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CN102140158B - Polyurethane material based on carbon dioxide copolymer polyalcohol and application thereof - Google Patents

Polyurethane material based on carbon dioxide copolymer polyalcohol and application thereof Download PDF

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CN102140158B
CN102140158B CN 201010614201 CN201010614201A CN102140158B CN 102140158 B CN102140158 B CN 102140158B CN 201010614201 CN201010614201 CN 201010614201 CN 201010614201 A CN201010614201 A CN 201010614201A CN 102140158 B CN102140158 B CN 102140158B
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carbon dioxide
polyvalent alcohol
dioxide copolymer
component
copolymer polyvalent
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CN102140158A (en
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蔡志华
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Huizhou Dayawan Dazhi Fine Chemical Co ltd
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Jiangmen Deshang Kezuo Technology Industrial Co Ltd
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Abstract

The invention discloses a polyurethane material based on carbon dioxide copolymer polyalcohol, belonging to the field of polyurethane sole materials. A polyalcohol component A and an isocyanate component B are fully mixed, poured, foamed and demolded to prepare polyurethane micropore elastic body sole, wherein the polyalcohol component is formed by the mixing of carbon dioxide polymer polyalcohol, a foaming agent, a foam stabilizer, a catalyst, a chain extender according to a definite proportion, the isocyanate component is prepared by the reaction of carbon dioxide polymer polyalcohol, a chain extender and isocyanate according to a certain proportion under controlled conditions. Compared with polyether and polyester type sole material, the polyurethane sole material has excellent hydrolysis resistance performance of polyether type polyurethane sole and wear-resistance and high strength of polyester type polyurethane sole, can solve the problems of low polyether strength, no abrasion resistance and no hydrolysis resistance of polyester. In addition, the carbon dioxide polymer polyalcohol adopted by the polyurethane material is synthesized by taking carbon dioxide as the main raw material; the raw material has low cost; and therefore, the polyurethane material has wide market application space.

Description

A kind of carbon dioxide copolymer polyvalent alcohol is the polyurethane material and the purposes on basis
Technical field
The present invention relates to a kind of polyurethane material material, particularly relate to a kind of carbon dioxide copolymer polyvalent alcohol, belong to the polyurethane sole materials field for basic polyurethane material and uses thereof.
Background technology
Polyurethane material is the Multifunction macromolecular material of one type of excellent property, in material industry, occupies crucial status, is one of the world's six big synthetic materialss.Microporous polyurethane elastomer is owing to have excellent abrasive, resistance to tearing, shock-resistance, fabulous rebound resilience and characteristics such as light, comfortable and easy to wear; More and more widely be applied to material for sole of shoe; At present; Polyurethane material has accounted in the whole world footwear industry greatly, and the domestic market demand amount is also very huge, reaches the MT level.
Usually there are two types at the bottom of the polyurethane shoe: polyester type and polyether-type.Polyester type is to be main raw material(s) with the polyester polyol; Through preparing with isocyanate reaction; Have good mechanical property at the bottom of the polyester type shoes, like HS, excellent wear, solvent-resisting etc., but hydrolysis takes place in very easily; Make that flexural property variation, sole chap, come unstuck etc., the work-ing life and the Application Areas of product are restricted.Polyether-type is to be main raw material(s) with the polyether glycol; Through preparing with isocyanate reaction; Overcome the not shortcoming of hydrolysis of polyester type at the bottom of the polyether type polyurethane shoes, hydrolysis does not take place basically, weather resistance is good; Yet intensity is low at the bottom of the polyether type polyurethane shoes, wear resisting property is poor, can only be used for the lower place of wear resisting property requirement.Develop a kind of new polyurethane sole that has excellent wear and anti-hydrolytic performance simultaneously and have crucial meaning.
Under the initiation of small molecules polyvalent alcohol; Carbonic acid gas and propylene oxide can pass through copolymerization carbon dioxide copolymer polyvalent alcohol; Resulting polyvalent alcohol belongs to aliphatic polycarbonate polybasic alcohol; With it is that the urethane of feedstock production not only has good mechanical property and wear resisting property, and anti-hydrolytic performance is also very good, is a kind of novel polyols that gathers ester and polyethers advantage.ZL9909459, CN101633731, CN101024685A, CN101029128A etc. have reported the compound method of such carbon dioxide copolymer polyvalent alcohol respectively; CN1400229A has then reported synthetic based on the urethane foam of this polyvalent alcohol, and what obtain high carbon acid ester group content can be used in packing, sound damping polyurethane semihard foam.CN1865311 has reported the synthetic of a kind of polyurethane elastomer based on the carbonic acid gas ethylene oxide copolymer.The research report of at present relevant said material mainly concentrates on aspects such as coating, tackiness agent, porous plastics, does not see the research report that is used for micro-pore elastomer sole aspect.
Summary of the invention
First purpose of the present invention provides the polyurethane material of a kind of carbon dioxide copolymer polyvalent alcohol for the basis.
Another object of the present invention provides a kind of purposes of above-mentioned polyurethane material.
First purpose of the present invention is achieved through following technical scheme:
A kind of carbon dioxide copolymer polyvalent alcohol is the polyurethane material on basis, and it is characterized in that: it comprises polyvalent alcohol component A and isocyanic acid component B;
Polyol component A squeezes into the carbon dioxide copolymer polyvalent alcohol to mix batch can with chainextender, water, suds-stabilizing agent, catalyst by proportion; Be warmed up to 40~60 ℃; And under this temperature, mixed 0.2~1 hour; Remove bubble and make, wherein the ratio of each component is according to weight ratio carbon dioxide copolymer polyvalent alcohol: chainextender: water: suds-stabilizing agent: catalyzer=100: 1~15: 0.1~2: 0.1~2: 0.1~2;
The isocyanic acid B component is to adopt carbon dioxide copolymer polyvalent alcohol and chainextender, vulcabond according to certain ratio; Drop in the reaction kettle; Under agitation, 0~120 ℃ of reaction prepared in 0.1~10 hour; The ratio of each component is according to weight ratio carbon dioxide copolymer polyvalent alcohol: vulcabond: chainextender=100: 120~250: 2~30; Viscosity 0~120 ℃ of following isocyanic acid B component is 200~800mPa.s, and the weight percentage of isocyano NCO that guarantees the isocyanic acid B component simultaneously is 17~24%.
Again polyvalent alcohol component A, isocyanic acid B component temperature are controlled at 40~50 ℃; Then two components are mixed, mix the back and guarantee isocyanate index (isocyanate index is meant that the ratio of the consumption of the needed isocyanic ester of all reactive hydrogen complete reactions in isocyanic ester consumption and the mixed system multiply by 100) in 95~105 scope;
Described carbon dioxide copolymer polyvalent alcohol is that carbonic acid gas is a starting raw material; Under initiator, catalyst action, become the carbon dioxide copolymer polyvalent alcohol of high carbon acid ester group with epoxypropane copolymerization; In the described carbon dioxide copolymer polyvalent alcohol, the molar content of high carbon acid ester group is preferably between 0.20~0.45 between 0.25~0.50; Number-average molecular weight is between 1000~8000, preferably between 1500~2500.
Described chainextender is terepthaloyl moietie, Diethylene Glycol, 1,2-Ucar 35,1, ammediol, dipropylene glycol, Diethylene Glycol, 1,4-butyleneglycol, pentanediol, 1, the mixture of one or more in the 6-pinakon.
Described catalyzer is an amines catalyst, comprises N, N-dimethylcyclohexylamine, triethyl diamines, triethylamine, N, the mixture of one or more in N-dimethylethanolamine, trolamine and the triethylene diamino salt.
Said initiator is terepthaloyl moietie, Diethylene Glycol, 1,2-Ucar 35,1, ammediol, dipropylene glycol, Diethylene Glycol, 1; 4-butyleneglycol, pentanediol, 1,6-pinakon, Macrogol 200; PEG 400, W 166 400, the mixture of one or more in the W 166 700.
Described vulcabond is a tolylene diisocyanate (TDI), 1; 6-hexylidene diisocyanate (HDI), diphenylmethanediisocyanate (MDI), carbodiimide modification vulcabond (MDI), 1, the mixture of one or more in the 5-naphthalene diisocyanate (NDI).
Also can add tensio-active agent according to its concrete application, described tensio-active agent is silicone surfactant such as Dabco DC3043 and Dabco DC193
Also can add a certain amount of other auxiliary agents, like fire retardant, toughener, filler, oxidation inhibitor, photostabilizer etc. according to its concrete application requiring.
A kind of polyurethane material that is the basis with the carbon dioxide copolymer polyvalent alcohol of the present invention can be used as material for sole of shoe and is used to produce the micro-pore elastomer sole.
Contain a large amount of ehter bonds in the many alcohol resins of aliphatic polycarbonate that the present invention adopts, the existence of diether linkage structure makes polymkeric substance have the submissive performance of good low temperature.Simultaneously, these many alcohol also contain a large amount of ester bonds, and the existence of ester bond makes polymkeric substance have good wear resistance, can replace polyethers and polyester, satisfies the shoe sole production actual demand.Compare the polyurethane material of a kind of carbon dioxide copolymer polyvalent alcohol of the present invention with general microporous polyether-type polyurethane elastomer material for sole of shoe, have higher intensity and wear resistance for the basis; Compare with the polyester type polyurethane micropore elastomer material for sole of shoe, then have stronger anti-hydrolytic performance, can be used as material for sole of shoe, be used to prepare sports shoes at the bottom of, leather shoes, playshoes, labour protection sole, military sole etc.Simultaneously because the carbon dioxide copolymer polyvalent alcohol is an industrial gaseous waste carbonic acid gas with cheapness prepares as main raw material(s); Cost is lower than polyester and polyether glycol; The present invention not only can provide a kind of cheapness, high performance new polyurethane micro-pore elastomer sole for society; And consumed environmentally harmful carbonic acid gas indirectly, have crucial environment protection and utilization of resources meaning.
Embodiment
Below in conjunction with specific embodiment the present invention is further described.
Embodiment 1
A kind of carbon dioxide copolymer polyvalent alcohol is the polyurethane material on basis, and it is characterized in that: it comprises polyvalent alcohol component component A and isocyanic acid component B;
Polyol component A squeezes into the carbon dioxide copolymer polyvalent alcohol with chainextender, water, suds-stabilizing agent, catalyzer etc. to mix batch can in proportion; Be warmed up to 40~60 ℃; And under this temperature, mixed 0.2~1 hour; Remove bubble and make, wherein the ratio of each component is according to weight ratio carbon dioxide copolymer polyvalent alcohol: chainextender: water: suds-stabilizing agent: catalyzer=100: 1~15: 0.1~2: 0.1~2: 0.1~2;
The isocyanic acid B component is to adopt carbon dioxide copolymer polyvalent alcohol and small molecules diol chain-extension agent, vulcabond according to certain ratio; Drop in the reaction kettle; Under agitation, 0~120 ℃ of reaction prepared in 0.1~10 hour; The ratio of each component is according to weight ratio carbon dioxide copolymer polyvalent alcohol: vulcabond: chainextender=100: 120~250: 2~30; Viscosity 0~120 ℃ of following isocyanic acid B component is 200~800mPa.s, and the weight percentage of isocyano NCO that guarantees the isocyanic acid B component simultaneously is 17~24%.
Again polyvalent alcohol component A, isocyanic acid B component temperature are controlled at 40~50 ℃; Then two components are mixed, mix the back and guarantee isocyanate index (isocyanate index is meant that the ratio of the consumption of the needed isocyanic ester of all reactive hydrogen complete reactions in isocyanic ester consumption and the mixed system multiply by 100) in the scope of 95-105;
Described carbon dioxide copolymer polyvalent alcohol is that carbonic acid gas is a starting raw material; Under initiator, catalyst action, become the carbon dioxide copolymer polyvalent alcohol of high carbon acid ester group with epoxypropane copolymerization; In the described carbon dioxide copolymer polyvalent alcohol, the molar content of high carbon acid ester group is preferably between 0.20~0.45 between 0.25~0.50; Number-average molecular weight is between 1000~8000, preferably between 1500~2500.
Described chainextender is terepthaloyl moietie, Diethylene Glycol, 1,2-Ucar 35,1, ammediol, dipropylene glycol, Diethylene Glycol, 1,4-butyleneglycol, pentanediol, 1, the mixture of one or more in the 6-pinakon.
Described catalyzer is an amines catalyst, comprises N, N-dimethylcyclohexylamine, triethyl diamines, triethylamine, N, the mixture of one or more in N-dimethylethanolamine, trolamine and the triethylene diamino salt.
Said initiator is terepthaloyl moietie, Diethylene Glycol, 1,2-Ucar 35,1, ammediol, dipropylene glycol, Diethylene Glycol, 1; 4-butyleneglycol, pentanediol, 1,6-pinakon, Macrogol 200; PEG 400, W 166 400, the mixture of one or more in the W 166 700.
Described vulcabond is a tolylene diisocyanate (TDI), 1; 6-hexylidene diisocyanate (HDI), diphenylmethanediisocyanate (MDI), carbodiimide modification vulcabond (MDI), 1, the mixture of one or more in the 5-naphthalene diisocyanate (NDI).
Also can add tensio-active agent according to its concrete application, described tensio-active agent is silicone surfactant such as DabcoDC3043 and Dabco DC193
Also can add a certain amount of other auxiliary agents, like fire retardant, toughener, filler, oxidation inhibitor, photostabilizer etc. according to its concrete application requiring.
Embodiment 2
200 gram glycol ethers, 5 liters of propylene oxide, 100 gram DMC catalysts are added in 10 liters of reaction kettles, add carbonic acid gas to system pressure and rise to 2Mpa.Open to stir and heating unit, system is warming up to 60 ℃, replenish and add carbonic acid gas, reach behind the 6.0Mpa in 60 ℃ of reactions 10 hours down to pressure, be cooled to room temperature, agitation condition decompression down takes off discharging behind the residual epoxy propane.Obtain the faint yellow thickness resin of 5890g, test shows, the carbonate group mass contg is 0.37 in the product, hydroxyl value is 45.
Embodiment 3
Get 2kg according to the carbon dioxide copolymer polyvalent alcohol of embodiment 2 methods preparations and terepthaloyl moietie, water, Dabco DC193, triethylene diamine according to 100: 15: 0.5: 0.5: 0.5 ratio is squeezed into and is mixed batch can; Be warming up to 45 ℃; Mixed 1 hour, and added the A batch can of sole casting molding machine; Get a certain amount of carbon dioxide copolymer polyvalent alcohol, diphenylmethanediisocyanate (MDI), the terepthaloyl moietie for preparing according to the method for embodiment 2 and add retort B according to 100: 250: 15 ratio; 60 ℃ of down reactions 5 hours, obtain isocyano-content in 18.8% isocyanic acid B component; With the B batch can of isocyanic acid B component adding sole casting molding machine, regulate the material temperature to 45 ℃.Regulate polyvalent alcohol component A, isocyanic acid B component proportioning near central point through regulating the metering revolution speed; Guarantee that isocyanate index is in 95~105 scopes; On die for shoe-sole, coat releasing agent, dry up, cast, matched moulds, insulation 7 minutes; The demoulding then obtains smooth surface, and the edge is not easy the sole that subsides.A kind of polyurethane material physicals that is the basis with the carbon dioxide copolymer polyvalent alcohol of present embodiment is seen table 1.
Embodiment 4
Get 2kg according to the carbon dioxide copolymer polyvalent alcohol of embodiment 2 methods preparations and terepthaloyl moietie, water, Dabco DC193, triethylene diamine according to 100: 10: 1.0: 0.5: 0.5 ratio is squeezed into and is mixed batch can; Be warming up to 45 ℃; Mixed 1 hour, and added the A batch can of sole casting molding machine; Get a certain amount of carbon dioxide copolymer polyvalent alcohol, diphenylmethanediisocyanate (MDI), the terepthaloyl moietie for preparing according to the method for embodiment 2 and add retort B according to 100: 270: 12 ratio; 60 ℃ of down reactions 5 hours, obtain isocyano-content at 20.4% isocyanic acid component B; With the B batch can of isocyanic acid component B adding sole casting molding machine, regulate the material temperature to 45 ℃.Regulate polyvalent alcohol component A, isocyanic acid B component proportioning near central point through regulating the metering revolution speed; Guarantee that isocyanate index is in the 95-105 scope; On die for shoe-sole, coat releasing agent, dry up, cast, matched moulds, insulation 7 minutes; The demoulding then obtains smooth surface, and the edge is not easy the sole that subsides.A kind of polyurethane material physicals that is the basis with the carbon dioxide copolymer polyvalent alcohol of present embodiment is seen table 1.
Embodiment 5
Get 2kg according to the carbon dioxide copolymer polyvalent alcohol of embodiment 2 methods preparations and terepthaloyl moietie, water, Dabco DC193, triethylene diamine according to 100: 15: 1.5: 0.5: 0.5 ratio is squeezed into and is mixed batch can; Be warming up to 45 ℃; Mixed 1 hour, and added the A batch can of sole casting molding machine; Get a certain amount of carbon dioxide copolymer polyvalent alcohol, diphenylmethanediisocyanate (MDI), the terepthaloyl moietie for preparing according to the method for embodiment 2 and add retort B according to 100: 270: 12 ratio; 60 ℃ of down reactions 5 hours, obtain isocyano-content at 20.4% performed polymer B; With the B batch can of performed polymer B adding sole casting molding machine, regulate the material temperature to 45 ℃.Regulate A through regulating the metering revolution speed, isocyanic acid B component proportioning guarantees that near central point isocyanate index is in the 95-105 scope; On die for shoe-sole, coat releasing agent, dry up, cast, matched moulds, insulation 7 minutes; The demoulding then obtains smooth surface, and the edge is not easy the sole that subsides.A kind of polyurethane material physicals that is the basis with the carbon dioxide copolymer polyvalent alcohol of present embodiment is seen table 1.
Table 1: a kind of polyurethane material physicals that is the basis with the carbon dioxide copolymer polyvalent alcohol of the present invention
Project Moulding density g/cm 3 Tensile strength N/cm 2 Elongation at break %
Embodiment 3 0.42 170 189
Embodiment 4 0.41 210 155
Embodiment 5 0.24 126 273

Claims (9)

1. a carbon dioxide copolymer polyvalent alcohol is basic polyurethane material, and it is characterized in that: it comprises component A and component B;
Polyol component A squeezes into the carbon dioxide copolymer polyvalent alcohol to mix batch can with chainextender, water, suds-stabilizing agent, catalyst by proportion; Be warmed up to 40~60 ℃; And under this temperature, mixed 0.2~1 hour; Remove bubble and make, wherein the ratio of each component is according to weight ratio carbon dioxide copolymer polyvalent alcohol: chainextender: water: suds-stabilizing agent: catalyzer=100: 1~15: 0.1~2: 0.1~2: 0.1~2;
The isocyanic acid B component is to adopt carbon dioxide copolymer polyvalent alcohol and chainextender, vulcabond according to certain ratio; Drop in the reaction kettle; Under agitation, 0~120 ℃ of reaction prepared in 0.1~10 hour; The ratio of each component is according to weight ratio carbon dioxide copolymer polyvalent alcohol: vulcabond: chainextender=100: 120~250: 2~30; Viscosity 0~120 ℃ of following isocyanic acid B component is 200~800mPa.s, and the weight percentage of isocyano NCO that guarantees the isocyanic acid B component simultaneously is 17~24%;
Again polyol component A, isocyanic acid B component temperature are controlled at 40~50 ℃, then two components are mixed, mix the back and guarantee that isocyanate index is in 95~105 scope.
2. a kind of carbon dioxide copolymer polyvalent alcohol according to claim 1 is the polyurethane material on basis; It is characterized in that: described carbon dioxide copolymer polyvalent alcohol is that carbonic acid gas is a starting raw material; Under initiator, catalyst action, become the carbon dioxide copolymer polyvalent alcohol of high carbon acid ester group with epoxypropane copolymerization; In the described carbon dioxide copolymer polyvalent alcohol, the molar content of high carbon acid ester group is between 0.25~0.50, and number-average molecular weight is between 1000~8000.
3. a kind of carbon dioxide copolymer polyvalent alcohol according to claim 1 and 2 is the polyurethane material on basis; It is characterized in that: described chainextender is terepthaloyl moietie, Diethylene Glycol, 1; 2-Ucar 35,1; Ammediol, dipropylene glycol, Diethylene Glycol, 1,4-butyleneglycol, pentanediol, 1, the mixture of one or more in the 6-pinakon.
4. a kind of carbon dioxide copolymer polyvalent alcohol according to claim 1 and 2 is the polyurethane material on basis; It is characterized in that: described catalyzer is an amines catalyst; Comprise N; N-dimethylcyclohexylamine, triethyl diamines, triethylamine, N, the mixture of one or more in N-dimethylethanolamine, trolamine and the triethylene diamino salt.
5. a kind of carbon dioxide copolymer polyvalent alcohol according to claim 2 is the polyurethane material on basis, and it is characterized in that: said initiator is terepthaloyl moietie, Diethylene Glycol, 1,2-Ucar 35,1; Ammediol, dipropylene glycol, Diethylene Glycol, 1,4-butyleneglycol, pentanediol, 1,6-pinakon; Macrogol 200; PEG 400, W 166 400, the mixture of one or more in the W 166 700.
6. a kind of carbon dioxide copolymer polyvalent alcohol according to claim 1 and 2 is the polyurethane material on basis; It is characterized in that: described vulcabond is a tolylene diisocyanate, 1; 6-hexylidene diisocyanate, diphenylmethanediisocyanate, carbodiimide modification vulcabond, 1, the mixture of one or more in the 5-naphthalene diisocyanate.
7. a kind of carbon dioxide copolymer polyvalent alcohol according to claim 1 and 2 is the polyurethane material on basis, and it is characterized in that: it also is added with tensio-active agent, and described tensio-active agent is a silicone surfactant.
8. a kind of carbon dioxide copolymer polyvalent alcohol according to claim 1 and 2 is the polyurethane material on basis, it is characterized in that: also can be added with in fire retardant, toughener, filler, oxidation inhibitor, the photostabilizer one or more.
9. one kind is the purposes of the polyurethane material on basis like the described a kind of carbon dioxide copolymer polyvalent alcohol of claim 1~8, and it is characterized in that: it can be used as material for sole of shoe and is used to produce the micro-pore elastomer sole.
CN 201010614201 2010-12-30 2010-12-30 Polyurethane material based on carbon dioxide copolymer polyalcohol and application thereof Active CN102140158B (en)

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CN103497297A (en) * 2013-09-06 2014-01-08 旭川化学(昆山)有限公司 Polyurethane material based on polycarbonate 1, 3-propylene glycol polyol
CN113493563A (en) * 2021-07-14 2021-10-12 扬州工业职业技术学院 Polyether polyol and preparation method and application thereof
CN115181235B (en) * 2022-06-14 2024-04-19 苏州贝彩纳米科技有限公司 PPC-based polyurethane sound insulation and noise reduction material and preparation method thereof
CN118667139B (en) * 2024-07-02 2025-04-01 广东工业大学 A method for synthesizing polycarbonate polyol containing carbamate structure in the main chain

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