A kind of method of calutron multiparty control and device
Technical field
The present invention relates to Electromagnetic Control technology, be specifically related to a kind of method and device of calutron multiparty control.
Background technology
In prior art, middle of stroke, speed after calutron starts are all uncontrollable speed, and all quickly, this is because solenoid is the break-make of control coil electric current to usual keying speed.And the position of uncontrollable electromagnet pull bar, the position of pull bar is decided by mechanical structure completely, so usually only have two positions, logical and disconnected, and uncontrollable in centre position.
In the duct because the break-make of valve causes the change of velocity of medium, the change of flow velocity can cause again the change of pressure, especially cause the change of pressure larger when valve opens and closes fast, sometimes we even can hear in pipeline the sound having a kind of similar hammering, Here it is famous water hammer or gas hammer phenomenon.Sometimes the pressure oscillation that quick closedown causes can cause pipeline breaking, some important pipeline engineering, all to do the verification of this respect.
In daily life, we just have this cognition when using gas heater: when just having started to open water valve when you, water temperature is sometimes hot and sometimes cold, especially closed when you and opened again for a moment, start water temperature very high, then once turn cold again, and then heating is normal, when using piped gas, this phenomenon even more serious and lasting time is longer.This is due to when air valve is closed, the pressure loss is not had in pipeline, it is high when valve port place pressure ratio uses, firm higher when this higher pressure will allow gas flow rate compared with normal use when opening, more heat is produced during burning, so now temperature is high than usual, because gas has at pipeline and also has inertia, also only have and just produce flow velocity after mineralization pressure gradient in the duct, when after gas combustion above, gas below does not also flow through, decline fast with regard to build-up of pressure, the flow of gas declines, just cause the decline of calory burning, at this moment water temperature just reduces.Because the pipeline of piped gas is usually long a lot of than adopting the pipeline of liquefied gas, the time of this pressure wave transmission will be grown, and this phenomenon will be more obvious.
Known by electromagnetic knowledge and to be directly proportional to the electric current in its coil at the active force of the constant situation lower electromagnet of electromagnet structure, be also directly proportional to the number of turn of coil.In general electromagnet, because the gas length of valve block when diverse location on magnetic circuit is different, and magnetic conductance is the inverse of air gap, and magnetic flux is directly proportional to magnetic conductance again, and square being directly proportional of electromagnetic force and magnetic flux, so square being directly proportional of electromagnetic force and air gap inverse.Thus when in coil, during current constant, valve block is in diverse location, electromagnetic force is that difference is very large, and especially when the complete adhesive of valve block, air gap is 0, inhales very large, as long as now very faint electric current just can maintain this state.So general electromagnet is all this design, i.e. closed magnetic circuit now, benefit is large operating current when only need start, and then only needs that very small area analysis just can self-sustaining.Though so there is the effect of spring, each electric current cannot obtain the position of a balance, so the pull bar position of this electromagnet is uncontrollable.
Modern microchip throughout application bring a lot of convenience to numerous control circui.Very simple and convenient by the break-make of software controlled circuitry, a kind of by controlling that make-and-break time ratio is different thus the method realizing obtaining when input voltage is constant different average voltages obtains extensive use, this method is pulse width modulation, because English name is " Pulse Width Modulation ", so be called for short " PWM ".Well-known in the elastic limit of spring, the deflection of spring is directly proportional to added external force, this just famous Hooke's law.
Summary of the invention
The object of the invention is to, a kind of method of calutron multiparty control is provided, electromagnet pull bar position and the speed of keying can be controlled by the method for dynamic balance, thus position and the keying speed of the pull bar at electromagnet place can be controlled, electromagnet segmentation can be made like this to open and close, or gradually open and gradually close, also or rest on certain position.
The method applied in the present invention changes closed magnetic circuit into open magnetic circuit, and to reduce the impact of air gap change, because outside is without the soft magnet material (being generally iron or silicon steel) of magnetic conduction, the pull bar as armature can change permanent magnetic material into.
Present invention also offers a kind of calutron realizing said method.
The present invention realizes the technical scheme that above-mentioned purpose adopts:
A method for calutron multiparty control, is characterized in that, it comprises the steps:
(1) calutron is prepared, this device comprises a support, a coil, a pull bar, a permanent magnet, a back-moving spring, described coil is around on support, its inner hollow, and described permanent magnet is fixedly installed on pull bar front portion, and pull bar afterbody is provided with a convex shoulder and an operate portions; Pull bar can do tandem motion under magneticaction in described coil inside hollow position; Described back-moving spring is set on described pull bar, and its front portion contacts with described support, its rear portion and described shoulder contact, and is fixed on this centre position by the two;
(2) control circuit is set, and itself and described coil are electrically connected, regulated size and the on off operating mode of the electric current passed through in described coil by this control circuit;
(3) pass into initial current to coil successively, the gravitation of pull bar in distalmost end suffered by permanent magnet and the thrust of back-moving spring to it are balanced, mutually using size of current now as initial action current values;
(4) one times, two times, three times of initial current are passed into the electric current of multiple value at the most to coil successively as required, then pull bar can successively on different positions, realize gravitation suffered by its permanent magnet and the thrust of back-moving spring to it balances mutually, and rest on this position;
(5) passed into multiple and the make-and-break time of initial current numerical value as required by control circuit programming adjustment successively to coil, automatically can control this calutron shift motion and speed.
Described pull bar is nonmagnetic substance component, and described permanent magnet is fixedly installed in this pull bar by a gland.
Described control circuit is applied to the time scale of voltage on coil by changing, realize changing by electric current in coil, and changes magnetic force size and speed of action that this coil produces further.
A kind of multiparty control calutron realizing preceding method, it is characterized in that, it comprises a support, a coil, a pull bar, a permanent magnet, a back-moving spring, described coil is around on support, its inner hollow, described permanent magnet is fixedly installed on pull bar front portion, and pull bar afterbody is provided with a convex shoulder and an operate portions; Pull bar can do tandem motion under magneticaction in described coil inside hollow position; Described back-moving spring is set on described pull bar, and its front portion contacts with described support, its rear portion and described shoulder contact, and is fixed on this centre position by the two.
Described pull bar is nonmagnetic substance component, and described permanent magnet is fixedly installed in this pull bar by a gland.
Method provided by the invention, it just and between permanent magnet 14 will produce pulling force or thrust when coil charges excitation produces magnetic field, when producing pulling force, will holddown spring, until spring force and electromagnetic force equilibrium, when exciting current changes, electromagnetic force also changes, due to the effect of spring force pull bar pushed away or move new equilbrium position to, thus realize the object controlling pull bar position by controlling electric current, the speed of pull bar action is equally also just controlled by the speed of control break electric current.
Method provided by the invention can be applied to various automation control appliance, as electromagnetically operated valve.What pull bar operate portions driven is the valve block of electromagnetically operated valve, Here it is electromagnetically operated valve, so this principle also can be applied on various electromagnetically operated valve.Design suitable back-moving spring according to the size of electromagnetically operated valve, design suitable coil, and electric current in control coil thus control the dynamics of electromagnet, the electromagnetism dynamics of coil and the dynamics of back-moving spring are adapted.When changing the size of current in coil, coil electromagnetism power changes thereupon, due to the effect of spring force, pull bar position also change until spring force and electromagnetic force equilibrium time, pull bar is just parked in this position, so just makes pull bar stroke become positively related relation with the electric current in coil; If the electric current in coil slowly strengthens, electromagnetic force also slowly strengthens, and electromagnet is by slow action, and vice versa, so just controls the service speed of electromagnet.
The method of the electric current in the control coil that the present invention adopts, it is more difficult that cause will change magnitude of voltage usually in digital control circuit, have employed new for changing PWM value, that is to say the time scale changing and be applied to voltage break-make on coil, its average voltage or effective voltage are changed, because of a coil inherently inductance, self-induction can be caused when the current changes, so there is energy storage, filtering, the effects such as delay, the electric current thus in coil can not be pulse, understand some DC component, and other waveforms of a part.Though the electromagnetic force that now coil produces has some to fluctuate, because frequency is higher, and pull bar itself also has inertia, and therefore pull bar only has very little vibration, and is unlikely the large change in location of generation.
Accompanying drawing explanation
Fig. 1 is the calutron structural representation of the embodiment of the present invention;
Fig. 2 is permanent magnet of the present invention leaving in coil diverse location and coil the stress analysis figure filled with the electromagnetic force produced during different electric current.
Embodiment
See Fig. 1 and Fig. 2, the method for a kind of calutron multiparty control provided by the invention, it comprises the steps:
(1) calutron is prepared, this device comprises support 11, coil 12, pull bar 16, permanent magnet 14, back-moving spring 15, described coil 12 is around on support 11, its inner hollow, it is anterior that described permanent magnet 14 is fixedly installed on pull bar 16, and pull bar 16 afterbody is provided with a convex shoulder and an operate portions; Pull bar 16 can do tandem motion under magneticaction in described coil 12 inner hollow position; Described back-moving spring 15 is set on described pull bar 16, and its front portion contacts with described support 11, its rear portion and described shoulder contact, and is fixed on this centre position by the two;
(2) control circuit is set, and itself and described coil 12 are electrically connected, regulated size and the on off operating mode of the electric current passed through in described coil 12 by this control circuit;
(3) pass into initial current to coil 12 successively, the gravitation of pull bar 16 in distalmost end suffered by permanent magnet 14 and the thrust of back-moving spring 15 to it are balanced, mutually using size of current now as initial action current values;
(4) one times, two times, three times of initial current are passed into the electric current of multiple value at the most to coil 12 successively as required, then pull bar 16 can successively on different positions, realize its gravitation suffered by permanent magnet 14 and the thrust of back-moving spring 15 to it balances mutually, and rest on this position;
(5) passed into multiple and the make-and-break time of initial current numerical value as required by control circuit programming adjustment successively to coil, automatically can control this calutron shift motion and speed.
Described pull bar 16 is nonmagnetic substance component, and described permanent magnet 14 is fixedly installed in this pull bar 16 by a gland 13.
Described control circuit is applied to the time scale of voltage on coil 12 by changing, realize changing by electric current in coil 12, and changes magnetic force size and speed of action that this coil 12 produces further.
A kind of multiparty control calutron realizing preceding method, it comprises support 11, coil 12, pull bar 16, permanent magnet 14, back-moving spring 15, described coil 11 is around on support, its inner hollow, it is anterior that described permanent magnet 14 is fixedly installed on pull bar 16, and pull bar 16 afterbody is provided with a convex shoulder and an operate portions; Pull bar 16 can do tandem motion under magneticaction in described coil 12 inner hollow position; Described back-moving spring 15 is set on described pull bar 16, and its front portion contacts with described support 11, its rear portion and described shoulder contact, and is fixed on this centre position by the two.
Described pull bar 16 is nonmagnetic substance component, and described permanent magnet 14 is fixedly installed in this pull bar by a gland.
See Fig. 1, coil 12 is around on support 11, and permanent magnet 14 is contained among pull bar 16, and lid 13 is for pushing down fixed permanent magnet, and 15 is back-moving springs.Just and between permanent magnet 14 pulling force or thrust will be produced when coil 12 charges when excitation produces magnetic field, when producing pulling force, will holddown spring, until spring force and electromagnetic force equilibrium, when exciting current changes, electromagnetic force also changes, due to the effect of spring force pull bar pushed away or move new equilbrium position to, thus realizing the object controlling pull bar position by controlling electric current, equally also just being controlled the speed of pull bar action by the speed of control break electric current.
See Fig. 2, its be a permanent magnetic material 8 (being equivalent to permanent magnet 14 of the present invention) when off-line circle 7 (being equivalent to coil 12 of the present invention) diverse location, fill with pulling force during different electric current or thrust.In figure, institute's thrust that produced or pulling force when when line 1 is 1 times of electric current, permanent magnetic material is in diverse location, institute's thrust that produced or pulling force when when line 2 is 2 times of electric currents, permanent magnetic material is in diverse location, institute's thrust that produced or pulling force when when line 3 is 3 times of electric currents, permanent magnetic material is in diverse location, institute's thrust that produced or pulling force when when line 4 is 4 times of electric currents, permanent magnetic material is in diverse location, institute's thrust that produced or pulling force when when line 5 is 5 times of electric currents, permanent magnetic material is in diverse location, configure a spring, be used for balanced electromagnetic power, its pulling force produced at diverse location or the relation of thrust are as line 6, line 6 and line 1, 2, 3, 4, 5 meet at A respectively, B, C, D, E point, the abscissa value of these points is exactly the equilbrium position under different electric current residing for permanent magnetic material.When the current changes due to the effect of spring force, equilbrium position changes thereupon, and during as become 3 times of electric currents from 4 times of electric currents, because electromagnetic force has diminished, permanent magnetic material pushes C point to by D point under the action of the spring, obtains balance at C point place.As can be seen here, although electric current and position are not exclusively linear change, but input different current values, permanent magnet will obtain balance in different positions, so just can control permanent magnet position and translational speed by control electric current and pace of change thereof, permanent magnet is loaded in electromagnet pull bar, just can control degree and the speed of electromagnet unlatching.
Method of the present invention can directly be used for manufacturing electromagnetically operated valve, if the operate portions of pull bar is the valve block of electromagnetically operated valve, then forms an electromagnetically operated valve, so this principle also can be applied on other various electromagnetically operated valves.The present invention can design suitable back-moving spring according to the size of valve, designs suitable coil, and electric current in control coil thus control the dynamics of electromagnet, the electromagnetism dynamics of coil and the dynamics of back-moving spring are adapted.When changing the size of current in coil, coil electromagnetism power changes thereupon, due to the effect of spring force, pull bar position also change until spring force and electromagnetic force equilibrium time, pull bar is just parked in this position, so just makes pull bar stroke become positively related relation with the electric current in coil; If the electric current in coil slowly strengthens, electromagnetic force also slowly strengthens, and electromagnet is by slow action, and vice versa, so just controls the service speed of electromagnet.
In prior art, want the electric current in control coil will control the voltage be applied on coil, usually it is more difficult for will changing magnitude of voltage in digital control circuit, present invention employs a kind of more common method is by changing PWM value, that is to say the time scale changing and be applied to voltage break-make on coil, its average voltage or effective voltage are changed, because of a coil inherently inductance, self-induction can be caused when the current changes, so there is energy storage, filtering, the effects such as delay, thus the electric current in coil can not be pulse, understand some DC component, with other waveforms of a part.Though the electromagnetic force that now coil produces has some to fluctuate, because frequency is higher, and pull bar itself also has inertia, and therefore pull bar only has very little vibration, and is unlikely the large change in location of generation.
The present invention can be widely used in various automation control appliance manufacture.
The present invention is not limited to above-mentioned execution mode, and every all similar or equivalent execution mode that can realize the object of the invention, all within protection scope of the present invention.