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CN102121535A - Disassembling-free skeleton-free shaft oil seal and seal maintaining operation process of speed reduction box - Google Patents

Disassembling-free skeleton-free shaft oil seal and seal maintaining operation process of speed reduction box Download PDF

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Publication number
CN102121535A
CN102121535A CN2010100115083A CN201010011508A CN102121535A CN 102121535 A CN102121535 A CN 102121535A CN 2010100115083 A CN2010100115083 A CN 2010100115083A CN 201010011508 A CN201010011508 A CN 201010011508A CN 102121535 A CN102121535 A CN 102121535A
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China
Prior art keywords
oil
leakage
pumping unit
oil seal
seal
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Pending
Application number
CN2010100115083A
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Chinese (zh)
Inventor
刘荣春
刘金凯
刘金东
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Individual
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Individual
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Publication date
Application filed by Individual filed Critical Individual
Priority to CN2010100115083A priority Critical patent/CN102121535A/en
Publication of CN102121535A publication Critical patent/CN102121535A/en
Pending legal-status Critical Current

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Abstract

The invention provides a disassembling-free skeleton-free shaft oil seal and a seal maintaining operation process of a speed reduction box. The disassembling-free skeleton-free shaft oil seal comprises an oil seal ring (1), an oil seal lip (2) and a spring ring (3), and is characterized in that the oil seal and the oil seal ring (1) are provided with an outer seal gasket (4) in a conjoined mode, and the oil seal and the oil seal lip (2) are provided with an auxiliary oil seal lip (5) in a conjoined mode. The maintaining process comprises the following steps: 1, knowing about the condition of an oil well to the scene; 2, confirming that a power supply is cut off to stop/ brake; 3, examining oil leakage part of the speed reduction box of an oil extractor and confirming the operating order; 4, examining whether the vent hole of the speed reduction box of the oil extractor is ventilated; 5, fixing the oil extractor; 6, disassembling parts and large elements on the machine; 7, maintaining for the oil leakage of an output shaft; 8, maintaining the speed reduction box for box assembling oil leakage; 9, maintaining the speed reduction box for oil leakage of a shaft sleeve; 10, painting; 11, examining and accepting; and 12,starting up and operating. The maintaining operating process provided by the invention is time-saving and labor-saving, and a great amount of capital can be saved.

Description

Exempt to tear open exoskeletal shafting oil envelope of machine and speed reducer sealing maintenance operation technology
Technical field
The invention belongs to the oil-field oil pumper speed reducer and seal maintenance process with oil sealing and speed reducer.
Technical background
At present, being used for the shaft sealing oil sealing is by a circular metal skeleton, establish the oil sealing lip that rubber is made on the metal frame, coating spring in the oil sealing lip tries to stop people from fighting each other, the rubber oil sea lip plays the oil sealing purpose, short by the dry rubber substance wear-out life, therefore the working surface between oil sealing and the axle is very easy to leakage of oil, cause the oil field often to change oil sealing with pumping unit, speed reducer, must often employ crane and pull down the slight deceleration feather cockscomb shafting oil envelope of heavy crank replacing, not only waste time and energy, return the maintenance man and caused numerous inconvenience.Because the oil pumping unit reduction gearbox shafting oil in each oil field envelope all is above-mentioned old oil sealing.Therefore, the speed reducer leakage of oil is administered and is all followed old maintenance operation technology.The output shaft head leakage of oil is pulled down crank with crane, opens oil sealing cover, and direct-axis is pulled down old oil sealing, and is first-class to advancing new rubber skeleton direct-axis again, with crane crank hung the axle position then and pounds into sledgehammer, fastening sieve silk.Pleasedly go into a spindle nose leakage of oil, pull down the vat ostrich with crane, gland is opened, old oil sealing direct-axis is pulled down, first-class new rubber internal frame oil sealing direct-axis again to advancing, first-class big grooved wheel with crane, such loom stops, few person one day or two days, time-consuming, effort, take fund, influence oil yield again, and the place confusion, cheat and see the well person stays very big workload.The leakage of oil of mould assembling tie generally is sieve bolt or all side seams are cheated be coated with one deck adhesive tightly at present, and is oil-proof at that time by all means, resin or adhesive thoroughly solidify 24 hours. and resin and adhesive all are rigid, there is not elasticity, in a single day pumping unit rotates, and resin and adhesive split again in very short time, leakage of oil once more occurs, conventional general overhaul sealing, just open loam cake, sealer platform lid is coated on the scraping plane, fastening sieve silk finishes, the basic like this leakage of oil problem that thoroughly do not solve.
Summary of the invention
But the purpose of this invention is to provide a kind of need not dismounting equipment just maintain and replace exempt from the exoskeletal shafting oil of the machine of tearing open envelope and according to exempting from the new maintenance operation process modification of the exoskeletal shafting oil envelope of the machine of tearing open design one cover and substituting existing deficiency and key issue in the above-mentioned maintenance operation technology.The present invention exempts from the machine of tearing open the exoskeletal shafting oil envelope solution scheme that its technical problem adopted: the present invention includes oil seal washer, oil sealing lip and spring ring, it is characterized in that being provided with the external sealed pad with the oil seal washer disjunctor, oil sealing lip disjunctor is provided with auxiliary oil sealing lip.Speed reducer sealing maintenance operation technology of the present invention is as follows:
One, ask person's oil well situation of seeing the well clearly behind the scene, how long the oil pumping function allows to shut down, and pumping well has not Safety Problems;
Two, according to the pumping unit realistic well condition determine to cut off the electricity supply shutdown, the brake;
Three, sequence of operation is determined at inspection oil leak of pumping unit speed reduction box position;
Four, check whether the oil pumping unit reduction gearbox vent ventilates;
Five, fixing pumping unit must not have up and down a bit and rotate, with the operation that ensures safety;
Six, board and begin to dismantle part, the big part that corresponding leakage of oil should be pulled down;
Seven, maintenance output shaft leakage of oil;
Eight, maintenance speed reducer mould assembling leakage of oil;
Nine, maintenance speed reducer axle sleeve leakage of oil;
Ten, mopping;
11, inspect for acceptance;
12, start operation;
The present invention exempts to tear open the exoskeletal shafting oil envelope of machine and has adopted external sealed pad and the double-deck end face seal structure of oil sealing main body, design cantilever type double-lip seal surface of contact, and an elasticity is arranged at lips contact top, makes things convenient for the spring tension, loosens.Exoskeletal oil sealing can be cut angle at random position, cuts length as required.Maintenance operation technology of the present invention is compared with conventional sealing maintenance operation technology before, and technology is administered 1 pumping unit and needed 1 day or two days in the past, and with 2 to 3 hours, direct every pumping unit can be saved substantial contribution to this technology with only.
Description of drawings
Accompanying drawing is the structural representation that the present invention exempts from the exoskeletal shafting oil envelope of the machine of tearing open.
Among the figure, 1, oil seal washer, 2, the oil sealing lip, 3, spring ring, 4, the external sealed pad, 5, auxiliary oil sealing lip.
Embodiment
With reference to accompanying drawing, exempting among the present invention torn the exoskeletal shafting oil envelope of machine open and included oil seal washer 1, oil sealing lip 2 and spring ring 3, it is characterized in that being provided with external sealed pad 4 with oil seal washer 1 disjunctor, and oil sealing lip 2 disjunctors are provided with auxiliary oil sealing lip 5.Oil seal washer 1 in the utility model and external sealed pad 4 N220S rubber material, oil sealing lip 3 and auxiliary oil sealing lip 5 adopt the NVT rubber material, and two kinds of materials are combined into the integral body that soft or hard differs through sulfuration.
The specific embodiment of speed reducer sealing maintenance operation technology is as follows among the present invention:
One, ask person's oil well situation of seeing the well clearly behind the scene, how long the oil pumping function allows to shut down, and pumping well has not Safety Problems.This one procedure is extremely important, and soil layer under the field, sand bed, rock stratum distribute different, and the oil well that has is shut down and surpassed 3 hours sands and just can become silted up sucker rod firmly.Cause the tube pulling well workover.Just big to national loss like that, so must understand fully the actual conditions of oil well before every white shutdown of pumping machine, just can work out a scheme.
Two, according to the pumping unit realistic well condition determine to cut off the electricity supply shutdown, the brake.Power failure must disconnect power supply, and intelligence starting control feather cockscomb is promoted in the oil field that has now, as only closing down connecing every device, a few minutes rear motor start automatically, like that just dangerous.Must after the shutdown must brake supply disconnecton so have a power failure, meet the standard of zero tolerance.
Three, sequence of operation is determined at inspection oil leak of pumping unit speed reduction box position.This one program is related to the key issue of repairing a pumping unit speed, be both a position leakage of oil, but is Oil Leakage there? how accurately smelting is managed, and this operation must be made accurate judgement.
Four, check whether the oil pumping unit reduction gearbox vent ventilates.This procedure is to repair the thing that every pumping unit must be done, each position sealing of the pumping unit that has is good especially, and oil is also few in the case, be exactly oil spilling outward from each position, moving transfer part, the result is that vent has been blocked on inspection. the case internal air pressure increases, force machine oil toward excessive, this is to be easy to the operation ignored by the people, must look into operation but this design is made as this procedure.
Five, fixing pumping unit must not have up and down a bit and rotate, with the operation that ensures safety.Because the down-hole presses oil pressure different, can't see again, mould not, if in advance pumping unit upper dead center and lower dead centre are not fixed, lock.Just in case down-hole air pressure or oil pressure one change, and cause that pumping unit rotates, casualty accident will appear, so fixing upper and lower point is motionless, be the important procedure of guaranteeing personal safety.
Six, board and begin to dismantle part, the big part that corresponding leakage of oil should be pulled down.
Seven, maintenance output shaft leakage of oil: if output shaft, the leakage of oil of input shaft spindle nose, only old oil sealing cover is unclamped and take out old rubber framework grease seal, clear clean oil capsule is exempted to tear open the exoskeletal shafting oil envelope of machine cutting opening and is enclosed within on the axle gluing well with 502 above-mentioned, and pulling on spring, to press gland just passable.If spindle nose does not have oil sealing, just with exoskeletal shafting oil seal apparatus sealing, such 4 spindle nose smeltings reason is just passable.
Eight, maintenance speed reducer mould assembling leakage of oil: if the leakage of oil of speed reducer mould assembling seam, take 6 axle sleeve glands apart, loam cake is sling, check speed reducer inner engine oil situation with slide fastener, the mediation back oil road, clear up two feather cockscomb faces, be coated with NVT material soft elastic glue band 2 roads, sealer shop on the case face, fixedly sieve bolt is inside and outside each one, thickness is 1 millimeter, fall loam cake then, bolt on, check simultaneously whether 6 axle sleeve gland plain cushions are smooth.
Nine, maintenance speed reducer axle sleeve leakage of oil: if speed reducer 4 axle sleeve leakage of oils, unclamp and compress sieve silk, the axle of jack-uping takes up axle sleeve, and liquid sealant is thrown into axle sleeve and feather cockscomb contact level with special tool, must beat to spare that to compress sieve silk more just passable.
Ten, mopping: anticorrosion environmental protection is one mopping operation after sealing process is finished, and lacquer must mix up color and viscosity, and the evenly ability of brush is anticorrosion, attractive in appearance, beautiful.
11, inspect for acceptance.
12, start operation.

Claims (3)

1. exempt to tear open the exoskeletal shafting oil envelope of machine for one kind, include oil seal washer (1), oil sealing lip (2) and spring ring (3), it is characterized in that being provided with external sealed pad (4) with oil seal washer (1) disjunctor, oil sealing lip (2) disjunctor is provided with auxiliary oil sealing lip (5).
2. exempt to tear open the exoskeletal shafting oil of machine envelope according to claim 1 is said, it is characterized in that oil seal washer (1) and external sealed pad (4) use the N220S rubber material, oil sealing lip (3) and auxiliary oil sealing lip (5) adopt the NVT rubber material, and two kinds of materials are combined into the integral body that soft or hard differs through sulfuration.
3. a speed reducer seals maintenance operation technology, it is characterized in that maintenance process is as follows:
One, asks person's oil well situation of seeing the well clearly behind the scene; how long the oil pumping function allows to shut down; pumping well has not Safety Problems; this one procedure is extremely important, and soil layer under the field, sand bed, rock stratum distribute different, and the oil well that has is shut down and surpassed 3 hours sands and just can become silted up sucker rod firmly; cause the tube pulling well workover; just big to national loss like that, so must understand fully the actual conditions of oil well before every white shutdown of pumping machine, just can work out a scheme.
Two, according to the pumping unit realistic well condition determine to cut off the electricity supply shutdown, the brake.Power failure must disconnect power supply, and intelligence starting control feather cockscomb is promoted in the oil field that has now, as only closing down connecing every device, a few minutes rear motor start automatically, like that just dangerous, must be so have a power failure supply disconnecton, must brake after the shutdown, meet the standard of zero tolerance.
Three, sequence of operation is determined at inspection oil leak of pumping unit speed reduction box position, and this one program is related to the key issue of repairing a pumping unit speed, be both a position leakage of oil, but is Oil Leakage there? how accurately smelting is managed, and this operation must be made accurate judgement.
Four, check whether the oil pumping unit reduction gearbox vent ventilates, this procedure is to repair the thing that every pumping unit must be done, and each position sealing of the pumping unit that has is good especially, and oil is also few in the case, be exactly oil spilling outward from each position, moving transfer part, the result is that vent has been blocked on inspection.The case internal air pressure increases, and forces machine oil toward excessive, and this is to be easy to the operation ignored by the people, must look into operation but this design is made as this procedure.
Five, fixing pumping unit must not have up and down a bit and rotate, with the operation that ensures safety,, can't see again because down-hole pressure oil pressure is different, mould not, if in advance pumping unit upper dead center and lower dead centre are not fixed, lock.Just in case down-hole air pressure or oil pressure one change, and cause that pumping unit rotates, casualty accident will appear, so fixing upper and lower point is motionless, be the important procedure of guaranteeing personal safety.
Six, board and begin to dismantle part, the big part that corresponding leakage of oil should be pulled down.
Seven, maintenance output shaft leakage of oil: if output shaft, the leakage of oil of input shaft spindle nose, only old oil sealing cover is unclamped and take out old rubber framework grease seal, clear clean oil capsule, above-mentioned exempt to tear open the exoskeletal shafting oil of machine envelope cutting opening be enclosed within axle go up gluing good with 502, pulling on spring, to press gland just passable, if spindle nose does not have oil sealing, just with exoskeletal shafting oil seal apparatus sealing, such 4 spindle nose smeltings reason is just passable.
Eight, maintenance speed reducer mould assembling leakage of oil: if the leakage of oil of speed reducer mould assembling seam, take 6 axle sleeve glands apart, loam cake is sling, check speed reducer inner engine oil situation with slide fastener, the mediation back oil road, clear up two feather cockscomb faces, be coated with NVT material soft elastic glue band 2 roads, sealer shop on the case face, fixedly sieve bolt is inside and outside each one, thickness is 1 millimeter, fall loam cake then, bolt on, check simultaneously whether 6 axle sleeve gland plain cushions are smooth.
Nine, maintenance speed reducer axle sleeve leakage of oil: if speed reducer 4 axle sleeve leakage of oils, unclamp and compress sieve silk, the axle of jack-uping takes up axle sleeve, and liquid sealant is thrown into axle sleeve and feather cockscomb contact level with special tool, must beat to spare that to compress sieve silk more just passable.
Ten, mopping: anticorrosion environmental protection is one mopping operation after sealing process is finished, and lacquer must mix up color and viscosity, and the evenly ability of brush is anticorrosion, attractive in appearance, beautiful.
11, inspect for acceptance.
12, start operation.
CN2010100115083A 2010-01-08 2010-01-08 Disassembling-free skeleton-free shaft oil seal and seal maintaining operation process of speed reduction box Pending CN102121535A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010100115083A CN102121535A (en) 2010-01-08 2010-01-08 Disassembling-free skeleton-free shaft oil seal and seal maintaining operation process of speed reduction box

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Application Number Priority Date Filing Date Title
CN2010100115083A CN102121535A (en) 2010-01-08 2010-01-08 Disassembling-free skeleton-free shaft oil seal and seal maintaining operation process of speed reduction box

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CN102121535A true CN102121535A (en) 2011-07-13

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107299892A (en) * 2017-06-14 2017-10-27 深圳市时光电子有限公司 Miniature diaphragm vavuum pump

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3515395A (en) * 1966-09-06 1970-06-02 Gen Motors Corp Unidirectional pumping seal
CN1890495A (en) * 2003-12-09 2007-01-03 Nok株式会社 Sealing device
CN200965065Y (en) * 2006-10-11 2007-10-24 杨建坤 Sealing ring
CN101356871A (en) * 2007-08-04 2009-02-04 王森豹 Rotary cultivator
CN201443593U (en) * 2009-03-30 2010-04-28 刘荣春 Non-disassembling frameless shaft oil seal

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3515395A (en) * 1966-09-06 1970-06-02 Gen Motors Corp Unidirectional pumping seal
CN1890495A (en) * 2003-12-09 2007-01-03 Nok株式会社 Sealing device
CN200965065Y (en) * 2006-10-11 2007-10-24 杨建坤 Sealing ring
CN101356871A (en) * 2007-08-04 2009-02-04 王森豹 Rotary cultivator
CN201443593U (en) * 2009-03-30 2010-04-28 刘荣春 Non-disassembling frameless shaft oil seal

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
刘志豪等: "抽油机减速箱漏油的危害与现场治理", 《安全技术》 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107299892A (en) * 2017-06-14 2017-10-27 深圳市时光电子有限公司 Miniature diaphragm vavuum pump

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Application publication date: 20110713