CN102029248B - Method for spraying alarm identification on surface of heating part or equipment component of airplane - Google Patents
Method for spraying alarm identification on surface of heating part or equipment component of airplane Download PDFInfo
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- CN102029248B CN102029248B CN 201010598963 CN201010598963A CN102029248B CN 102029248 B CN102029248 B CN 102029248B CN 201010598963 CN201010598963 CN 201010598963 CN 201010598963 A CN201010598963 A CN 201010598963A CN 102029248 B CN102029248 B CN 102029248B
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- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K11/00—Measuring temperature based upon physical or chemical changes not covered by groups G01K3/00, G01K5/00, G01K7/00 or G01K9/00
- G01K11/12—Measuring temperature based upon physical or chemical changes not covered by groups G01K3/00, G01K5/00, G01K7/00 or G01K9/00 using changes in colour, translucency or reflectance
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Abstract
一种在飞机加热部位或设备部件表面喷涂烧制告警标识的方法,包括如下步骤:1)对准备在其上喷涂告警标识的飞机表面进行处理,以在该飞机表面上形成字形表面,并在该字形表面上形成多个着色凹陷;2)将胶囊化的可逆感温变色颜料喷涂在所述字形表面上,以使得所述包裹颜料的胶囊微粒填充在所述字形表面上的着色凹陷中;3)对所述字形表面进行烧结;4)经烧结后,在所述字形表面上再涂覆防护膜层;5)对所述字形表面进行二次烧结,经二次烧结后,将经涂覆的字形表面磨平。通过该方法所喷涂而成的警告字能直接反应飞机加热部位或设备部件的表面温度状态,从而避免操作人员被烫伤。
A method for spraying and burning warning signs on the surface of aircraft heating parts or equipment components, comprising the following steps: 1) treating the surface of the aircraft on which the warning signs are to be sprayed, so as to form a glyph surface on the surface of the aircraft, and A plurality of colored depressions are formed on the surface of the glyph; 2) spraying encapsulated reversible thermochromic pigments on the surface of the glyph, so that the encapsulated pigment capsule particles are filled in the colored depressions on the surface of the glyph; 3) sintering the font surface; 4) after sintering, coat the protective film layer on the font surface; 5) carry out secondary sintering to the font surface, after the secondary sintering, apply the coated The glyph surface of the cover is smoothed. The warning words sprayed by the method can directly reflect the surface temperature state of the heating part of the aircraft or equipment components, thereby preventing operators from being scalded.
Description
技术领域technical field
本发明涉及一种飞机加热部位或设备部件的表面警告字,特别地,涉及一种用于飞机空速管上热敏告警标识,该告警标识可以用于显示空速管的表面温度状态。The invention relates to a warning sign on the surface of an aircraft heating part or equipment component, in particular to a heat-sensitive warning sign on an aircraft pitot tube, and the warning sign can be used to display the surface temperature state of the pitot tube.
背景技术Background technique
飞机有些设备部件如空速管内装有防冰加热装置,在飞机飞行过程中起到加热防冰功能。当飞机在地面停留时、或者在飞机起飞前、或当飞机进行地面检测时,飞机的空速管需要加热。经过加热后的空速管表面温度可达到200℃以上。Some equipment components of the aircraft, such as the pitot tube, are equipped with an anti-icing heating device, which plays a heating and anti-icing function during the flight of the aircraft. When the aircraft is on the ground, or before the aircraft takes off, or when the aircraft is inspected on the ground, the pitot tube of the aircraft needs to be heated. The surface temperature of the heated pitot tube can reach above 200°C.
当空速管在地面加热时,其表面温度会变得非常高,如果操作人员不注意,就会引起操作人员意外的烫伤。另外,过高的空速管表面温度会使得空速管保护套被烧毁,或者在大气测试时使空速管转接头烧毁。When the pitot tube is heated on the ground, its surface temperature will become very high, and if the operator is not careful, it will cause accidental burns to the operator. In addition, too high surface temperature of the pitot will cause the pitot protective cover to be burned, or the pitot adapter to be burned during the atmospheric test.
在现有技术中,通常是在空速管旁边的蒙皮上写上“加热探头”等字样的警示标志。然而,这样警示标示是无法直接反映空速管的表面温度状态。这就会使得在空速管表面没有加热时,操作人员过分小心地进行操作,而在空速管表面被加热时却产生大意,被意外烫伤。In the prior art, warning signs such as "heating probe" are usually written on the skin next to the pitot tube. However, such a warning label cannot directly reflect the surface temperature state of the pitot tube. This will make the operator overly careful to operate when the pitot surface is not heated, but be careless when the pitot surface is heated and be accidentally burned.
发明内容Contents of the invention
本发明的目的在于提供一种在飞机加热部位或设备部件的表面喷涂告警标识的方法,通过该方法喷涂出的告警标识可以直接反映出被喷涂表面的温度状态。The purpose of the present invention is to provide a method for spraying warning signs on the surface of aircraft heating parts or equipment parts, the warning signs sprayed by this method can directly reflect the temperature state of the surface to be sprayed.
为达到上述目的,本发明提供一种飞机加热部位或设备部件的表面的喷涂烧制告警标识的方法,该方法包括如下步骤:In order to achieve the above object, the present invention provides a method for spraying and burning warning signs on the surface of aircraft heating parts or equipment parts, the method comprises the following steps:
1)对准备在其上喷涂告警标识的飞机加热部位或设备部件的表面进行处理,以在该飞机表面上形成字形表面,并在该字形表面上形成多个着色凹陷;1) Treat the surface of the heating part or equipment part of the aircraft on which the warning signs are to be sprayed, so as to form a glyph surface on the surface of the aircraft, and form a plurality of colored depressions on the glyph surface;
2)将胶囊化的可逆感温变色颜料喷涂在所述字形表面上,以使得所述包裹颜料的胶囊微粒填充在所述字形表面上的着色凹陷中;2) spraying the encapsulated reversible thermochromic pigment on the surface of the glyph, so that the capsule particles of the encapsulating pigment are filled in the colored depressions on the surface of the glyph;
3)对所述字形表面进行烧结;3) sintering the font surface;
4)经烧结后,在所述字形表面上再涂覆防护膜层;4) after sintering, coat the protective film layer on the surface of the font;
5)对所述字形表面进行二次烧结,经二次烧结后,将经涂覆的字形表面磨平。5) Carrying out secondary sintering on the surface of the font, and grinding the coated font surface after the secondary sintering.
特别地,在所述步骤1)中,在形成所述字形表面后,在字形截面内开设有内槽结构,并且在该内槽结构的底部形成多个着色凹陷。通过这样的结构设置,填充在最外层的防护膜层凝固后能使其和告警标识更牢固的镶嵌在被喷涂表面的内部,从而更好的克服高速气流的磨损。Particularly, in the step 1), after forming the glyph surface, an inner groove structure is opened in the cross section of the glyph, and a plurality of colored depressions are formed at the bottom of the inner groove structure. Through such a structural setting, after the outermost protective film layer is solidified, it and the warning signs can be more firmly embedded in the interior of the surface to be sprayed, so as to better overcome the wear of high-speed airflow.
特别地,在所述步骤2)中,在喷涂变色颜料之前,在所述可逆感温变色颜料和所述防护膜层中还添加有辅助剂。更特别地,所述辅助剂为流平剂、消泡剂和固化剂。In particular, in the step 2), before the color-changing pigment is sprayed, an auxiliary agent is added to the reversible thermochromic pigment and the protective film layer. More particularly, the auxiliary agents are leveling agents, defoamers and curing agents.
特别地,在上述步骤3)完成后,在所述内槽结构的底部再涂上导热硅胶。导热硅胶的作用是将测温面的热量传给热敏变色涂料更均匀,起到导热缓冲作用,并且可以通过改变导热硅胶厚度和成份来调整感温的灵敏度。In particular, after the above step 3) is completed, thermal conductive silica gel is coated on the bottom of the inner tank structure. The role of thermal silica gel is to transfer the heat from the temperature measuring surface to the heat-sensitive color-changing coating more evenly, and act as a heat conduction buffer, and the temperature sensitivity can be adjusted by changing the thickness and composition of thermal silica gel.
特别地,所述防护膜层为复合防护膜层。更特别地,所述复合防护膜层由环氧聚酯树脂制成。更特别地,所述环氧聚酯树脂中添加有二氧化铈和/或氧化钕。In particular, the protective film layer is a composite protective film layer. More particularly, the composite protective film layer is made of epoxy polyester resin. More particularly, ceria and/or neodymium oxide are added to the epoxy polyester resin.
特别地,所述变色颜料是乌洛托品、二甲苯(化学纯)、醇酸清漆或叶蜡石粉。In particular, the color-changing pigment is methenamine, xylene (chemically pure), alkyd varnish or pyrophyllite powder.
特别地,所述胶囊微粒呈圆球状。In particular, the capsule particles are spherical.
特别地,所述告警标识为告警字、告警图形和/或告警符号。In particular, the warning sign is a warning word, a warning graphic and/or a warning symbol.
通过本发明的方法制造而成的告警标识通过其中的可逆感温变色颜料可以直接反映飞机表面的温度状态,因为该所选取的可逆感温变色颜料与飞机表面需要告警状态的温度条件相对应。所以,当飞机加热部件或设备部件的表面温度高到需要告警时,所述告警标识会变色,从而提醒操作人员,由此避免操作人员被烫伤,防护套被烧毁,以及在大气测试时空速管转接头被烧毁。The warning sign manufactured by the method of the present invention can directly reflect the temperature state of the aircraft surface through the reversible thermochromic pigment therein, because the selected reversible thermochromic pigment corresponds to the temperature condition that the aircraft surface needs to be in an alarm state. Therefore, when the surface temperature of the aircraft heating part or equipment part is high enough to warn, the warning sign will change color, thereby reminding the operator, thereby preventing the operator from being scalded, the protective cover being burned, and the pitot tube being damaged during the atmospheric test. The adapter was burned.
附图说明Description of drawings
图1是本发明告警标识的使用时的示意图;Fig. 1 is a schematic diagram of the use of the warning sign of the present invention;
图2是本发明告警标识字形表面的示意图;Fig. 2 is a schematic diagram of the font surface of the warning sign of the present invention;
图3是本发明告警标识字形截面的示意图,此时该告警标识已经被喷涂烧制在了飞机表面。Fig. 3 is a schematic diagram of the font cross-section of the warning sign of the present invention, at this moment, the warning sign has been sprayed and burned on the surface of the aircraft.
具体实施方式Detailed ways
本发明所述的告警标识可以是告警字、告警图形或告警符号,也可以是这几种告警标识的组合。该告警标识1可以被喷涂烧制在飞机加热部位或设备部件的表面,如图1所示,告警标识1’就被喷涂烧制在了空速管的表面,而告警标识1”被喷涂烧在了空速管加热部位的表面。The warning sign described in the present invention may be a warning word, a warning figure or a warning symbol, or a combination of these kinds of warning signs. The
在本发明的一个方法实施例,所述飞机加热设备部件为飞机的空速管,其喷涂烧制告警标识的方法包括如下步骤:In a method embodiment of the present invention, the aircraft heating equipment part is the pitot tube of the aircraft, and the method for spraying and burning the warning sign includes the following steps:
1)对准备在其上喷涂告警标识的飞机空速管表面2进行处理,以在该飞机空速管表面2上形成字形表面12,并在该字形表面上形成多个着色凹陷11;1) process the
2)将圆球状的胶囊化的可逆感温变色颜料3喷涂在所述字形表面2上,以使得所述包裹颜料的胶囊微粒8填充在所述字形表面上的着色凹陷11中,其中,所述变色颜料3可以是乌洛托品、二甲苯(化学纯)、醇酸清漆或叶蜡石粉;2) Spraying the reversible thermochromic pigment 3 of spherical capsules on the
3)对所述字形表面12进行烧结;3) sintering the
4)经烧结后,在所述字形表面12上再涂覆防护膜层4;4) after sintering, coat the
5)对所述字形表面12进行二次烧结,经二次烧结后,将经涂覆的字形表面12磨平。5) Carrying out secondary sintering on the
在本发明的另一个方法实施例中,其步骤基本与上一个实施例相同,但是,在所述步骤1)中,在形成所述字形表面12后,在字形截面内开设有内槽结构5,并且在该内槽结构5的底部形成多个着色凹陷11。在所述内槽结构的底部再涂上导热硅胶6。In another method embodiment of the present invention, its steps are basically the same as the previous embodiment, but, in said step 1), after forming said
在所述步骤2)中,在喷涂变色颜料3之前,在所述可逆感温变色颜料3和所述防护膜层4中还添加有辅助剂。更特别地,所述辅助剂为流平剂、消泡剂和固化剂。In the step 2), before the color-changing pigment 3 is sprayed, an auxiliary agent is added to the reversible thermochromic pigment 3 and the
在本发明的另一个方法实施例中,所述防护膜层4为复合防护膜层,所述复合防护膜层由环氧聚酯树脂制成。并且,在所述环氧聚酯树脂中添加有二氧化铈和/或氧化钕。In another method embodiment of the present invention, the
图3示出了本发明告警标识的一个实施例,在该实施例中,所述告警标识字形截面中开设有内槽结构5,在所述内槽结构5的底部设置有变温颜料层7。该变温颜料层包括多个着色凹陷11,每个所述着色凹陷11填充有包含可逆感温变色颜料3的圆球状胶囊微粒8。Fig. 3 shows an embodiment of the warning sign of the present invention. In this embodiment, an inner groove structure 5 is opened in the cross-section of the warning sign, and a temperature-changing pigment layer 7 is arranged at the bottom of the inner groove structure 5 . The temperature-changing pigment layer includes a plurality of
如图2所示,在本发明的另一个实施例中,在所述内槽结构的底部还设置有导热层。该导热层由导热硅胶制成。在所述变温颜料层上还涂覆一层防护膜层。As shown in FIG. 2 , in another embodiment of the present invention, a heat conducting layer is further provided at the bottom of the inner tank structure. The heat conduction layer is made of heat conduction silicone. A protective film layer is also coated on the temperature-changing pigment layer.
在本发明告警标识的另一个实施例中,所述防护膜层4为复合防护膜层,所述复合防护膜层由环氧聚酯树脂制成。并且,在所述环氧聚酯树脂中添加有二氧化铈和/或氧化钕。另外,所述变色颜料可以是乌洛托品、二甲苯(化学纯)、醇酸清漆或叶蜡石粉。In another embodiment of the warning sign of the present invention, the
本发明的技术内容及技术特点已揭示如上,然而可以理解,在实用新型的创作思想下,本领域的技术人员可以对上述结构作各种变化和改进,但都属于本发明的保护范围。上述实施例的描述是例示性的而不是限制性的,本发明的保护范围由权利要求所确定。The technical content and technical characteristics of the present invention have been disclosed above, but it can be understood that under the creative idea of the utility model, those skilled in the art can make various changes and improvements to the above structure, but all belong to the protection scope of the present invention. The description of the above embodiments is illustrative rather than restrictive, and the protection scope of the present invention is determined by the claims.
Claims (12)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010598963 CN102029248B (en) | 2010-12-17 | 2010-12-17 | Method for spraying alarm identification on surface of heating part or equipment component of airplane |
| PCT/CN2011/079450 WO2012079392A1 (en) | 2010-12-17 | 2011-09-08 | Method for spraying warning sign on surface of heating part or equipment component of airplane |
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| CN 201010598963 CN102029248B (en) | 2010-12-17 | 2010-12-17 | Method for spraying alarm identification on surface of heating part or equipment component of airplane |
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| CN102029248A CN102029248A (en) | 2011-04-27 |
| CN102029248B true CN102029248B (en) | 2013-05-01 |
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| CN102029248B (en) * | 2010-12-17 | 2013-05-01 | 中国商用飞机有限责任公司 | Method for spraying alarm identification on surface of heating part or equipment component of airplane |
| CN102588872A (en) * | 2012-01-10 | 2012-07-18 | 黄德联 | Temperature-sensing and color-changing lampshade |
| CN105312213B (en) * | 2015-11-30 | 2018-07-27 | 中国商用飞机有限责任公司北京民用飞机技术研究中心 | A method of application is carried out to seating plane outer surface using temperature sensing material |
| CN109470598B (en) * | 2018-10-08 | 2021-02-09 | 浙江大学 | Method for measuring dynamic distribution characteristic of liquid spraying zone in liquid spraying gas-solid fluidized bed |
| CN109107857A (en) * | 2018-11-08 | 2019-01-01 | 北京星航机电装备有限公司 | A kind of supersonic vehicle body method for coating surface |
| US20200217725A1 (en) * | 2018-12-05 | 2020-07-09 | Rockwell Collins, Inc. | Thermochromic Paint for Temperature-Related Warnings |
| EP3859211B1 (en) * | 2020-01-31 | 2024-01-24 | Société BIC | Handheld lighter with high temperature warning indicator |
| CN114989743A (en) * | 2022-07-15 | 2022-09-02 | 上海商寰航空科技有限公司 | Adhesive thermochromic identification adhesive tape and preparation method thereof |
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| US6706218B2 (en) * | 2000-01-11 | 2004-03-16 | The Board Of Governors For Higher Education, State Of Rhode Island And Providence Plantations | Thermochromic polymers for rapid visual assessment of temperature |
| US6773637B1 (en) * | 2000-05-01 | 2004-08-10 | Gail D. DiSalvo | Composition for indicating the prevailing temperature |
| CN2636784Y (en) * | 2003-07-23 | 2004-09-01 | 赖荧辉 | Pot temperature sensing element |
| CN1594600A (en) * | 2004-06-30 | 2005-03-16 | 胡茜茜 | Leather with variable surface color and manufacturing process thereof |
| JP4780721B2 (en) * | 2004-09-30 | 2011-09-28 | 日本製紙株式会社 | Method for producing thermal recording material |
| US20060116442A1 (en) * | 2004-11-29 | 2006-06-01 | Gallo Clinton E | Aqueous thermochromic and photochromic motor vehicle paints and methods of use |
| US7906458B2 (en) * | 2006-09-15 | 2011-03-15 | Ricoh Company, Ltd. | Heat-sensitive recording material and production method thereof |
| CN101016039A (en) * | 2006-11-02 | 2007-08-15 | 金亚东 | Vehicle appearance color change method and apparatus for executing special mission |
| CN201440779U (en) * | 2009-05-27 | 2010-04-21 | 跃腾科技股份有限公司 | Radiating assembly with temperature warning function |
| CN102029248B (en) * | 2010-12-17 | 2013-05-01 | 中国商用飞机有限责任公司 | Method for spraying alarm identification on surface of heating part or equipment component of airplane |
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| WO2012079392A1 (en) | 2012-06-21 |
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