成较薄可以抑制熔点的上升。In this embodiment, the thickness Tc of the gold film 202 of the pedestal 20 is set to a relatively thin 0.05 to 0.3 μm. The alloy solder layer 16 is melted by heat conduction from the heated base 20 placed on the heater. Therefore, since the temperature of the gold film 202 on the surface of the base 20 tends to be higher than the temperature of the p-side electrode 14 in general, more gold melts into the eutectic. In the present embodiment, by setting the gold film 202 of the chassis 20 thin, the rise of the melting point can be suppressed.

另一方面,由于p侧电极14比底座20侧温度低,所以金的熔入被抑制。实际上,即使p侧电极14的厚度为5μm,也几乎不会产生合金焊料层16的熔点的上升,且抑制了标准偏差的增大。即,像图5那样,合金焊料层16a分别熔入p侧电极14a和导电层203a的金膜202a的一部分,但可以把熔融温度范围限定成在熔融前的合金焊料层16a的熔点(或者并非熔点而是Au摩尔比)稍高的温度范围。On the other hand, since the temperature of the p-side electrode 14 is lower than that of the base 20 side, fusion of gold is suppressed. Actually, even if the p-side electrode 14 has a thickness of 5 μm, the melting point of the alloy solder layer 16 hardly rises, and the increase in standard deviation is suppressed. That is, like FIG. 5, the alloy solder layer 16a melts into a part of the gold film 202a of the p-side electrode 14a and the conductive layer 203a respectively, but the melting temperature range can be limited to the melting point of the alloy solder layer 16a before melting (or not The melting point is a slightly higher temperature range than the Au molar ratio).

而且,把硬化后的合金焊料层16a、16b的厚度设定成比底座20的金膜202a、202b的厚度大,提高其接合强度是优选的。此时,底座20的金膜202a在温度高的底座20附近熔入得多。即,合金焊料层16a的熔点在底座20附近容易升高。在本实施方式中,把金膜202的厚度Tc设定成较薄,即0.05~0.3μm,可以有效地抑制熔点的上升,降低发光层中产生的应变。另外,在金膜202a表面上的合金焊料层16a的熔融展宽范围是有限的。因此,底座20上的金膜202a在合金焊料层16a的熔融区域的外周部残留有未熔入合金焊料层的区域。Furthermore, it is preferable to set the thickness of the hardened alloy solder layers 16a, 16b to be larger than the thickness of the gold films 202a, 202b of the chassis 20 to increase the bonding strength. At this time, the gold film 202a of the pedestal 20 is much melted in the vicinity of the pedestal 20 where the temperature is high. That is, the melting point of the alloy solder layer 16 a tends to rise near the base 20 . In this embodiment, setting the thickness Tc of the gold film 202 to be relatively thin, ie, 0.05-0.3 μm, can effectively suppress the rise of the melting point and reduce the strain generated in the light-emitting layer. In addition, the melting spread range of the alloy solder layer 16a on the surface of the gold film 202a is limited. Therefore, in the gold film 202a on the base 20, a region not melted into the solder alloy layer remains in the outer peripheral portion of the molten region of the solder alloy layer 16a.

另外,共晶焊料为AuGe时,其熔点的极小值为约630K(357℃),其Sn摩尔比为约0.28。而且,共晶焊料为AuSi时,其熔点为约640K(367℃),其极小点处的Sn摩尔比为约0.2。In addition, when the eutectic solder is AuGe, its minimum melting point is about 630K (357° C.), and its Sn molar ratio is about 0.28. Furthermore, when the eutectic solder is AuSi, its melting point is about 640K (367° C.), and the Sn molar ratio at its minimum point is about 0.2.

图7(a)是示出利用模拟得到的剪断应力的截面分布的图,图7(b)是示出利用模拟得到的相当应力的截面分布的图。FIG. 7( a ) is a diagram showing the cross-sectional distribution of shear stress obtained by simulation, and FIG. 7( b ) is a diagram showing the cross-sectional distribution of equivalent stress obtained by simulation.

因使用了合金焊料层16a的接合而在第一层叠体12a上施加的应力包含与接合面平行的相当应力T和与沟12c的内壁面平行的剪断应力S。Stresses applied to the first laminate 12a by bonding using the alloy solder layer 16a include a corresponding stress T parallel to the bonding surface and a shear stress S parallel to the inner wall surface of the groove 12c.

如果在倾斜衬底上形成包含发光层的层叠体,则脊型波导的侧面为(111A)晶面和(111B)晶面,是左右不对称的。如果向左右不对称波导施加应力,则在波导中产生应变,呈现双折射性。由于该双折射性和MQW应变等,在芯片状态下也会在偏振方向上产生角度偏离。例如,在因接合产生的热应力造成的影响小的结朝上(junction-up)结构中的偏离角度的平均值为约-3.8度。可以认为该值与芯片状态的偏离角度接近。另一方面,在图3的本实施方式中,该平均值为约-0.73度。这表示,芯片接合造成的应力降低角度偏离的平均值。When a laminate including a light-emitting layer is formed on an inclined substrate, the side surfaces of the ridge waveguide are (111A) crystal plane and (111B) crystal plane, which are left-right asymmetrical. When stress is applied to the left-right asymmetrical waveguide, strain is generated in the waveguide and birefringence is exhibited. Due to this birefringence, MQW strain, and the like, angular deviation occurs in the polarization direction also in the chip state. For example, the average value of the off angle in a junction-up structure in which the influence of thermal stress due to bonding is small is about -3.8 degrees. It can be considered that this value is close to the deviation angle of the chip state. On the other hand, in the present embodiment of FIG. 3, the average value is about -0.73 degrees. This means that the stress caused by die bonding reduces the average value of the angular deviation.

在图7(a)中看出,向发光区域G的附近施加0.90×10-5~0.40×10-4N/μm2的范围的剪断应力S。该剪断应力从沟12c附近产生。另外,在图7(b)中看出,向发光区域G的附近施加0.46×10-4~0.92×10-4N/μm2的范围的相当应力T。可以认为,相当应力T是因把线膨胀系数不同的绝缘体200与第一层叠体12a接合后的降温工序等产生的。通过以上的模拟发现,可以相对于相当应力T以不能忽略的程度产生剪断应力S,在发光层中产生应变。As seen in FIG. 7( a ), a shear stress S in the range of 0.90×10 -5 to 0.40×10 -4 N/μm 2 is applied to the vicinity of the light emitting region G . This shearing stress is generated from the vicinity of the groove 12c. In addition, it can be seen from FIG. 7( b ) that the equivalent stress T in the range of 0.46×10 -4 to 0.92×10 -4 N/μm 2 is applied to the vicinity of the light emitting region G . It is considered that the equivalent stress T is generated by the temperature-lowering process after bonding the insulator 200 having a different coefficient of linear expansion to the first laminate 12 a , or the like. From the above simulations, it was found that the shear stress S can be generated at a non-negligible level with respect to the corresponding stress T, and strain can be generated in the light emitting layer.

在本实施方式中,如图2(b)所示,发光波长为约650nm的激光元件的脊型波导126a的侧面设定成,靠近沟12c的一侧的倾角α比远离沟12c的一侧(相反侧)的倾角β平缓。如果这样,容易使角度偏离的绝对值降低而接近0。In this embodiment, as shown in FIG. 2( b ), the side surface of the ridge waveguide 126 a of the laser element having an emission wavelength of about 650 nm is set so that the inclination angle α of the side closer to the groove 12 c is larger than that of the side farther from the groove 12 c. The inclination β of (opposite side) is gentle. In this way, the absolute value of the angular misalignment tends to decrease and approach zero.

图8(a)是根据比较例的半导体激光装置的示意剖面图,图8(b)是E区域附近的放大示意剖面图。8( a ) is a schematic cross-sectional view of a semiconductor laser device according to a comparative example, and FIG. 8( b ) is an enlarged schematic cross-sectional view near E region.

在本比较例中,在倾斜的半导体衬底510上形成有层叠体512a。此时,半导体衬底510的倾角与图2的实施方式中的倾角大致相同。在脊型波导526a的侧面上,沟512c侧的倾角比与沟512c相反一侧的倾角更陡峭。即,脊型波导526a的非对称性与图2(b)相反。In this comparative example, a laminated body 512 a is formed on an inclined semiconductor substrate 510 . At this time, the inclination angle of the semiconductor substrate 510 is substantially the same as that in the embodiment shown in FIG. 2 . On the side surface of the ridge waveguide 526a, the inclination angle on the side of the groove 512c is steeper than the inclination angle on the side opposite to the groove 512c. That is, the asymmetry of the ridge waveguide 526a is opposite to that of FIG. 2(b).

图9是示出比较例中的偏离角度的分布图的图表。FIG. 9 is a graph showing a profile of deviation angles in a comparative example.

由于金膜厚度为0.2μm,所以其标准偏差(σ)可以减小到2.0度。另一方面,分布的平均值(Ave)的大小为-5.6度。即,应力对发光区域G的作用方向与本实施方式相反,难以减小角度偏离。Since the thickness of the gold film is 0.2 μm, its standard deviation (σ) can be reduced to 2.0 degrees. On the other hand, the magnitude of the mean value (Ave) of the distribution is -5.6 degrees. That is, the direction in which the stress acts on the light emitting region G is opposite to that of the present embodiment, and it is difficult to reduce the angular deviation.

另外,作为具有相对于图1所示的实施方式1左右相反的截面结构的激光器阵列,也可以使角度偏离的平均值接近0,且减小标准偏差。但是,如果使底座20朝下来看光出射面,则650nm和780nm的激光元件的发光区域与图1相反。另外,只要是可以把半导体激光装置上下颠倒地安装的光盘驱动装置,即使用这样的半导体激光装置也可以减小角度偏离。In addition, as a laser array having a left-right reverse cross-sectional structure with respect to Embodiment 1 shown in FIG. 1 , the average value of angular deviation can be made close to 0 and the standard deviation can be reduced. However, when the light emitting surface is viewed with the base 20 facing down, the light emitting regions of the laser elements of 650 nm and 780 nm are opposite to those in FIG. 1 . In addition, as long as the semiconductor laser device can be mounted upside down in the optical disk drive device, even if such a semiconductor laser device is used, the angular misalignment can be reduced.

图10是使用了本实施方式的半导体激光装置的DVD/CD兼容光盘驱动装置的光学系统的示意立体图。10 is a schematic perspective view of an optical system of a DVD/CD compatible optical disc drive using the semiconductor laser device of this embodiment.

光学系统包括:具有激光器阵列5的半导体激光装置、分光器50、准直透镜52、相位差反射镜54、物镜56。激光器阵列5以结朝下(junction-down)方式接合到底座上。650和780nm的光束分别在箭头方向上成为线偏振光,发光点间隔接近,即约110μm。The optical system includes: a semiconductor laser device with a laser array 5 , a beam splitter 50 , a collimator lens 52 , a phase difference mirror 54 , and an objective lens 56 . The laser array 5 is bonded to the submount in a junction-down manner. The 650nm and 780nm light beams become linearly polarized light in the direction of the arrows respectively, and the distance between the light emitting points is close, that is, about 110 μm.

分光器50把从激光器阵列5沿着光轴B1行进的两个光束反射,沿光轴B2行进。另外,该分光器50使被光盘58反射的光通过,像虚线所示那样导向光接收元件60。该分光器50由例如介电体多层膜或金属薄膜等构成,可以以预定的反射率反射光,且可以以预定的透射率通过光。The beam splitter 50 reflects the two beams traveling along the optical axis B1 from the laser array 5 to travel along the optical axis B2. In addition, this beam splitter 50 passes the light reflected by the optical disc 58 and guides it to the light receiving element 60 as indicated by a dotted line. The beam splitter 50 is made of, for example, a dielectric multilayer film or a metal thin film, and can reflect light with a predetermined reflectance and transmit light with a predetermined transmittance.

从激光器阵列5射出的光束的线偏振光的方向是相对于分光器50以作为p偏振光与s偏振光的中间值的45度入射的方向。被准直透镜52调整成大致平行的光的光束沿准直透镜52的光轴B3行进并入射到相位差反射镜54。相位差反射镜54还用作在与光轴B3和物镜56的光轴B4正交的位置上配置的竖立反射镜。另外,相位差反射镜54对通过分光器50以45度入射的线偏振光赋予1/4波长的相位差而变换成圆偏振光。即,圆偏振光平行光束沿光轴B4入射到物镜56。The direction of the linearly polarized light beam emitted from the laser array 5 is a direction that enters the beam splitter 50 at 45 degrees, which is an intermediate value between p-polarized light and s-polarized light. The light beam adjusted to be substantially parallel by the collimator lens 52 travels along the optical axis B3 of the collimator lens 52 and enters the phase difference mirror 54 . The phase difference mirror 54 also functions as an upright mirror arranged at a position perpendicular to the optical axis B3 and the optical axis B4 of the objective lens 56 . In addition, the phase difference mirror 54 imparts a phase difference of 1/4 wavelength to the linearly polarized light incident at 45 degrees through the beam splitter 50 and converts it into circularly polarized light. That is, a parallel beam of circularly polarized light is incident on the objective lens 56 along the optical axis B4.

物镜56具有高的NA(数值孔径),把平行光会聚,沿光轴B5在光盘58上照射成微小的光斑。来自光盘58的反射光沿光轴B5、B4向相反方向行进。如果被相位差反射镜54反射,则圆偏振光恢复成线偏振光,通过分光器50入射到光接收元件60,作为检测信号被取出。The objective lens 56 has a high NA (numerical aperture), converges the parallel light, and irradiates it on the optical disc 58 along the optical axis B5 into a tiny light spot. The reflected light from the optical disc 58 travels in opposite directions along the optical axes B5 and B4. When reflected by the phase difference mirror 54, the circularly polarized light returns to linearly polarized light, enters the light receiving element 60 through the beam splitter 50, and is taken out as a detection signal.

在图10的光盘驱动装置中,取代用来把线偏振光变换成圆偏振光的1/4波片以及朝着光盘表面把光路弯折90度的棱镜,而使用倾斜设置的相位差反射镜54。此时,如果偏振方向的偏离角度的平均值或标准偏差大,则利用相位差反射镜54生成椭圆偏振光的比例增加。因此,因返回激光器阵列5的光产生的返回光噪声增大的比例增加,所以光盘驱动装置的合格率降低。相对于此,如果使用本实施方式的半导体激光装置,则像图10那样,可以成为部件个数减少的简单结构,且抑制激光器阵列中的返回光噪声,以高的合格率制造光盘驱动装置。In the optical disk drive device of FIG. 10, instead of the 1/4 wave plate used to convert linearly polarized light into circularly polarized light and the prism that bends the optical path by 90 degrees toward the surface of the optical disk, a phase difference mirror arranged obliquely is used. 54. At this time, if the average value or standard deviation of the deviation angles of the polarization directions is large, the ratio of elliptically polarized light generated by the retardation mirror 54 increases. Therefore, the yield of the optical disc drive device decreases because the rate of increase in return light noise due to light returning to the laser array 5 increases. On the other hand, if the semiconductor laser device of this embodiment is used, as shown in FIG. 10 , a simple structure with reduced number of parts can be obtained, return light noise in the laser array can be suppressed, and an optical disk drive device can be manufactured with a high yield.

以上,参照附图说明了实施方式。但本发明不限于这些实施方式。关于构成本发明的激光器阵列、层叠体、电极、半导体衬底、底座、导电层、合金焊料的材质、形状、尺寸、配置等,即使本领域技术人员进行各种设计变更,只要不脱离本发明的主要构思,也包含在本发明的范围内。The embodiments have been described above with reference to the drawings. However, the present invention is not limited to these embodiments. Regarding the material, shape, size, arrangement, etc. of the laser array, laminated body, electrodes, semiconductor substrate, base, conductive layer, and alloy solder constituting the present invention, various design changes may be made by those skilled in the art, as long as they do not depart from the present invention. The main idea is also included in the scope of the present invention.

Claims (5)

1.一种半导体激光装置,其特征在于包括:1. A semiconductor laser device, characterized in that it comprises: 激光器阵列,该激光器阵列具有:半导体衬底、设置在上述半导体衬底上的具有脊型波导且发出第一波长的光的第一层叠体、夹着沟与上述第一层叠体分离地设置在上述半导体衬底上的发出比上述第一波长长的第二波长的光的第二层叠体、设置在上述第一层叠体上的包含金膜的第一电极、以及设置在上述第二层叠体上的包含金膜的第二电极;A laser array comprising: a semiconductor substrate, a first laminate having a ridge-shaped waveguide and emitting light of a first wavelength provided on the semiconductor substrate, and being separated from the first laminate with a groove interposed therebetween. A second laminate on the semiconductor substrate that emits light of a second wavelength longer than the first wavelength, a first electrode including a gold film provided on the first laminate, and a second laminate provided on the second laminate A second electrode comprising a gold film on the 底座,该底座具有:绝缘体、具有设置在上述绝缘体上的第一基底金属膜和设置在上述第一基底金属膜上的厚度在0.05~0.3μm的范围内的第一金膜的第一导电层、以及具有设置在上述绝缘体上的第二基底金属膜和设置在上述第二基底金属膜上的厚度在0.05~0.3μm的范围内的第二金膜的第二导电层;A base, the base has: an insulator, a first base metal film disposed on the insulator, and a first conductive layer having a first gold film with a thickness in the range of 0.05-0.3 μm disposed on the first base metal film , and a second conductive layer having a second base metal film disposed on the above-mentioned insulator and a second gold film having a thickness in the range of 0.05-0.3 μm disposed on the second base metal film; 把上述第一电极与上述第一导电层接合且比上述第一导电层的上述第一金膜厚的第一合金焊料层;以及a first alloy solder layer that joins the first electrode to the first conductive layer and is thicker than the first gold film of the first conductive layer; and 把上述第二电极与上述第二导电层接合且比上述第二导电层的上述第二金膜厚的第二合金焊料层;a second alloy solder layer that joins the second electrode to the second conductive layer and is thicker than the second gold film of the second conductive layer; 上述脊型波导的靠近上述沟的一侧的侧面的倾角比远离上述沟的一侧的侧面的倾角平缓。The inclination angle of the side surface on the side closer to the groove of the ridge waveguide is gentler than the inclination angle of the side surface on the side farther from the groove. 2.如权利要求1所述的半导体激光装置,其特征在于:2. The semiconductor laser device according to claim 1, characterized in that: 上述第一合金焊料层的熔点比上述第一基底金属膜与金的合金的熔点低;The melting point of the first alloy solder layer is lower than the melting point of the alloy of the first base metal film and gold; 上述第二合金焊料层的熔点比上述第二基底金属膜与金的合金的熔点低。The melting point of the second alloy solder layer is lower than the melting point of the alloy of the second base metal film and gold. 3.如权利要求1所述的半导体激光装置,其特征在于:3. semiconductor laser device as claimed in claim 1, is characterized in that: 上述第一层叠体的厚度与上述第二层叠体的厚度大致相同。The thickness of the first laminate is substantially the same as the thickness of the second laminate. 4.如权利要求1所述的半导体激光装置,其特征在于:4. semiconductor laser device as claimed in claim 1, is characterized in that: 上述第二层叠体具有脊型波导。The above-mentioned second laminate has a ridge waveguide. 5.如权利要求1~4中任一项所述的半导体激光装置,其特征在于:5. The semiconductor laser device according to any one of claims 1 to 4, characterized in that: 上述半导体衬底由闪锌矿型晶体材料构成,且具有相对于(100)晶面倾斜的主面。The above-mentioned semiconductor substrate is composed of a zinc blende type crystal material, and has a main surface inclined with respect to the (100) crystal plane.
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