CN102114405B - Desulfurizing and adsorption agent containing titanium, preparation method and application thereof - Google Patents
Desulfurizing and adsorption agent containing titanium, preparation method and application thereof Download PDFInfo
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- CN102114405B CN102114405B CN 200910215709 CN200910215709A CN102114405B CN 102114405 B CN102114405 B CN 102114405B CN 200910215709 CN200910215709 CN 200910215709 CN 200910215709 A CN200910215709 A CN 200910215709A CN 102114405 B CN102114405 B CN 102114405B
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- titanium dioxide
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- 238000002360 preparation method Methods 0.000 title claims description 18
- 238000001179 sorption measurement Methods 0.000 title description 7
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 title description 6
- 239000010936 titanium Substances 0.000 title description 6
- 229910052719 titanium Inorganic materials 0.000 title description 6
- 230000003009 desulfurizing effect Effects 0.000 title 1
- 239000003463 adsorbent Substances 0.000 claims abstract description 98
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 60
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims abstract description 52
- 239000003502 gasoline Substances 0.000 claims abstract description 36
- 229910052751 metal Inorganic materials 0.000 claims abstract description 33
- 239000002184 metal Substances 0.000 claims abstract description 33
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 32
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 30
- 239000011593 sulfur Substances 0.000 claims abstract description 30
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 28
- 238000006477 desulfuration reaction Methods 0.000 claims abstract description 22
- 239000004408 titanium dioxide Substances 0.000 claims abstract description 21
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 19
- 239000011230 binding agent Substances 0.000 claims abstract description 16
- YGANSGVIUGARFR-UHFFFAOYSA-N dipotassium dioxosilane oxo(oxoalumanyloxy)alumane oxygen(2-) Chemical compound [O--].[K+].[K+].O=[Si]=O.O=[Al]O[Al]=O YGANSGVIUGARFR-UHFFFAOYSA-N 0.000 claims abstract description 16
- 229910052627 muscovite Inorganic materials 0.000 claims abstract description 16
- 229910044991 metal oxide Inorganic materials 0.000 claims abstract description 14
- 150000004706 metal oxides Chemical class 0.000 claims abstract description 14
- 239000002283 diesel fuel Substances 0.000 claims abstract description 12
- 239000010941 cobalt Substances 0.000 claims abstract description 10
- 229910017052 cobalt Inorganic materials 0.000 claims abstract description 10
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229910052742 iron Inorganic materials 0.000 claims abstract description 8
- 239000011572 manganese Substances 0.000 claims abstract description 6
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 5
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 48
- 239000000203 mixture Substances 0.000 claims description 45
- 238000000034 method Methods 0.000 claims description 38
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 37
- 239000010445 mica Substances 0.000 claims description 27
- 229910052618 mica group Inorganic materials 0.000 claims description 27
- 239000002243 precursor Substances 0.000 claims description 21
- 239000011787 zinc oxide Substances 0.000 claims description 18
- 150000001875 compounds Chemical class 0.000 claims description 13
- 239000001257 hydrogen Substances 0.000 claims description 11
- 229910052739 hydrogen Inorganic materials 0.000 claims description 11
- 239000000377 silicon dioxide Substances 0.000 claims description 11
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 10
- 150000002739 metals Chemical class 0.000 claims description 10
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 8
- 239000010451 perlite Substances 0.000 claims description 7
- 235000019362 perlite Nutrition 0.000 claims description 7
- 239000002253 acid Substances 0.000 claims description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 6
- 229910052760 oxygen Inorganic materials 0.000 claims description 6
- 239000001301 oxygen Substances 0.000 claims description 6
- 230000002378 acidificating effect Effects 0.000 claims description 5
- 239000004927 clay Substances 0.000 claims description 5
- JMXKSZRRTHPKDL-UHFFFAOYSA-N titanium ethoxide Chemical compound [Ti+4].CC[O-].CC[O-].CC[O-].CC[O-] JMXKSZRRTHPKDL-UHFFFAOYSA-N 0.000 claims description 5
- 238000001556 precipitation Methods 0.000 claims description 4
- 239000002994 raw material Substances 0.000 claims description 4
- 239000007789 gas Substances 0.000 claims description 3
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims description 3
- 229910052710 silicon Inorganic materials 0.000 claims description 3
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 3
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 claims description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 2
- XHCLAFWTIXFWPH-UHFFFAOYSA-N [O-2].[O-2].[O-2].[O-2].[O-2].[V+5].[V+5] Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[V+5].[V+5] XHCLAFWTIXFWPH-UHFFFAOYSA-N 0.000 claims description 2
- 238000003776 cleavage reaction Methods 0.000 claims description 2
- 238000005336 cracking Methods 0.000 claims description 2
- 230000007062 hydrolysis Effects 0.000 claims description 2
- 238000006460 hydrolysis reaction Methods 0.000 claims description 2
- 229910000476 molybdenum oxide Inorganic materials 0.000 claims description 2
- PQQKPALAQIIWST-UHFFFAOYSA-N oxomolybdenum Chemical compound [Mo]=O PQQKPALAQIIWST-UHFFFAOYSA-N 0.000 claims description 2
- 230000007017 scission Effects 0.000 claims description 2
- 239000010703 silicon Substances 0.000 claims description 2
- VXUYXOFXAQZZMF-UHFFFAOYSA-N titanium(IV) isopropoxide Chemical compound CC(C)O[Ti](OC(C)C)(OC(C)C)OC(C)C VXUYXOFXAQZZMF-UHFFFAOYSA-N 0.000 claims description 2
- 229910001935 vanadium oxide Inorganic materials 0.000 claims description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 claims 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims 1
- 229910002651 NO3 Inorganic materials 0.000 claims 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 claims 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims 1
- APIDIPGVBRXKEJ-UHFFFAOYSA-N acetic acid titanium Chemical compound [Ti].CC(O)=O.CC(O)=O APIDIPGVBRXKEJ-UHFFFAOYSA-N 0.000 claims 1
- 238000007598 dipping method Methods 0.000 claims 1
- 238000005245 sintering Methods 0.000 claims 1
- 230000023556 desulfurization Effects 0.000 abstract description 21
- 230000000694 effects Effects 0.000 abstract description 14
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 abstract description 3
- 229910000037 hydrogen sulfide Inorganic materials 0.000 abstract description 2
- 150000003568 thioethers Chemical class 0.000 abstract 2
- 241000071415 Vibone Species 0.000 abstract 1
- 239000000126 substance Substances 0.000 description 23
- 239000002002 slurry Substances 0.000 description 13
- 241000196324 Embryophyta Species 0.000 description 12
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 11
- 239000000243 solution Substances 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 239000008367 deionised water Substances 0.000 description 9
- 229910021641 deionized water Inorganic materials 0.000 description 9
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 8
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- 239000002245 particle Substances 0.000 description 7
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- 230000008929 regeneration Effects 0.000 description 6
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- 239000012530 fluid Substances 0.000 description 5
- OBNDGIHQAIXEAO-UHFFFAOYSA-N [O].[Si] Chemical compound [O].[Si] OBNDGIHQAIXEAO-UHFFFAOYSA-N 0.000 description 4
- JJWKPURADFRFRB-UHFFFAOYSA-N carbonyl sulfide Chemical compound O=C=S JJWKPURADFRFRB-UHFFFAOYSA-N 0.000 description 4
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- 239000011701 zinc Substances 0.000 description 4
- FCEHBMOGCRZNNI-UHFFFAOYSA-N 1-benzothiophene Chemical class C1=CC=C2SC=CC2=C1 FCEHBMOGCRZNNI-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- QGJOPFRUJISHPQ-UHFFFAOYSA-N Carbon disulfide Chemical compound S=C=S QGJOPFRUJISHPQ-UHFFFAOYSA-N 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 230000003197 catalytic effect Effects 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- 239000005995 Aluminium silicate Substances 0.000 description 2
- 229910000789 Aluminium-silicon alloy Inorganic materials 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- YTPLMLYBLZKORZ-UHFFFAOYSA-N Thiophene Chemical compound C=1C=CSC=1 YTPLMLYBLZKORZ-UHFFFAOYSA-N 0.000 description 2
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- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 2
- 239000004005 microsphere Substances 0.000 description 2
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- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
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- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 241000640882 Condea Species 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 108010083687 Ion Pumps Proteins 0.000 description 1
- 239000005909 Kieselgur Substances 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 238000003991 Rietveld refinement Methods 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
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- CQBLUJRVOKGWCF-UHFFFAOYSA-N [O].[AlH3] Chemical compound [O].[AlH3] CQBLUJRVOKGWCF-UHFFFAOYSA-N 0.000 description 1
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Abstract
一种用于从裂化汽油和柴油机燃料中脱除硫的吸附剂,包括以下组成:1)解理后的白云母,2)二氧化钛粘结剂,3)选自IIB、VB和VIB中的一种或多种金属的氧化物,4)至少一种选自钴、镍、铁和锰的金属促进剂。该吸附剂具有良好的耐磨损强度和脱硫活性,可用于从裂化汽油和柴油燃料中除去元素硫和硫化物,如硫化氢和有机硫化物。An adsorbent for removing sulfur from cracked gasoline and diesel fuel, comprising the following components: 1) cleaved muscovite, 2) titanium dioxide binder, 3) one selected from IIB, VB and VIB One or more metal oxides, 4) at least one metal promoter selected from cobalt, nickel, iron and manganese. The adsorbent has good attrition strength and desulfurization activity, and can be used to remove elemental sulfur and sulfides, such as hydrogen sulfide and organic sulfides, from cracked gasoline and diesel fuels.
Description
技术领域 technical field
本发明涉及从裂化汽油和柴油燃料的液体原料中脱硫的吸附剂及其制备方法和应用。The invention relates to an adsorbent for desulfurization from liquid raw materials of cracked gasoline and diesel fuel, its preparation method and application.
背景技术 Background technique
随着人们对环境保护的日益重视,环保法规也日渐严格,而降低汽油和柴油的硫含量被认为是改善空气质量的最重要措施之一,因为燃料中的硫会对汽车催化转化器的性能产生不利的影响。汽车发动机尾气中存在的硫的氧化物会抑制转化器中的贵金属催化剂并可使之发生不可逆地中毒。从低效或中毒的转化器中排出的气体含有未燃烧的非甲烷烃和氮的氧化物及一氧化碳,而这些排放气被日光催化则容易形成光化学烟雾。As people pay more and more attention to environmental protection, environmental regulations are becoming stricter, and reducing the sulfur content of gasoline and diesel is considered to be one of the most important measures to improve air quality, because sulfur in fuel will affect the performance of automotive catalytic converters produce adverse effects. Sulfur oxides present in automobile engine exhaust can inhibit and irreversibly poison precious metal catalysts in converters. Exhaust gases from inefficient or poisoned converters contain unburned non-methane hydrocarbons and oxides of nitrogen and carbon monoxide, which are catalyzed by sunlight to form photochemical smog.
在我国汽油中大多数的硫来自于热加工汽油,主要为催化裂化汽油,因此裂化汽油中硫含量的减少有助于降低这些汽油的硫含量。我国现行的汽油产品标准为GB 17930-2006《车用汽油》,该标准对汽油中硫含量进一步作出限制,要求到2009年12月31日,汽油中硫含量下降至50ppm。在这种情况下,催化裂化汽油必须经过深度脱硫才能符合环保的要求。Most of the sulfur in gasoline in my country comes from thermally processed gasoline, mainly catalytic cracked gasoline, so the reduction of sulfur content in cracked gasoline will help reduce the sulfur content of these gasolines. my country's current gasoline product standard is GB 17930-2006 "Automotive Gasoline", which further restricts the sulfur content in gasoline, requiring that the sulfur content in gasoline be reduced to 50ppm by December 31, 2009. In this case, FCC gasoline must undergo deep desulfurization to meet the requirements of environmental protection.
为了保证汽车燃料的燃烧性能,在降低汽车燃料的硫含量的同时,还应该尽量避免其烯烃含量发生变化从而使其辛烷值(包括ROM和MON)降低。对烯烃含量的负面影响一般是由于除去噻吩类化合物(包括噻吩,苯并噻吩,烷基噻吩,烷基苯并噻吩和烷基二苯并噻吩)同时引发加氢反应引起的。此外,也需要避免所述条件使裂化汽油的芳烃也通过饱和而损失,因此最理想的方法是在实现脱硫的同时保持其辛烷值。In order to ensure the combustion performance of automobile fuel, while reducing the sulfur content of automobile fuel, it should also try to avoid the change of its olefin content so as to reduce its octane number (including ROM and MON). The negative impact on olefin content is generally caused by the removal of thiophenes (including thiophenes, benzothiophenes, alkylthiophenes, alkylbenzothiophenes, and alkyldibenzothiophenes) while simultaneously initiating hydrogenation reactions. In addition, it is also necessary to avoid such conditions that the aromatics of cracked gasoline are also lost through saturation, so the most ideal method is to achieve desulfurization while maintaining its octane number.
另一方面,加氢脱硫和不饱和烃的加氢都需要消耗氢气,这使得脱硫的操作成本增加。因此需要一种在不大量耗氢的情况下脱硫的方法,从而为裂化汽油和柴油机燃料处理提供更经济的方法。On the other hand, both hydrodesulfurization and hydrogenation of unsaturated hydrocarbons need to consume hydrogen, which increases the operating cost of desulfurization. There is therefore a need for a method of desulfurization without large hydrogen consumption, thereby providing a more economical method for cracked gasoline and diesel fuel treatment.
传统上从液态中脱硫往往采用固定床的方法,但该方法的反应均匀性和再生均有明显的劣势。与固定床工艺相比流化床工艺具有更好的传热和压降等方面的优点,因此具有广阔的应用前景。流化床反应器一般采用粒状反应物,但对大多数反应而言,所用的反应物一般没有足够的耐磨性。因此,找到耐磨性能良好同时有较好脱硫性能的吸附剂有重要意义。Traditionally, fixed bed method is often used for desulfurization from liquid, but this method has obvious disadvantages in reaction uniformity and regeneration. Compared with the fixed bed process, the fluidized bed process has the advantages of better heat transfer and pressure drop, so it has broad application prospects. Fluidized bed reactors generally use granular reactants, but the reactants used are generally not sufficiently abrasive resistant for most reactions. Therefore, it is of great significance to find an adsorbent with good wear resistance and good desulfurization performance.
CN 115133A提供了一种含有氧化锌、二氧化硅、胶体氧化物以及促进剂的新型吸收组合物,并且提供这种吸附剂的制备方法。该方法采用压力成型的办法制备出可流化的颗粒,同时通过往胶体中加入加热时易燃的造孔剂以提高其孔体积。该方法制备出的颗粒比较大,为100-300微米,这对于流化过程不是最有利的。CN 115133A provides a novel absorption composition containing zinc oxide, silicon dioxide, colloidal oxide and accelerator, and provides the preparation method of this adsorbent. The method adopts the method of pressure molding to prepare fluidizable particles, and at the same time, adds a flammable pore-forming agent to the colloid to increase its pore volume. The particles prepared by this method are relatively large, 100-300 microns, which is not the most favorable for the fluidization process.
US 6150300中介绍的吸附剂为:包含氧化锌、氧化硅、氧化铝、还原价态镍或钴的混合物的颗粒状吸附剂组合物;其制备方法主要是采用剪切等方法将氧化硅、氧化铝及氧化锌混合并通过造粒机制备出固体颗粒,干燥焙烧后浸渍镍从而制得吸附剂。虽然这些专利介绍的吸附剂具有较好的脱硫性能,但对于其物化性能,主要是磨损强度在专利中并没有介绍。The adsorbent introduced in US 6150300 is: a granular adsorbent composition comprising a mixture of zinc oxide, silicon oxide, aluminum oxide, reduced valence nickel or cobalt; its preparation method is mainly to use methods such as shearing to convert silicon oxide, oxidized Aluminum and zinc oxide are mixed and passed through a granulator to prepare solid particles, which are dried and calcined and then impregnated with nickel to obtain an adsorbent. Although the adsorbents introduced in these patents have good desulfurization performance, their physical and chemical properties, mainly wear strength, are not introduced in the patents.
CN 1208124C中采用促进剂金属如钴和镍浸渍包含氧化锌、膨胀珍珠岩和氧化铝的吸附剂载体,然后在合适温度下还原促进剂,制备用于脱除裂化汽油中硫化物的吸附剂。通过调节吸附剂中氧化锌含量和粘结剂(主要是Condea公司Disperal及Vista Dispal的氧化铝)提高吸附剂的耐磨损性能。CN 1627988A中对这几个主要在反应条件下生成的化合物进行了详细的讨论,而且该专利采用喷雾干燥的方法制备出的颗粒在物化性质方面更适用于流化床。在CN 1856359A、CN 1871063A中详细介绍了类似组成的吸附剂与其制备方法。In CN 1208124C, a promoter metal such as cobalt and nickel is used to impregnate an adsorbent carrier containing zinc oxide, expanded perlite and alumina, and then reduce the promoter at a suitable temperature to prepare an adsorbent for removing sulfide in cracked gasoline. The wear resistance of the adsorbent is improved by adjusting the zinc oxide content and the binder (mainly Condea's Disperal and Vista Dispal's alumina) in the adsorbent. In CN 1627988A, these compounds mainly generated under the reaction conditions are discussed in detail, and the particles prepared by the spray-drying method in this patent are more suitable for fluidized beds in terms of physical and chemical properties. Described in detail in CN 1856359A, CN 1871063A the adsorbent of similar composition and its preparation method.
在这些吸附剂制备方法中通过加入粘土来提高吸附剂的强度,但由于粘土本身没有孔,容易使吸附剂的孔体积偏小,使吸附剂的活性降低。同时采用的是氧化铝粘结剂,在制备过程中有铝酸锌生成,从而降低脱硫活性。因而,希望提供一种可用于从裂化汽油和柴油机燃料中脱除硫的新吸附剂组合物,并提供该吸附剂的制备方法。In these adsorbent preparation methods, the strength of the adsorbent is improved by adding clay, but since the clay itself has no pores, it is easy to make the pore volume of the adsorbent smaller and reduce the activity of the adsorbent. At the same time, alumina binder is used, and zinc aluminate is formed during the preparation process, thereby reducing the desulfurization activity. Accordingly, it would be desirable to provide a new sorbent composition useful for the removal of sulfur from cracked gasoline and diesel fuel, and to provide a method for preparing the sorbent.
发明内容 Contents of the invention
本发明提供一种用于从裂化汽油和柴油机燃料中脱除硫的吸附剂,该吸附剂具有良好的耐磨损强度和脱硫活性。与现有吸附剂相比,该吸附剂一个最显著的特征是活性稳定性高。The present invention provides an adsorbent for removing sulfur from cracked gasoline and diesel fuel, which adsorbent has good wear resistance and desulfurization activity. Compared with existing adsorbents, one of the most notable features of the adsorbent is high activity stability.
本发明还提供上述吸附剂的制备方法。The present invention also provides a preparation method of the above-mentioned adsorbent.
本发明还提供上述吸附剂的应用。The present invention also provides the use of the above-mentioned adsorbent.
本发明是基于以下的发现:采用新型材料解理后的云母,通过形成包括氧化锌、云母和金属氧化物粘合剂的吸附剂载体,能够产生一种具有很好耐磨损强度的载体组分从而延长吸附剂的使用寿命;并且采用新型的二氧化钛粘结剂,能够避免铝酸锌的生成,从而增加吸附剂活性。The present invention is based on the discovery that the use of novel material cleaved mica, by forming an adsorbent support comprising zinc oxide, mica and metal oxide binders, can produce a support assembly with very good abrasion resistance points to prolong the service life of the adsorbent; and the use of a new type of titanium dioxide binder can avoid the formation of zinc aluminate, thereby increasing the activity of the adsorbent.
本发明提供的吸附剂,以吸附剂总重量为基准,至少包括以下组成:The adsorbent provided by the present invention, based on the total weight of the adsorbent, at least includes the following compositions:
1)至少含有云母的氧化硅源,含量为5-40wt%,1) a silicon oxide source containing at least mica in an amount of 5-40 wt%,
2)二氧化钛粘结剂,含量为3-35wt%,2) Titanium dioxide binder, the content is 3-35wt%,
3)至少一种选自IIB、VB和VIB中的金属的氧化物,含量为10-80wt%,3) at least one metal oxide selected from IIB, VB and VIB, the content is 10-80wt%,
4)至少一种选自钴、镍、铁和锰的促进剂金属,含量为5-30wt%。4) At least one promoter metal selected from cobalt, nickel, iron and manganese, the content is 5-30wt%.
优选情况下,含有云母的氧化硅源的含量为10-30wt%,二氧化钛粘结剂的含量为8-25wt%,选自IIB、VB和VIB中的至少一种金属氧化物的含量为25-70wt%,选自钴、镍、铁和锰的促进剂金属的含量为8-25wt%。Preferably, the content of the silica source containing mica is 10-30wt%, the content of the titanium dioxide binder is 8-25wt%, and the content of at least one metal oxide selected from IIB, VB and VIB is 25-25wt%. 70 wt%, and the content of the promoter metal selected from cobalt, nickel, iron and manganese is 8-25 wt%.
更优选情况下,含有云母的氧化硅源的含量为15-27wt%,二氧化钛粘结剂的含量为10-15wt%,选自IIB、VB和VIB中的至少一种金属氧化物的含量为40-60wt%,选自钴、镍、铁和锰的金属促进剂的含量为12-20wt%。More preferably, the content of the silica source containing mica is 15-27wt%, the content of the titanium dioxide binder is 10-15wt%, and the content of at least one metal oxide selected from IIB, VB and VIB is 40% - 60 wt%, the content of the metal promoter selected from cobalt, nickel, iron and manganese is 12-20 wt%.
所述云母为解理后的云母。云母为层状硅酸盐,是由两层硅氧四面体夹着一层铝氧八面体构成的复式硅氧层,其基本结构为[AlSi3O10]的硅氧四面体结构,其中一个Si4+被Al3+取替。解理完全的云母,可劈成极薄的片状,片厚可达1μm以下。其化学结构为:The mica is cleaved mica. Mica is a layered silicate, which is a compound silicon-oxygen layer composed of two layers of silicon-oxygen tetrahedron sandwiching a layer of aluminum-oxygen octahedron. Its basic structure is the silicon-oxygen tetrahedral structure of [AlSi 3 O 10 ]. Si 4+ is replaced by Al 3+ . Completely cleaved mica can be split into extremely thin flakes with a thickness of less than 1 μm. Its chemical structure is:
AB2[AlSi3O10]·(OH)2 AB 2 [AlSi 3 O 10 ]·(OH) 2
其中A表示K、Na和/或Li;B表示Al和/或Fe。Wherein A represents K, Na and/or Li; B represents Al and/or Fe.
所述云母依据色泽和形貌的不同,可以分为白云母、金云母、珍珠云母、金云母、黑云母等,本发明优选解理后的白云母。白云母具有天然粒径小,易加工超细的特点;其化学组成、结构、构造与高岭土相近,又具有粘土矿物的某些特性,即在水介质及有机溶剂中分散悬浮性好,有粘性等优点。其一般化学组成(质量)为:SiO2含量为44.9~50.3%,Al2O3含量为27.9~39.5%;M2O含量为8.9~10.1%(M为IA族化合物),H2O含量为4.2~6.2%,此外还含有少量或微量Fe2O3、Mn2O3、CaO等。The mica can be classified into muscovite, phlogopite, pearl mica, phlogopite, biotite, etc. according to the difference in color and shape, and the muscovite after cleavage is preferred in the present invention. Muscovite has the characteristics of small natural particle size, easy processing and ultrafine; its chemical composition, structure, and structure are similar to kaolin, and it also has some characteristics of clay minerals, that is, it has good dispersion and suspension in aqueous media and organic solvents, and is viscous. Etc. Its general chemical composition (mass) is: SiO 2 content of 44.9-50.3%, Al 2 O 3 content of 27.9-39.5%; M 2 O content of 8.9-10.1% (M is a group IA compound), H 2 O content It is 4.2-6.2%, and also contains a small or trace amount of Fe 2 O 3 , Mn 2 O 3 , CaO, etc.
本发明吸附剂中除了云母外,还可以含有其它氧化硅源,如粘土(包括高岭土、层柱粘土等)、硅藻土、硅溶胶、硅凝胶、大孔氧化硅和膨胀珍珠岩等中的一种或多种,其它氧化硅源的质量与云母质量的比不超过4∶1,优选不超过2∶1,更优选不超过1∶1。In addition to mica, the adsorbent of the present invention can also contain other silica sources, such as clay (including kaolin, layered clay, etc.), diatomaceous earth, silica sol, silica gel, macroporous silica and expanded perlite, etc. One or more of them, the ratio of the mass of other silicon oxide sources to the mass of mica is no more than 4:1, preferably no more than 2:1, more preferably no more than 1:1.
所述选自IIB、VB和VIB中的一种或多种金属的氧化物,优选氧化钒、氧化锌或氧化钼中的一种或几种,最优选氧化锌。The oxide of one or more metals selected from IIB, VB and VIB is preferably one or more of vanadium oxide, zinc oxide or molybdenum oxide, most preferably zinc oxide.
所述促进剂金属可以为任何能够将氧化态硫还原为硫化氢的金属。此促进剂组分至少包含选自钴、镍、铁和锰中的一种或多种金属,优选的促进剂金属含有镍。The promoter metal may be any metal capable of reducing oxidized sulfur to hydrogen sulfide. The promoter component contains at least one or more metals selected from cobalt, nickel, iron and manganese, preferably the promoter metal contains nickel.
根据本发明的另一方面,提供一种吸附剂体系的制备方法,包括:According to another aspect of the present invention, a kind of preparation method of adsorbent system is provided, comprising:
(1)使二氧化钛前身物在酸性液体中水解,形成溶胶;(1) hydrolyzing the titanium dioxide precursor in an acidic liquid to form a sol;
(2)使(1)的溶胶与至少含有云母的氧化硅源和选自IIB、VB和VIB中的一种或多种金属氧化物接触,形成载体混合物;干燥、焙烧,得到载体;(2) contacting the sol of (1) with a silicon oxide source containing at least mica and one or more metal oxides selected from IIB, VB and VIB to form a carrier mixture; drying and calcining to obtain a carrier;
(3)在(2)的载体中引入含促进剂金属的化合物,得到吸附剂前体;(3) introducing a compound containing a promoter metal into the carrier of (2) to obtain an adsorbent precursor;
(4)干燥、焙烧(3)中的吸附剂前体;(4) drying, roasting the adsorbent precursor in (3);
(5)把焙烧后的吸附剂前体在氢气气氛下还原,得到吸附剂。(5) Reducing the roasted adsorbent precursor in a hydrogen atmosphere to obtain an adsorbent.
步骤(1)中,所述二氧化钛前身物是能够在在酸性液体中水解、焙烧后以锐钛矿型二氧化钛形式存在的化合物,优选四氯化钛、钛酸乙酯、钛酸异丙酯、醋酸钛、水合氧化钛以及锐钛矿型二氧化钛中的一种或几种。其中锐钛矿型二氧化钛水解、焙烧后仍然能够生成锐钛矿型二氧化钛。二氧化钛前身物与过量酸溶液接触,可以水解并生成粘结性胶体溶液。In step (1), the titanium dioxide precursor is a compound that can exist in the form of anatase titanium dioxide after being hydrolyzed and roasted in an acidic liquid, preferably titanium tetrachloride, ethyl titanate, isopropyl titanate, One or more of titanium acetate, hydrated titanium oxide and anatase titanium dioxide. Among them, anatase titanium dioxide can still generate anatase titanium dioxide after hydrolysis and roasting. The precursor of titanium dioxide can be hydrolyzed to form a colloidal solution when contacted with excess acid solution.
所述酸性液体可以是酸或酸的水溶液,所说的酸选自可溶于水的无机酸和/或有机酸中的一种或几种,优选为盐酸、硝酸、磷酸和醋酸中的一种或几种。酸的用量使浆液的pH值为1-5,优选为1.5-4。The acidic liquid can be an acid or an aqueous solution of an acid, and the acid is selected from one or more of water-soluble inorganic acids and/or organic acids, preferably one of hydrochloric acid, nitric acid, phosphoric acid and acetic acid. species or several. The amount of acid used is such that the pH of the slurry is 1-5, preferably 1.5-4.
步骤(2)中,将步骤(1)的溶胶与至少含有云母的氧化硅源以及选自IIB、VB和VIB中的一种或多种金属氧化物混合。可以在溶胶中直接加入氧化硅源和金属氧化物粉末,也可以分别或同时加入预先制备好的含有氧化硅源和金属氧化物的浆液。In step (2), the sol in step (1) is mixed with a silicon oxide source containing at least mica and one or more metal oxides selected from IIB, VB and VIB. The silicon oxide source and the metal oxide powder can be directly added to the sol, or the pre-prepared slurry containing the silicon oxide source and the metal oxide can be added separately or simultaneously.
步骤(2)所得到的载体混合物可以是湿混合物、捏塑体、糊状物或浆液等形式,然后使所得混合物成型为挤出物、片、丸粒、球或微球状颗粒。例如,所述载体混合物为捏塑体或膏状混合物时,可使所述混合物成型(优选挤出成型)形成颗粒,优选直径在1.0-8.0mm,长度在2.0-5.0mm的圆柱形挤出物,然后使所得的挤出物进行干燥、焙烧。如果所得混合物为湿混合物形式,可使该混合物稠化,经过干燥后成型。更优选载体混合物为浆液形式,通过喷雾干燥形成粒度为20-200微米的微球,达到成型的目的。为了便于喷雾干燥,干燥前浆液的固含量为10-50wt.%,优选为20-50wt.%。The carrier mixture obtained in step (2) can be in the form of wet mixture, dough, paste or slurry, etc., and then the obtained mixture is formed into extrudates, tablets, pellets, spheres or microspheroidal particles. For example, when the carrier mixture is a dough or pasty mixture, the mixture can be molded (preferably extruded) to form granules, preferably cylindrical extrusions with a diameter of 1.0-8.0 mm and a length of 2.0-5.0 mm. The extrudate obtained is then dried and calcined. If the resulting mixture is in the form of a wet mixture, the mixture can be thickened, dried and shaped. More preferably, the carrier mixture is in the form of a slurry, which is spray-dried to form microspheres with a particle size of 20-200 microns to achieve the purpose of molding. In order to facilitate spray drying, the solid content of the slurry before drying is 10-50 wt.%, preferably 20-50 wt.%.
载体混合物的干燥方法和条件为本领域技术人员所公知,例如干燥的方法可以是晾干、烘干、鼓风干燥。干燥的温度可以是室温至400℃,优选为100-350℃。The drying method and conditions of the carrier mixture are well known to those skilled in the art, for example, the drying method may be air drying, oven drying, or blow drying. The drying temperature can be from room temperature to 400°C, preferably 100-350°C.
载体混合物的焙烧条件也为本领域技术人员所公知,一般来说,焙烧温度为400-700℃,优选为450-650℃,焙烧时间至少为0.5小时,优选为0.5-100小时,更优选为0.5-10小时。The calcination conditions of the carrier mixture are also well known to those skilled in the art. Generally speaking, the calcination temperature is 400-700°C, preferably 450-650°C, and the calcination time is at least 0.5 hour, preferably 0.5-100 hour, more preferably 0.5-10 hours.
步骤(3)中,可以采用本领域技术人员公知的浸渍或沉淀的方法在载体上引入金属促进剂。所述浸渍方法是用含促进剂金属的化合物的溶液或悬浮液浸渍经焙烧后的载体;所述沉淀方法是将含促进剂金属的化合物的溶液或悬浮液与吸附剂载体混合,然后加入氨水将含促进剂金属的化合物沉淀在载体上。所述含促进剂金属的化合物是可以在煅烧条件下转化为促进剂金属氧化物的物质,可选自促进剂金属的醋酸盐、碳酸盐、硝酸盐、硫酸盐、硫氰酸盐和氧化物,以及其中两种或两种以上的混合物等。所述促进剂金属优选含有镍。In step (3), the metal promoter can be introduced on the carrier by means of impregnation or precipitation known to those skilled in the art. The impregnation method is to impregnate the calcined carrier with a solution or suspension of a compound containing a promoter metal; the precipitation method is to mix the solution or suspension of a compound containing a promoter metal with an adsorbent carrier, and then add ammonia water The promoter metal-containing compound is precipitated on the support. The promoter metal-containing compound is a substance which can be converted into a promoter metal oxide under calcination conditions and may be selected from the group consisting of promoter metal acetates, carbonates, nitrates, sulfates, thiocyanates and oxides, and mixtures of two or more of them. The promoter metal preferably contains nickel.
步骤(4)中,引入促进剂组分的载体在约50-300℃下,优选100-250℃下进行干燥,干燥时间约为0.5-8小时,更优选约1-5小时。干燥后,在有氧气、或含氧气体存在的条件下在约300-800℃、更优选450-750℃的温度下进行焙烧,焙烧所需要的时间一般约0.5-4小时,优选1-3小时,直至挥发性物质被除去并且促进剂金属被转化为金属氧化物,得到吸附剂前体。In step (4), the carrier introduced with the accelerator component is dried at about 50-300°C, preferably at 100-250°C, and the drying time is about 0.5-8 hours, more preferably about 1-5 hours. After drying, roasting is carried out at a temperature of about 300-800°C, more preferably 450-750°C, in the presence of oxygen or an oxygen-containing gas. The time required for roasting is generally about 0.5-4 hours, preferably 1-3 hours. hours until the volatile species are removed and the promoter metal is converted to a metal oxide, yielding the adsorbent precursor.
步骤(5)中,将吸附剂前体在300-600℃含氢气氛下进行还原,使促进剂金属基本上以还原态存在,得到本发明吸附剂。优选的还原温度为400℃-500℃,氢气含量为10-60vol.%,还原时间0.5-6小时,更优选1-3小时。In step (5), the adsorbent precursor is reduced in a hydrogen-containing atmosphere at 300-600°C, so that the promoter metal basically exists in a reduced state, and the adsorbent of the present invention is obtained. The preferred reduction temperature is 400°C-500°C, the hydrogen content is 10-60vol.%, and the reduction time is 0.5-6 hours, more preferably 1-3 hours.
本发明还提供了一种裂化汽油或柴油机燃料的脱硫方法,包括:使含硫原料与本发明吸附剂在氢气气氛下充分接触,温度和压力条件为:350-500℃,0.5-4MPa;优选400-450℃,1.0-2.0MPa。在此过程中原料中的硫被吸附到吸附剂上,从而得到低硫含量的汽油或柴油机燃料。The present invention also provides a desulfurization method for cracked gasoline or diesel engine fuel, comprising: fully contacting the sulfur-containing raw material with the adsorbent of the present invention in a hydrogen atmosphere, and the temperature and pressure conditions are: 350-500 ° C, 0.5-4 MPa; preferably 400-450°C, 1.0-2.0MPa. In this process, the sulfur in the feedstock is adsorbed onto the adsorbent, resulting in gasoline or diesel fuel with low sulfur content.
反应后的吸附剂再生后可重新使用。再生过程在氧气气氛下进行,再生条件为常压,温度为400-700℃,优选500-600℃。The reacted adsorbent can be reused after regeneration. The regeneration process is carried out under an oxygen atmosphere, the regeneration condition is normal pressure, and the temperature is 400-700°C, preferably 500-600°C.
再生后吸附剂在重新使用前还需要在氢气气氛下还原,还原的温度和压力范围为:350-500℃,0.2-2MPa;优选400-450℃,0.2-1.5MPa。After regeneration, the adsorbent needs to be reduced under hydrogen atmosphere before being reused. The range of temperature and pressure for reduction is: 350-500°C, 0.2-2MPa; preferably 400-450°C, 0.2-1.5MPa.
本发明所用术语“裂化汽油”意指沸程为40℃至210℃的烃或其任何馏分,是来自使较大的烃分子裂化成较小分子的热或催化过程的产品。适用的热裂化过程包括但不限制于焦化、热裂化和减粘裂化等及其组合。适用的催化裂化过程的例子包括但不限于流化床催化裂化和重油催化裂化等及其组合。因此,适用的催化裂化汽油包括但不限于焦化汽油、热裂化汽油、减粘裂化汽油、流化床催化裂化汽油和重油裂化汽油及其组合。在某些情况下,在本发明方法中用作含烃流体时可在脱硫之前将所述裂化汽油分馏和/或加氢处理。The term "cracked gasoline" as used herein means a hydrocarbon or any fraction thereof having a boiling range of 40°C to 210°C, the product from a thermal or catalytic process of cracking larger hydrocarbon molecules into smaller molecules. Applicable thermal cracking processes include, but are not limited to, coking, thermal cracking, visbreaking, etc., and combinations thereof. Examples of suitable catalytic cracking processes include, but are not limited to, fluid catalytic cracking, heavy oil catalytic cracking, and the like, and combinations thereof. Accordingly, suitable catalytically cracked gasoline includes, but is not limited to, coker gasoline, thermally cracked gasoline, visbroken gasoline, fluid catalytically cracked gasoline, and heavy oil cracked gasoline, and combinations thereof. In some cases, the cracked gasoline may be fractionated and/or hydrotreated prior to desulfurization when used as a hydrocarbon-containing fluid in the process of the present invention.
本发明所用术语“柴油机燃料”意指沸程为170℃至450℃的烃混合物或其任何馏分组成的液体。此类含烃流体包括但不限于轻循环油、煤油、直馏柴油和加氢处理柴油等及其组合。The term "diesel fuel" as used in the present invention means a liquid composed of a hydrocarbon mixture or any fraction thereof having a boiling range of 170°C to 450°C. Such hydrocarbon-containing fluids include, but are not limited to, light cycle oil, kerosene, straight-run diesel and hydrotreated diesel, and the like, and combinations thereof.
本发明所用术语“硫”代表任何形式的硫元素如含烃流体如裂化汽油或柴油机燃料中常存在的有机硫化合物。本发明含烃流体中存在的硫包括但不限于氧硫化碳(COS)、二硫化碳(CS2)、硫醇或其他噻吩类化合物等及其组合,尤其包括噻吩、苯并噻吩、烷基噻吩、烷基苯并噻吩和烷基二苯并噻吩,以及柴油机燃料中常存在的分子量更大的噻吩类化合物。The term "sulfur" as used herein denotes any form of elemental sulfur such as organic sulfur compounds commonly present in hydrocarbon-containing fluids such as cracked gasoline or diesel fuel. Sulfur present in the hydrocarbon-containing fluids of the present invention includes, but is not limited to, carbon oxysulfide (COS), carbon disulfide (CS 2 ), mercaptans or other thiophene compounds, etc., and combinations thereof, especially including thiophene, benzothiophene, alkylthiophene, Alkylbenzothiophenes and alkyldibenzothiophenes, as well as higher molecular weight thiophenes often found in diesel fuel.
本发明提供的吸附剂具有很高的耐磨损强度以及较大的孔体积,更难得的是该吸附剂在使用过程中保持很高的活性稳定性,非常适合于流化床反应器中的吸附脱硫过程,并且具有非常好的使用寿命。The adsorbent provided by the present invention has high wear resistance strength and large pore volume, and what is even rarer is that the adsorbent maintains high activity stability during use, and is very suitable for use in fluidized bed reactors. Adsorption desulfurization process, and has a very good service life.
附图说明 Description of drawings
图1是白云母晶体结构示意图。其由两个完全相同的硅氧四面体[(Si,Al)O4]网层之间夹一个呈八面体配位的阳离子层(对于白云母为Al3+)组成,每个四面体的顶角氧与相邻的三个八面体的顶角共用氧,由于Al3+只占据三个八面体空隙中的两个,为二八面体型云母。这就构成了由两层六方网层和夹于其间的一层八面体组成的结构层。在白云母的六方网层中的Si4+有四分之一被Al3+取代,整个云母结构层中出现剩余电荷,因而在云母结构层间有较大阳离子(K+)存在以平衡电荷。Figure 1 is a schematic diagram of the crystal structure of muscovite. It consists of two identical silicon-oxygen tetrahedral [(Si, Al)O4] network layers sandwiching an octahedrally coordinated cation layer (Al 3+ for muscovite), and the top of each tetrahedron The corner oxygen shares oxygen with the vertices of the adjacent three octahedrons. Since Al 3+ only occupies two of the three octahedral gaps, it is a dioctahedral mica. This constitutes a structural layer consisting of two hexagonal mesh layers sandwiched between a layer of octahedrons. A quarter of Si 4+ in the hexagonal network layer of muscovite is replaced by Al 3+ , and residual charges appear in the entire mica structure layer, so there are larger cations (K + ) between the mica structure layers to balance the charge .
图2为白云母的X光衍射图,白云母的晶相峰在9°和27°有较强的峰(特征峰),可用于区分该体系吸附剂。XRD的测试在德国Siemens公司D5005型X射线衍射仪上进行,Cu靶,Kα辐射,固体探测器,管电压40kV,管电流40mA。Fig. 2 is the X-ray diffraction diagram of muscovite, and the crystalline phase peak of muscovite has stronger peak (characteristic peak) at 9 ° and 27 °, can be used for distinguishing this system adsorbent. The XRD test was carried out on a D5005 X-ray diffractometer from Siemens, Germany, with a Cu target, K α radiation, a solid-state detector, a tube voltage of 40kV, and a tube current of 40mA.
图3为实施例1制备的吸附剂A1前体的XRD谱图。由图3可以看出来吸附剂A1前体的晶相主要有氧化锌、氧化镍、白云母以及二氧化钛组成。各组分在XRD图上的对应关系为1:白云母;2:TiO2;3:ZnO;4:NiO。Fig. 3 is the XRD pattern of the adsorbent A1 precursor prepared in Example 1. It can be seen from Fig. 3 that the crystal phase of the precursor of the adsorbent A1 is mainly composed of zinc oxide, nickel oxide, muscovite and titanium dioxide. The corresponding relationship of each component on the XRD pattern is 1: Muscovite; 2: TiO 2 ; 3: ZnO; 4: NiO.
具体实施方式 Detailed ways
下面的实例将对本发明做进一步的说明,但并不因此而限定本发明。The following examples will further illustrate the present invention, but do not thereby limit the present invention.
脱硫效果以产物硫含量衡量,产物中硫含量采用离线色谱分析,吸附剂的组成采用X射线衍射(XRD)分析。The desulfurization effect is measured by the sulfur content of the product. The sulfur content in the product is analyzed by off-line chromatography, and the composition of the adsorbent is analyzed by X-ray diffraction (XRD).
实施例1Example 1
将3.36千克四氯化钛(北京化工厂,分析纯,99%)缓慢加入到3.2千克去离子水中,并缓慢搅拌避免氧化钛晶体析出,此时溶液呈无色透明的胶状溶液状态,称为钛溶胶。3.36 kg of titanium tetrachloride (Beijing Chemical Plant, analytically pure, 99%) was slowly added to 3.2 kg of deionized water, and slowly stirred to avoid the precipitation of titanium oxide crystals. At this time, the solution was a colorless and transparent colloidal solution state, called For titanium sol.
将5.55千克氧化锌粉末(北京化工厂出品,含干基5.38千克)和10.8千克去离子水混合,搅拌30分钟后得到氧化锌浆液;往氧化锌浆液中加入2.11千克的云母(含干基1.84千克),并搅拌混合15分钟。然后加入到上述钛溶胶中,搅拌1小时得到载体混合物浆液。5.55 kg of zinc oxide powder (produced by Beijing Chemical Plant, containing 5.38 kg on a dry basis) and 10.8 kg of deionized water were mixed and stirred for 30 minutes to obtain a zinc oxide slurry; 2.11 kg of mica (containing a dry basis of 1.84 kg) was added to the zinc oxide slurry. kg), and stirred for 15 minutes. Then it was added into the above titanium sol and stirred for 1 hour to obtain a carrier mixture slurry.
所述载体浆液采用Niro Bowen Nozzle TowerTM型号的喷雾干燥机进行喷雾干燥,喷雾干燥压力为8.5至9.5MPa,入口温度500℃以下,出口温度约为150℃。由喷雾干燥得到的微球先在180℃下干燥1小时,然后在635℃下焙烧1小时得到吸附剂载体。The carrier slurry is spray-dried using a Niro Bowen Nozzle Tower TM type spray dryer, the spray-drying pressure is 8.5 to 9.5 MPa, the inlet temperature is below 500°C, and the outlet temperature is about 150°C. The microspheres obtained by spray drying were first dried at 180°C for 1 hour, and then calcined at 635°C for 1 hour to obtain the adsorbent carrier.
将3.24千克的吸附剂载体(干基3.0千克)用2.38千克六水合硝酸镍、1.2千克去离子水溶液浸渍,得到的混合物经过180℃干燥4小时后,在空气气氛635℃焙烧1小时即可制得吸附剂前体。吸附剂前体在425℃的氢气气氛中还原2小时即可得到吸附剂,此时前体中的氧化镍被还原为金属镍。该吸附剂记为吸附剂A1。3.24 kg of adsorbent carrier (3.0 kg on a dry basis) was impregnated with 2.38 kg of nickel nitrate hexahydrate and 1.2 kg of deionized aqueous solution, and the resulting mixture was dried at 180°C for 4 hours, and then calcined at 635°C for 1 hour in an air atmosphere. to obtain the adsorbent precursor. The adsorbent precursor can be obtained by reducing the adsorbent precursor in a hydrogen atmosphere at 425° C. for 2 hours. At this time, the nickel oxide in the precursor is reduced to metallic nickel. This adsorbent is denoted as adsorbent A1.
吸附剂A1的主要化学组成为:氧化锌含量为53.8wt%,二氧化钛的含量为14.0wt%,白云母含量为18.4wt%,镍(以金属镍计算)为13.8wt%。The main chemical composition of the adsorbent A1 is: zinc oxide content is 53.8wt%, titanium dioxide content is 14.0wt%, muscovite content is 18.4wt%, nickel (calculated as metallic nickel) is 13.8wt%.
实施例2Example 2
将3.09千克钛酸乙酯(Aldrich公司,分析纯,99%)在搅拌的情况下缓慢加入到3.2千克10%的硝酸(化学纯,北京化工厂出品)溶液中并搅拌1小时,此时溶液呈淡黄色透明的胶状溶液,称为钛溶胶。3.09 kg of ethyl titanate (Aldrich company, analytically pure, 99%) was slowly added to 3.2 kg of 10% nitric acid (chemically pure, produced by Beijing Chemical Plant) solution under stirring and stirred for 1 hour, at this time the solution It is a light yellow transparent colloidal solution called titanium sol.
将4.88千克氧化锌粉末(北京化工厂出品,含干基4.73千克)和3.01千克的云母(含干基2.62千克)加入到10.8千克的去离子水中,并搅拌混合30分钟。然后加入上述水解后的钛酸乙酯,混合后搅拌1小时得到载体混合物浆液。4.88 kg of zinc oxide powder (produced by Beijing Chemical Plant, containing 4.73 kg on a dry basis) and 3.01 kg of mica (containing a dry basis of 2.62 kg) were added to 10.8 kg of deionized water, and stirred for 30 minutes. Then, the hydrolyzed ethyl titanate was added, mixed and then stirred for 1 hour to obtain a carrier mixture slurry.
参照实施例1的方法进行载体的喷雾干燥成型并引入活性组分镍,得到吸附剂A2。吸附剂A2的主要化学组成为:氧化锌含量为47.3wt%,二氧化钛的含量为10.7wt%,白云母含量为26.2wt%,镍(以金属镍计算)为15.8wt%。Referring to the method of Example 1, the carrier was spray-dried and molded and the active component nickel was introduced to obtain the adsorbent A2. The main chemical composition of the adsorbent A2 is as follows: the content of zinc oxide is 47.3wt%, the content of titanium dioxide is 10.7wt%, the content of muscovite is 26.2wt%, and nickel (calculated as metal nickel) is 15.8wt%.
实施例3Example 3
将1.51千克二氧化钛(锐钛矿型,含二氧化钛干基1.40千克)加入到3.6千克30%的盐酸(化学纯,北京化工厂出品)中并搅拌酸化1小时,此时氧化钛完全溶解为无色透明的胶状溶液,称为钛溶胶。1.51 kg of titanium dioxide (anatase type, containing 1.40 kg of titanium dioxide on a dry basis) was added to 3.6 kg of 30% hydrochloric acid (chemically pure, produced by Beijing Chemical Plant) and stirred for 1 hour to acidify. At this time, the titanium dioxide was completely dissolved into a colorless Transparent colloidal solution, called titanium sol.
将5.55千克氧化锌粉末(北京化工厂出品,含干基5.38千克)和10.8千克去离子水混合,搅拌30分钟后得到氧化锌浆液;往氧化锌浆液中加入1.38千克的白云母(含干基1.20千克)和0.67千克膨胀珍珠岩(含干基0.64千克),并搅拌混合15分钟。然后加入上述钛溶胶,混合后搅拌1小时得到载体混合物浆液。5.55 kg of zinc oxide powder (produced by Beijing Chemical Plant, containing 5.38 kg on a dry basis) and 10.8 kg of deionized water were mixed, and stirred for 30 minutes to obtain a zinc oxide slurry; 1.38 kg of muscovite (containing a dry basis) was added to the zinc oxide slurry. 1.20 kg) and 0.67 kg of expanded perlite (containing 0.64 kg on a dry basis), and stirred for 15 minutes. Then add the above-mentioned titanium sol, mix and stir for 1 hour to obtain a carrier mixture slurry.
参照实施例1的方法进行载体的喷雾干燥成型并引入活性组分镍,得到吸附剂A3。吸附剂A3的主要化学组成为:氧化锌含量为53.8wt%,二氧化钛的含量为14.0wt%,白云母含量为12.0wt%,膨胀珍珠岩含量为6.4wt%,镍(以金属镍计算)为13.8wt%。Referring to the method of Example 1, the carrier was spray-dried and molded and the active component nickel was introduced to obtain the adsorbent A3. The main chemical composition of adsorbent A3 is: zinc oxide content is 53.8wt%, and the content of titanium dioxide is 14.0wt%, and muscovite content is 12.0wt%, and expanded perlite content is 6.4wt%, and nickel (calculated as metallic nickel) is 13.8 wt%.
对比例1Comparative example 1
本对比例采用氧化铝作为粘结剂。In this comparative example, aluminum oxide was used as the binder.
将5.55千克氧化锌粉末(北京化工厂出品,含干基5.38千克)和10.8千克去离子水混合,搅拌30分钟后得到氧化锌浆液。5.55 kg of zinc oxide powder (produced by Beijing Chemical Plant, containing 5.38 kg on a dry basis) and 10.8 kg of deionized water were mixed and stirred for 30 minutes to obtain a zinc oxide slurry.
取氧化铝1.91千克(山东铝厂出品,含干基1.4千克)和2.46千克的累托土(含干基1.84千克)在搅拌下混合,然后加入去离子水4.0千克混合均匀后,加入400毫升30%的盐酸(化学纯,北京化工厂出品)搅拌酸化1小时后升温至80℃老化2小时。再加入上述氧化锌浆液混合后搅拌1小时得到载体浆液。Take 1.91 kg of alumina (produced by Shandong Aluminum Works, containing 1.4 kg on a dry basis) and 2.46 kg of retort earth (including 1.84 kg on a dry basis) and mix them under stirring, then add 4.0 kg of deionized water and mix well, then add 400
参照实施例1的方法进行载体的喷雾干燥成型并引入活性组分镍,得到吸附剂B1。吸附剂B1的主要化学组成为:氧化锌含量为53.8wt%,氧化铝粘结剂含量为14.0wt%,累托土含量为18.4wt%,镍(以金属镍计算)为13.8wt%。Referring to the method of Example 1, the carrier was spray-dried and molded and the active component nickel was introduced to obtain the adsorbent B1. The main chemical composition of the adsorbent B1 is: zinc oxide content 53.8wt%, alumina binder content 14.0wt%, rector earth content 18.4wt%, nickel (calculated as metallic nickel) 13.8wt%.
对比例2Comparative example 2
本对比例采用氧化铝作为粘结剂。In this comparative example, aluminum oxide was used as the binder.
将4.88千克氧化锌粉末(北京化工厂出品,含干基4.73千克)和3.50千克的累托土(含干基2.62千克)加入到11.8千克的去离子水中,并搅拌混合30分钟得到混合浆液。4.88 kg of zinc oxide powder (produced by Beijing Chemical Plant, containing 4.73 kg on a dry basis) and 3.50 kg of retort earth (containing 2.62 kg on a dry basis) were added to 11.8 kg of deionized water, and stirred and mixed for 30 minutes to obtain a mixed slurry.
取一水合氧化铝1.46千克(SB粉,含干基1.07千克)加入到3.6千克去离子水中,并搅拌10分钟;然后加入350毫升30%的硝酸(化学纯,北京化工厂出品)搅拌酸化1小时。再加入上述氧化锌和累托土浆液,混合后搅拌1小时得到载体浆液。Get 1.46 kilograms of alumina monohydrate (SB powder, containing 1.07 kilograms on a dry basis) and join in 3.6 kilograms of deionized water, and stir for 10 minutes; Hour. Then add the zinc oxide and retort earth slurry, mix and stir for 1 hour to obtain carrier slurry.
参照实施例1的方法进行载体的喷雾干燥成型并引入活性组分镍,得到吸附剂B2。吸附剂B2的主要化学组成为:氧化锌含量为47.3wt%,氧化铝粘结剂含量为10.7wt%,累托土含量为26.2wt%,镍(以金属镍计算)为15.8wt%。Referring to the method of Example 1, the carrier was spray-dried and molded and the active component nickel was introduced to obtain the adsorbent B2. The main chemical composition of the adsorbent B2 is: the content of zinc oxide is 47.3wt%, the content of alumina binder is 10.7wt%, the content of rector earth is 26.2wt%, and nickel (calculated as metal nickel) is 15.8wt%.
对比例3Comparative example 3
取氧化铝1.91千克(山东铝厂出品,含干基1.4千克)和离子水4.0千克混合均匀后,加入360毫升30%的盐酸(化学纯,北京化工厂出品)搅拌酸化1小时后升温至80℃老化2小时后降到室温。Get 1.91 kg of alumina (produced by Shandong Aluminum Plant, containing 1.4 kg on a dry basis) and 4.0 kg of ionized water, mix evenly, add 360 ml of 30% hydrochloric acid (chemically pure, produced by Beijing Chemical Plant) and stir for acidification for 1 hour, then heat up to 80 After aging at ℃ for 2 hours, it was cooled to room temperature.
将5.55千克氧化锌粉末(北京化工厂出品,含干基5.38千克)和1.89千克的膨胀珍珠岩(含干基1.84千克,氧化硅含量72wt%,氧化铝含量19wt.%,其余为CaO、Fe2O3、MgO等杂质)加入到10.8千克的去离子水中,并搅拌混合30分钟。然后加入上述氧化铝溶胶,混合后搅拌1小时得到载体浆液。5.55 kg of zinc oxide powder (produced by Beijing Chemical Plant, containing 5.38 kg on a dry basis) and 1.89 kg of expanded perlite (containing 1.84 kg on a dry basis, with a silicon oxide content of 72wt%, an alumina content of 19wt.%, and the rest being CaO, Fe 2 O 3 , MgO and other impurities) were added into 10.8 kg of deionized water, and stirred for 30 minutes. Then add the above-mentioned alumina sol, mix and stir for 1 hour to obtain a carrier slurry.
参照实施例1的方法进行载体的喷雾干燥成型并引入活性组分镍,得到吸附剂B3。吸附剂B3的主要化学组成为:氧化锌含量为53.8wt%,氧化铝粘结剂含量为14.0wt%,膨胀珍珠岩含量为18.4wt%,镍(以金属镍计算)为13.8wt%。Referring to the method of Example 1, the carrier was spray-dried and molded and the active component nickel was introduced to obtain the adsorbent B3. The main chemical composition of the adsorbent B3 is: zinc oxide content is 53.8wt%, alumina binder content is 14.0wt%, expanded perlite content is 18.4wt%, nickel (calculated as metal nickel) is 13.8wt%.
实施例4Example 4
对采用不同方法制备出的吸附剂考察耐磨损强度以及脱硫性能两项指标。吸附剂的强度采用直管磨损法进行评价,其评价方法参考《石油化工分析方法(RIPP)实验方法》中RIPP 29-90的方法,数值越小,表明耐磨损强度越高。不同吸附剂磨损评价结果如表1所示。Two indicators of wear resistance strength and desulfurization performance were investigated for the adsorbents prepared by different methods. The strength of the adsorbent is evaluated by the straight tube wear method. The evaluation method refers to the method of RIPP 29-90 in the "Petrochemical Analysis Method (RIPP) Experimental Method". The smaller the value, the higher the wear resistance. The wear evaluation results of different adsorbents are shown in Table 1.
为了考察吸附剂的性能,A1、A2、B1-B3的晶相组成进行分析。晶相分析采用X-射线衍射和相位滤波(R.V.Siriwardane,J.A.Poston,G.Evans,Jr.Ind.Eng.Chem.Res.33(1994)2810-2818)、经修正的Rietveld模型(RIQAS rietveld Analysis,操作手册,Material Data,Inc.,Berkley,CA(1999)),分析不同样品,并采用拟合的方法计算出样品的晶相组成。使用装配有以40kV、30mA驱动的长细聚焦铜X-射线源的Philips XRG3100发生器;Philips3020数字测角仪和Philips3710MPD控制计算机;和Kevex PSI Peltier冷却硅探测器进行所有的X-射线衍射测量。采用Kevex 4601离子泵控制器、Kevex4608Peltier电源、Kevex4621检测器偏压、Kevex4561A脉冲处理器和Kevex4911-A单通道分析器操作Kevex检测器。使用Philips APD 4.1c版软件获得衍射图案。使用Material Data,Inc.Riqas 3.1c版软件(Outokumpu HSCChemistry for Windows:用户手册,Outokumpo Resarch Oy,Pori,芬兰(1999))进行所有的rietveld计算。不同吸附剂的铝酸锌含量如表1所示。In order to investigate the performance of the adsorbent, the crystal phase composition of A1, A2, B1-B3 was analyzed. Crystal phase analysis using X-ray diffraction and phase filtering (R.V.Siriwardane, J.A.Poston, G.Evans, Jr.Ind.Eng.Chem.Res.33 (1994) 2810-2818), the modified Rietveld model (RIQAS rietveld Analysis , Operation Manual, Material Data, Inc., Berkley, CA (1999)), analyze different samples, and use the fitting method to calculate the crystal phase composition of the samples. All X-ray diffraction measurements were performed using a Philips XRG3100 generator equipped with a long fine-focus copper X-ray source driven at 40 kV, 30 mA; a Philips 3020 digital goniometer and a Philips 3710 MPD control computer; and a Kevex PSI Peltier cooled silicon detector. The Kevex detector was operated with a Kevex 4601 ion pump controller, Kevex4608 Peltier power supply, Kevex4621 detector bias, Kevex4561A pulse processor and Kevex4911-A single channel analyzer. Diffraction patterns were acquired using Philips APD version 4.1c software. All rietveld calculations were performed using Material Data, Inc. Riqas version 3.1c software (Outokumpu HSCChemistry for Windows: User Manual, Outokumpo Research Oy, Pori, Finland (1999)). The zinc aluminate contents of different adsorbents are shown in Table 1.
同时采用以下方法对这些吸附剂的脱硫性能进行评价。脱硫效果以产物硫含量衡量,产物中硫含量采用离线色谱分析。吸附剂脱硫性能采用固定床微反实验装置进行评价,吸附反应原料采用硫浓度为1080ppm的催化裂化汽油。吸附测试过程采用氢气气氛,反应温度为410℃,吸附反应重量空速为4h-1,为了准确表征出吸附剂在工业实际运行中的活性,反应完成后吸附剂进行再生处理,再生处理是在550℃的空气气氛下进行的。吸附剂进行反应再生6个循环后其活性基本稳定下来,以吸附剂稳定后产品汽油中的硫含量代表吸附剂的活性,稳定后产品汽油中硫含量如表2所示。同时对反应后的吸附剂进行硫含量分析,结果见表2。At the same time, the following methods were used to evaluate the desulfurization performance of these adsorbents. The desulfurization effect is measured by the sulfur content of the product, and the sulfur content in the product is analyzed by off-line chromatography. The desulfurization performance of the adsorbent was evaluated using a fixed-bed micro-reactor experimental device, and the raw material for the adsorption reaction was FCC gasoline with a sulfur concentration of 1080ppm. The adsorption test process adopts a hydrogen atmosphere, the reaction temperature is 410°C, and the weight space velocity of the adsorption reaction is 4h -1 . In order to accurately characterize the activity of the adsorbent in the actual industrial operation, the adsorbent is regenerated after the reaction is completed. Carried out in an air atmosphere at 550°C. The activity of the adsorbent is basically stabilized after 6 cycles of reaction regeneration. The sulfur content in the product gasoline after the adsorption is stabilized represents the activity of the adsorbent. The sulfur content in the product gasoline after stabilization is shown in Table 2. At the same time, the sulfur content of the reacted adsorbent was analyzed, and the results are shown in Table 2.
表1不同吸附剂的磨损强度和铝酸锌含量Table 1 Abrasion strength and zinc aluminate content of different adsorbents
表2不同吸附剂的强度和吸附脱硫性能Table 2 Strength and adsorption desulfurization performance of different adsorbents
注:原料汽油的硫含量为1080ppm,RON为93.1,MON为82.7Note: The sulfur content of raw gasoline is 1080ppm, RON is 93.1, MON is 82.7
从表1和2可以看出,本发明吸附剂同时具有良好的磨损强度和脱硫活性。It can be seen from Tables 1 and 2 that the adsorbent of the present invention has both good abrasion strength and desulfurization activity.
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