CN102142402A - Flip chip package structure for maintaining soldering position - Google Patents
Flip chip package structure for maintaining soldering position Download PDFInfo
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/15—Structure, shape, material or disposition of the bump connectors after the connecting process
- H01L2224/16—Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
- H01L2224/161—Disposition
- H01L2224/16151—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/16221—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/16225—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/26—Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
- H01L2224/31—Structure, shape, material or disposition of the layer connectors after the connecting process
- H01L2224/32—Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
- H01L2224/321—Disposition
- H01L2224/32151—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/32221—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/32225—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/73—Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
- H01L2224/732—Location after the connecting process
- H01L2224/73201—Location after the connecting process on the same surface
- H01L2224/73203—Bump and layer connectors
- H01L2224/73204—Bump and layer connectors the bump connector being embedded into the layer connector
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Abstract
本发明是有关于一种维持焊接定位的覆晶封装构造,主要包含一晶片与一基板。晶片的主动面上设有多个凸块与至少一浮突状基标。基板具有多个接垫与至少一基标座。基标座具有一对应于浮突状基标的凹陷基标图案。当晶片对位设置于基板上,浮突状基标镶埋于凹陷基标图案内,而使凸块对准于接垫。因此,即使有机械对位误差仍能使晶片的凸块精确地焊接到基板的接垫,特别是运用于“金属柱焊接的晶片连接”产品有较佳的产量。
The present invention relates to a flip chip packaging structure for maintaining welding positioning, which mainly includes a chip and a substrate. A plurality of bumps and at least one embossed base mark are provided on the active surface of the chip. The substrate has a plurality of pads and at least one base mark seat. The base mark seat has a recessed base mark pattern corresponding to the embossed base mark. When the chip is aligned and set on the substrate, the embossed base mark is embedded in the recessed base mark pattern, so that the bump is aligned with the pad. Therefore, even if there is a mechanical alignment error, the bump of the chip can still be accurately welded to the pad of the substrate, especially when used in the "chip connection by metal column welding" product with better yield.
Description
技术领域technical field
本发明涉及一种半导体装置,特别是涉及一种维持焊接定位的覆晶封装构造。The invention relates to a semiconductor device, in particular to a flip-chip packaging structure for maintaining soldering positioning.
背景技术Background technique
在半导体产业中,以往的封装方式是将晶片设置于基板上,再利用打线技术(wire-bond)连接晶片与基板,并完成两者之间的电性连接关系。而覆晶封装技术(Flip-Chip)是一种先进的晶片封装技术,有别于过去晶片封装的方式,是在晶片主动面上设置凸块,例如焊料凸块或焊球,之后再将晶片翻转过来使其主动面朝向基板,利用凸块本身电性连接晶片与基板,藉此缩短了晶片与基板之间的传输距离,达到更优于打线连接的电性性能而逐渐普及。In the semiconductor industry, the conventional packaging method is to place the chip on the substrate, and then use wire-bond technology to connect the chip and the substrate, and complete the electrical connection relationship between the two. Flip-chip packaging technology (Flip-Chip) is an advanced chip packaging technology. It is different from the previous chip packaging method. It is to set bumps on the active surface of the chip, such as solder bumps or solder balls, and then the chip Turn it over so that the active surface faces the substrate, and use the bump itself to electrically connect the chip and the substrate, thereby shortening the transmission distance between the chip and the substrate, achieving better electrical performance than wire bonding, and gradually becoming popular.
之后,IBM公司首先发展出一种创新的覆晶封装技术,晶片上凸块是采用金属柱取代以往的焊球,另以焊接剂连接晶片上的金属柱与基板上的接垫,在回焊时不会有以往焊球成球的形状改变,故金属柱的间距可容许缩小的更为密集(凸块间距可达到小于50微米,例如30微米),达到更高密度或是省略RDL(重配置线路层)的凸块配置,这种技术便称之为“金属柱焊接的晶片连接”,也就是所谓的MPS-C2(Metal Post Solder-Chip Connection)技术。此MPS-C2相关技术可参见美国专利US 6,229,220B1号“凸块结构,凸块形成方法和封装连接体(Bump structure,bump forming method andpackage connecting body)”。Later, IBM first developed an innovative flip-chip packaging technology. The bumps on the chip use metal pillars to replace the previous solder balls, and solder is used to connect the metal pillars on the chip and the pads on the substrate. There will be no change in the shape of the previous solder balls, so the pitch of the metal pillars can be reduced more densely (bump pitch can reach less than 50 microns, such as 30 microns), to achieve higher density or omit RDL (heavy This technology is called "metal post soldered chip connection", which is the so-called MPS-C2 (Metal Post Solder-Chip Connection) technology. This MPS-C2 related technology can be found in US Patent No. 6,229,220B1 "Bump structure, bump forming method and package connecting body (Bump structure, bump forming method and package connecting body)".
如图1所示,是现有习知的覆晶封装构造的截面示意图。一种现有习知MPS-C2架构的覆晶封装构造100主要包含一晶片110与一基板120。该晶片110的主动面111上设有多个例如金属柱的凸块112,用以覆晶接合至该基板120。该基板120具有多个接垫121,并且分别对应于该些凸块112。详细而言,该些凸块112是藉由多个焊接剂130粘合于该些接垫121上,并达成该晶片110与该基板120的电性连接关系。更进一步地,该覆晶封装构造100可形成有一封胶体140,用以包覆该些凸块112、该些接垫121与该些焊接剂130。As shown in FIG. 1 , it is a schematic cross-sectional view of a conventional flip-chip package structure. A conventional MPS-C2 flip-
一般来说,传统的覆晶封装以及MPS-C2技术都属于凸块微间距(finepitch)的晶片结合,凸块会具有较为密集的配置。因此,在覆晶接合工艺中,会利用机台辨识系统寻找基标进行对位校准,这样一来会需要用到对位非常精准的机台(可容许位移公差在25微米以内),方可顺利接合该晶片110与该基板120,然而高精准度覆晶接合机台本身的成本相当昂贵。此外,即使精准接合,在接合该晶片110与该基板120之后至回焊步骤的传输过程,机台转换的震动以及焊接剂或助焊剂的溢流也会造成凸块112焊接到错误的接垫121的情形,将导致电性连接失败,特别是运用在MPS-C2产品会有更明显的产量下降。Generally speaking, the traditional flip-chip package and MPS-C2 technology belong to the fine-pitch chip bonding of bumps, and the bumps will have a relatively dense configuration. Therefore, in the flip-chip bonding process, the machine identification system will be used to find the reference mark for alignment calibration. In this way, a machine with very accurate alignment (allowable displacement tolerance within 25 microns) will be required to achieve The
由此可见,上述现有的覆晶封装构造在结构与使用上,显然仍存在有不便与缺陷,而亟待加以进一步改进。为了解决上述存在的问题,相关厂商莫不费尽心思来谋求解决之道,但长久以来一直未见适用的设计被发展完成,而一般产品又没有适切结构能够解决上述问题,此显然是相关业者急欲解决的问题。因此如何能创设一种新型结构的维持焊接定位的覆晶封装构造,实属当前重要研发课题之一,亦成为当前业界极需改进的目标。It can be seen that the above existing flip-chip packaging structure still has inconvenience and defects in structure and use, and needs to be further improved. In order to solve the above-mentioned problems, the relevant manufacturers have tried their best to find a solution, but no suitable design has been developed for a long time, and the general products do not have a suitable structure to solve the above-mentioned problems. This is obviously the relevant industry. urgent problem to be solved. Therefore, how to create a new type of flip-chip packaging structure that maintains soldering positioning is one of the current important research and development topics, and it has also become a goal that the industry needs to improve.
发明内容Contents of the invention
本发明的主要目的在于,克服现有的覆晶封装构造存在的缺陷,而提供一种新型结构的维持焊接定位的覆晶封装构造,所要解决的技术问题是使基标有对位时自动晶片定位的作用并维持至回焊步骤,即使有机械对位误差以及由晶片接合至回焊的传输过程仍能使晶片的凸块正确对准基板的接垫以达到精准焊接,特别是运用于MPS-C2(金属柱焊接的晶片连接)产品有较佳的产量,非常适于实用。The main purpose of the present invention is to overcome the defects existing in the existing flip-chip packaging structure, and provide a new type of flip-chip packaging structure that maintains soldering positioning. The role of positioning is maintained until the reflow step. Even if there is a mechanical alignment error and the transfer process from chip bonding to reflow, the bumps of the chip can still be correctly aligned with the pads of the substrate to achieve precise soldering, especially for MPS. -C2 (chip connection with metal pillar bonding) products have better yield and are very suitable for practical use.
本发明的另一目的在于,提供一种新型结构的维持焊接定位的覆晶封装构造,所要解决的技术问题是使其能够在对位与回焊时在晶片的凸块与基板的接垫之间维持一间隙,以避免焊接剂被挤压而溢出,并可提供晶片与基板之间较佳的水平度,特别是运用于MPS-C2(金属柱焊接的晶片连接)产品有较佳的可靠度,从而更加适于实用。Another object of the present invention is to provide a new type of flip-chip packaging structure that maintains soldering positioning. The technical problem to be solved is to enable it to be placed between the bumps of the chip and the pads of the substrate during alignment and reflow. Maintain a gap between them to prevent the solder from being squeezed and overflow, and provide better levelness between the chip and the substrate, especially for MPS-C2 (metal pillar soldered chip connection) products with better reliability degree, which is more suitable for practical use.
本发明的再一目的在于,提供一种新型结构的维持焊接定位的覆晶封装构造,所要解决的技术问题是使其能够达到在低温或常温下进行晶片与基板之间的对位再予以回焊达到焊接固定的功效,从而更加适于实用。Another object of the present invention is to provide a new type of flip-chip packaging structure that maintains soldering positioning. The technical problem to be solved is to make it possible to perform alignment between the chip and the substrate at low temperature or normal temperature and then return it. Welding achieves the effect of welding and fixing, so it is more suitable for practical use.
本发明的目的及解决其技术问题是采用以下技术方案来实现的。依据本发明提出的一种维持焊接定位的覆晶封装构造,主要包含一晶片以及一基板。该晶片在其主动面上设有多个凸块与至少一浮突状基标。该基板具有多个接垫与至少一基标座,该基标座具有一凹陷基标图案,是对应于该浮突状基标,当该晶片对位设置于该基板上,该浮突状基标是镶埋于该凹陷基标图案内,以使该些凸块对准于该些接垫。The purpose of the present invention and the solution to its technical problems are achieved by adopting the following technical solutions. According to the present invention, a flip-chip packaging structure for maintaining soldering positioning mainly includes a chip and a substrate. The wafer is provided with a plurality of bumps and at least one embossed base mark on its active surface. The substrate has a plurality of contact pads and at least one base mark, and the base mark has a concave base mark pattern corresponding to the embossed base mark. When the chip is positioned on the substrate, the embossed base mark The fiducial is embedded in the recessed fiducial pattern, so that the bumps are aligned with the pads.
本发明的目的及解决其技术问题还可采用以下技术措施进一步实现。The purpose of the present invention and its technical problems can also be further realized by adopting the following technical measures.
前述的维持焊接定位的覆晶封装构造,其中所述的凹陷基标图案内可设有多个第一导滑斜壁,以利于该浮突状基标的导滑定位。In the aforementioned flip-chip package structure for maintaining soldering position, a plurality of first sliding slope walls may be provided in the recessed fiducial pattern, so as to facilitate the guiding and positioning of the embossed fiducial.
前述的维持焊接定位的覆晶封装构造,其中所述的凹陷基标图案可为半锥凹穴,而该浮突状基标可具有对应的多个第二导滑斜壁,以使该浮突状基标具有一半锥形截面,以完全填满该凹陷基标图案。In the aforementioned flip-chip package structure for maintaining soldering position, the recessed fiducial pattern can be a semi-cone cavity, and the embossed fiducial can have a plurality of corresponding second guide-slide walls, so that the embossed The protruding fiducial has a half-conical cross-section to completely fill the recessed fiducial pattern.
前述的维持焊接定位的覆晶封装构造,其中所述的浮突状基标是可位于该晶片的主动面的一角落。In the aforementioned flip-chip package structure for maintaining soldering position, the embossed fiducial can be located at a corner of the active surface of the chip.
前述的维持焊接定位的覆晶封装构造,其中所述的浮突状基标与该基标座的嵌埋结合厚度可不小于该些凸块的高度。In the aforementioned flip-chip package structure for maintaining soldering position, the embedding joint thickness of the embossed base mark and the base base seat may not be less than the height of the bumps.
前述的维持焊接定位的覆晶封装构造,可另外包含有多个焊接剂,以焊接该些凸块至该些接垫。The aforementioned flip-chip package structure for maintaining soldering position may additionally include a plurality of solders for soldering the bumps to the pads.
前述的维持焊接定位的覆晶封装构造,其中该些凸块可为不回焊变形的金属柱,以构成为MPS-C2封装型态。In the aforementioned flip-chip package structure that maintains soldering positioning, the bumps can be metal pillars that are not deformed by reflow, so as to form an MPS-C2 package.
前述的维持焊接定位的覆晶封装构造,其中所述的浮突状基标是可多个对称地相对于该些凸块位于该晶片的主动面周边。In the aforementioned flip-chip package structure maintaining soldering position, the embossed fiducials can be located symmetrically relative to the bumps on the periphery of the active surface of the chip.
前述的维持焊接定位的覆晶封装构造,其中所述的浮突状基标的顶面形状是可选自于四方形、条形、三角形与L形的其中之一。In the aforementioned flip-chip package structure maintaining soldering position, the shape of the top surface of the embossed mark can be selected from one of square, strip, triangle and L-shape.
前述的维持焊接定位的覆晶封装构造,其中所述的浮突状基标是可与该些凸块具有相同的高度与材料。In the aforementioned flip-chip package structure for maintaining soldering position, the embossed fiducial can have the same height and material as the bumps.
本发明与现有技术相比具有明显的优点和有益效果。借由上述技术方案,本发明维持焊接定位的覆晶封装构造至少具有下列优点及有益效果:Compared with the prior art, the present invention has obvious advantages and beneficial effects. With the above-mentioned technical solution, the present invention maintains the soldering position flip-chip packaging structure at least to have the following advantages and beneficial effects:
一、本发明可藉由浮突状基标与基标座的特定组合关系作为技术手段,由于基标座具有凹陷基标图案,可对应于浮突状基标,当晶片对位设置于基板上,浮突状基标镶埋于凹陷基标图案内,而使凸块对准于接垫。因此,使基标有对位时自动晶片定位的作用并维持至回焊步骤,即使有机械对位误差以及由晶片接合至回焊的传输过程仍能使晶片的凸块正确对准基板的接垫以达到精准焊接,特别是运用于MPS-C2(金属柱焊接的晶片连接)产品有较佳的产量。1. The present invention can use the specific combination of the embossed base mark and the base mark as a technical means. Since the base mark has a concave base mark pattern, it can correspond to the embossed base mark. When the wafer is aligned on the substrate Above, the embossed fiducial is embedded in the concave fiducial pattern, so that the bump is aligned with the pad. Therefore, the base mark has the function of automatic wafer positioning during alignment and is maintained until the reflow step. Even if there are mechanical alignment errors and the transfer process from wafer bonding to reflow, the bumps of the wafer can still be correctly aligned with the substrate. Pad to achieve precise soldering, especially for MPS-C2 (metal pillar soldered chip connection) products with better yield.
二、本发明可藉由浮突状基标与基标座的特定组合关系作为技术手段,由于浮突状基标与基标座的嵌埋结合厚度是不小于凸块的高度,故能在对位与回焊时在晶片的凸块与基板的接垫之间维持一间隙,以避免焊接剂被挤压而溢出,并可提供晶片与基板之间较佳的水平度,特别是运用于MPS-C2(金属柱焊接的晶片连接)产品有较佳的可靠度。2. The present invention can use the specific combination relationship of the embossed base mark and the base coordinate as a technical means. Since the embedding thickness of the embossed base mark and the base coordinate is not less than the height of the bump, it can Maintain a gap between the bumps of the chip and the pads of the substrate during alignment and reflow to prevent the solder from being squeezed and overflow, and provide better levelness between the chip and the substrate, especially for use in MPS-C2 (metal pillar bonded chip connection) products have better reliability.
三、本发明可藉由浮突状基标与基标座的特定组合关系作为技术手段,能够达到在低温或常温下进行晶片与基板之间的对位再予以回焊达到焊接固定的功效。3. The present invention can use the specific combination of the embossed base mark and the base mark as a technical means to achieve alignment between the chip and the substrate at low or normal temperature and then reflow to achieve the effect of soldering and fixing.
综上所述,本发明是有关于一种维持焊接定位的覆晶封装构造,主要包含一晶片与一基板。晶片的主动面上设有多个凸块与至少一浮突状基标。基板具有多个接垫与至少一基标座。基标座具有一对应于浮突状基标的凹陷基标图案。当晶片对位设置于基板上,浮突状基标镶埋于凹陷基标图案内,而使凸块对准于接垫。因此,即使有机械对位误差仍能使晶片的凸块精确地焊接到基板的接垫,特别是运用于“金属柱焊接的晶片连接”产品有较佳的产量。本发明在技术上有显著的进步,并具有明显的积极效果,诚为一新颖、进步、实用的新设计。To sum up, the present invention relates to a flip-chip package structure for maintaining soldering positioning, which mainly includes a chip and a substrate. A plurality of bumps and at least one embossed base mark are arranged on the active surface of the wafer. The substrate has a plurality of pads and at least one base seat. The fiducial frame has a concave fiducial pattern corresponding to the embossed fiducial. When the chip is aligned on the substrate, the embossed base mark is embedded in the recessed base mark pattern, so that the bump is aligned with the pad. Therefore, even if there is a mechanical alignment error, the bumps of the chip can still be accurately welded to the pads of the substrate, especially for "chip connection by metal pillar welding" products with better yield. The present invention has significant progress in technology, and has obvious positive effects, and is a novel, progressive and practical new design.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,而可依照说明书的内容予以实施,并且为了让本发明的上述和其他目的、特征和优点能够更明显易懂,以下特举较佳实施例,并配合附图,详细说明如下。The above description is only an overview of the technical solution of the present invention. In order to better understand the technical means of the present invention, it can be implemented according to the contents of the description, and in order to make the above and other purposes, features and advantages of the present invention more obvious and understandable , the following preferred embodiments are specifically cited below, and are described in detail as follows in conjunction with the accompanying drawings.
附图说明Description of drawings
图1是现有习知的覆晶封装构造的截面示意图。FIG. 1 is a schematic cross-sectional view of a conventional flip-chip package structure.
图2是依据本发明的第一具体实施例的一种维持焊接定位的覆晶封装构造的截面示意图。FIG. 2 is a schematic cross-sectional view of a flip-chip package structure for maintaining soldering positioning according to the first embodiment of the present invention.
图3A至图3C是依据本发明的第一具体实施例的在该覆晶封装构造的覆晶接合过程中的元件截面示意图。3A to 3C are schematic cross-sectional views of elements during the flip-chip bonding process of the flip-chip package structure according to the first embodiment of the present invention.
图4A与图4B是依据本发明的第一具体实施例的该覆晶封装构造的晶片与基板的局部俯视示意图。4A and 4B are schematic partial top views of the chip and the substrate of the flip-chip package structure according to the first embodiment of the present invention.
图5A与图5B是依据本发明的第一具体实施例的一变化例的该覆晶封装构造的晶片与基板的局部俯视示意图。5A and 5B are schematic partial top views of the chip and the substrate of the flip-chip package structure according to a variation of the first embodiment of the present invention.
图6A与图6B是依据本发明的第一具体实施例的一变化例的该覆晶封装构造的晶片与基板的局部俯视示意图。6A and 6B are schematic partial top views of the chip and the substrate of the flip-chip package structure according to a variation of the first embodiment of the present invention.
图7是依据本发明的第二具体实施例的另一种维持焊接定位的覆晶封装构造的截面示意图。7 is a schematic cross-sectional view of another flip-chip package structure maintaining soldering position according to the second embodiment of the present invention.
图8是依据本发明的第二具体实施例的在该覆晶封装构造的覆晶接合过程中对位前的元件截面示意图。8 is a schematic cross-sectional view of the device before alignment during the flip-chip bonding process of the flip-chip package structure according to the second embodiment of the present invention.
10:上夹具 20:下夹具10: Upper Fixture 20: Lower Fixture
100:覆晶封装构造 110:晶片100: Flip Chip Package Structure 110: Chip
111:主动面 112:凸块111: Active surface 112: Bump
120:基板 121:接垫120: substrate 121: pad
130:焊接剂 140:封胶体130: Soldering Flux 140: Sealant
200:维持焊接定位的覆晶封装构造 210:晶片200: Flip-chip package structure that maintains soldering positioning 210: Chip
211:主动面 212:凸块211: Active surface 212: Bump
213:浮突状基标 213a:浮突状基标213:
213b:浮突状基标 213e:浮突状基标213b: Embossed base mark 213e: Embossed base mark
213d:浮突状基标 220:基板213d: Embossed base mark 220: Substrate
221:接垫 222:基标座221: Pad 222: Base seat
223:凹陷基标图案 223a:凹陷基标图案223: Recessed
223b:凹陷基标图案 223c:凹陷基标图案223b: Recessed
223d:凹陷基标图案 224:第一导滑斜壁223d: Recessed base pattern 224: The first guide slope wall
230:焊接剂 240:封胶体230: Soldering Flux 240: Sealant
300:维持焊接定位的覆晶封装构造 314:第二导滑斜壁300: Flip-chip package structure that maintains soldering positioning 314: The second slide guide wall
350:助焊剂350: Flux
具体实施方式Detailed ways
为更进一步阐述本发明为达成预定发明目的所采取的技术手段及功效,以下结合附图及较佳实施例,对依据本发明提出的维持焊接定位的覆晶封装构造其具体实施方式、结构、特征及其功效,详细说明如后。In order to further explain the technical means and effects adopted by the present invention to achieve the intended purpose of the invention, the specific implementation, structure, Features and their functions are described in detail below.
本发明的一些实施例将详细描述如下。然而,除了以下描述外,本发明还可以广泛地在其他实施例施行,并且本发明的保护范围并不受实施例的限定,其以权利要求的保护范围为准。再者,为提供更清楚的描述及更容易理解本发明,图式内各部分并没有依照其相对尺寸绘图,某些尺寸与其他相关尺度相比已经被夸张;不相关的细节部分也未完全绘示出,以求图式的简洁。Some embodiments of the present invention will be described in detail as follows. However, in addition to the following descriptions, the present invention can also be widely implemented in other embodiments, and the protection scope of the present invention is not limited by the embodiments, which shall prevail by the protection scope of the claims. Moreover, in order to provide a clearer description and an easier understanding of the present invention, various parts in the drawings have not been drawn according to their relative sizes, and some dimensions have been exaggerated compared with other relevant dimensions; irrelevant details have not been completely drawn. are drawn for the sake of simplicity of the diagram.
依据本发明的第一具体实施例,一种维持焊接定位的覆晶封装构造举例说明于图2的截面示意图、图3A至图3C在覆晶接合过程中元件截面示意图以及图4A与图4B绘示其晶片与基板的局部俯视示意图。该维持焊接定位的覆晶封装构造200主要包含一晶片210以及一基板220。According to the first embodiment of the present invention, a flip-chip package structure that maintains soldering positioning is exemplified in the schematic cross-sectional view of FIG. A partial top view of its wafer and substrate is shown. The flip-
请参阅图2所示,是依据本发明的第一具体实施例的一种维持焊接定位的覆晶封装构造的截面示意图。该晶片210的主动面211上设有多个凸块212与至少一浮突状基标213。详细而言,该主动面211可另外形成有多个焊垫(图中未绘出),用以连接该些凸块212,在焊垫与凸块之间另外可设置凸块下金属层(图中未绘出),以避免凸块内成分的金属扩散。在本实施例中,该晶片210可为一集成电路(integrated circuit,IC)的载体,由一晶圆(wafer)分割而成。该浮突状基标213的作用是供机台辨识系统辨认以作为对位参考点。在本发明中利用该浮突状基标213的浮突状结构配合基板上设置基标座更具有对位时晶片固定的作用。较佳地,该浮突状基标213是可多个对称地相对于该些凸块212位于该晶片210的主动面211周边,以不影响该些凸块212的配置位置,并且具有在回焊时发挥间隔维持的作用。Please refer to FIG. 2 , which is a schematic cross-sectional view of a flip-chip package structure for maintaining soldering positioning according to the first embodiment of the present invention. The
该基板220具有多个接垫221与至少一基标座222,该基标座222具有一凹陷基标图案223,是对应于该浮突状基标213,当该晶片210对位设置于该基板220上,该浮突状基标213是镶埋于该凹陷基标图案223内,而使该些凸块212对准于该些接垫221。具体而言,该基板220可为一印刷电路板(printed circuit board,PCB),作为整体封装结构的主要承载与电性连接的媒介物。具体而言,由于设置了多个浮突状基标213于该主动面211上,同样地,该基板220的基标座222也设有多个对应的凹陷基标图案223,故能在该晶片210与该基板220之间建立一种对位时晶片固定的关系。The
此外,该覆晶封装构造200可另外包含有多个焊接剂230,焊接该些凸块212至该些接垫221。在一较佳实施例中,该些焊接剂230可选用一般所使用符合规定的无铅焊料或低温焊料,在覆晶接合之前可预先沾着于该晶片210的该些凸块212的顶面(即远离该晶片210并平行于该主动面211的凸块表面)。在一较佳实施例中,该些凸块212可为不回焊变形的金属柱,例如金柱、铜柱或高温锡铅柱,以构成为MPS-C2(金属柱焊接的晶片连接)封装型态。换言之,该些凸块212的熔点应较高于使该些焊接剂230熔化的回焊温度,故不会在回焊工艺中导致该些凸块212产生变形或成球的情况。In addition, the flip
特别是,该浮突状基标213是可与该些凸块212具有相同的高度与材料,故可同时电镀形成以简化工艺。在本实施例中,该些凸块212、该浮突状基标213与该基标座222的材料皆可选自于铜(Cu),其中该浮突状基标213可为一铜柱(Cu post),而该基标座222也可为一铜穴(Cu cave)凹座。In particular, the
较佳地,如图3A所示,图3A至图3C是依据本发明的第一具体实施例的在该覆晶封装构造的覆晶接合过程中的元件截面示意图。该凹陷基标图案223内可设有多个第一导滑斜壁224,以利于该浮突状基标213的导滑定位,而该浮突状基标213仅需要能定位的效果即可,不需要对应的形状。具体而言,该些第一导滑斜壁224的倾斜角度是可介于45度至90度之间,在覆晶接合时更有利于该浮突状基标213沿着该些第一导滑斜壁224滑至预定位置,以使该晶片210顺利精准定位至该基板220的上方。因此,在覆晶接合工艺中可以选用对位精确度较差的机台,也能轻易地利用该浮突状基标213对准于该基标座222,达到该些凸块212对准于该些接垫221。如图3C所示,当该浮突状基标213镶埋至该凹陷基标图案223内,即该浮突状基标213的顶面重叠至该凹陷基标图案223的底面,便能准确地将该晶片210对位设置于该基板220上,故机台可容许的公差得以扩大。Preferably, as shown in FIG. 3A , FIG. 3A to FIG. 3C are schematic cross-sectional views of elements during the flip-chip bonding process of the flip-chip package structure according to the first embodiment of the present invention. A plurality of first guiding
更具体地,该维持焊接定位的覆晶封装构造200可另外包含一封胶体240,以包覆该些凸块212、该些接垫221与该基标座222。在一较佳实施例中,该封胶体240可为一底部填充胶(underfill),故能利用底部填充胶的高流动性,用以避免该晶片210与该基板220之间形成空隙。More specifically, the flip-
因此,本发明藉由浮突状基标与基标座的特定组合关系作为其中一种技术手段,使得该浮突状基标213具有对位与晶片固定的双重作用,即使在有机械对位误差以及由该晶片210接合之后至回焊之间的传输过程,仍然能使该晶片210的该些凸块212正确对准该基板220的对应的接垫221以达到精准焊接,特别是运用于MPS-C2(金属柱焊接的晶片连接)产品有较佳的产量。这是因为本发明的该基标座222具有该凹陷基标图案223,能够供该浮突状基标213镶埋,机台转换的震动以及该些焊接剂230(或助焊剂)的溢流都不会造成该晶片210在焊接之前与回焊中的位偏移。Therefore, the present invention uses the specific combination relationship between the embossed fiducials and the fiducials as one of the technical means, so that the embossed
此外,较佳地,该浮突状基标213与该基标座222的嵌埋结合厚度可不小于该些凸块212的高度,以在该晶片210的该些凸块212与该基板220的该些接垫221之间维持一间隙,也就是说,该晶片210与该基板220之间的覆晶间距是可由该浮突状基标213与该基标座222所控制决定的,而达到该晶片210与该基板220之间的水平。藉由在对位与回焊时在该晶片210的该些凸块212与该基板220的该些接垫221之间维持一间隙,以避免该些焊接剂230被挤压而溢出,并可提供该晶片210与该基板220之间较佳的水平度。In addition, preferably, the embedding bonding thickness of the embossed fiducial 213 and the
本发明还揭示了该维持焊接定位的覆晶封装构造200的一种可行但非限定的制造方法举例说明于图3A至图3C在工艺中的元件截面示意图,以用以清楚的彰显本发明的其中一种功效,其详细的步骤说明如下所示。The present invention also discloses a feasible but non-limiting manufacturing method of the flip-
首先,请参阅图3A所示,执行一覆晶接合的对位与热压合步骤,以使该晶片210对准于该基板220的上方。当该浮突状基标213对准于该凹陷基标图案223,该些凸块212即对准于该些接垫221。在本步骤中,当该晶片210对位完成并往下压合至该基板220时,可利用该些第一导滑斜壁224提供的导滑作用,使该浮突状基标213沿着该凹陷基标图案223的第一导滑斜壁224达到自动对位。本步骤中,该些焊接剂230将可沾附至该些接垫221,达到初步焊接或尚未焊接即可。First, as shown in FIG. 3A , an alignment and thermocompression step of flip-chip bonding is performed, so that the
请参阅图3B所示,如为未焊接状态,在覆晶接合的对位之后至回焊步骤之前的传输过程,可先藉由一上夹具10夹持该晶片210,并且一下夹具20夹持该基板220,以上下夹合该晶片210与该基板220。由于该浮突状基标213已镶埋于该凹陷基标图案223内,该晶片210不会有位偏移现象,以使该些凸块212可保持对准于该些接垫221,并且该些焊接剂230可仍保持糊膏状,尚未烧结成金属焊接界面。Please refer to FIG. 3B , if it is in an unsoldered state, the
请参阅图3C所示,执行覆晶接合的回焊步骤,该些焊接剂230到达回焊温度会熔化,以焊接至该些接垫221。由于该浮突状基标213是镶埋于该凹陷基标图案223内,故该晶片210没有位偏移,该些焊接剂230便不会被挤压或溢流外扩,达到精准焊接的功效。在上述回焊步骤之后,降温后该些焊接剂230呈固态,作为焊接界面,能稳固地焊接接合该些凸块212与该些接垫221,使得该晶片210与该基板220之间达成电性连接关系。因此,本发明更进一步能够达到在低温或常温下进行该晶片210与该基板220之间的对位再予以回焊达到焊接固定的功效。此外,本发明的维持焊接定位的覆晶封装构造200非限定于上述制造方法,也可以既有的覆晶接合的回焊或是热压合技术予以实施。Referring to FIG. 3C , the reflow step of the flip chip bonding is performed, and the
较佳地,如图4A与图4B所示,图4A与图4B是依据本发明的第一具体实施例的该覆晶封装构造的晶片与基板的局部俯视示意图。该浮突状基标213可位于该晶片210的主动面211的一角落,故该浮突状基标213是较该些凸块212更远离该晶片210的主动面211的中心位置,以方便机台辨识系统快速寻找以进行对位校准。Preferably, as shown in FIG. 4A and FIG. 4B , FIG. 4A and FIG. 4B are schematic partial top views of the chip and the substrate of the flip-chip package structure according to the first embodiment of the present invention. The embossed fiducial 213 can be located at a corner of the
此外,本发明并不局限浮突状基标与凸块的顶面形状。该浮突状基标213的顶面形状可选自于四方形、条形、三角形与L形的其中之一。在本发明中,无论该浮突状基标213的顶面形状为哪种,甚至是上述顶面形状的组合,皆能在覆晶接合工艺在回焊时以及回焊之前的传输过程提供机械定位使晶片不位移的功效,以使该晶片210精准地接合于该基板220上。In addition, the present invention is not limited to the shape of the top surface of the embossed mark and the bump. The shape of the top surface of the
请参阅图4A与图4B所示,每一凸块212的顶面可为矩形,而使该些凸块212形成为方柱体。并且,每一接垫221可为条状,以分别对应于每一凸块212。在本实施例中,该浮突状基标213的顶面形状为四方形,并且该凹陷基标图案223的顶面形状也为可对应的四方形。因此,本实施例的该浮突状基标213可具有四个第一导滑斜壁214,而该凹陷基标图案223内也会具有四个对应的第一导滑斜壁224。其中,所谓的“四方形”是指正方形或矩形,其能够提供更便利的对位效果。Referring to FIG. 4A and FIG. 4B , the top surface of each
请参阅图5A与图5B所示,是依据本发明的第一具体实施例的一变化例的该覆晶封装构造的晶片与基板的局部俯视示意图。在一变化实施例中改变浮突状基标与凹陷基标图案的形状,该浮突状基标213a、213b的顶面形状可为条形,而位于该基板220上的该基标座222也具有可对应条形的该凹陷基标图案223a、223b。其中,所谓的“条形”是指具有两对相互平行的边且邻边不相等的形状。详细而言,该浮突状基标213a与该浮突状基标213b可为不同的排列方向,其中该浮突状基标213a的一长边是垂直于另一角落的该浮突状基标213b的一长边。并且,如图5B所示,该凹陷基标图案223a与该凹陷基标图案223b可分别位于与该浮突状基标213a与该浮突状基标213b对应的角落。因此,在翻转该晶片210进行对位,该浮突状基标213a可嵌埋于该凹陷基标图案223a,该浮突状基标213b可嵌埋于该凹陷基标图案223b,毋须考虑该晶片210对位设置于该基板220上的方向性,也能轻易地藉由该浮突状基标213与该基标座222达到精准的定位效果。Please refer to FIG. 5A and FIG. 5B , which are schematic partial top views of the chip and the substrate of the flip-chip package structure according to a variation of the first embodiment of the present invention. In a variant embodiment, the shapes of the embossed and recessed fiducials are changed. The top surfaces of the embossed
请参阅图6A与图6B所示,是依据本发明的第一具体实施例的一变化例的该覆晶封装构造的晶片与基板的局部俯视示意图。每一凸块212的顶面可为圆形,而形成为一圆柱体。而每一接垫221同样为圆形,以供对应凸块212的接合。在另一变化实施例中,该浮突状基标的顶面形状可为三角形与L形。具体而言,如图6A中,该浮突状基标213c的顶面形状为L形,并设置于该晶片210的主动面211的右上方角落,而该浮突状基标213d的顶面形状为三角形,设置于该晶片210的主动面211的左上方角落。如图6B中,呈L形的该凹陷基标图案223c是位于图中左方,而呈三角形的该凹陷基标图案223d是位于图中右方。在覆晶接合时翻转该晶片210进行对位,该浮突状基标213c可嵌埋于该凹陷基标图案223c,该浮突状基标213d可嵌埋于该凹陷基标图案223d。Please refer to FIG. 6A and FIG. 6B , which are schematic partial top views of the chip and the substrate of the flip-chip package structure according to a variation of the first embodiment of the present invention. The top surface of each
依据本发明的第二具体实施例,另一种维持焊接定位的覆晶封装构造举例说明于图7的截面示意图与图8的元件截面示意图。其中与第一实施例相同的主要元件将以相同符号标示,不再详细赘述。According to the second embodiment of the present invention, another flip-chip package structure for maintaining soldering positioning is illustrated in the schematic cross-sectional view of FIG. 7 and the schematic cross-sectional view of components in FIG. 8 . The main components that are the same as those in the first embodiment will be marked with the same symbols and will not be described in detail again.
本发明不局限于MPS-C2产品,也可运用以焊球接合的覆晶封装构造。请参阅图7所示,是依据本发明的第二具体实施例的另一种维持焊接定位的覆晶封装构造的截面示意图。该维持焊接定位的覆晶封装构造300主要包含一晶片210与一基板220。该晶片210在其主动面211上设有多个凸块212与至少一浮突状基标213。该基板220具有多个接垫221与至少一基标座222,该基标座222具有一凹陷基标图案223,司机对应于该浮突状基标213,当该晶片210对位设置于该基板220上,该浮突状基标213是镶埋于该凹陷基标图案223内。在本实施例中,该些凸块212是选自于焊料凸块与焊球的其中之一,并藉由该些凸块212本身焊接至该些接垫221,以达成该晶片210与该基板220的电性连接关系。The present invention is not limited to the MPS-C2 product, and can also be used in a flip-chip packaging structure bonded by solder balls. Please refer to FIG. 7 , which is a schematic cross-sectional view of another flip-chip package structure for maintaining soldering positioning according to the second embodiment of the present invention. The flip-
请参阅图8所示,是依据本发明的第二具体实施例的在该覆晶封装构造的覆晶接合过程中对位前的元件截面示意图。在本实施例中,在覆晶接合过程的对位步骤中,该些接垫221可预先涂布有多个助焊剂350,以利于该些凸块212沾触至该些接垫221上的助焊剂350。该些凸块212在回焊时会熔化成球,进而焊接至该些接垫221。Please refer to FIG. 8 , which is a schematic cross-sectional view of components before alignment during the flip-chip bonding process of the flip-chip package structure according to the second embodiment of the present invention. In this embodiment, in the alignment step of the flip-chip bonding process, the
在本较佳实施例中,该凹陷基标图案223可为半锥凹穴,而该浮突状基标213可具有对应的多个第二导滑斜壁314,以使该浮突状基标213具有一半锥形截面,以完全填满该凹陷基标图案223(如图7所示)。故该浮突状基标213与该凹陷基标图案223可具有彼此相互对应的形状,并藉由该些第二导滑斜壁314与该些第一导滑斜壁224的倾斜设计,更有利于该浮突状基标213滑入至该凹陷基标图案223,故能在覆晶接合的热压合步骤中(即回焊之前)达到自动固定晶片使其不偏斜位移的功效。并且,在该凹陷基标图案223内不需要胶填满也不会产生过大空隙。In this preferred embodiment, the concave
在回焊的过程或之前的传输操作时,藉由该浮突状基标213与该基标座222的设置,当该浮突状基标213镶埋于该凹陷基标图案223内时,该浮突状基标213与该基标座222之间产生自动导滑至晶片定位的关系,便能使得该些凸块212准确地焊接于该些接垫221,不会有晶片位移的现象,更可免除上述因焊球彼此碰触或桥接焊连而造成的短路问题。此外,该浮突状基标213与该基标座222的嵌埋组合结构也能在对位与回焊时在该晶片210与该基板220之间维持一固定的覆晶间隙与水平度,以避免该些凸块212被挤压或拉扯而变形,而具有较佳的产品可靠度。During the reflow process or the previous transfer operation, by setting the embossed fiducial 213 and the
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above description is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Anyone familiar with this field Those skilled in the art, without departing from the scope of the technical solution of the present invention, can use the technical content disclosed above to make some changes or modify equivalent embodiments with equivalent changes, but all the content that does not depart from the technical solution of the present invention, according to the present invention Any simple modifications, equivalent changes and modifications made to the above embodiments by the technical essence still belong to the scope of the technical solutions of the present invention.
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| CN104037142B (en) * | 2013-03-06 | 2017-04-12 | 台湾积体电路制造股份有限公司 | Package Alignment Structure And Method Of Forming Same |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103247586A (en) * | 2012-02-04 | 2013-08-14 | 隆达电子股份有限公司 | Chip bonding structure and chip bonding method |
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| CN104684274A (en) * | 2015-03-06 | 2015-06-03 | 昆山意力电路世界有限公司 | High-density super-density pitch welded plate and processing technology thereof |
| CN105575953A (en) * | 2015-12-31 | 2016-05-11 | 上海华虹宏力半导体制造有限公司 | Connection part of motion device, formation method of connection part and motion device |
| CN105575953B (en) * | 2015-12-31 | 2018-06-29 | 上海华虹宏力半导体制造有限公司 | Connecting component of sports apparatus and forming method thereof and sports apparatus |
| CN112038322A (en) * | 2020-08-20 | 2020-12-04 | 武汉华星光电半导体显示技术有限公司 | Chip-on-film package structure and chip-on-film packaging method |
| CN112038322B (en) * | 2020-08-20 | 2022-02-22 | 武汉华星光电半导体显示技术有限公司 | Chip-on-film package structure and chip-on-film packaging method |
| CN113990830A (en) * | 2021-12-29 | 2022-01-28 | 深圳市思坦科技有限公司 | Package structure and method for manufacturing package structure |
| CN116666363A (en) * | 2023-08-01 | 2023-08-29 | 无锡兴华衡辉科技有限公司 | Clamping groove type alignment mark and interconnection method for preventing indium column from sliding |
| CN116666363B (en) * | 2023-08-01 | 2023-09-19 | 无锡兴华衡辉科技有限公司 | Clamping groove type alignment mark and interconnection method for preventing indium column from sliding |
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