CN102094379B - Concrete laser leveling machine - Google Patents
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- 239000010720 hydraulic oil Substances 0.000 claims description 10
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- 238000010276 construction Methods 0.000 abstract description 16
- 238000000034 method Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 4
- 238000007790 scraping Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 18
- 230000001276 controlling effect Effects 0.000 description 17
- 238000005516 engineering process Methods 0.000 description 11
- 230000008602 contraction Effects 0.000 description 5
- 239000003921 oil Substances 0.000 description 5
- 239000004568 cement Substances 0.000 description 4
- 230000008878 coupling Effects 0.000 description 4
- 238000010168 coupling process Methods 0.000 description 4
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- 239000003502 gasoline Substances 0.000 description 4
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- 239000002828 fuel tank Substances 0.000 description 2
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Abstract
本发明公开了混凝土激光整平机,包括激光发射器、机架、与机架相连接的连接架组件、与连接架组件相连接的振动刮板组件、设置在机架上的行走机构、液压系统、发电机、发动机、水平传感器、和控制系统、设置在振动刮析板组件上的激光接收器。连接架组件包括连接架和拉杆组件,连接架的一端与机架相铰接,另一端与振动刮板组件相铰接。在机架和振动刮板组件之间铰接有拉杆组件。连接架的中部与抬臂动力缸的活塞杆一端相铰接,该抬臂动力缸的另一端与机架相铰接。该混凝土激光整平机实现了刮平和振捣两道工序同时完成,具有施工效率高、精度高、质量优、操作简单等优点。
The invention discloses a concrete laser leveling machine, which comprises a laser emitter, a frame, a connecting frame assembly connected with the frame, a vibrating scraper assembly connected with the connecting frame assembly, a traveling mechanism arranged on the frame, a hydraulic system, generator, motor, level sensor, and control system, laser receiver set on vibrating scraper plate assembly. The connecting frame assembly includes a connecting frame and a tie rod assembly, one end of the connecting frame is hinged with the frame, and the other end is hinged with the vibrating scraper assembly. A tie rod assembly is hinged between the frame and the vibrating scraper assembly. The middle part of the connecting frame is hinged with one end of the piston rod of the lifting arm power cylinder, and the other end of the lifting arm power cylinder is hinged with the frame. The concrete laser leveling machine realizes two processes of scraping and vibrating at the same time, and has the advantages of high construction efficiency, high precision, excellent quality, and simple operation.
Description
技术领域 technical field
本发明涉及道路施工设备,具体地说是用于刮平混凝土道路的混凝土激光整平机。The present invention relates to road construction equipment, in particular to a concrete laser leveler for leveling concrete roads.
背景技术 Background technique
传统的地坪夯实仅在道路施工中采用,由二至四人手持震动板进行夯实,其他如楼房、商场等地坪基本不做,是受环境和机械设备的限制所造成。国内传统的地坪施工均为人工操作,地坪质量的好坏取决于操作工人的熟练程度,及重复抹面以保证地坪高低误差,因此人工操作的地坪夯实效果差、大大降低了地坪夯实作业效率。Traditional floor tamping is only used in road construction. Two to four people hold vibrating plates for tamping. Other floors such as buildings and shopping malls are basically not done because of the limitations of the environment and mechanical equipment. The traditional domestic floor construction is all manual operation. The quality of the floor depends on the proficiency of the operator and repeated plastering to ensure the height error of the floor. Improve operating efficiency.
发明内容 Contents of the invention
本发明所要解决的技术问题是针对上述现有技术现状,而提供施工效率高、精度高、质量优、操作简单,实现刮平和振捣两道工序一起并且一次性完成的混凝土激光整平机。The technical problem to be solved by the present invention is to provide a concrete laser leveling machine with high construction efficiency, high precision, excellent quality, simple operation, and one-time completion of the two processes of scraping and vibrating for the above-mentioned current state of the art.
本发明解决上述技术问题所采用的技术方案为:混凝土激光整平机,包括激光发射器、机架、与机架相连接的连接架组件、与连接架组件相连接的振动刮板组件、设置在机架上的行走机构、液压系统、发电机、发动机、水平传感器、和控制系统、设置在振动刮析板组件上的激光接收器。连接架组件包括连接架和拉杆组件,连接架的一端与机架相铰接,另一端与振动刮板组件相铰接。在机架和振动刮板组件之间铰接有拉杆组件。连接架的中部与抬臂动力缸的活塞杆一端相铰接,该抬臂动力缸的另一端与机架相铰接。The technical solution adopted by the present invention to solve the above technical problems is: concrete laser leveling machine, including laser emitter, frame, connecting frame assembly connected with frame, vibrating scraper assembly connected with connecting frame assembly, setting The traveling mechanism, hydraulic system, generator, engine, level sensor, and control system on the frame, and the laser receiver arranged on the vibrating scraping plate assembly. The connecting frame assembly includes a connecting frame and a tie rod assembly, one end of the connecting frame is hinged with the frame, and the other end is hinged with the vibrating scraper assembly. A tie rod assembly is hinged between the frame and the vibrating scraper assembly. The middle part of the connecting frame is hinged with one end of the piston rod of the lifting arm power cylinder, and the other end of the lifting arm power cylinder is hinged with the frame.
为优化上述技术方案,采取的措施还包括:In order to optimize the above technical solutions, the measures taken also include:
上述的振动刮板组件包括振动板、固定在振动板上并与振动板和伺服电动缸相铰接的支撑架、与支撑架活动连接的刮板和固定在振动板上的振动驱动机构。支撑架包括两个支撑臂,刮板上设置有两个对应的刮板支座,每个刮板支座通过伺服电动缸与对应的支撑臂的上端连接,并通过刮板连接件与对应的支撑臂的下端活动连接。The vibrating scraper assembly includes a vibrating plate, a support frame fixed on the vibrating plate and hinged with the vibrating plate and the servo electric cylinder, a scraper movably connected with the supporting frame, and a vibration driving mechanism fixed on the vibrating plate. The support frame includes two support arms, and two corresponding scraper supports are arranged on the scraper plate, and each scraper support is connected to the upper end of the corresponding support arm through a servo electric cylinder, and connected to the corresponding scraper support arm through a scraper connector. The lower end of the support arm is flexibly connected.
上述的激光接收器为两个,分别固定在两个支撑杆上,支撑杆固定在刮板的两侧。The above-mentioned laser receivers are two, respectively fixed on two support rods, and the support rods are fixed on both sides of the scraper.
上述的振动驱动机构包括固定在振动板中心的振动支座,固定在振动支座上的振动支架,固定在振动支架内的轴承和振动轴、设置在振动轴上的活动偏心块和固定偏心块,以及与振动轴相连接的振动马达。The above-mentioned vibration driving mechanism includes a vibration support fixed at the center of the vibration plate, a vibration support fixed on the vibration support, a bearing and a vibration shaft fixed in the vibration support, a movable eccentric mass and a fixed eccentric mass arranged on the vibration shaft , and a vibration motor connected to the vibration shaft.
上述的行走机构包括设置在机架上的横梁和设置在横梁两端的车轮,在横梁内设置有对应车轮的行走马达,行走马达的动力输出轴与车轮的中心轴相连接。The above-mentioned traveling mechanism includes a crossbeam arranged on the frame and wheels arranged at both ends of the crossbeam, a traveling motor corresponding to the wheels is arranged in the crossbeam, and a power output shaft of the traveling motor is connected with the central axis of the wheel.
上述的横梁与机架相铰接,在横梁的一端设置有用于调整机架水平姿态的行走动力缸。The above-mentioned beam is hinged with the frame, and one end of the beam is provided with a walking power cylinder for adjusting the horizontal attitude of the frame.
上述的控制系统包括中央处理器和控制面板。机架设置有水平传感器,中央处理器接收水平传感器的检测信号,通过行走动力缸和抬臂动力缸共同配合,控制机架的水平姿态。中央处理器接收激光接收器的检测信号,通过伺服电动缸控制刮板两端的高度。当处于非工作状态时,中央处理器将不考虑接收激光接收器的信号,而通过抬臂动力缸控制振动刮板组件的上升,以脱离水泥表面。The above-mentioned control system includes a central processing unit and a control panel. The frame is provided with a level sensor, and the central processing unit receives the detection signal of the level sensor, and controls the horizontal attitude of the frame through the cooperation of the walking power cylinder and the lifting arm power cylinder. The central processing unit receives the detection signal from the laser receiver, and controls the height of both ends of the scraper through the servo electric cylinder. When it is in a non-working state, the central processing unit will not consider receiving the signal from the laser receiver, but controls the rise of the vibrating scraper assembly through the lifting arm power cylinder to break away from the cement surface.
上述的控制面板设置有用于控制振动刮板组件升降的连接架升降模块、用于控制机架水平的横纵向水平调整模块、用于控制行走机构的行进或后退模块、水平仪模块、用于控制照明灯的照明模块、用于控制动力的启动开关模块、用于控制刮板高度的刮板控制模块、输入参数模块和用于控制振动马达的振动马达模块。The above control panel is provided with a connecting frame lifting module for controlling the lifting of the vibrating scraper assembly, a horizontal and vertical horizontal adjustment module for controlling the level of the rack, a forward or backward module for controlling the traveling mechanism, a level module, and a level module for controlling lighting. The lighting module of the lamp, the start switch module for controlling the power, the scraper control module for controlling the height of the scraper, the input parameter module and the vibration motor module for controlling the vibration motor.
上述的行走动力缸和抬臂动力缸为液压缸,在机架上固定设置有液压油泵、驱动液压油泵的发动机和由发动机驱动的发电机。The above-mentioned walking power cylinder and lifting arm power cylinder are hydraulic cylinders, and a hydraulic oil pump, an engine driving the hydraulic oil pump and a generator driven by the engine are fixedly arranged on the frame.
上述的行走动力缸和抬臂动力缸为液压缸为伺服电动缸。The above-mentioned walking power cylinder and lifting arm power cylinder are hydraulic cylinders and servo electric cylinders.
与现有技术相比,本发明混凝土激光整平机主要用于水平地面和道路施工,采用了先进的激光测控技术、计算机控制技术、传感器技术和伺服驱动技术,在刮板前有一个震动板,震动板上设置有一个3000次/分的震动马达,它的作用不但使混凝土予以夯实,而且重新把地坪高进行一次复核,由于是机械操作这些工作一个人便可以彻底完成,并且大大提高了施工效率。激光控制混凝土整平机通过激光发射源-接收器-数据处理-调整刮板高度的工作原理,平整度可以达到≤±2.5mm/3m,标高误差≤±2.5mm/300m直径范围。由于施工地本身存在很大的高低差,因此为确保机器在行走中始终保持同一高度,采用伺服电动缸-液压系统使刮板在0.05s内便能调整到所需高度。整机采用先进的激光控制技术和计算机控制的伺服驱动技术,基于计算机控制和电子测量技术的机器水平自动调节系统,自动化程度高,具有施工效率高、精度高、质量优、操作简单、施工人员少、施工成本低等优势。Compared with the prior art, the concrete laser leveling machine of the present invention is mainly used for horizontal ground and road construction, adopts advanced laser measurement and control technology, computer control technology, sensor technology and servo drive technology, and has a vibrating plate in front of the scraper, There is a 3000 times/min vibration motor on the vibrating plate, which not only tamps the concrete, but also re-checks the height of the floor. Because it is mechanically operated, one person can complete these tasks completely, and greatly improves the quality of the floor. construction efficiency. The laser-controlled concrete leveling machine works through the working principle of laser emission source-receiver-data processing-adjusting the height of the scraper, the flatness can reach ≤±2.5mm/3m, and the elevation error ≤±2.5mm/300m diameter range. Due to the large height difference in the construction site itself, in order to ensure that the machine always maintains the same height while walking, the servo electric cylinder-hydraulic system is used to adjust the scraper to the required height within 0.05s. The whole machine adopts advanced laser control technology and computer-controlled servo drive technology, and the machine level automatic adjustment system based on computer control and electronic measurement technology has a high degree of automation, high construction efficiency, high precision, excellent quality, simple operation, and convenient for construction personnel. Less, low construction cost and other advantages.
附图说明 Description of drawings
图1是本发明实施例的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the embodiment of the present invention;
图2是本发明实施例的振动刮板组件的立体结构示意图;Fig. 2 is a three-dimensional structural schematic diagram of a vibrating scraper assembly according to an embodiment of the present invention;
图3是图2的组装分解示意图;Fig. 3 is a schematic diagram of assembly and disassembly of Fig. 2;
图4是本发明实施例的刮板的立体结构示意图;Fig. 4 is a schematic diagram of a three-dimensional structure of a scraper according to an embodiment of the present invention;
图5是图4的组装分解示意图;Fig. 5 is a schematic diagram of assembly and disassembly of Fig. 4;
图6是本发明实施例的连接架的立体结构示意图;Fig. 6 is a three-dimensional structural schematic diagram of a connecting frame according to an embodiment of the present invention;
图7是图6的组装分解示意图;Fig. 7 is a schematic diagram of assembly and disassembly of Fig. 6;
图8是本发明实施例的机架的立体结构示意图;Fig. 8 is a three-dimensional structural schematic diagram of a rack according to an embodiment of the present invention;
图9是本发明实施例的行走机构的立体结构示意图;Fig. 9 is a three-dimensional structural schematic diagram of a walking mechanism according to an embodiment of the present invention;
图10是图9的剖面图;Fig. 10 is a sectional view of Fig. 9;
图11是图9的组装分解示意图;Fig. 11 is a schematic diagram of assembly and disassembly of Fig. 9;
图12是图1的组装分解示意图;Fig. 12 is a schematic diagram of assembly and disassembly of Fig. 1;
图13是本发明实施例的使用状态示意图;Fig. 13 is a schematic diagram of the use state of the embodiment of the present invention;
图14是本发明实施例的液压系统的连接示意图;Fig. 14 is a connection schematic diagram of a hydraulic system according to an embodiment of the present invention;
图15是本发明实施例的液压系统的列表示意图;Fig. 15 is a list schematic diagram of the hydraulic system of the embodiment of the present invention;
图16是本发明实施例的控制系统的模块示意图;Fig. 16 is a block diagram of a control system according to an embodiment of the present invention;
图17是本发明实施例的控制面板的模块示意图。Fig. 17 is a block diagram of a control panel according to an embodiment of the present invention.
具体实施方式 Detailed ways
以下结合附图对本发明的实施例作进一步详细描述。Embodiments of the present invention will be further described in detail below in conjunction with the accompanying drawings.
图1至图17所示为本发明的结构示意图。1 to 17 are schematic structural views of the present invention.
其中的附图标记为:振动支架A1、轴承A2、活动偏心块A3、固定偏心块A4、振动轴A5、振动马达A6、橡胶垫A7、振动板A8、支撑架A9、振动支座A10、支撑杆B1、杆座B2、刮板支座B3、刮板B4、接头C1、连接臂C2、方槽连杆C3、螺杆C4、连接杆C7、中心轴D1、轴承D2、支撑外套D3、行走马达D4、端盖D5、轮毂连接法兰D6、横梁D7、车轮D8、电磁阀E1至电磁阀E11、发动机1、发电机2、油泵安装套3、皮带4、联轴器A5、弹性块6、联轴器B7、油泵8、机架9、液压系统10、油箱11、散热扇12、轴13、行走动力缸固件14、行走动力缸15、行走动力缸固件16、行走机构17、抬臂动力缸18、轴19、铜套20、第二拉杆21、拉杆连接件23、定位套24、第一拉杆25、销钉26、连接架27、伺服电动缸28、刮板连接件31、激光接收器33、支座34、振动刮板组件35、拉杆组件36、中央处理器37、激光发射器38、水平传感器39、控制面板40。The reference signs are: vibrating support A1, bearing A2, movable eccentric mass A3, fixed eccentric mass A4, vibrating shaft A5, vibrating motor A6, rubber pad A7, vibrating plate A8, support frame A9, vibrating support A10, support Rod B1, rod seat B2, scraper support B3, scraper B4, joint C1, connecting arm C2, square groove connecting rod C3, screw C4, connecting rod C7, central shaft D1, bearing D2, support jacket D3, travel motor D4, end cover D5, hub connection flange D6, beam D7, wheel D8, solenoid valve E1 to solenoid valve E11, engine 1, generator 2, oil pump installation sleeve 3, belt 4, coupling A5,
本发明的混凝土激光整平机,包括激光发射器38、机架9、与机架9相连接的连接架组件36、与连接架组件36相连接的振动刮板组件35、设置在机架9上的行走机构17、发电机1、电动机2、水平传感器39、液压系统10、控制系统和设置在振动刮板组件上的激光接收器33。The concrete laser leveling machine of the present invention includes a laser transmitter 38, a frame 9, a connecting frame assembly 36 connected to the frame 9, a vibrating
连接架组件包括连接架27和拉杆组件36,连接架27的一端与机架9相铰接,另一端与振动刮板组件35相铰接。在机架9和振动刮板组件35之间铰接有拉杆组件36。所述连接架27的中部与抬臂动力缸18的活塞杆一端相铰接,该抬臂动力缸18的另一端与机架9相铰接。The connecting frame assembly includes a connecting
本实施例中,连接架27包括连接臂C2,在连接臂C2的两端分别设置有接头C1和连接杆C7。抬臂动力缸18的活塞杆通过方槽连杆C3、螺杆C4与连接架27的中部相活动连接。In this embodiment, the connecting
拉杆组件36由与振动刮板组件35相铰接的第一拉杆25、与机架9相铰接的第二拉杆21以及连接第一拉杆25和第二拉杆21的拉杆连接件23组成。第一拉杆25通过销钉26活动连接振动刮板组件35。The pull rod assembly 36 is composed of a
振动刮板组件35包括振动板A8、固定在振动板A8上并与连接架27相铰接的支撑架A9、与支撑架A9活动连接的刮板B4和固定在振动板A8上的振动驱动机构。支撑架A9与振动板A8之间设置有橡胶垫A7。支撑架A9包括两个支撑臂,刮板B4上设置有两个对应的刮板支座B3,每个刮板支座B3通过伺服电动缸28与对应的支撑臂的上端连接,并通过活动的支架与对应的支撑臂的下端相连接。The vibrating
振动刮板组件35固定于支座34的机架9上,振动刮板组件35通过抬臂动力缸18的伸缩,可以相对于支座部分,在垂直的方向上下动作。伺服电动缸28,可以调节振动板A8两端的高度。因此,当机器处于工作状态时,这个振动刮板组件35接合在混凝土表面上。通过“激光发射器-接收器-数据处理-调整刮板高度”的工作原理,伸缩伺服电动缸28,调节振动板A8两端的高度,从而响应激光接收器33接收到的信号,完成对水平面和双向道路坡面高精度的平整。当机器处于非工作状态,如停止或需要快速移动时,中央处理器37将不考虑激光接收器的信号,通过抬臂动力缸18伸缩,将振动刮板组件35提升到一定的高度,以便脱离水泥面。The vibrating
激光接收器33为两个,分别固定在两个支撑杆B1上,支撑杆B1固定在刮板B4的两侧。本实施例中,在刮板B4上固定有刮板支座B3,刮板支座B3固定有杆座B2,支撑杆B1固定在杆座B2内。刮板支座B3通过刮板连接件31与支撑臂下端相活动连接,同时支撑臂上端的伺服电动缸28与刮板支座B3相连接。通过调节两个伺服电动缸28,刮板B4两侧的高度便可自动调节。There are two
本发明是通过固定的激光发射器38来确定基准标高。固定在两个支撑杆B1上的两个激光接收器33分别负责测量振动板A8两端的高度。激光接收器33将信号输送到中央处理器37,中央处理器37进行运算处理后,发出指令,控制伺服电动缸28伸缩,调整振动板A8到合适的高度,从而实现对水平面和双向道路坡面高精度的平整。本发明除了具备全自动模式外,还有手动模式。用户可以通过控制面板输入参数,来确定振动板A8两端的高度,从而完成水平面和双向道路坡面的高精度平整。The present invention determines the reference elevation through a fixed laser transmitter 38 . The two
振动驱动机构包括固定在振动板A8中心的振动支座A10,固定在振动支座A10上的振动支架A1,固定在振动支架A1内的轴承A2和振动轴A5、设置在振动轴A5上的活动偏心块A3和固定偏心块A4,以及与振动轴A5相连接的振动马达A6。The vibration drive mechanism includes a vibration support A10 fixed at the center of the vibration plate A8, a vibration support A1 fixed on the vibration support A10, a bearing A2 fixed in the vibration support A1, a vibration axis A5, and a movable part arranged on the vibration axis A5. The eccentric mass A3, the fixed eccentric mass A4, and the vibrating motor A6 connected with the vibrating shaft A5.
振动马达A6为与液压振动马达,振动器转速3000rpm至5500rpm,它的作用不但使混凝土夯实,而且重新对地坪标高进行一次复核。通过该振动刮板组件35,能将刮平和振捣两道路工序一次性完成,从而确保高精度的平整度。Vibration motor A6 is a hydraulic vibration motor with a vibrator speed of 3000rpm to 5500rpm. It not only compacts the concrete, but also re-checks the elevation of the floor. Through the vibrating
行走机构17包括设置在机架9上的横梁D7和设置在横梁D7两端的车轮D8,在横梁D7内设置有对应车轮D8的行走马达D4,行走马达D4的动力输出轴与车轮D8的中心轴D1相连接。本实施例中,行走机构17的中心轴D1、轴承D2、支撑外套D3、行走马达D4、端盖D5、轮毂连接法兰D6、横梁D7和车轮D8的装配结构如图10所示。Traveling
激光整平机可在未硬化的混凝土表面移动。两个轮子各由一台行走马达D4分别驱动,可独立移动,整平头互不影响。行走马达D4为与液压系统相连接的液压马达,可以手动控制设备前进、后退、转向以及行进速度,行进速度可无级调节。The laser screed can move on the unhardened concrete surface. The two wheels are respectively driven by a travel motor D4, which can move independently, and the leveling heads do not affect each other. The travel motor D4 is a hydraulic motor connected to the hydraulic system, which can manually control the forward, backward, steering and travel speed of the equipment, and the travel speed can be adjusted steplessly.
在机架9上设置有水平传感器39,激光整平机在不规则路面上行进时,水平传感器39将会感应到信号,并将信号输送到中央处理器37中,经过中央处理器37运算处理后,发出指令,中央处理器37控制行走动力缸15和抬臂动力缸18的伸缩,分别调整机架9X向和和Y向的水平姿态,使机器在行进的过程中自动调整机身的角度,保持整平面的平整。The frame 9 is provided with a
横梁D7与机架9相铰接,行走动力缸15设置在横梁D7的一端用于调整机架9水平姿态。The crossbeam D7 is hinged with the frame 9, and the traveling
机架固定设置有液压油泵8和驱动液压油泵8的发动机1,由发动机1驱动的发电机2。The frame is fixedly provided with a hydraulic oil pump 8 , an engine 1 driving the hydraulic oil pump 8 , and a generator 2 driven by the engine 1 .
本实施例中,机架9、设置在机架9上液压系统10、发动机1、发电机2、水平传感器39、油箱11、行走机构17、油泵8和散热扇12等构成混凝土激光整平机的支座34。In this embodiment, the frame 9, the
本发明的动力方面是由汽油发动机1、发电机2以及液压油泵8三部分组成。汽油发动机1驱动交流发电机2,产生12V的交流电源。通过汽油发动机1驱动液压油泵8,提供液压系统10的液压油。液压油泵8固定安装在油泵安装套3内,汽油发动机1的动力输出轴通过联轴器5、弹性块6和联轴器7连接油泵8,并通过皮带4驱动发电机2。Power aspect of the present invention is made up of gasoline engine 1, generator 2 and hydraulic oil pump 8 three parts. The gasoline engine 1 drives the alternator 2 to generate 12V AC power. The hydraulic oil pump 8 is driven by the gasoline engine 1 to provide hydraulic oil for the
如图14所示的液压系统连接示意图和图15所示的液压系统的列表示意图,液压系统包括电磁阀E1至电磁阀E11,其中电磁阀E11是比例调节阀,电磁阀E10是调速阀。本发明的液压系统具有驱动、振动、水平姿态调节功能。本发明的液压系统接收控制系统的指令,通过行走马达D4控制着行走机构17的驱动调节。电磁阀E1、电磁阀E3和电磁阀E2、电磁阀E4两组分别控制机器的向前和向后运动。通过行走动力缸15和抬臂动力缸18控制机架9水平姿态的调节。通过电磁阀E8和电磁阀E9可分别控制机身的横向水平升和横向水平降。通过抬臂动力缸18的伺服电动缸控制振动刮板组件35的升降。控制两个电磁阀E6和电磁阀E7,便可实现振动刮板组件35的升和降。控制振动马达A6可对振动板A8进行振动调节。通过控制电磁阀E5的动作,来控制振动马达A6的开启和关闭。The hydraulic system connection schematic diagram shown in Figure 14 and the hydraulic system list schematic diagram shown in Figure 15, the hydraulic system includes solenoid valve E1 to solenoid valve E11, wherein solenoid valve E11 is a proportional regulating valve, and solenoid valve E10 is a speed regulating valve. The hydraulic system of the invention has the functions of driving, vibration and horizontal attitude adjustment. The hydraulic system of the present invention receives the instructions of the control system, and controls the driving adjustment of the traveling
如图15所示,控制系统包括中央处理器37和控制面板40。机架9设置有水平传感器39,中央处理器37接收水平传感器39的检测信号,通过行走动力缸15和抬臂动力缸18分别控制机架9的X向和Y向的水平姿态,从而自动的调整车身的角度,保持车身相对整平面的水平姿态,从而确保施工面的高精度的平整。在处开非工作状态时,如停止或快速移动时,中央处理器37不考虑接收上述激光接收器33的检测信号,通过抬臂动力缸18伺服电动缸控制振动刮板组件35的升降,以脱离水泥表面。中央处理器37接收激光接收器33的检测信号,经过数据处理后,通过伺服电动缸28抬起刮板B4的高度。As shown in FIG. 15 , the control system includes a
本发明具有手动模式和自动模式,控制面板40设置有用于控制振动刮板组件35升降的连接架升降模块、用于控制机架9水平的横纵向水平调整模块、用于控制行走机构17的行进或后退模块、水平仪模块、用于控制照明灯的照明模块、用于控制动力的启动开关模块、用于控制刮板B4高度的刮板控制模块、输入参数模块和用于控制振动马达A6的振动马达模块。通过控制面板40可以自动和手动控制机器的各种动作和功能。例如通过控制面板40上的输入参数模块输入参数后,通过中央处理器37处理后,两个伺服电动缸28自动调整刮板B4两端的高度,从而确保水平面和双向道路坡面高精度的整平。The present invention has a manual mode and an automatic mode, and the control panel 40 is provided with a connecting frame lifting module for controlling the lifting of the vibrating
本发明的两个激光接收器33分别固定在两根支撑杆B1上,分别用来确定振动板A8两端的高度。伺服电动缸28是用来调整振动板A8两端的高度,从而实现对水平面和双向道路坡面的平整。振动刮板组件35的提升是通过抬臂动力缸18来实现的。施工路面的振捣是通过振动机构32来实现的。The two
在施工过程中,中央处理器37可自动控制振动刮板B4的高度,以响应激光接收器33的信号。在行进过程中遇到不规则表面时,中央处理器37将通过控制行走动力缸15和抬臂动力缸18的伸缩,分别调整机身的X向和Y向的水平姿态,自动调整机身的角度,使机身相对整平面水平或倾斜的平行。当机器处于非工作状态,如停止或需快速移动时,中央处理器37将不考虑激光接收器33的信号,通过抬臂动力缸18将振动刮板组件35提升一定的高度,以脱离水泥表面。During construction, the
如图13所示,激光发射器38发射出的激光束旋转形成一个激光控制面。将地坪标高引导到激光整平机的整平头上。激光整平机的自动控制系统将根据整平头上的激光接收器33感应到的激光信号,自动对标高、坡度进行实时调整。因为激光发射器38在设置好之后固定不动,从而保证大面积地面的施工不产生误差。As shown in FIG. 13 , the laser beam emitted by the laser emitter 38 rotates to form a laser control surface. Guide the floor level onto the screed head of the laser screed. The automatic control system of the laser leveling machine will automatically adjust the elevation and slope in real time according to the laser signal sensed by the
本发明将计算机控制技术、激光测控技术、伺服驱动技术、电子测量及传感器技术相结合,自动化程度高,有效确保混凝土地坪的平整度误差和标高误差处于极小范围之内。The invention combines computer control technology, laser measurement and control technology, servo drive technology, electronic measurement and sensor technology, has a high degree of automation, and effectively ensures that the flatness error and elevation error of the concrete floor are within a very small range.
本发明的动力系统不局限于液压系统,也可以采用伺服电动缸、变频电机等驱动各动力部分。如行走机构(17)的行走马达D4可以是变频电机;行走动力缸(15)和抬臂动力缸(18)可以是伺服电动缸;振动马达A6可以是高频振动电动机。The power system of the present invention is not limited to the hydraulic system, and various power parts can also be driven by servo electric cylinders, frequency conversion motors and the like. The walking motor D4 of traveling mechanism (17) can be a variable frequency motor; the walking power cylinder (15) and the lifting arm power cylinder (18) can be servo electric cylinders; the vibration motor A6 can be a high-frequency vibration motor.
本实施例的混凝土激光整平机,功率为6.3KW;地面平整度:≤±2.5mm/3m长;地面标高误差:≤±2.55mm/300m直径范围,最大施工半径:150m,最大工程量:2000m2/h;工作幅度:2m;设备重量:400Kg。The concrete laser leveling machine of this embodiment has a power of 6.3KW; ground flatness: ≤±2.5mm/3m length; ground elevation error: ≤±2.55mm/300m diameter range, maximum construction radius: 150m, maximum engineering volume: 2000m 2 /h; working range: 2m; equipment weight: 400Kg.
本发明的最佳实施例已阐明,由本领域普通技术人员做出的各种变化或改型都不会脱离本发明的范围。The preferred embodiment of the present invention has been illustrated, and various changes or modifications may be made by those skilled in the art without departing from the scope of the present invention.
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Effective date of registration: 20160330 Address after: 201401 Shanghai city Fengxian District Gongyi Road No. 89 Patentee after: Shanghai Jiezhou Engineering & Mechanism Co., Ltd. Address before: No. 8 North Dong Dong Road, Yinzhou District, Ningbo Patentee before: Zhang Xiaojun |