CN102033370B - Liquid crystal display substrate and manufacturing method thereof - Google Patents
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Abstract
本发明涉及一种液晶显示基板及其制造方法。该液晶显示基板包括衬底基板,衬底基板上形成多种导电结构的图案,各导电结构相互间隔或通过绝缘层保持绝缘,其中:形成有导电结构的绝缘层上形成有沟槽,导电结构的图案至少部分形成在沟槽中。本发明采用将导电结构形成在绝缘层的沟槽中的技术手段,减小了导电结构在其下绝缘层表面的高度差,从而减小了对导电结构厚度的限制。
The invention relates to a liquid crystal display substrate and a manufacturing method thereof. The liquid crystal display substrate includes a base substrate, on which a variety of patterns of conductive structures are formed, and the conductive structures are spaced apart from each other or kept insulated by an insulating layer, wherein grooves are formed on the insulating layer formed with the conductive structures, and the conductive structures A pattern is at least partially formed in the trench. The invention adopts the technical means of forming the conductive structure in the groove of the insulating layer, which reduces the height difference of the conductive structure on the lower surface of the insulating layer, thereby reducing the limitation on the thickness of the conductive structure.
Description
技术领域 technical field
本发明实施例涉及液晶显示技术,尤其涉及一种液晶显示基板及其制造方法。Embodiments of the present invention relate to liquid crystal display technology, and in particular to a liquid crystal display substrate and a manufacturing method thereof.
背景技术 Background technique
薄膜晶体管液晶显示器(Thin Film Transistor-Liquid CrystalDisplay;以下简称:TFT-LCD)具有体积小、功耗低、无辐射等特点,在当前的平板显示器市场中占据了主导地位。Thin Film Transistor-Liquid Crystal Display (Thin Film Transistor-Liquid Crystal Display; hereinafter referred to as: TFT-LCD) has the characteristics of small size, low power consumption, and no radiation, and occupies a dominant position in the current flat panel display market.
TFT-LCD通常包括对盒设置的两个液晶显示基板,一般即阵列基板和彩膜基板对盒,其间填充液晶。阵列基板一般包括一衬底基板,在衬底基板上形成有横纵交叉的数据线和栅极扫描线,围设形成矩阵形式的多个像素单元。每个像素单元中都设有一个TFT开关,TFT开关包括栅电极、有源层、源电极和漏电极。栅电极与栅极扫描线相连,一般与栅极扫描线采用相同材质同时形成;源电极连接数据线,漏电极连接像素电极,通常源电极和漏电极与数据线采用相同材质同时形成。有源层位于栅电极与源电极和漏电极之间。当栅电极通入高电平时,源电极和漏电极通过有源层导通,将数据线的电压通入像素电极。TFT-LCD usually includes two liquid crystal display substrates arranged in a cell, generally an array substrate and a color filter substrate in a cell, and liquid crystal is filled between them. The array substrate generally includes a base substrate on which data lines and gate scanning lines intersecting horizontally and vertically are formed, surrounding a plurality of pixel units forming a matrix. Each pixel unit is provided with a TFT switch, and the TFT switch includes a gate electrode, an active layer, a source electrode and a drain electrode. The gate electrode is connected to the gate scanning line, and is generally formed at the same time with the same material as the gate scanning line; the source electrode is connected to the data line, and the drain electrode is connected to the pixel electrode. Usually, the source electrode and the drain electrode are formed at the same time with the same material as the data line. The active layer is located between the gate electrode and the source and drain electrodes. When the gate electrode is connected to a high level, the source electrode and the drain electrode are conducted through the active layer, and the voltage of the data line is passed to the pixel electrode.
现有阵列基板的结构中,栅极扫描线、栅电极、数据线、源电极和漏电极等导电结构的图案之间存在相互交叠的区域,这些交叠区域之间容易形成交叠电容C,使TFT开关的动作时间形成一定的延迟。延迟时间还与各个导电结构的电阻R有关。电阻R和电容C之间的乘积越大则延迟越明显。In the structure of the existing array substrate, there are overlapping areas among the patterns of the conductive structures such as gate scanning lines, gate electrodes, data lines, source electrodes, and drain electrodes, and overlapping capacitors C are easily formed between these overlapping areas. , so that the action time of the TFT switch forms a certain delay. The delay time is also related to the resistance R of the respective conductive structure. The larger the product between the resistor R and the capacitor C, the more pronounced the delay.
增加导电结构的横截面积是降低电阻的一种途径。但是,增加数据线、栅极扫描线等图案的宽度会减小像素单元能够透光区域的面积,即降低了开口率。若增加数据线、栅极扫描线等图案的厚度,则使阵列基板上导电结构图案在其下层的绝缘层平面的高度差过大,随后形成另一层导电结构图案的时候就容易出现断线的现象而导致不良,或者在进行摩擦取向(Rubbing)时容易出现断裂、不均匀问题,所以现有技术通常对导电结构图案的厚度有较大的限制。Increasing the cross-sectional area of conductive structures is one way to reduce resistance. However, increasing the width of patterns such as data lines and gate scanning lines will reduce the area of the light-transmitting region of the pixel unit, that is, reduce the aperture ratio. If the thickness of patterns such as data lines and gate scanning lines is increased, the height difference between the conductive structure pattern on the array substrate and the insulating layer plane below it will be too large, and it is easy to break when another layer of conductive structure pattern is formed. The phenomenon that causes defects, or is prone to breakage and non-uniformity problems during rubbing, so the prior art usually has a relatively large limit on the thickness of the conductive structure pattern.
发明内容 Contents of the invention
本发明的目的是提供一种液晶显示基板及其制造方法,以减小对导电结构图案厚度的限制。The object of the present invention is to provide a liquid crystal display substrate and its manufacturing method, so as to reduce the restriction on the thickness of the conductive structure pattern.
为实现上述目的,本发明提供了一种液晶显示基板,包括衬底基板,所述衬底基板上形成多种导电结构的图案,各所述导电结构相互间隔或通过绝缘层保持绝缘,其中:In order to achieve the above object, the present invention provides a liquid crystal display substrate, including a base substrate, on which a plurality of patterns of conductive structures are formed, and each of the conductive structures is spaced from each other or kept insulated by an insulating layer, wherein:
形成有导电结构的绝缘层上形成有沟槽,所述导电结构的图案至少部分形成在所述沟槽中。A groove is formed on the insulating layer formed with the conductive structure, and the pattern of the conductive structure is at least partially formed in the groove.
为实现上述目的,本发明提供了一种液晶显示基板的制造方法,包括在衬底基板上形成相互间隔或通过绝缘层保持绝缘的导电结构的图案的步骤,其中,在绝缘层上形成导电结构之前,还包括:In order to achieve the above object, the present invention provides a method for manufacturing a liquid crystal display substrate, comprising the step of forming a pattern of conductive structures spaced apart from each other or kept insulated by an insulating layer on the base substrate, wherein the conductive structure is formed on the insulating layer Previously, also included:
在所述绝缘层上形成沟槽,所述导电结构的图案至少部分形成在所述沟槽中。A trench is formed on the insulating layer, and the pattern of the conductive structure is at least partially formed in the trench.
由以上技术方案可知,本发明采用将导电结构形成在绝缘层的沟槽中的技术手段,减小了导电结构在其下绝缘层表面的高度差,从而减小了对导电结构厚度的限制。适当增加不同导电结构的厚度可以带来多方面的有益效果。It can be known from the above technical solutions that the present invention adopts the technical means of forming the conductive structure in the groove of the insulating layer, which reduces the height difference of the conductive structure on the lower surface of the insulating layer, thereby reducing the limitation on the thickness of the conductive structure. Appropriately increasing the thickness of different conductive structures can bring many beneficial effects.
附图说明 Description of drawings
图1为本发明实施例一提供的液晶显示基板的局部俯视结构示意图;FIG. 1 is a partial top view structural schematic diagram of a liquid crystal display substrate provided by
图2为图1中的A-A向剖面结构示意图;Fig. 2 is a schematic diagram of the cross-sectional structure of A-A in Fig. 1;
图3为图1中的B-B向剖面结构示意图;Fig. 3 is a schematic diagram of a cross-sectional structure along B-B in Fig. 1;
图4为本发明实施例二提供的液晶显示基板的局部剖面结构示意图;4 is a schematic diagram of a partial cross-sectional structure of a liquid crystal display substrate provided by
图5为本发明实施例二提供的液晶显示基板中衬底绝缘层的局部俯视结构示意图;FIG. 5 is a partial top view structural diagram of the substrate insulating layer in the liquid crystal display substrate provided by
图6为本发明实施例三提供的液晶显示基板的局部剖面结构示意图;6 is a schematic diagram of a partial cross-sectional structure of a liquid crystal display substrate provided by
图7为本发明实施例三提供的液晶显示基板中栅绝缘层的局部俯视结构示意图;FIG. 7 is a partial top view structural diagram of a gate insulating layer in a liquid crystal display substrate provided by
图8为本发明实施例四提供的液晶显示基板的制造方法的流程图;8 is a flowchart of a method for manufacturing a liquid crystal display substrate provided by Embodiment 4 of the present invention;
图9为本发明实施例五提供的液晶显示基板的制造方法中制备衬底绝缘层的流程图;FIG. 9 is a flow chart of preparing a substrate insulating layer in the method for manufacturing a liquid crystal display substrate provided in
图10为本发明实施例六提供的液晶显示基板的制造方法的流程图。FIG. 10 is a flow chart of a method for manufacturing a liquid crystal display substrate provided by Embodiment 6 of the present invention.
具体实施方式 Detailed ways
下面通过具体实施例并结合附图对本发明做进一步的详细描述。The present invention will be described in further detail below through specific embodiments and in conjunction with the accompanying drawings.
本发明实施例提供了一种液晶显示基板,该液晶显示基板包括衬底基板,在衬底基板上形成多种导电结构的图案。具体的,导电结构可以包括栅极扫描线、栅电极、公共电极线、数据线、源电极、漏电极和像素电极等结构。各导电结构相互间隔或通过绝缘层保持绝缘,例如,栅极扫描线、栅电极和公共电极线形成在衬底基板上,数据线、源电极和漏电极形成在栅绝缘层上,像素电极形成在钝化层上,各层之间保持相互绝缘。其中,形成有导电结构的绝缘层上形成有沟槽,导电结构的图案至少部分形成在沟槽中。An embodiment of the present invention provides a liquid crystal display substrate. The liquid crystal display substrate includes a base substrate on which patterns of various conductive structures are formed. Specifically, the conductive structure may include structures such as gate scanning lines, gate electrodes, common electrode lines, data lines, source electrodes, drain electrodes, and pixel electrodes. Each conductive structure is spaced from each other or kept insulated by an insulating layer. For example, the gate scanning line, gate electrode and common electrode line are formed on the base substrate, the data line, source electrode and drain electrode are formed on the gate insulating layer, and the pixel electrode is formed On the passivation layer, the layers are kept insulated from each other. Wherein, a groove is formed on the insulating layer formed with the conductive structure, and the pattern of the conductive structure is at least partially formed in the groove.
采用将导电结构形成在沟槽中的技术方案,可以减小导电结构相对于沟槽所在绝缘层表面露出的高度,甚至使导电结构与绝缘层平齐。在进一步形成其他层时而涂覆光刻胶进行构图工艺时,不会因为下层导电结构凸起的高度过大而使光刻胶在导电结构的侧面涂覆不均、断开,均匀涂覆的光刻胶能够保持构图工艺所形成图案的准确,不易出现断线的现象。导电结构高度差的减小,还能够避免涂覆取向膜时形成的取向摩擦(PI rubbing)不良。By adopting the technical solution of forming the conductive structure in the trench, the exposed height of the conductive structure relative to the surface of the insulating layer where the trench is located can be reduced, and even the conductive structure is flush with the insulating layer. When the photoresist is coated for patterning when other layers are further formed, the photoresist will not be unevenly coated and disconnected on the side of the conductive structure due to the excessive height of the lower conductive structure. The photoresist can maintain the accuracy of the pattern formed by the patterning process, and it is not easy to break the line. The reduction of the height difference of the conductive structure can also avoid the poor alignment rubbing (PI rubbing) formed when the alignment film is coated.
具体的,对于TFT-LCD中的阵列基板来说,形成在沟槽中的导电结构可以包括栅极扫描线、栅电极、公共电极线、数据线、源电极和漏电极中的至少一个。衬底基板也为绝缘材料制成,相当于绝缘层,为使栅极扫描线、栅电极和公共电极线能够形成在绝缘层的沟槽中,可以采用易于刻蚀的材料作为衬底基板,或在衬底基板上再形成一层易于刻蚀的绝缘层。Specifically, for an array substrate in a TFT-LCD, the conductive structure formed in the groove may include at least one of a gate scanning line, a gate electrode, a common electrode line, a data line, a source electrode and a drain electrode. The base substrate is also made of insulating material, which is equivalent to an insulating layer. In order to enable the gate scanning lines, gate electrodes and common electrode lines to be formed in the grooves of the insulating layer, materials that are easy to etch can be used as the base substrate. Or form an insulating layer that is easy to etch on the base substrate.
将上述导电结构形成在沟槽中,不仅能够避免构图不准确等缺陷,还能够减小对导电结构图案厚度的限制,即可以适当的增加导电结构图案的厚度。厚度增加的优点在于可以减小导电结构的电阻,栅极扫描线、栅电极、公共电极线、数据线、源电极和/或漏电极的电阻值减小,即能够减小所形成的RC值,进而可以减小对TFT开关动作的延迟影响,优化TFT开关动作的延迟特性。或者,在维持电阻不变的情况下减小导电结构图案的宽度,进而增加可透光区域的面积。Forming the above-mentioned conductive structure in the trench can not only avoid defects such as inaccurate patterning, but also reduce the restriction on the thickness of the conductive structure pattern, that is, the thickness of the conductive structure pattern can be appropriately increased. The advantage of increasing the thickness is that the resistance of the conductive structure can be reduced, and the resistance value of the gate scanning line, gate electrode, common electrode line, data line, source electrode and/or drain electrode is reduced, that is, the formed RC value can be reduced , thereby reducing the delay impact on the TFT switching action and optimizing the delay characteristic of the TFT switching action. Alternatively, the width of the conductive structure pattern is reduced while maintaining the resistance constant, thereby increasing the area of the light-permeable region.
下面介绍本发明的几种优选实施方案。Several preferred embodiments of the present invention are described below.
实施例一Embodiment one
图1为本发明实施例一提供的液晶显示基板的局部俯视结构示意图,图2为图1中的A-A向剖面结构示意图,图3为图1中的B-B向剖面结构示意图。本实施例的液晶显示基板具体可以为阵列基板,包括一衬底基板1,在衬底基板1上形成有横纵交叉的数据线2和栅极扫描线3,围设形成矩阵形式的多个像素单元。每个像素单元中都设有一个TFT开关,TFT开关包括栅电极4、有源层5、源电极6和漏电极7。栅电极4与栅极扫描线3相连,一般与栅极扫描线3采用相同材质同时形成;源电极6连接数据线2,漏电极7连接像素电极16,通常源电极6和漏电极7与数据线2采用相同材质同时形成。有源层5位于栅电极4与源电极6和漏电极7之间。当栅电极4通入高电平时,源电极6和漏电极7通过有源层5导通,将数据线2的电压通入像素电极16。为公共电极传输公共电压的公共电极线8通常与栅极扫描线3采用相同材质同时形成。为保持上述导电结构之间的绝缘,在栅极扫描线3、栅电极4和公共电极线8上覆盖有栅绝缘层10,在数据线2、源电极6和漏电极7上覆盖有钝化层11,像素电极16通过钝化层11上的过孔12与漏电极7相连。FIG. 1 is a partial top view structure diagram of a liquid crystal display substrate provided by
本实施例中,还增设了一层绝缘层,即衬底绝缘层9,直接形成在衬底基板1上,栅极扫描线3、栅电极4和公共电极线8形成在该衬底绝缘层9上。衬底绝缘层9上形成的沟槽包括第一沟槽13,栅极扫描线3、栅电极4和公共电极线8形成在第一沟槽13中。本实施例中,栅极扫描线3、栅电极4和公共电极线8的厚度与第一沟槽13的深度相等,具体应用中,栅极扫描线3、栅电极4和公共电极线8的厚度也可以大于或小于第一沟槽13的深度。In this embodiment, a layer of insulating layer is also added, that is, the
采用本实施例的技术方案,由于栅极扫描线3、栅电极4和公共电极线8嵌入第一沟槽13之中,所以在衬底绝缘层9的表面上没有凸出的栅极扫描线3、栅电极4和公共电极线8,或者凸出部分的厚度小于直接形成在衬底基板1上时栅极扫描线3、栅电极4和公共电极线8的厚度,即在衬底绝缘层9的表面上不形成或形成高度较小的台阶图案。Adopting the technical scheme of this embodiment, since the
正常的工艺条件下,由栅金属薄膜形成的栅极扫描线、栅电极和公共电极线的厚度一般为200~500纳米(nm)。在后续制备数据线等图案的构图工艺中,台阶图案的侧面是薄弱的位置,若台阶图案的高度较大,则会导致涂覆的光刻胶不均匀或断开,使后续的刻蚀图案不准确。本实施例的技术方案减小了台阶图案的高度,能够解决上述问题,使后续刻蚀的图案更加准确,即能够避免出现刻蚀的数据线断线的问题。Under normal process conditions, the thickness of the gate scan line, gate electrode and common electrode line formed by the gate metal film is generally 200-500 nanometers (nm). In the subsequent patterning process for preparing patterns such as data lines, the side of the step pattern is a weak position. If the height of the step pattern is large, it will cause uneven or disconnected photoresist coating, which will make the subsequent etching pattern Inaccurate. The technical solution of this embodiment reduces the height of the step pattern, can solve the above problems, and make the subsequent etched pattern more accurate, that is, can avoid the problem of disconnection of etched data lines.
另外,由于台阶图案的侧面是薄弱位置,所以现有技术往往需要增加台阶图案的厚度,也增加了栅绝缘层的厚度,这样导致的缺陷是栅电极与有源层、源电极和漏电极之间的垂直距离增加,则栅电极中需要通入更高的电压才能使有源层导通源电极和漏电极。所以本实施例的技术方案还提供了减小栅绝缘层厚度的可能,能有效降低TFT开关的开启阈值电压,降低驱动功耗。In addition, since the side of the step pattern is a weak position, the prior art often needs to increase the thickness of the step pattern and also increase the thickness of the gate insulating layer, which leads to defects between the gate electrode and the active layer, source electrode and drain electrode. As the vertical distance between them increases, a higher voltage needs to be applied to the gate electrode to make the active layer conduct the source electrode and the drain electrode. Therefore, the technical solution of this embodiment also provides the possibility of reducing the thickness of the gate insulating layer, which can effectively reduce the turn-on threshold voltage of the TFT switch and reduce driving power consumption.
再有,本实施例的技术方案减小了对栅极扫描线、栅电极和公共电极线厚度的限制,因此可以增加厚度,使导电结构的电阻降低,从而优化TFT开关的延迟特性,改善LCD的显示质量。Furthermore, the technical solution of this embodiment reduces the restriction on the thickness of the gate scanning line, gate electrode and common electrode line, so the thickness can be increased to reduce the resistance of the conductive structure, thereby optimizing the delay characteristics of the TFT switch and improving the LCD. display quality.
或者,由于对厚度限制的减小,可以在增加厚度的同时将栅极扫描线、栅电极和公共电极线图案的宽度减小。由于厚度的增加,所以减小图案宽度不会导致电阻的显著增加。宽度减小可以增加像素单元中透光的区域面积,即增加了像素单元的开口率。Alternatively, due to the reduction of the thickness limitation, the width of the gate scanning line, gate electrode and common electrode line pattern can be reduced while increasing the thickness. Due to the increase in thickness, reducing the pattern width does not result in a significant increase in resistance. Reducing the width can increase the area of the light-transmitting region in the pixel unit, that is, increase the aperture ratio of the pixel unit.
第一沟槽的图案优选的是对应栅极扫描线、栅电极和公共电极线的位置,将栅极扫描线、栅电极和公共电极线全部形成在第一沟槽中。第一沟槽的图案也可以根据具体需要对应栅极扫描线、栅电极和公共电极线中至少一个或多个图案的位置,将栅极扫描线、栅电极和公共电极线中的部分图案形成在第一沟槽中。例如,仅将数据线和栅极扫描线交叠处形成第一沟槽,则可以达到避免后续数据线刻蚀时断线的问题。The pattern of the first trench preferably corresponds to the positions of the gate scanning lines, the gate electrodes and the common electrode lines, and the gate scanning lines, the gate electrodes and the common electrode lines are all formed in the first trench. The pattern of the first groove can also correspond to the position of at least one or more patterns of the gate scanning line, gate electrode and common electrode line according to specific needs, and form part of the patterns of the gate scanning line, gate electrode and common electrode line in the first groove. For example, only forming the first trench at the intersection of the data line and the gate scanning line can avoid the problem of disconnection during the subsequent etching of the data line.
实施例二Embodiment two
图4为本发明实施例二提供的液晶显示基板的局部剖面结构示意图,与实施例一的区别在于衬底绝缘层9上形成的沟槽还包括第二沟槽14,形成在栅绝缘层10之上的数据线2、源电极6和漏电极7形成在第二沟槽14中。本实施例液晶显示基板的俯视结构可参见图1所示,图4可以是沿图1中的B-B线对本实施例的液晶显示基板进行剖切的示意图,图5为本发明实施例二提供的液晶显示基板中衬底绝缘层9的局部俯视结构示意图。第一沟槽13和第二沟槽14可以是贯通的、深度相等的沟槽。4 is a schematic diagram of a partial cross-sectional structure of a liquid crystal display substrate provided by
采用本实施例的技术方案可以类似地减小对数据线、源电极和漏电极的厚度限制,进而可以减小其电阻或者减小其宽度,能够优化TFT开关的延迟特性或提供像素单元的开口率。Adopting the technical solution of this embodiment can similarly reduce the thickness restriction on the data line, source electrode and drain electrode, thereby reducing its resistance or reducing its width, and can optimize the delay characteristic of the TFT switch or provide the opening of the pixel unit Rate.
具体应用中,第一沟槽13和第二沟槽14的深度可以相等,优选的是第一沟槽13的深度大于第二沟槽14的深度,即容纳数据线2的第二沟槽14略浅于第一沟槽13,则在数据线2和栅极扫描线3的交叉位置,使数据线2需要越过栅极扫描线3的高度减小,能够进一步减小数据线2断线出现的可能。In a specific application, the depth of the
第二沟槽的图案优选的是对应数据线、源电极和漏电极的位置,将数据线、源电极和漏电极全部形成在第二沟槽中。第二沟槽的图案也可以根据具体需要对应数据线、源电极和漏电极中至少一个或多个图案的位置。The pattern of the second groove preferably corresponds to the positions of the data line, the source electrode and the drain electrode, and the data line, the source electrode and the drain electrode are all formed in the second groove. The pattern of the second groove can also correspond to the position of at least one or more patterns of the data line, the source electrode and the drain electrode according to specific requirements.
实施例三Embodiment three
图6为本发明实施例三提供的液晶显示基板的局部剖面结构示意图,图7为本发明实施例三提供的液晶显示基板中栅绝缘层10的局部俯视结构示意图。在本实施例中,数据线2、源电极6和漏电极7与栅极扫描线3、栅电极4和公共电极线8之间的绝缘层为栅绝缘层10,栅绝缘层10上形成的沟槽包括第三沟槽15,数据线2、源电极6和漏电极7中的至少一个或多个形成在第三沟槽15中。第三沟槽15的深度小于栅绝缘层10的厚度,避免与栅绝缘层10下的栅极扫描线3接触导通。FIG. 6 is a schematic diagram of a partial cross-sectional structure of a liquid crystal display substrate provided by
本实施例中,可以如图6所示包括衬底绝缘层9及其上的第一沟槽13,或者也可以不设置衬底绝缘层9。In this embodiment, as shown in FIG. 6 , the
采用本实施例的技术方案可以类似地减小对数据线、源电极和漏电极的厚度限制,进而可以减小其电阻或者减小其宽度,能够优化TFT开关的延迟特性或提高像素单元的开口率。Adopting the technical solution of this embodiment can similarly reduce the thickness restriction on the data line, source electrode and drain electrode, thereby reducing its resistance or reducing its width, and can optimize the delay characteristic of the TFT switch or increase the opening of the pixel unit Rate.
本发明实施例提供的液晶显示基板并不限于图中所示的扭转向列(Twisted Nematic;以下简称:TN)型阵列基板,还可以为形成水平电场的阵列基板,例如边缘场切换(Fringe Field Switching;以下简称:FFS)型阵列基板。则既可以在衬底绝缘层下形成整块图案的公共电极,还可以在衬底绝缘层上形成间隔的块状图案的公共电极,公共电极的图案也形成在第一沟槽中,且与栅电极和栅极扫描线相互间隔。The liquid crystal display substrate provided by the embodiment of the present invention is not limited to the twisted nematic (Twisted Nematic; hereinafter referred to as: TN) type array substrate shown in the figure, and may also be an array substrate forming a horizontal electric field, such as a fringe field switching (Fringe Field Switching; hereinafter referred to as: FFS) type array substrate. Then, the common electrode of the whole pattern can be formed under the substrate insulating layer, and the common electrode of the block pattern at intervals can also be formed on the substrate insulating layer, and the pattern of the common electrode is also formed in the first groove, and the same The gate electrodes and the gate scan lines are spaced apart from each other.
本发明还提供了一种液晶显示基板的制造方法,包括在衬底基板上形成相互间隔或通过绝缘层保持绝缘的导电结构的图案的步骤,在绝缘层上形成导电结构之前,还在绝缘层上形成沟槽,导电结构的图案至少部分形成在沟槽中。本发明的制造方法可用于制备本发明的液晶显示基板,根据具体工艺流程设计的不同,可以有不同的制造方法,以下通过优选实施例进行说明。The present invention also provides a method for manufacturing a liquid crystal display substrate, including the step of forming a pattern of conductive structures spaced apart from each other or kept insulated by an insulating layer on the base substrate. Before forming the conductive structure on the insulating layer, the insulating layer A trench is formed on the top, and a pattern of the conductive structure is at least partially formed in the trench. The manufacturing method of the present invention can be used to prepare the liquid crystal display substrate of the present invention, and there may be different manufacturing methods according to the design of the specific process flow, and the preferred embodiments are described below.
实施例四Embodiment four
图8为本发明实施例四提供的液晶显示基板的制造方法的流程图,包括如下步骤:FIG. 8 is a flow chart of a method for manufacturing a liquid crystal display substrate provided in
步骤801、在衬底基板上形成衬底绝缘薄膜,衬底基板可以为透明玻璃板或石英板,可以通过化学汽相沉积法(PECVD)沉积厚度约为5000~20000(埃米)的衬底绝缘薄膜,衬底绝缘薄膜的材料可以选用氧化物、氮化物或者氧氮化合物,对应的化学反应气体为硅烷(SiH4)、氨气(NH3)、氮气(N2)或二氯二氢硅(SiH2Cl2)、氨气(NH3)、氮气(N2);Step 801, forming a substrate insulating film on the base substrate, the substrate can be a transparent glass plate or a quartz plate, and can be deposited by chemical vapor deposition (PECVD) to a thickness of about 5000-20000 (angstrom). The substrate insulating film, the material of the substrate insulating film can be oxide, nitride or oxynitride compound, and the corresponding chemical reaction gas is silane (SiH4), ammonia (NH3), nitrogen (N2) or dichlorodihydrogen Silicon (SiH2Cl2), ammonia (NH3), nitrogen (N2);
步骤802、对衬底绝缘薄膜进行构图工艺,形成包括第一沟槽的衬底绝缘层的图案,所谓构图工艺,包括曝光显影、刻蚀和剥离等操作;Step 802, performing a patterning process on the substrate insulating film to form a pattern of the substrate insulating layer including the first groove. The so-called patterning process includes operations such as exposure and development, etching and stripping;
步骤803、在衬底绝缘层上沉积栅金属薄膜,可以通过溅射或热蒸发方法来沉积厚度为5000~的栅金属薄膜,栅金属薄膜可以选用Cr、W、Ti、Ta、Mo、Al或Cu等金属或合金,由多层金属组成的栅金属层也能满足需要;Step 803, depositing a gate metal thin film on the insulating layer of the substrate, which can be deposited by sputtering or thermal evaporation with a thickness of 5000~ The gate metal film can be selected from metals or alloys such as Cr, W, Ti, Ta, Mo, Al or Cu, and the gate metal layer composed of multi-layer metals can also meet the needs;
步骤804、对栅金属薄膜进行构图工艺,形成包括栅电极、栅极扫描线和公共电极线的图案,且栅电极、栅极扫描线和公共电极线中的至少一个形成在第一沟槽中;Step 804, patterning the gate metal film to form a pattern including gate electrodes, gate scanning lines and common electrode lines, and at least one of the gate electrodes, gate scanning lines and common electrode lines is formed in the first trench ;
步骤805、在形成栅电极、栅极扫描线和公共电极线的衬底基板上形成栅绝缘层、有源层薄膜和数据线金属薄膜,可以通过PECVD依次沉积厚度约为3000~的栅绝缘层、厚度为1000~的半导体层、厚度为500~欧姆接触层,半导体层和欧姆接触层共同构成有源层,栅绝缘层可以选用氧化物、氮化物或者氧氮化合物,对应的反应气体可以为SiH4、NH3、N2或SiH2Cl2、NH3、N2,半导体层对应的反应气体可以是SiH4、H2或SiH2Cl2、氢气(H2),欧姆接触层的反应气体可为SiH4、磷化氢(PH3),H2或SiH2Cl2、PH3、H2,可以通过溅射或热蒸发方法来沉积厚度为2000~的数据线金属薄膜,数据线金属薄膜可以选用(铬)Cr、(钨)W、(钛)Ti、(钽)Ta、(钼)Mo、(铝)Al或(铜)Cu等金属和合金,可以是单层也可以是多层;Step 805, form a gate insulating layer, an active layer film and a data line metal film on the base substrate on which the gate electrode, gate scanning line and common electrode line are formed, which can be sequentially deposited by PECVD with a thickness of about 3000~ The gate insulating layer with a thickness of 1000~ The semiconductor layer, the thickness is 500~ The ohmic contact layer, the semiconductor layer and the ohmic contact layer together constitute the active layer. The gate insulating layer can be made of oxide, nitride or oxynitride compound, and the corresponding reaction gas can be SiH4, NH3, N2 or SiH2Cl2, NH3, N2. The reaction gas corresponding to the layer can be SiH4, H2 or SiH2Cl2, hydrogen (H2), the reaction gas of the ohmic contact layer can be SiH4, phosphine (PH3), H2 or SiH2Cl2, PH3, H2, can be sputtered or thermally evaporated method to deposit a thickness of 2000~ The data line metal film, the data line metal film can be selected from (chromium) Cr, (tungsten) W, (titanium) Ti, (tantalum) Ta, (molybdenum) Mo, (aluminum) Al or (copper) Cu and other metals and alloys , can be single-layer or multi-layer;
步骤806、对数据线金属薄膜和有源层薄膜进行构图工艺,形成包括数据线、源电极、漏电极和有源层的图案,可以采用双色调掩膜板分两次刻蚀出数据线、源电极和漏电极的图案,以及有源层上TFT沟道的图案;Step 806, patterning the data line metal film and the active layer film to form a pattern including the data line, source electrode, drain electrode and active layer, the data line, The pattern of the source electrode and the drain electrode, and the pattern of the TFT channel on the active layer;
步骤807、在形成数据线、源电极、漏电极和有源层的衬底基板上形成钝化层薄膜,可以通过PECVD沉积厚度约为1500~的钝化层薄膜,钝化层薄膜可以选用氧化物、氮化物或者氧氮化合物,对应的反应气体可以为SiH4、NH3、N2或SiH2Cl2、NH3、N2;Step 807, form a passivation layer film on the base substrate forming the data line, source electrode, drain electrode and active layer, which can be deposited by PECVD with a thickness of about 1500~ The passivation layer film can be oxide, nitride or oxynitride compound, and the corresponding reaction gas can be SiH4, NH3, N2 or SiH2Cl2, NH3, N2;
步骤808、对钝化层薄膜进行构图工艺,形成过孔的钝化层的图案,过孔对应漏电极的位置;Step 808, performing a patterning process on the passivation layer film to form a pattern of the passivation layer of the via hole, where the via hole corresponds to the position of the drain electrode;
步骤809、在钝化层上沉积像素电极薄膜,可以通过溅射或热蒸发方法沉积一层厚度为300~的像素电极薄膜,其材质可以为铟锡氧化物(Indium Tin Oxides;以下简称:ITO)或铟锌氧化物(Indium Zinc Oxides;以下简称:IZO),也可以是其它的透明金属及金属氧化物;Step 809, depositing a thin film of the pixel electrode on the passivation layer, which can be deposited by sputtering or thermal evaporation with a thickness of 300~ The pixel electrode film can be made of indium tin oxide (Indium Tin Oxides; hereinafter referred to as: ITO) or indium zinc oxide (Indium Zinc Oxides; hereinafter referred to as: IZO), or other transparent metals and metal oxides. ;
步骤810、对像素电极薄膜进行构图工艺,形成包括像素电极的图案。Step 810, patterning the pixel electrode film to form a pattern including the pixel electrode.
上述步骤所形成的液晶显示基板结构可参见图1~3所示。减小了对栅极扫描线、栅电极和公共电极线的厚度限制,能够增加其厚度来减小电阻,优化TFT延迟特性,也可以减小其宽度来提高开口率。The structure of the liquid crystal display substrate formed by the above steps can be referred to as shown in FIGS. 1-3 . The thickness restriction on the gate scanning line, gate electrode and common electrode line is reduced, the thickness can be increased to reduce resistance, the TFT delay characteristic can be optimized, and the width can also be reduced to increase the aperture ratio.
在本实施例的基础上,并不限于以上述技术方案来制备图1~3所示的TN型阵列基板,还可以基于上述方案制备FFS型等水平电场的阵列基板,例如,可以在衬底基板上形成衬底绝缘薄膜之前,还包括:在衬底基板上沉积整块的公共电极,而后再形成衬底绝缘薄膜。On the basis of this embodiment, it is not limited to prepare the TN-type array substrates shown in Fig. Before forming the substrate insulating film on the substrate, it also includes: depositing a whole common electrode on the substrate substrate, and then forming the substrate insulating film.
或者,还可以在衬底绝缘层上沉积栅金属薄膜之前,还包括:在衬底绝缘层上沉积公共电极薄膜,采用构图工艺形成间隔的块状的公共电极的图案,该公共电极的图案形成在部分第一沟槽中,以便于后续形成在第一沟槽中的栅极扫描线和栅电极相互间隔。第一沟槽的图案即可按照相互间隔的要求进行构图。Alternatively, before depositing the gate metal thin film on the insulating substrate layer, it may also include: depositing a common electrode thin film on the insulating substrate layer, forming a pattern of spaced block common electrodes by patterning, and forming a pattern of the common electrode In part of the first trenches, the gate scanning lines and the gate electrodes formed in the first trenches are spaced apart from each other. The pattern of the first groove can be patterned according to the requirement of mutual interval.
在衬底基板上形成相互间隔或通过绝缘层保持绝缘的导电结构的图案,且在绝缘层上形成沟槽的步骤还可以具体为:Forming patterns of conductive structures spaced apart from each other or kept insulated by an insulating layer on the base substrate, and the step of forming a groove on the insulating layer may also specifically include:
对覆盖在栅电极和栅极扫描线上的栅绝缘层进行构图工艺,形成包括第三沟槽的栅绝缘层的图案,且第三沟槽的深度小于栅绝缘层的厚度;performing a patterning process on the gate insulating layer covering the gate electrode and the gate scanning line to form a pattern of the gate insulating layer including a third trench, and the depth of the third trench is smaller than the thickness of the gate insulating layer;
在栅绝缘层上沉积有源层薄膜和数据线金属薄膜;Deposit active layer thin film and data line metal thin film on the gate insulating layer;
对所述数据线金属薄膜和有源层薄膜进行构图工艺,形成包括数据线、源电极、漏电极和有源层的图案,所述数据线、源电极和漏电极中的至少一个形成在第三沟槽中。Patterning the data line metal film and the active layer film to form a pattern including a data line, a source electrode, a drain electrode and an active layer, at least one of the data line, source electrode and drain electrode is formed in the in three grooves.
形成第三沟槽的技术可以独立实施,也可以结合实施例四的方案一并实施。The technique for forming the third trench can be implemented independently, or can be implemented in combination with the solution of
实施例五Embodiment five
本发明实施例五提供的液晶显示基板的制造方法,可以以实施例四为基础,且步骤802可以具体为:对衬底绝缘薄膜进行构图工艺,同时形成包括第一沟槽和第二沟槽的衬底绝缘层的图案,第二沟槽的位置对应数据线、源电极和漏电极中至少一个的位置。The method for manufacturing a liquid crystal display substrate provided in
采用该方案形成的液晶显示基板结构可参见图4和5所示。能够进一步减小对数据线、源电极和漏电极的厚度限制,能够增加其厚度来减小电阻,优化TFT延迟特性,也可以减小其宽度来提高开口率。The structure of the liquid crystal display substrate formed by this solution can be seen in FIGS. 4 and 5 . It is possible to further reduce the thickness limitation on the data lines, source electrodes and drain electrodes, increase their thickness to reduce resistance, optimize TFT delay characteristics, and reduce their width to increase aperture ratio.
对衬底绝缘薄膜进行构图工艺,形成包括第一沟槽和第二沟槽的衬底绝缘层的图案,具体可以是通过一次构图工艺同时形成深度相同的第一沟槽和第二沟槽的图案。Perform a patterning process on the substrate insulating film to form a pattern of the substrate insulating layer including the first groove and the second groove. Specifically, the first groove and the second groove with the same depth can be formed simultaneously through a patterning process. pattern.
或者,对衬底绝缘薄膜进行构图工艺,形成包括第一沟槽和第二沟槽的衬底绝缘层的图案还可以是形成深度不同的第一沟槽和第二沟槽,且第一沟槽的深度大于第二沟槽的深度。可以通过两次构图工艺分别形成第一沟槽和第二沟槽,也可以采用下述步骤实现,如图9所示:Alternatively, performing a patterning process on the substrate insulating film to form the pattern of the substrate insulating layer including the first trench and the second trench may also be to form the first trench and the second trench with different depths, and the first trench The depth of the groove is greater than the depth of the second groove. The first groove and the second groove can be formed respectively through two patterning processes, or can be realized by the following steps, as shown in Figure 9:
步骤901、在衬底绝缘薄膜上涂覆光刻胶;
步骤902、采用双色调掩膜板,即灰色调掩膜板或半色调掩膜板对光刻胶进行曝光显影处理,形成完全保留区域、部分保留区域和完全去除区域;
步骤903、进行第一次刻蚀,刻蚀完全去除区域对应的衬底绝缘薄膜,形成包括第一沟槽部分深度的衬底绝缘层的图案;
步骤904、按照部分保留区域光刻胶的厚度灰化去除光刻胶,则部分保留区域的光刻胶被完全去除,完全保留区域的光刻胶还有一定的厚度;
步骤905、进行第二次刻蚀,刻蚀部分保留区域和完全去除区域对应的衬底绝缘薄膜,形成包括第一沟槽和第二沟槽的衬底绝缘层的图案,此时第一沟槽的深度等于两次刻蚀的深度之后,第一沟槽的深度大于第二沟槽的深度。
上述方案可以通过一次掩膜曝光、两次刻蚀形成第一沟槽和第二沟槽,工序简单,能提高生产效率。The above scheme can form the first groove and the second groove through one mask exposure and two etchings, the process is simple, and the production efficiency can be improved.
实施例六Embodiment six
图10为本发明实施例六提供的液晶显示基板的制造方法的流程图,包括如下步骤:FIG. 10 is a flowchart of a method for manufacturing a liquid crystal display substrate provided in
步骤1001、在衬底基板上形成衬底绝缘薄膜;
步骤1002、在衬底绝缘薄膜上涂覆光刻胶;
步骤1003、采用单色调掩膜板对光刻胶进行曝光显影处理,形成完全去除区域和完全保留区域;
步骤1004、对衬底绝缘薄膜进行刻蚀,形成包括第一沟槽的衬底绝缘层的图案;
步骤1005、在涂覆有光刻胶的衬底绝缘层上沉积栅金属薄膜,栅金属薄膜沉积在光刻胶和第一沟槽中;
步骤1006、可以采用激光等方法剥离光刻胶及其上的栅金属薄膜,形成包括栅电极、栅极扫描线和公共电极线的图案,且栅电极、栅极扫描线和公共电极线保留在第一沟槽中;
步骤1007、在形成栅电极、栅极扫描线和公共电极线的衬底基板上形成栅绝缘层、有源层薄膜和数据线金属薄膜;
步骤1008、对数据线金属薄膜和有源层薄膜进行构图工艺,形成包括数据线、源电极、漏电极和有源层的图案;
步骤1009、在形成数据线、源电极、漏电极和有源层的衬底基板上形成钝化层薄膜;
步骤1010、对钝化层薄膜进行构图工艺,形成包括过孔的钝化层的图案;
步骤1011、在钝化层上沉积像素电极薄膜;
步骤1012、对像素电极薄膜进行构图工艺,形成包括像素电极的图案。
在上述技术方案的基础上,还可以进一步在形成栅电极、栅极扫描线和公共电极线之后,对形成栅电极、栅极扫描线和公共电极线的衬底绝缘层上进行构图工艺,在衬底绝缘层上形成第二沟槽的图案,以便随后形成的栅绝缘层、有源层、数据线、源电极和漏电极形成在具有第二沟槽的衬底绝缘层上,第二沟槽对应数据线、源电极和漏电极中至少一个的位置,从而减小对数据线、源电极和/或漏电极的厚度限制。On the basis of the above technical solution, after forming the gate electrode, gate scanning line and common electrode line, patterning process can be carried out on the substrate insulating layer on which the gate electrode, gate scanning line and common electrode line are formed. The pattern of the second trench is formed on the substrate insulating layer, so that the subsequently formed gate insulating layer, active layer, data line, source electrode and drain electrode are formed on the substrate insulating layer with the second trench, and the second trench The groove corresponds to the position of at least one of the data line, the source electrode and the drain electrode, thereby reducing thickness restrictions on the data line, the source electrode and/or the drain electrode.
本发明所提供的液晶显示基板的制造方法可用于制备本发明的液晶显示基板,但是本发明的液晶显示基板并不限于由上述制造方法制备,还可以采用其他方法来制备。本发明的技术方案提供了一种能够减小对导电结构厚度限制的技术方案。各个导电结构厚度可以适当增加,这可以带来多方面的优势:能够通过厚度增加来减小导电结构的电阻,例如栅极扫描线、栅电极、数据线、源电极和漏电极的电阻减小,能够降低RC值,从而优化TFT开关的延迟特性,改善显示质量;在可以增加厚度的前提下,就可以适当减小导电结构图案的宽度,则能够提高透光区域的面积,提高开口率;下层导电结构嵌入沟槽中,使得在刻蚀上层导电结构的图案时,光刻胶能够涂覆得更均匀,图案刻蚀更准确,不易出现断线;栅极扫描线和栅电极嵌入沟槽中,使得栅绝缘层的厚度可以适当减小,则能够缩短栅电极与源电极和漏电极之间的距离,进而可以降低栅电极驱动TFT开关开启的电压值,能够降低驱动功耗。The manufacturing method of the liquid crystal display substrate provided by the present invention can be used to prepare the liquid crystal display substrate of the present invention, but the liquid crystal display substrate of the present invention is not limited to be prepared by the above manufacturing method, and can also be prepared by other methods. The technical solution of the present invention provides a technical solution capable of reducing the limitation on the thickness of the conductive structure. The thickness of each conductive structure can be appropriately increased, which can bring many advantages: the resistance of the conductive structure can be reduced by increasing the thickness, such as the resistance of the gate scanning line, gate electrode, data line, source electrode and drain electrode. , can reduce the RC value, thereby optimizing the delay characteristics of the TFT switch and improving the display quality; on the premise that the thickness can be increased, the width of the conductive structure pattern can be appropriately reduced, which can increase the area of the light-transmitting region and increase the aperture ratio; The lower conductive structure is embedded in the groove, so that when the pattern of the upper conductive structure is etched, the photoresist can be coated more uniformly, the pattern is etched more accurately, and the disconnection is not easy to occur; the gate scanning line and the gate electrode are embedded in the groove In this case, the thickness of the gate insulating layer can be appropriately reduced, the distance between the gate electrode and the source electrode and the drain electrode can be shortened, and the voltage value at which the gate electrode drives the TFT switch to turn on can be reduced, and the driving power consumption can be reduced.
本发明的技术方案不仅适用于液晶显示基板,还适用于各种半导体集成器件。The technical scheme of the invention is not only applicable to liquid crystal display substrates, but also applicable to various semiconductor integrated devices.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
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