Wet curtain paper resol and preparation method thereof
Technical field
The present invention relates to the phenolic resins field, especially a kind of wet curtain paper resol, and preparation method thereof.
Background technology
Wet curtain paper, another name cascade paper is honeycomb structure, is to be formed by the body paper processing.Wet curtain paper is the needed important composition parts of various wet curtain equipment.As:
1, is applied to " wet curtain-negative-pressure air fan " in the cooling system, forms by porous wet curtain paper, water circulation system, fan.Unsaturated airflow when porous, moistening wet curtain paper surface, the large quantity of moisture evaporation, the sensible heat that is embodied by temperature in the air is converted into vaporization heat, thereby reduces the temperature of air self.To constantly introduce in a steady stream through the freezing air of Wet-curtain temperature reducing during the fan exhausting indoor, thereby reach cooling-down effect.
2, be applied to humidification system, wet curtain paper is used for plantation, greenhouse and some other special industry higher to humidity requirement during as the humidification medium more.Because wet curtain paper has suction, water-fast, characteristics such as velocity of diffusion is fast, and usefulness is lasting, is well suited for being used to regulate indoor humidity.
3, be applied to filtering system, wet curtain paper also has ventilated and corrosion resistance nature, and dirty dirt in the air is had fabulous filteration, is the environment-friendly materials of nonpoisonous and tasteless clean humidification, oxygen supply cooling, so also as purifying air and filtering medium.
The making method of existing wet curtain paper is: body paper flood the back hot setting in liquid phenolic resin, utilize deflection height behind the phenolic resin curing, characteristics that water tolerance is strong, the performance of the curtain paper that wets is greatly improved.
At present, wet curtain paper with the synthesis technique of resol generally is: phenol and formaldehyde under the condition of basic catalyst, pH be 8~10,70~90 ℃ of isothermal reactions to the certain viscosity scope, promptly obtain desired product.This kind technology is widely used at wet curtain paper, but because the price height of phenol, about 14000 yuan/ton, causes production cost height, rate of profit low.
Summary of the invention
The present invention is directed to deficiency, propose a kind of wet curtain paper resol, adopt low cost raw material to substitute expensive phenol, reduced production cost, and kept product performance.
In order to realize the foregoing invention purpose, the invention provides following technical scheme: a kind of wet curtain paper with the preparation method of resol is: the phenol and the aldehyde that add mol ratio 1: 2.0~4.0 in reactor, and the xylogen and the alkali that accounts for phenol weight 2%~8% that account for phenol weight 10%~60%, carry out polycondensation, resin viscosity to generation is 20~50cp/25 ℃, be cooled to rapidly below 40 ℃, get resol.
Preferably, phenol and the xylogen that accounts for phenol weight 10%~60% are dropped into reactor, refluxed 1.5~2.5 hours, add aldehyde and alkali again.
Preferably, to account for the weight ratio of phenol be 30%~50% to described xylogen.
Preferably, described alkali is sodium hydroxide or potassium hydroxide.
Preferably, the consumption of described alkali is 3%~5% of a phenol weight.
Preferably, described xylogen is alkali lignin, sulfonated lignin, the biomass enzymolysis xylogen that wood pulp or straw pulp produce in the paper industry.
Preferably, described polycondensation is carried out under 70 ℃.
Compared with prior art, the present invention adopts xylogen instead of part phenol, comes novolak resin; Because the reserves of existing xylogen are only second to Mierocrystalline cellulose, and all regenerate every year with 50,000,000,000 tons speed.Pulp and paper industry will be isolated about 1.4 hundred million tons of Mierocrystalline celluloses every year from plant, obtain the xylogen byproduct about 5,000 ten thousand tons simultaneously, but up to now, surpass 95% xylogen still directly enter rivers with " black liquor " or concentrate after burn, seldom be utilized effectively.Preparation method of the present invention has reduced the production cost of resol.Free aldehyde of this patent synthetic resol product and free phenol content are few, and production environment and environment for use are had greatly improved.
Xylogen is a kind of complicated phenol polymer that is formed by four kinds of alcohol monomers (to tonquinol, lubanol, 5-hydroxyl lubanol, sinapyl alcohol).At present xylogen mixes by following three kinds of monomers: the syringyl lignin that is formed by Syringa oblata Lindl. base propane structure monomer polymerization; The guaiacyl xylogen that forms by guaiacyl propane structure monomer polymerization; The p-hydroxybenzene xylogen that forms by p-hydroxybenzene propane structure monomer polymerization.
The chemism of this patent synthetic technology is: in the presence of basic catalyst (pH=8~10), phenol and xylogen are miscible in proportion, add formaldehyde then, and the constant temperature polycondensation forms under the certain temperature.
Resol synthetic ultimate principle is:
(1) in the presence of basic catalyst, phenol and formaldehyde at first react the generation hydroxymethyl phenol, because the influence of methylol makes an ortho position and a contraposition activation on the phenol nuclear.These active hydroxymethyl phenols that when being subjected to the attack of formaldehyde, generate ortho position or contraposition.
(2) because formaldehyde is excessive, all right and formaldehyde generation addition reaction of hydroxymethyl phenol generates binary methylolphenol and ternary methylolphenol.
(3) product of addition reaction is the mixture of hydroxymethyl phenol and polynary hydroxymethyl phenol, about these hydroxymethyl phenols and phenol or react each other and generate the resol of linear structure.
Discover, contain various active functional group simultaneously in the molecular structure of lignin monomer, wherein hydroxyl exists in xylogen at most, has the physics and the chemical property that how much have directly influenced xylogen of phenolic hydroxyl group with alcoholic extract hydroxyl group and two kinds of forms of phenolic hydroxyl group.Therefore the phenolic hydroxyl group that contains in the xylogen and the structural similitude of resol can replace a part of phenol to react with xylogen.
The present invention also provides a kind of preparation method of wet curtain paper, may further comprise the steps:
1., the phenol and the aldehyde that in reactor, add mol ratio 1: 2.0~4.0, and the xylogen and the alkali that accounts for phenol weight 2%~8% that account for phenol weight 10%~60%, carry out polycondensation, extremely the resin viscosity that generates is 20~50cp/25 ℃, be cooled to rapidly below 40 ℃, get resol;
2., with step 1. resol and water by weight 1~2: 3~4 mixings;
3., with step 2. mixing liquid soak into body paper fully, body paper was dried by the fire 10~15 minutes under 60 ℃~70 ℃ conditions; Under 120~130 ℃ of conditions, dried by the fire 30~45 minutes again;
4., the body paper after 3. step dried by the fire is under 40%~50% the condition, to keep 3~4 hours in normal temperature, humidity, obtains wet curtain paper.
Preferably, phenol and the xylogen that accounts for phenol weight 10%~60% are dropped into reactor, stirred 1.5~2.5 hours, add aldehyde and alkali again.
The present invention adopts the almost nil wooden part usually of raw materials cost to replace phenol, and preparation resol re-uses such resol and prepares and to wet curtain paper, reduced the production cost of wet curtain paper equally, environmental protection has reduced the environmental pollution of industrial waste xylogen, has improved its utilization ratio.
Embodiment
Describe the present invention below in conjunction with specific embodiment, the description of this part only is exemplary and explanatory, should any restriction not arranged to protection scope of the present invention.
Embodiment 1
Phenol 940 grams (10mol), xylogen 188 grams, 2630 gram concentration are that 37% formaldehyde solution adds the reactor mixing, add sodium hydroxide (content 96%) 37.6 grams, being warming up to 70 ℃ of constant temperature to resin viscosity is 20~50cp/25 ℃, is cooled to rapidly below 40 ℃, obtains liquid phenolic resin.
Embodiment 2
Phenol 940 grams (10mol), xylogen 376 grams, 2630 gram concentration are that 37% formaldehyde solution adds the reactor mixing, add sodium hydroxide (content 96%) 37.6 grams, being warming up to 70 ℃ of constant temperature to resin viscosity is 20~50cp/25 ℃, is cooled to rapidly below 40 ℃, obtains liquid phenolic resin.
Embodiment 3
Phenol 940 grams (10mol), xylogen 306 grams, 2710 gram concentration are that 37% formaldehyde solution adds the reactor mixing, add sodium hydroxide (content 96%) 37.6 grams, being warming up to 60 ℃ of constant temperature to resin viscosity is 20~50cp/25 ℃, is cooled to rapidly below 40 ℃, obtains liquid phenolic resin.
Embodiment 4
Phenol 940 grams (10mol), xylogen 289 grams, 2570 gram concentration are that 37% formaldehyde solution adds the reactor mixing, add potassium hydroxide (content 96%) 37.6 grams, being warming up to 65 ℃ of constant temperature to resin viscosity is 20~50cp/25 ℃, is cooled to rapidly below 40 ℃, obtains liquid phenolic resin.
Embodiment 5
Phenol 940 grams (10mol), xylogen 3556 grams, 2628 gram concentration are that 37% formaldehyde solution adds the reactor mixing, add sodium hydroxide (content 96%) 37.6 grams, being warming up to 70 ℃ of constant temperature to resin viscosity is 20~50cp/25 ℃, is cooled to rapidly below 40 ℃, obtains liquid phenolic resin.
Embodiment 6
Phenol 940 grams (10mol), xylogen 376 grams, 2630 gram concentration are that 37% formaldehyde solution adds the reactor mixing, add potassium hydroxide (content 82%) 44.0 grams, being warming up to 70 ℃ of constant temperature to resin viscosity is 20~50cp/25 ℃, is cooled to rapidly below 40 ℃, obtains liquid phenolic resin.
Embodiment 7
Phenol 940 grams (10mol), xylogen 376 grams add reactor and mix, 100 ℃ of back flow reaction 2 hours, adding 2630 gram concentration is 37% formaldehyde solution, add sodium hydroxide (content 96%) 37.6 grams, being warming up to 70 ℃ of constant temperature to resin viscosity is 20~50cp/25 ℃, is cooled to rapidly below 40 ℃, obtains liquid phenolic resin.
The comparative example
Phenol 940 grams (10mol), 1621 gram concentration are that 37% formaldehyde solution adds the reactor mixing, add sodium hydroxide (content 96%) 37.6 grams, and being warming up to 70 ℃ of constant temperature to resin viscosity is 20~50cp/25 ℃, be cooled to rapidly below 40 ℃, obtain liquid phenolic resin.
The method for preparing wet curtain paper with above embodiment synthetic resin:
1) with resol and tap water ratio mixing in 1: 3;
2) body paper is immersed in the resin;
3) paper is placed under 60 ℃ of conditions baking 10 minutes;
4) paper is placed under 130 ℃ of conditions baking 30 minutes;
5) taking-up was put in climatic chamber 3 hours (25 ℃ of temperature and humidity 50%).
The wet curtain paper product that the resol that adopts above embodiment to make is made carry out performance measurement, measuring method according to: the measuring method GB/T2679.3-1996 of paper and cardboard deflection carries out, result such as following table 1:
The Performance Detection of the wet curtain paper of table 1
| Project |
Impregnation resin content % |
Deflection (mNm) |
| Embodiment 1 |
16.7 |
5.8 |
| Embodiment 2 |
16.2 |
5.6 |
| Embodiment 3 |
16.4 |
5.7 |
| Embodiment 4 |
16.5 |
5.5 |
| Embodiment 5 |
16.6 |
5.7 |
| Embodiment 6 |
16.3 |
5.5 |
| Embodiment 7 |
16.6 |
5.7 |
| The comparative example |
16.8 |
5.6 |
Wet curtain paper Performance Detection data from last table 1, can find out that wet curtain paper that the prepared resol of the present invention makes is identical substantially with existing conventional resol on impregnation resin content and deflection, that is to say that resol performance that the present invention makes satisfies the service requirements of existing wet curtain paper.
More than the synthetic method of wet curtain paper provided by the present invention with lignin modification resol is described in detail, used concrete example herein principle of the present invention and embodiment set forth.
The explanation of the foregoing description just is used to help method of the present invention and core concept thereof; One of ordinary skill in the art foundation thought of the present invention, the part that on embodiment and range of application, all can change, in sum, the present disclosure content should not be construed as limitation of the present invention.