CN102114620B - Resin matrix composite for flexible grinding and polishing - Google Patents
Resin matrix composite for flexible grinding and polishing Download PDFInfo
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- CN102114620B CN102114620B CN 201010590817 CN201010590817A CN102114620B CN 102114620 B CN102114620 B CN 102114620B CN 201010590817 CN201010590817 CN 201010590817 CN 201010590817 A CN201010590817 A CN 201010590817A CN 102114620 B CN102114620 B CN 102114620B
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Abstract
一种用于柔性磨抛的树脂基复合材料属于复合材料技术领域,本发明涉及一种用于柔性磨抛的树脂基复合材料制备方法。其树脂基复合材料的制备过程是:将水泥,石英砂100-200目,氧化铝粉100-200目等按一定重量百分比混合,加入水及聚羧酸减水剂,在胶砂搅拌机中搅拌3-5分,将浆体涂覆于树脂泡沫表面,使浆体进入其中,然后放入19-21℃,湿度>90%的标准养护箱养护3-7天,复合材料可满足磨抛的要求。此方法工艺简单,生产成本低,对异形复杂工件表面的磨抛、提高其表面光洁度有很好的应用价值。A resin-based composite material for flexible grinding and polishing belongs to the technical field of composite materials, and the invention relates to a method for preparing a resin-based composite material for flexible grinding and polishing. The preparation process of the resin-based composite material is: mix cement, 100-200 mesh of quartz sand, 100-200 mesh of alumina powder, etc. according to a certain weight percentage, add water and polycarboxylate water reducer, and stir in a mortar mixer After 3-5 minutes, apply the slurry on the surface of the resin foam, let the slurry enter it, and then put it in a standard curing box at 19-21°C and humidity > 90% for 3-7 days. The composite material can meet the requirements of grinding and polishing. Require. The method has simple process and low production cost, and has good application value for grinding and polishing the surface of special-shaped complex workpieces and improving the surface smoothness.
Description
技术领域 technical field
本发明具体涉及一种用于柔性磨抛的树脂基复合材料制备方法,用于异形复杂表面的磨削抛光处理。The invention specifically relates to a method for preparing a resin-based composite material for flexible grinding and polishing, which is used for grinding and polishing treatment of special-shaped complex surfaces.
背景技术 Background technique
磨削与抛光加工是金属材料常用的加工方法之一,目前用得最多的是类似砂轮的磨具材料,但刚性的砂轮只适合于平面类金属工件的加工,对类似模具、存在较多的异形复杂表面的部件,需要提高表面光洁度的时候,砂轮磨削就显得无能为力了。本发明得到的一种可实现柔性磨抛的磨具材料,可解决这类问题。Grinding and polishing are one of the commonly used processing methods for metal materials. At present, abrasive materials similar to grinding wheels are most used, but rigid grinding wheels are only suitable for processing flat metal workpieces. There are many When it is necessary to improve the surface finish of parts with special-shaped and complex surfaces, grinding wheel grinding is powerless. The abrasive tool material capable of flexible grinding and polishing obtained by the invention can solve such problems.
发明内容 Contents of the invention
本发明提供了一种用于柔性磨抛的树脂基复合材料制备方法。其树脂基复合材料的制备过程是:将水泥,石英砂100-200目,氧化铝粉100-200目等按一定重量百分比混合,加入水及聚羧酸减水剂,在胶砂搅拌机中搅拌3-5分,将浆体涂覆于树脂泡沫表面,使浆体进入其中,然后放入19-21℃,湿度>90%的标准养护箱养护3-7天,复合材料可满足磨抛的要求。此方法工艺简单,生产成本低,在废旧镀锌板除锌及其他需磨抛的行业有好的应用价值。其特征在于:(1)水泥,石英砂100-200目,氧化铝粉100-200目和水及聚羧酸减水剂(占水泥的重量百分比)按一定比例混合,水泥20-60%,石英砂粉30-80%,水10-30%,聚羧酸减水剂0.05-0.2%,氧化铝粉10%-30%,搅拌时间3-5分钟;(2)搅拌后,将浆料涂覆于树脂泡沫表面,使浆体渗入其中;(3)将复合材料放入19-21℃,湿度>90%的标准养护箱养护3-7天。The invention provides a method for preparing a resin-based composite material for flexible grinding and polishing. The preparation process of the resin-based composite material is: mix cement, 100-200 mesh of quartz sand, 100-200 mesh of alumina powder, etc. according to a certain weight percentage, add water and polycarboxylate water reducer, and stir in a mortar mixer After 3-5 minutes, apply the slurry on the surface of the resin foam, let the slurry enter it, and then put it in a standard curing box at 19-21°C and humidity > 90% for 3-7 days. The composite material can meet the requirements of grinding and polishing. Require. The method has simple process and low production cost, and has good application value in dezincification of waste galvanized sheets and other industries requiring grinding and polishing. It is characterized in that: (1) cement, quartz sand 100-200 mesh, alumina powder 100-200 mesh, water and polycarboxylate water reducing agent (accounting for the weight percentage of cement) are mixed in a certain proportion, cement 20-60%, Quartz sand powder 30-80%, water 10-30%, polycarboxylate superplasticizer 0.05-0.2%, alumina powder 10%-30%, stirring time 3-5 minutes; (2) After stirring, the slurry Coating on the surface of the resin foam, allowing the slurry to penetrate into it; (3) putting the composite material in a standard curing box at 19-21° C. and humidity > 90% for curing for 3-7 days.
具体实施方式 Detailed ways
下面结合实施范例对本发明的内容作进一步的说明。The content of the present invention will be further described below in conjunction with examples of implementation.
实施例1将水泥40%,100目石英砂40%,水20%,聚羧酸减水剂0.05%,在搅拌机中搅拌3-5分钟,然后涂覆与树脂泡沫上,然后将复合材料放入19-21℃,湿度>90%的标准养护箱养护3-7天,即得到可磨抛的复合材料。Example 1 Mix 40% of cement, 40% of 100-mesh quartz sand, 20% of water, and 0.05% of polycarboxylate superplasticizer in a mixer for 3-5 minutes, then coat and resin foam, and then put the composite material Put it into a standard curing box at 19-21°C and humidity >90% for 3-7 days to obtain a composite material that can be ground and polished.
实施例2将水泥45%,140目石英砂20%,100目氧化铝15%,水20%,聚羧酸减水剂0.05%,在搅拌机中搅拌3-5分钟,然后涂覆与树脂泡沫上,然后将复合材料放入19-21℃,湿度>90%的标准养护箱养护3-7天,即得到可磨抛的复合材料。Example 2 Mix 45% cement, 20% 140-mesh quartz sand, 15% 100-mesh alumina, 20% water, and 0.05% polycarboxylate superplasticizer in a mixer for 3-5 minutes, then coat with resin foam and then put the composite material into a standard curing box at 19-21° C. and humidity >90% for 3-7 days to obtain a composite material that can be ground and polished.
实施例3将水泥35%,100目石英砂50%,水15%,聚羧酸减水剂0.1%,在搅拌机中搅拌3-5分钟,然后涂覆与树脂泡沫上,然后将复合材料放入19-21℃,湿度>90%的标准养护箱养护3-7天,即得到可磨抛的复合材料。Example 3 Mix 35% of cement, 50% of 100-mesh quartz sand, 15% of water, and 0.1% of polycarboxylate superplasticizer in a mixer for 3-5 minutes, then coat and resin foam, and then put the composite material Put it into a standard curing box at 19-21°C and humidity >90% for 3-7 days to obtain a composite material that can be ground and polished.
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| CN 201010590817 CN102114620B (en) | 2010-12-08 | 2010-12-08 | Resin matrix composite for flexible grinding and polishing |
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| CN 201010590817 CN102114620B (en) | 2010-12-08 | 2010-12-08 | Resin matrix composite for flexible grinding and polishing |
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| CN102114620A CN102114620A (en) | 2011-07-06 |
| CN102114620B true CN102114620B (en) | 2012-06-27 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103396041B (en) * | 2013-07-24 | 2015-02-18 | 田辉明 | Artificial high-purity quartz stone runner wheel and grinding base and preparation method thereof |
| CN106181793A (en) * | 2016-07-12 | 2016-12-07 | 苏州普茨迈精密设备有限公司 | Abrasive fluid elastic grinding material formula and fabrication and processing technique |
| CN107953278A (en) * | 2017-12-25 | 2018-04-24 | 成都惠锋新材料科技股份有限公司 | A kind of grinding tool production method |
| CN110509200A (en) * | 2019-09-05 | 2019-11-29 | 齐齐哈尔众工科技有限公司 | A kind of production method of irregular metal surface reconditioning lap |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101203569A (en) * | 2005-06-27 | 2008-06-18 | 3M创新有限公司 | Coated abrasive article, and method of making and using the same |
| CN101351305A (en) * | 2005-12-28 | 2009-01-21 | 3M创新有限公司 | Resilient abrasive article |
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| US7044989B2 (en) * | 2002-07-26 | 2006-05-16 | 3M Innovative Properties Company | Abrasive product, method of making and using the same, and apparatus for making the same |
| US7294048B2 (en) * | 2004-06-18 | 2007-11-13 | 3M Innovative Properties Company | Abrasive article |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101203569A (en) * | 2005-06-27 | 2008-06-18 | 3M创新有限公司 | Coated abrasive article, and method of making and using the same |
| CN101351305A (en) * | 2005-12-28 | 2009-01-21 | 3M创新有限公司 | Resilient abrasive article |
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