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CN102202539B - Molding male surface fastener - Google Patents

Molding male surface fastener Download PDF

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Publication number
CN102202539B
CN102202539B CN200880131851.2A CN200880131851A CN102202539B CN 102202539 B CN102202539 B CN 102202539B CN 200880131851 A CN200880131851 A CN 200880131851A CN 102202539 B CN102202539 B CN 102202539B
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China
Prior art keywords
mentioned
sealing body
linear sealing
wire seal
resin
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CN200880131851.2A
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Chinese (zh)
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CN102202539A (en
Inventor
寺田峰登
今井进一
奥田健司
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YKK Corp
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YKK Corp
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Classifications

    • AHUMAN NECESSITIES
    • A44HABERDASHERY; JEWELLERY
    • A44BBUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
    • A44B18/00Fasteners of the touch-and-close type; Making such fasteners
    • A44B18/0069Details
    • A44B18/0076Adaptations for being fixed to a moulded article during moulding
    • AHUMAN NECESSITIES
    • A44HABERDASHERY; JEWELLERY
    • A44BBUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
    • A44B18/00Fasteners of the touch-and-close type; Making such fasteners
    • A44B18/0046Fasteners made integrally of plastics
    • A44B18/0049Fasteners made integrally of plastics obtained by moulding processes
    • AHUMAN NECESSITIES
    • A44HABERDASHERY; JEWELLERY
    • A44BBUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
    • A44B18/00Fasteners of the touch-and-close type; Making such fasteners
    • A44B18/0046Fasteners made integrally of plastics
    • A44B18/0061Male or hook elements
    • A44B18/0065Male or hook elements of a mushroom type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • B29C43/222Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length characterised by the shape of the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • B29C43/28Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/727Fastening elements
    • B29L2031/729Hook and loop-type fasteners
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T24/00Buckles, buttons, clasps, etc.
    • Y10T24/27Buckles, buttons, clasps, etc. including readily dissociable fastener having numerous, protruding, unitary filaments randomly interlocking with, and simultaneously moving towards, mating structure [e.g., hook-loop type fastener]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24008Structurally defined web or sheet [e.g., overall dimension, etc.] including fastener for attaching to external surface
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24008Structurally defined web or sheet [e.g., overall dimension, etc.] including fastener for attaching to external surface
    • Y10T428/24017Hook or barb
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24174Structurally defined web or sheet [e.g., overall dimension, etc.] including sheet or component perpendicular to plane of web or sheet
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24174Structurally defined web or sheet [e.g., overall dimension, etc.] including sheet or component perpendicular to plane of web or sheet
    • Y10T428/24182Inward from edge of web or sheet

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Slide Fasteners, Snap Fasteners, And Hook Fasteners (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Connection Of Plates (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

本发明提供一种成形阳搭扣。该成形阳搭扣(1)在热塑性树脂制的平板状基材(2)表面的沿着长度方向的左右侧缘部分别具有用于防止缓冲体的成形用发泡树脂材料进入的树脂进入防止壁部(4),在该左右的树脂进入防止壁部(4)之间具有许多个卡合元件(3),并且,将沿着各树脂进入防止壁部(4)的顶部附近的线状密封体(5)在基材(2)的长度方向上连续地配置。在将搭扣(1)的卡合元件形成面面向发泡成形模具(100)的发泡体成形模腔的凹凸面地载置于该凹凸面上时,只要模具具有与以往相同的磁力,上述线状密封体(5)就会追随上述凹凸面地良好地密合,因此,大幅度提高模具与树脂进入防止壁部(4)之间的密封性能。结果,在发泡成形时,不会使发泡树脂材料(200)进入卡合元件形成区域,能够将搭扣(1)准确地一体成形在发泡体的规定位置。

The invention provides a shaped male hasp. The molded male buckle (1) has resin ingress prevention devices for preventing the foamed resin material for molding of the cushioning body from entering at the left and right side edges along the longitudinal direction of the surface of the thermoplastic resin flat base (2). The wall part (4) has a plurality of engaging elements (3) between the left and right resin intrusion prevention wall parts (4), and is arranged along a line near the top of each resin intrusion prevention wall part (4). The sealing body (5) is continuously arranged in the longitudinal direction of the base material (2). When the engaging element forming surface of the buckle (1) is placed on the concave-convex surface of the foam molding cavity of the foam molding mold (100), as long as the mold has the same magnetic force as in the past, The above-mentioned linear sealing body (5) follows the above-mentioned concavo-convex surface and adheres well, so the sealing performance between the mold and the resin intrusion prevention wall (4) is greatly improved. As a result, the buckle (1) can be accurately integrally molded at a predetermined position of the foam without causing the foamed resin material (200) to enter the engaging element forming region during foam molding.

Description

成形阳搭扣Formed male buckle

技术领域 technical field

本发明涉及一种成形阳搭扣,该成形阳搭扣在平板状基材的单面上具有与配套件的环状的阴卡合元件相卡合的、由钩形片、蘑菇形片构成的许多个阳卡合元件,并且,该成形阳搭扣具有至少沿着上述基材的长度方向的左右侧缘配置的树脂进入防止壁部,该树脂进入防止壁部用于在由发泡体树脂构成的成形制品发泡成形时防止发泡树脂材料进入到上述阳卡合元件的形成区域中。  The invention relates to a shaped male hasp, which has a hook-shaped piece and a mushroom-shaped piece on one surface of a flat base material, which is engaged with a ring-shaped female engaging element of a matching piece. A plurality of male engaging elements, and the molded male fastener has resin ingress prevention wall portions arranged at least along the left and right side edges in the longitudinal direction of the above-mentioned base material, and the resin ingress prevention wall portion is used to prevent the resin ingress from the foam body. The molded article made of resin is prevented from entering into the region where the above-mentioned male engaging elements are formed when the foamed resin material is foam-molded. the

背景技术 Background technique

汽车、火车的座席用座椅、各种沙发、办公用椅子等在其表皮材料的内部具有缓冲体。作为该缓冲体,可使用将椰子纤维、麻或者较粗的合成纤维等刚性纤维交织并利用橡胶等加固而成的、被称作石棉(rock wool)等的缓冲材料、或者由各种发泡性树脂材料构成的发泡成形体。为了维持即使长时间就座也不会疲惫的就座姿态,这些缓冲材料具有由满足人体工程学的凹凸形状构成的弯曲面。在考虑到具有该复杂的表面形状的缓冲材料的缓冲性的同时欲高效地进行大量生产时,在采用制造工序较多的上述石棉的情况下,则难以应对。相对于此,发泡性树脂制的缓冲体在能够以单一的工序制造的基础上还能容易地获得多种形状,因此被广泛使用。即,发泡性树脂制的缓冲体通过向模具的内部注入例如发泡聚氨酯树脂这样的发泡性树脂材料,在发泡的同时成形为目标形状。  Seats for cars and trains, various sofas, office chairs, etc. have cushioning bodies inside their skin materials. As the cushioning body, it is possible to use a cushioning material called asbestos (rock wool), which is formed by interweaving rigid fibers such as coconut fibers, hemp, or thick synthetic fibers, and reinforcing them with rubber, or various foams. Foam molded body made of permanent resin material. In order to maintain a sitting posture that does not make you tired even if you sit for a long time, these cushioning materials have a curved surface made of ergonomic concave-convex shapes. When attempting to mass-produce efficiently while considering the cushioning properties of the cushioning material having such a complicated surface shape, it is difficult to cope with the use of the above-mentioned asbestos with many manufacturing steps. On the other hand, cushioning bodies made of foamable resins are widely used because they can be manufactured in a single process and can easily obtain various shapes. That is, the cushioning body made of foamable resin is molded into a target shape while foaming by injecting a foamable resin material such as foamable urethane resin into the mold. the

在这样成形的缓冲体的表面一体地包覆有各种纤维制布帛、天然或合成皮革等表皮材料。对于该一体地包覆如下方法 中的一种,其一是,可采用沿着模具表面吸附表皮材料,在向其中注入发泡性树脂材料而使缓冲体成形的同时使发泡性树脂材料与表皮材料的内表面成为一体,或者是在预先利用模具将由发泡性树脂材料构成的缓冲体成形之后,在缓冲体的表面包覆固定表皮材料。  The surface of the shock absorber formed in this way is integrally covered with skin materials such as various fiber fabrics, natural or synthetic leather, and the like. One of the following methods for this integral coating is that the skin material can be adsorbed along the surface of the mold, and the foamable resin material and the cushioning body can be molded by injecting the foamable resin material thereinto. The inner surface of the skin material is integrated, or the cushion body made of a foamable resin material is molded in advance with a mold, and then the surface of the cushion body is covered and fixed with the skin material. the

在上述前一种的一体成形的方法中,在沿着模具的内表面设定表皮材料时,利用吸引部件沿着模具内表面进行吸附,但为了使表皮材料与如上所述地具有复杂的表面形态的缓冲体表面相配合地变形,需要表皮材料自身是伸缩性优良的原料。然而,由于原料的原因,伸缩性也存在极限,因此,特别是容易在座位表面和周侧面之间产生大量的褶皱,为了矫正这一点不足倾注了大量的努力。  In the above-mentioned former integral molding method, when setting the skin material along the inner surface of the mold, suction is carried out along the inner surface of the mold by the suction member, but in order for the skin material to have a complex surface as described above, In order to deform the surface of the shock absorber in accordance with the shape, the skin material itself needs to be a material with excellent stretchability. However, there is a limit to stretchability due to the material, and therefore, a large number of wrinkles are likely to be formed between the seat surface and the peripheral side, and a lot of effort has been devoted to correcting this deficiency. the

另外,当采用该一体成形时,缓冲体和表皮材料在整个表面上形成为一体,因此,例如在使用时在会使表皮材料在与缓冲体的表面上错动的方向施加有很强的力的情况下,会在表皮材料和缓冲体之间作用有剪切力,使缓冲体的一部分断裂而使表皮材料剥离的情况也较多。为了排除上述褶皱的产生,自然要限制能够作为表皮材料使用的材质,而且,为了不对表皮材料和缓冲体之间施加不当的力,优选在两者之间能够容许微小的运动。因此,替代在成形缓冲体的同时使缓冲体与表皮材料成为一体的方法,大多采用在预先成形的缓冲体上包覆表皮材料的方法。  In addition, when this integral molding is adopted, the buffer body and the skin material are integrally formed over the entire surface, so, for example, a strong force is applied in a direction in which the skin material is shifted from the surface of the buffer body during use. In some cases, a shearing force acts between the surface material and the cushioning body, and a part of the cushioning body is broken to peel off the surface material in many cases. In order to prevent the occurrence of the above-mentioned wrinkles, it is natural to limit the material that can be used as the skin material, and in order not to apply undue force between the skin material and the buffer body, it is preferable to allow slight movement between the two. Therefore, instead of the method of integrating the shock absorber and the skin material at the same time as the shock absorber is formed, a method of coating the skin material on a preformed shock absorber is often used. the

在如上所述地成形由发泡性树脂材料构成的缓冲体时使成形阳搭扣与缓冲体成为一体的通常方法如下所述,即,如图5所示,将阳搭扣1的卡合元件形成面以面向模具底面的与欲成形的缓冲体的凹陷面相对应的突面部101的方式载置固定在该突面部101上,使发泡性树脂材料流入模具100内而发泡成形缓 冲体,同时,在使阳搭扣1的卡合元件形成面露出到外部的状态下将阳搭扣1埋设在该缓冲体的凹陷面上并与该缓冲体的凹陷面形成为一体。在该发泡成形时,须让上述发泡性树脂材料不能流入到阳卡合元件的形成区域。在成形后的缓冲体上包覆与缓冲体的外形相配合地预先形成为袋状的由起绒织物、天然皮革、刚性皮革等各种材质构成的表皮材料,将表皮材料内表面的环状的阴卡合元件按压在与缓冲体成为一体的上述阳搭扣1的卡合元件形成面上,沿着缓冲体的凹陷面接合固定表皮材料,使表皮材料不会自缓冲体浮起。  When molding the cushioning body made of foamed resin material as described above, the usual method of integrating the male buckle and the cushioning body is as follows, that is, as shown in FIG. 5, the engagement of the male buckle 1 The element forming surface is placed and fixed on the raised portion 101 facing the bottom surface of the mold corresponding to the concave surface of the cushioning body to be formed, and the foamable resin material flows into the mold 100 to form the cushioning body by foaming. At the same time, the male hasp 1 is embedded in the concave surface of the buffer body and integrally formed with the concave surface of the buffer body in a state where the engaging element forming surface of the male hasp 1 is exposed to the outside. During the foam molding, it is necessary to prevent the above-mentioned foamable resin material from flowing into the formation region of the male engaging element. The formed buffer body is covered with a bag-shaped skin material made of various materials such as pile fabric, natural leather, and rigid leather that matches the shape of the buffer body. The inner surface of the skin material is ring-shaped The female engaging element is pressed against the engaging element forming surface of the above-mentioned male buckle 1 integrated with the buffer body, and engages and fixes the skin material along the concave surface of the buffer body, so that the skin material will not float from the buffer body. the

对于用于在成形上述缓冲体时不使发泡性树脂材料进入到上述阳搭扣的卡合元件形成区域的对策,例如在日本特表2000-516485公报(专利文献1)、美国专利第6939596号说明书(专利文献2)、日本特开2005-211198号公报(专利文献3)等中提出了很多对策。  For the countermeasures for preventing the foamable resin material from entering the engaging element forming region of the male buckle when molding the above-mentioned cushioning body, for example, in Japanese Patent Application Laid-Open No. 2000-516485 (Patent Document 1), US Patent No. 6939596 Many countermeasures have been proposed in Specification No. 2005-211198 (Patent Document 2) and Japanese Patent Application Laid-Open No. 2005-211198 (Patent Document 3). the

在上述专利文献1中,利用一体成形的方法在底带的一个表面上立起有许多个阳卡合元件,利用用于埋设被配置在该阳卡合元件形成区域的周缘部的阳卡合元件的合成树脂盖进行包覆,以包围阳卡合元件形成区域的周围的方式形成用于阻止发泡树脂材料进入的进入阻止壁。上述合成树脂盖的内部既可以利用与该盖相同种类的树脂填充,也可以不填充。在专利文献1中还记载有这样的内容,即,为了增加合成树脂盖与发泡树脂成形模具的密合性,有时也向构成上述合成树脂盖的树脂材料中混入由能被磁吸引的材料构成的颗粒、或者进行磁吸引的磁铁。  In the above-mentioned Patent Document 1, a plurality of male engaging elements are erected on one surface of the base belt by integral molding, and the male engaging elements for embedding in the peripheral portion of the region where the male engaging elements are formed are utilized. The synthetic resin cover of the element is covered, and an ingress preventing wall for preventing the entry of the foamed resin material is formed so as to surround the area where the male engaging element is formed. The inside of the synthetic resin cap may be filled with the same type of resin as the cap, or may not be filled. It is also described in Patent Document 1 that, in order to increase the adhesiveness between the synthetic resin cap and the foamed resin molding die, sometimes a material that can be magnetically attracted is mixed into the resin material constituting the synthetic resin cap. Constituent particles, or magnets for magnetic attraction. the

另外,若采用上述专利文献2,则借助粘接剂在平板状基材表面沿着成形阳搭扣的卡合元件形成区域的外侧缘部直接粘接固定支承线(anchor wire),从而形成防止树脂进入壁部, 该成形阳搭扣是在表面一体成形许多个阳卡合元件而成的,该支承线含有能够形成磁吸引的颗粒,且在该支承线的周面附着有许多纤维。  In addition, according to the above-mentioned patent document 2, the support wire (anchor wire) is directly bonded and fixed on the surface of the flat base material along the outer edge of the engaging element forming region of the molded male buckle by means of an adhesive, thereby forming a preventive mechanism. The resin enters the wall, and the formed male buckle is formed by integrally forming many male engaging elements on the surface. The supporting wire contains particles capable of forming magnetic attraction, and many fibers are attached to the peripheral surface of the supporting wire. the

专利文献3所公开的阳搭扣在热塑性树脂制的纵长的带状基材的沿着长度方向的左右侧缘部分别延伸有用于防止缓冲体的成形用发泡树脂材料进入的第1树脂进入防止壁部,在该左右的进入防止壁部之间具有许多个阳卡合元件,并且,将上述阳卡合元件在基材的长度方向上按照每个所需的区域进行划分,在长度方向上相邻的划分区域之间形成有在基材的宽度方向上延伸的第2树脂进入防止壁部。上述第2树脂进入防止壁部沿着上述基材表面的宽度方向延伸,防止欲从上述基材的长度方向进入的缓冲体成形用的发泡树脂材料的进入,并且,在第2树脂进入防止壁部的上端部具有能够与相对的阴卡合元件卡合或能够自配套件的阴卡合元件脱离的钩形的阳卡合元件。  In the male buckle disclosed in Patent Document 3, the first resin for preventing the foamed resin material for molding the cushion body from entering is respectively extended on the left and right side edges along the longitudinal direction of the elongated strip-shaped base material made of thermoplastic resin. The intrusion prevention wall part has a plurality of male engaging elements between the left and right ingress preventing wall parts, and the above male engaging elements are divided according to each required area in the length direction of the base material, and the length A second resin entry prevention wall portion extending in the width direction of the base material is formed between the divisional regions adjacent in the direction. The second resin ingress prevention wall part extends along the width direction of the surface of the base material, and prevents the foamed resin material for molding the cushion body from entering from the longitudinal direction of the base material, and the second resin intrusion prevention wall portion The upper end of the wall portion has a hook-shaped male engaging element capable of engaging with or disengaging from the female engaging element of the kit. the

上述第2树脂进入防止壁部构成在基材表面的宽度方向上连续地延伸设置的树脂进入防止横壁,在该树脂进入防止横壁的上部具有自基材长度方向的前后壁面向前后方向延伸的多个阳卡合元件,从而树脂进入防止横壁阻止发泡性树脂进入到卡合元件形成区域,并且,通过使具有与形成在卡合元件形成区域中的卡合元件的卡合头部相同的卡合头部的阳卡合元件与表皮材料内表面的阴卡合元件接合,补充以往欠缺的被接合部分来确保所需的接合力。与缓冲体一体成形的成形阳搭扣在该基材的内表面和上述第1进入防止壁部、第2进入防止壁部的外侧区域中与缓冲体接合成一体。为了确保缓冲体和搭扣的接合强度,在成形搭扣时将搭扣的背面做成凹凸面、或者使无纺布等与搭扣的背面成为一体。  The above-mentioned second resin ingress prevention wall portion constitutes a resin ingress prevention horizontal wall continuously extending in the width direction of the surface of the base material, and the upper part of the resin ingress prevention horizontal wall has multiple holes extending from the front and rear walls in the longitudinal direction of the base material in the front and rear direction. a male engaging member, so that the resin entry prevention lateral wall prevents the foamable resin from entering the engaging member forming area, and by making the engaging head identical to that of the engaging member formed in the engaging member forming area The male engaging element of the engaging head engages with the female engaging element on the inner surface of the skin material, supplementing the previously lacking engaged part to ensure the required engaging force. The molded male buckle integrally formed with the cushioning body is joined integrally with the cushioning body on the inner surface of the base material and the outer regions of the first and second entry preventing walls. In order to ensure the bonding strength between the cushioning body and the buckle, the back of the buckle is formed with a concave-convex surface, or a non-woven fabric, etc. is integrated with the back of the buckle when molding the buckle. the

并且,若采用该专利文献3,则在如上所述地成形由发泡 性树脂材料构成的缓冲体时,为了使上述成形阳搭扣的卡合元件形成面密合在成形用模具的规定位置处,分别将纵长的磁性线材沿着基材的长度方向埋设在成形阳搭扣的左右的第1树脂进入防止壁部的基材侧基部和基材的宽度方向中央部并使它们形成为一体。该磁性线材由能被磁吸引的线材或线状磁铁构成。能被磁吸引的线材大多使用例如单纯的金属单体、或者混入由能够被磁吸引的磁性材料构成的颗粒的合成树脂制的单丝。并且,这些线材的挠性均优良。  In addition, according to this patent document 3, when molding the buffer body made of foamed resin material as described above, in order to make the engaging element forming surface of the above-mentioned molded male buckle closely adhere to the predetermined position of the molding die At the position, the longitudinally long magnetic wires are respectively embedded in the base material side base and the width direction central part of the base material of the left and right first resin intrusion prevention walls of the molded male fastener along the length direction of the base material, and they are formed as One. The magnetic wire is made of a magnetically attracted wire or a wire magnet. As the magnetically attractable wire rod, for example, a single metal alone or a synthetic resin monofilament mixed with particles of a magnetically attractable magnetic material is often used. In addition, all of these wires are excellent in flexibility. the

专利文献1:日本特表2000-516485公报  Patent Document 1: Japanese Patent Application Publication 2000-516485

专利文献2:美国专利第6939596号说明书  Patent Document 2: Specification of US Patent No. 6939596

专利文献3:日本特开2005-211198号公报  Patent Document 3: Japanese Patent Laid-Open No. 2005-211198

但是,对于上述专利文献1所公开的阳搭扣,如由上述构造也能够理解的那样,并不是连续地制造阳搭扣,而是经过制造阳搭扣构件的工序和成形用于包覆该搭扣构件的卡合元件形成区域的周边卡合元件的盖的工序这两个以上的工序而作为独立构件分别制造阳搭扣构件和盖而成的。而且,在阳搭扣构件是成形搭扣的情况下,并不是连续地成形搭扣构件,而是分别成形搭扣构件。因此,专利文献1所公开的阳搭扣无法利用单一工序来制造,从而,存在制造成本升高这样的问题。  However, with regard to the male buckle disclosed in the above-mentioned Patent Document 1, as can also be understood from the above-mentioned structure, the male buckle is not manufactured continuously, but is used to cover the male buckle through the process of manufacturing the male buckle member and molding. The process of engaging the cover of the engaging element around the area where the engaging element of the buckle member is formed is a process in which the male buckle member and the cover are manufactured separately as separate components. Also, in the case where the male buckle member is a formed buckle, the buckle members are not molded continuously, but the buckle members are molded separately. Therefore, the male buckle disclosed in Patent Document 1 cannot be manufactured in a single process, and thus there is a problem that the manufacturing cost increases. the

另一方面,也包括上述专利文献2及3所公开的阳搭扣在内,近年来的成形阳搭扣是通过向在周面形成有许多个卡合元件用成形用模腔和用于防止发泡性树脂材料进入的进入防止壁用的成形模腔的、向一个方向驱动旋转的模轮(die wheel)的周面连续地注射或挤出熔融树脂,从而同时将许多个卡合元件和进入防止壁部连续地一体成形在带状的基材表面上而形成的,上述模轮(die wheel)在周面形成有许多个卡合元件用成形用模腔和发泡性树脂材料的进入防止壁用的成形模腔,并且 该模轮向一个方向驱动旋转。由此,与专利文献1所述的阳搭扣相比,能够大幅度降低制造成本。  On the other hand, including the male buckles disclosed in the above-mentioned Patent Documents 2 and 3, the male buckles formed in recent years are formed by forming a plurality of molding cavities for engaging elements on the peripheral surface and for preventing The peripheral surface of the die wheel (die wheel) driven to rotate in one direction of the mold cavity for preventing the entry of the foamable resin material into the wall continuously injects or extrudes the molten resin, thereby simultaneously integrating many engaging elements and The entry prevention wall is continuously integrally molded on the surface of the strip-shaped base material. The above-mentioned die wheel (die wheel) has a plurality of molding cavities for engaging elements and entry of the foamable resin material on the peripheral surface. The wall is used to form the mold cavity, and the mold wheel is driven to rotate in one direction. Thereby, compared with the male buckle described in patent document 1, manufacturing cost can be reduced significantly. the

另一方面,例如在车辆用的座席等中,如上所述,为了获得在人体工程学上最优选的就座姿态,在座席表面形成由适度的弯曲面构成的凹凸面。该凹凸面的形状、特别是其长度并不恒定,而是具有多种长度。上述成形阳搭扣沿着带有凹凸面的座席缓冲体的就座面的凹面部与该缓冲体成为一体。在缓冲体上包覆表皮材料时,将表皮材料内表面的具有阴卡合元件的阴搭扣区域按压接合于上述搭扣的卡合元件形成区域,从而使表皮材料带有拉伸地安装于缓冲体。  On the other hand, for example, in a vehicle seat or the like, as described above, in order to obtain an ergonomically optimum seating posture, an uneven surface composed of a moderately curved surface is formed on the surface of the seat. The shape of the concave-convex surface, especially the length thereof is not constant, but has various lengths. The above-mentioned molded male buckle is integrated with the cushioning body along the concave portion of the seating surface of the seat cushioning body with the concave-convex surface. When wrapping the skin material on the cushioning body, the female buckle region having the female engaging elements on the inner surface of the skin material is press-bonded to the buckle forming region of the buckle, so that the skin material is attached to the buffer with tension. buffer body. the

这样,为了将如上所述地连续成形的带状的成形阳搭扣以沿着缓冲体的长度不同的凹凸面弯曲的状态一体成形在缓冲体上,必须将带状的成形阳搭扣以沿着模具的凹凸面弯曲的状态密合于模具。因此,需要成形阳搭扣容易弯曲。在专利文献3的成形阳搭扣中,沿着其左右侧缘部形成的各个第1树脂进入防止壁部并不是连续地配置,而是间断地且以交错状配置两列以上,而且,为了确保对于模具的密合力,在第1树脂进入防止壁的基材侧基部和基材的中央部沿着基材的长度方向连续地埋设混入有能被磁吸引的材料的合成树脂制线材或线状磁铁。  In this way, in order to integrally mold the strip-shaped male buckle formed continuously as described above on the cushioning body in a state of bending along the different uneven surfaces along the length of the cushioning body, it is necessary to mold the strip-shaped male buckle along the length of the cushioning body. The state where the uneven surface of the mold is bent is closely attached to the mold. Therefore, it is required that the shaped male buckle is easy to bend. In the molded male buckle of Patent Document 3, the respective first resin ingress preventing wall portions formed along the left and right side edges are not continuously arranged, but discontinuously arranged in two or more rows in a staggered manner. To ensure the adhesion to the mold, synthetic resin wires or wires mixed with a magnetically attractive material are continuously embedded in the base of the first resin ingress prevention wall and the center of the base along the longitudinal direction of the base. shape magnet. the

通过采用以上构造,在模具的搭扣吸附面中的凹凸较少而接近平面的情况下,能够在模具上的任意位置容易且正确地设置阳搭扣,但若模具的搭扣吸附面中的凹凸变大,则在该弯曲面的凹凸较大时,阳搭扣、特别是阳搭扣的端部自模具浮起的情况较多,若成形阳搭扣的端部自模具浮起,则在之后进行发泡成形时,由于该发泡压力使发泡性树脂材料进入到模具和成形阳搭扣之间的间隙中,逐渐使该间隙扩大,并越过成形阳搭扣的树脂进入防止壁部而进入到卡合元件形成区域,有可能无 法发挥作为成形阳搭扣的目标卡合力。另外,由于对成形阳搭扣进行成形时的冷却工序中产生的树脂收缩的影响,也会在成形阳搭扣的宽度方向、长度方向上产生凹凸、翘曲,由该凹凸、翘曲导致树脂进入到模具和成形阳搭扣之间的间隙中,有可能无法发挥作为成形阳搭扣的目标卡合力,在这些方面还存在很多改良的余地。  By adopting the above structure, in the case where the buckle suction surface of the mold has few concavities and convexities and is close to a plane, the male buckle can be easily and accurately set at any position on the mold, but if the buckle suction surface of the mold If the unevenness becomes large, when the unevenness of the curved surface is large, the male buckle, especially the end of the male buckle will often float from the mold. If the end of the formed male buckle floats from the mold, then When foam molding is performed later, due to the foaming pressure, the foamable resin material enters the gap between the mold and the molded male buckle, gradually expanding the gap, and the resin of the molded male buckle goes over the entry prevention wall. If it enters the area where the engaging element is formed, it may not be able to exert the target engaging force as a formed male hasp. In addition, due to the influence of resin shrinkage during the cooling process when molding the molded male fastener, unevenness and warpage also occur in the width direction and longitudinal direction of the molded male fastener. If it enters the gap between the mold and the molded male buckle, it may not be able to exhibit the target engaging force as the molded male buckle, and there is still much room for improvement in these respects. the

发明内容 Contents of the invention

本发明即是为了解决这样的课题而做成的,其目的在于提供一种成形阳搭扣,具体地讲,在以带状连续成形的这种成形阳搭扣中,在缓冲体用成形模具的成形模腔的表面具有较大的凹凸形状的情况、或者成形阳搭扣自身存在凹凸或翘曲的情况下,也能将发泡性树脂材料进入卡合元件形成区域的量抑制到最小限度,并能确保最小限度所需的接合力。  The present invention is made to solve such problems, and its object is to provide a molded male buckle. Specifically, in such a molded male buckle that is continuously molded in a strip shape, the cushioning body molding die Even when the surface of the molding cavity has a large uneven shape, or when the molded male fastener itself has unevenness or warpage, the amount of foamable resin material entering the engaging element formation area can be minimized , and can ensure the minimum required joint force. the

能够利用作为本发明的主要的构成的密封性成形阳搭扣来有效地达成上述目的,该密封性成形阳搭扣在平板状基材的沿着长度方向的左右侧缘部的表面上分别具有用于防止缓冲体的成形用发泡树脂材料进入的树脂进入防止壁部,该平板状基材具有内外表面且由热塑性树脂制成,在平板状基材的位于该左右的树脂进入防止壁部之间的表面上一体地具有许多个阳卡合元件,该密封性成形阳搭扣含有磁性材料,在将上述缓冲体成形的同时该磁性材料与该缓冲体成形一体化,该磁性材料能够进行磁吸引或能被磁吸引,其特征在于,沿着上述左右的各树脂进入防止壁部的各顶面固定支承有线状密封体,该线状密封体具有密封性,且由与上述平板状基材和阳卡合元件不同的材质构成。  The above objects can be effectively achieved by the airtightly formed male buckle which is the main constitution of the present invention, and which has respectively a A resin ingress preventing wall portion for preventing intrusion of a foamed resin material for molding a cushioning body, the flat base material having inner and outer surfaces and made of thermoplastic resin, the resin ingress preventing wall portions located on the left and right sides of the flat base material There are many male snap-fit elements integrally on the surface between them. The airtightly formed male buckle contains a magnetic material. When the above-mentioned buffer body is shaped, the magnetic material is integrally formed with the buffer body. The magnetic material can perform It is magnetically attracted or capable of being magnetically attracted, and is characterized in that a linear sealing body is fixedly supported along each top surface of each of the above-mentioned left and right resin intrusion prevention walls, and the linear sealing body has sealing properties, and is connected with the above-mentioned flat base. The material and the male engaging element are made of different materials. the

采用较佳的形态,上述树脂进入防止壁部具有第1线状密封体夹持部和第2线状密封体夹持部,该第1线状密封体夹持部和第2线状密封体夹持部沿着上述基材的长度方向与基材一体化地彼此平行延伸,上述线状密封体在上述第1线状密封体夹持部及第2线状密封体夹持部的各顶部附近之间沿着长度方向延伸。优选为该线状密封体至少在表面含有比上述平板状基材和阳卡合元件的构成材料易于变形且柔软的材料。而且,上述线状密封体在上述第1线状密封体夹持部及第2线状密封体夹持部之间连续地露出,将上述线状密封体的露出面距基材表面的高度H1设定得与上述阳卡合元件的顶面等高或者比上述阳卡合元件的顶点高度高。另外,优选上述线状密封体完全收容在上述密封体夹持部之间。 In a preferred form, the resin intrusion prevention wall part has a first linear sealing body clamping part and a second linear sealing body clamping part, and the first linear sealing body clamping part and the second linear sealing body clamping part The clamping part extends parallel to each other integrally with the base material along the longitudinal direction of the base material, and the above-mentioned linear sealing body is on the top of each of the first linear sealing body clamping part and the second linear sealing body clamping part. Nearby extends along the length direction. It is preferable that the linear sealing body includes, at least on the surface, a material that is more easily deformable and softer than the above-mentioned constituting materials of the plate-shaped base material and the male engaging element. Furthermore, the linear sealing body is continuously exposed between the first linear sealing body clamping portion and the second linear sealing body clamping portion, and the height H1 of the exposed surface of the linear sealing body from the surface of the base material is It is set to be equal to the top surface of the above-mentioned male engaging element or higher than the height of the apex of the above-mentioned male engaging element. In addition, it is preferable that the linear sealing body is completely accommodated between the sealing body holding portions.

优选为上述第1线状密封体夹持部及第2线状密封体夹持部沿着基材的长度方向间断地配置。还可以是在基材的沿着上述第2线状密封体夹持部的外侧缘部的表面上还具有外壁部,以将沿着长度方向形成于上述第2线状密封体夹持部的各间隙堵塞的方式间断地配置该外壁部。  It is preferable that the said 1st linear sealing body holding part and the 2nd linear sealing body holding part are arrange|positioned intermittently along the longitudinal direction of a base material. It is also possible to further have an outer wall portion on the surface of the substrate along the outer edge portion of the second linear sealing body holding portion, so as to form a wall portion along the longitudinal direction on the second linear sealing body holding portion. The outer wall portion is arranged intermittently so that each gap is closed. the

期望为上述成形阳搭扣在其长度方向上具有直线状的磁性体,该磁性体含有能够进行磁吸引或能被磁吸引的材料。也可以在基材的上述第1线状密封体夹持部及第2线状密封体夹持部之间的表面上,沿着基材的长度方向间断地隆起地配置有用于从下方支承上述线状密封体的线状密封体支承部。还可以在上述树脂进入防止壁部的顶部形成有用于卡定上述线状密封体的卡定部。上述线状密封体也可以是纤维制绳体,或者在该纤维制绳体的中心部配置有作为芯材的合成树脂线材或金属线材,使该合成树脂线材或金属线材含有能够进行磁吸引或能被磁吸引的磁性颗粒。此外,上述线状密封体也可以由多孔性树脂材料形成。  It is desirable that the above-mentioned molded male fastener has a linear magnetic body in its longitudinal direction, and the magnetic body contains a material capable of magnetically attracting or being magnetically attracted. It is also possible to discontinuously protrude along the length direction of the base material on the surface between the above-mentioned first linear sealing body clamping part and the second linear sealing body clamping part of the base material, for supporting the above-mentioned sealing material from below. The linear sealing body supporting part of the linear sealing body. A locking portion for locking the linear sealing body may be formed on the top of the resin intrusion preventing wall. The above-mentioned linear sealing body may also be a fiber rope body, or a synthetic resin wire or a metal wire as a core material may be arranged at the center of the fiber rope body, and the synthetic resin wire or metal wire may contain magnetically attractive or Magnetic particles capable of being attracted magnetically. In addition, the linear sealing body may be formed of a porous resin material. the

在本发明中,通过至少在构成第1树脂进入防止壁部的第1 线状密封体夹持部及第2线状密封体夹持部中的远离基材的各顶部附近,沿着长度方向连续地配置线状密封体,即使是具有与以往相同的磁力的搭扣,也能够利用磁吸附力使线状密封体密合于缓冲体用成形模具的搭扣设置面上,因此,能够让用于支承线状密封体的阳搭扣的第1树脂进入防止壁部与发泡树脂成形用模具之间具有非常强的密封力。因此,即使在模具的搭扣设置面的凹凸或搭扣自身的凹凸、翘曲较大的情况下,线状密封体也会沿着发泡树脂成形用模具的搭扣设置面的凹凸形状较好地贴合,不会在成形阳搭扣和模具的模腔面之间产生间隙,有效地阻止发泡树脂材料进入。  In the present invention, at least in the vicinity of the tops of the first linear sealing body clamping part and the second linear sealing body clamping part constituting the first resin intrusion prevention wall part, which are far away from the base material, along the longitudinal direction Continuously arrange the linear sealing body, even if it is a buckle with the same magnetic force as the conventional one, the linear sealing body can be closely attached to the buckle installation surface of the molding die for the cushioning body by the magnetic attraction force. There is a very strong sealing force between the first resin ingress preventing wall portion of the male buckle for supporting the linear sealing body and the mold for molding the foamed resin. Therefore, even if the unevenness of the buckle installation surface of the mold or the unevenness and warpage of the buckle itself are large, the linear sealing body will follow the unevenness of the buckle installation surface of the mold for foaming resin molding. Good fit without creating a gap between the formed male buckle and the cavity surface of the mold, effectively preventing the entry of the foamed resin material. the

在使上述线状密封体从上述第1线状密封体夹持部及第2线状密封体夹持部之间连续地露出的情况下,由于成形阳搭扣带有磁力,因此,磁力均匀地作用在线状密封体的整个长度上,能够使线状密封体牢固地密合在模具的搭扣设置面上。此时,若使线状密封体中的与模具相接触的接触面比上述基材和阳卡合元件软质,则在吸附于模具时,利用该吸附力使线状密封体塑性变形,从而与模具相密合的密合面积增加,相对于发泡树脂材料的密封性提高。为了确保该密封性,将上述线状密封体的露出面距基材表面的高度设定得与上述阳卡合元件的顶面等高或者比上述阳卡合元件的顶点高度稍高。  When the above-mentioned linear sealing body is continuously exposed from between the first linear sealing body clamping part and the second linear sealing body clamping part, since the formed male buckle has a magnetic force, the magnetic force is uniform. The ground acts on the entire length of the linear sealing body, so that the linear sealing body can be firmly attached to the buckle installation surface of the mold. At this time, if the contact surface of the linear sealing body in contact with the mold is made softer than the above-mentioned base material and the male engaging element, when it is adsorbed to the mold, the linear sealing body is plastically deformed by the adsorption force, thereby The contact area with the mold is increased, and the sealing performance with respect to the foamed resin material is improved. In order to ensure the sealing performance, the height of the exposed surface of the linear sealing member from the surface of the substrate is set to be equal to the top surface of the male engaging element or slightly higher than the height of the apex of the male engaging element. the

另外,通过将上述第1线状密封体夹持部及第2线状密封体夹持部沿着基材的长度方向间断地配置,能够确保成形阳搭扣的长度方向的弯曲性。并且,通过除上述第1线状密封体夹持部及第2线状密封体夹持部之外,还在第2线状密封体夹持部的外侧设置沿着基材的长度方向间断地延伸的外壁部,能够有效地防止在发泡树脂材料发泡成形时发泡树脂材料进入到成形阳搭扣的卡合元件形成区域。以将形成于上述第2线状密封体夹 持部的间隙堵塞的方式,使该间断地配置的各外壁部交错地配置,从而提高防止发泡树脂材料进入,该第2线状密封体夹持部沿着基材的长度方向相邻地间断地配置。  In addition, by arranging the first linear sealing body holding portion and the second linear sealing body holding portion intermittently along the longitudinal direction of the base material, flexibility in the longitudinal direction of the molded male fastener can be ensured. In addition, in addition to the above-mentioned first linear sealing body clamping part and the second linear sealing body clamping part, the outer side of the second linear sealing body clamping part is provided intermittently along the length direction of the base material. The extended outer wall portion can effectively prevent the foamed resin material from entering the engaging element forming area of the molded male hasp when the foamed resin material is foamed and molded. In order to block the gap formed in the clamping portion of the second linear sealing body, the intermittently arranged outer wall portions are arranged in a staggered manner, thereby improving the prevention of entry of the foamed resin material. The second linear sealing body clamps The holding portions are intermittently arranged adjacent to each other along the length direction of the base material. the

当在基材的上述第1线状密封体夹持部及第2线状密封体夹持部之间的表面上隆起地配置用于从下方支承上述线状密封体的线状密封体支承部时,除了利用第1线状密封体夹持部及第2线状密封体夹持部进行夹持之外,也从下方牢固地支承线状密封体,因此,不必准备所需量以上的线状密封体,能够可靠地将上述线状密封体的露出面距基材表面的高度H 1设定得与上述阳卡合元件的顶面等高或者比上述阳卡合元件的顶点高度高。另外,线状密封体和成形阳搭扣之间不会相对移动,两者始终一体地行动,从而能够确保利用线状密封体产生的成形阳搭扣与发泡树脂成形用模具的模腔面之间的密封性。  When the surface between the above-mentioned first linear sealing body clamping part and the second linear sealing body clamping part of the base material is raised, the linear sealing body supporting part for supporting the above-mentioned linear sealing body from below is arranged. In addition to being clamped by the first linear sealing body clamping part and the second linear sealing body clamping part, the linear sealing body is also firmly supported from below, so it is not necessary to prepare more than the required amount of wire. The linear sealing body can reliably set the height H1 of the exposed surface of the above-mentioned linear sealing body from the surface of the base material to be equal to the top surface of the above-mentioned male engaging element or higher than the height of the apex of the above-mentioned male engaging element. In addition, there is no relative movement between the linear sealing body and the molded male buckle, and the two always move integrally, so that the molded male buckle produced by the linear sealing body and the cavity surface of the mold for foaming resin molding can be secured. tightness between them. the

只要将该线状密封体支承部沿着基材的长度方向间断地配置,就能够确保成形阳搭扣的长度方向的弯曲性,也能够使其柔软地追随模具的搭扣设置面的凹凸。上述线状密封体为了获得与模具间的均匀的吸附性而优选为连续线材,特别是,若是含有由铁、钴、镍等合金构成的磁性颗粒的合成树脂线材,则易于获得期望的柔软性,因此较为理想,但即使利用纤维集合材料包覆这些线状密封体的周面,在也能够获得期望的吸附性的基础之上,线状密封体的周面的柔软性增加,从而密封性也提高。或者,即使采用发泡树脂体作为线状密封体,也能获得上述效果。在上述第1线状密封体夹持部及第2线状密封体夹持部的顶部设置用于卡定上述线状密封体的卡定部时,线状密封体不易自第1线状密封体夹持部及第2线状密封体夹持部脱离,能够可靠地支承线状密封体。  By arranging the linear sealing member supporting portions intermittently along the longitudinal direction of the base material, the longitudinal flexibility of the molded male fastener can be ensured, and the unevenness of the fastener installation surface of the mold can be made to follow flexibly. The linear sealing body is preferably a continuous wire in order to obtain uniform adsorption to the mold. In particular, if it is a synthetic resin wire containing magnetic particles made of alloys such as iron, cobalt, and nickel, desired flexibility can be easily obtained. , so it is ideal, but even if the peripheral surface of these linear sealing bodies is covered with a fiber aggregate material, on the basis that the desired adsorption can be obtained, the flexibility of the peripheral surface of the linear sealing body increases, so that the sealing property Also improve. Alternatively, even if a foamed resin body is used as the linear sealing body, the above effects can be obtained. When the locking part for locking the above-mentioned linear sealing body is provided on the top of the first linear sealing body clamping part and the second linear sealing body clamping part, the linear sealing body is not easy to separate from the first linear sealing body. The body holding portion and the second linear sealing body holding portion are disengaged, and the linear sealing body can be reliably supported. the

附图说明 Description of drawings

图1是将作为本发明的较佳的第1实施例的成形阳搭扣一部分剖切而表示的、从上方看到的局部立体图。  Fig. 1 is a partial perspective view seen from above, showing a partially cutaway molded male fastener according to a preferred first embodiment of the present invention. the

图2是该成形阳搭扣的俯视图。  Fig. 2 is a top view of the formed male hasp. the

图3的A~E是图2的3A-3A~3E-3E向视图。  A to E of FIG. 3 are views from the arrows 3A-3A to 3E-3E of FIG. 2 . the

图4是图2的Ⅳ-Ⅳ向视剖视图。  Fig. 4 is a sectional view taken along the line IV-IV of Fig. 2 . the

图5是说明将成形阳搭扣一体成形于发泡制品时的、发泡成形前的模具内的搭扣配置例的说明图。  Fig. 5 is an explanatory diagram illustrating an example of the arrangement of the fasteners in the mold before foam molding when the molded male fastener is integrally molded with the foamed product. the

图6是使成形阳搭扣密合在具有弯曲面的模具上时的状态图。  Fig. 6 is a view showing the state when the molded male buckle is closely fitted to the mold having a curved surface. the

图7是示意地说明发泡树脂发泡成形时的发泡树脂进入防止机构的放大说明图。  Fig. 7 is an enlarged explanatory view schematically illustrating a foamed resin entry prevention mechanism during foam molding of the foamed resin. the

图8是表示作为上述第1实施例的变形例的成形阳搭扣的俯视图。  Fig. 8 is a plan view showing a molded male buckle as a modified example of the first embodiment described above. the

图9是图8的Ⅸ-Ⅸ向视剖视图。  Fig. 9 is a cross-sectional view taken along the line IX-IX of Fig. 8 . the

图10是示意地说明第2实施例的发泡树脂发泡成形时的发泡树脂进入防止机构的放大说明图。  Fig. 10 is an enlarged explanatory view schematically illustrating a foamed resin entry prevention mechanism during foam molding of the foamed resin according to the second embodiment. the

图11是表示第2实施例的变形例的横剖视图。  Fig. 11 is a cross-sectional view showing a modified example of the second embodiment. the

图12是示意地说明该变形例的发泡树脂发泡成形时的发泡树脂进入防止机构的放大说明图。  FIG. 12 is an enlarged explanatory view schematically illustrating a foamed resin entry preventing mechanism during foam molding of the foamed resin according to the modified example. the

图13是将作为本发明的第3实施例的成形阳搭扣一部分剖切而表示的、从上方看到的局部立体图。  Fig. 13 is a partially cutaway perspective view of a molded male fastener according to a third embodiment of the present invention seen from above. the

图14A~D是表示本发明的线状密封体的多种变形例的成形阳搭扣的局部剖视图。  14A to D are partial cross-sectional views of molded male fasteners showing various modifications of the linear sealing body of the present invention. the

图15是示意地说明图14C所示的变形例的成形阳搭扣在发泡成形模具内的密接状态的横剖视图。  Fig. 15 is a cross-sectional view schematically illustrating a state of close contact of the molded male fastener of the modified example shown in Fig. 14C in the foam molding die. the

图16是表示本发明的成形阳搭扣的成形工序例的一部分 的工序说明图。  Fig. 16 is a process explanatory diagram showing a part of an example of the forming process of the male fastener of the present invention. the

图17是图16的ⅩⅣ-ⅩⅣ向视剖视图。  Fig. 17 is a sectional view taken along the line XIV-XIV in Fig. 16 . the

图18是图16的ⅩⅤ-ⅩⅤ向视剖视图。  Fig. 18 is a sectional view taken along the line XV-XV in Fig. 16 . the

图19是表示本发明的成形阳搭扣的其他成形工序例的一部分的工序说明图。  Fig. 19 is a process explanatory diagram showing a part of another example of the forming process of the male fastener of the present invention. the

附图标记说明Explanation of reference signs

1、成形阳搭扣;2、基材;2a、凹凸面;3、卡合元件;3a、立起部;3b、卡合头部;4、14、树脂进入防止壁部;4a~4c、第1~第3线状密封体夹持部;4a’、4b’、夹持壁;4a”~4c”、卡定部;5、线状密封体;5’、纤维制绳体;6、外壁部;7、线状密封体支承部(隆起部);7a、7b、第1及第2线状密封体支承部(隆起部);8、鳍片;9、粘接剂层;14、树脂进入防止壁部;14a、第1线状密封体夹持部;14b、第2线状密封体夹持部;15、线状磁性材料;30、卡合元件形成区域;100、发泡成形模具;101、突面部;102、磁铁;200、聚氨酯树脂(发泡树脂材料);300、模轮;301、连续挤出喷嘴;302、阳卡合元件成形用模腔;303、拾取辊;304、305、上下一对按压辊。  1. Formed male buckle; 2. Base material; 2a. Concave-convex surface; 3. Engagement element; 3a. Standing part; 3b. Engagement head; 1st to 3rd linear sealing body clamping part; 4a', 4b', clamping wall; 4a"-4c", locking part; 5, linear sealing body; 5', fiber rope body; 6, 7. Linear sealing body supporting portion (protrusion); 7a, 7b, first and second linear sealing body supporting portion (protruding portion); 8. Fins; 9. Adhesive layer; 14. Resin ingress preventing wall portion; 14a, first linear sealing body clamping portion; 14b, second linear sealing body clamping portion; 15, linear magnetic material; 30, engaging element forming region; 100, foam molding Mold; 101, protruding surface; 102, magnet; 200, polyurethane resin (foaming resin material); 300, mold wheel; 301, continuous extrusion nozzle; 302, mold cavity for forming male engaging elements; 303, pick-up roller; 304,305, a pair of pressing rollers up and down. the

具体实施方式 Detailed ways

下面,参照附图具体说明本发明的代表性的实施方式。图1~图4表示本发明的第1实施例。  Hereinafter, typical embodiments of the present invention will be specifically described with reference to the drawings. 1 to 4 show a first embodiment of the present invention. the

如图1所示,本实施例的带状的成形阳搭扣1(以下简称作搭扣)在平板状基材2的单面的除了宽度方向两侧缘部分之外的卡合元件形成区域30中,在基材2的单面(表面)一体成形有许多个钩状的阳卡合元件3,在该基材2的左右两侧端缘部分竖立设置有沿着长度方向以直线状延伸的树脂进入防止壁部 4。在本实施例中,上述树脂进入防止壁部4具有在与上述卡合元件形成区域相邻接的左右侧缘部分别空开所需间隔而沿长度方向平行配置的第1线状密封体夹持部4a及第2线状密封体夹持部4b、在第2线状密封体夹持部4b的与卡合元件形成区域相反的一侧与该2线状密封体夹持部4b相密接地配置的外壁部6、及配置在上述第1线状密封体夹持部4a及第2线状密封体夹持部4b上并用于从下方支承线状密封体5的自基材2的表面隆起的线状密封体支承部7。  As shown in FIG. 1 , the strip-shaped male buckle 1 of the present embodiment (hereinafter simply referred to as the buckle) is formed in the area where the engaging elements are formed on one side of the flat base material 2 except for the side edges in the width direction. In 30, a plurality of hook-shaped male engaging elements 3 are integrally formed on one side (surface) of the base material 2, and on the left and right side edge portions of the base material 2, there are vertically arranged hooks extending linearly along the length direction. The resin enters the prevention wall part 4. In this embodiment, the resin intrusion prevention wall portion 4 has first linear sealing body clips arranged in parallel in the longitudinal direction with a required interval at the left and right side edges adjacent to the engaging element forming region. The holding portion 4a and the second linear sealing body holding portion 4b are in close contact with the two linear sealing body holding portions 4b on the opposite side of the second linear sealing body holding portion 4b from the engaging element forming region. The outer wall part 6 arranged in the ground, and the surface of the self-base material 2 that is arranged on the first linear sealing body holding part 4a and the second linear sealing body holding part 4b and is used to support the linear sealing body 5 from below Protruding linear sealing body support portion 7 . the

在此,搭扣的原料可使用聚酰胺树脂、聚酯树脂、聚丙烯树脂、PVC、ABS树脂、聚乙烯树脂、聚苯乙烯树脂等热塑性树脂。另外,阳卡合元件3还包含能够与配套件的环状阴卡合元件卡合或脱离的、除如上所述的钩状之外还有被称作蘑菇状或椰子树状等的、以往公知的所有形状的阳卡合元件。  Here, thermoplastic resins such as polyamide resins, polyester resins, polypropylene resins, PVC, ABS resins, polyethylene resins, and polystyrene resins can be used as raw materials for the buckle. In addition, the male engaging element 3 also includes an annular female engaging element that can be engaged with or disengaged from the kit. In addition to the above-mentioned hook shape, there are also conventional ones called mushroom shape or coconut tree shape. Male snap elements of all known shapes. the

上述第1线状密封体夹持部4a及第2线状密封体夹持部4b、外壁部6和线状密封体支承部7均被沿基材2的长度方向分割而间断地形成,其中,分割第1线状密封体夹持部4a及第2线状密封体夹持部4b的各夹持壁4a’、4b’由如图3的D所示地朝向上方缩窄的山形的块状片构成,各夹持壁4a’、4b’的左右一对在基材2的宽度方向上空开间隔地相邻配置。如图1、图2、图3的E及图4所示,上述外壁部6以将第2线状密封体夹持部4b的各夹持壁4b’之间的间隙分别堵塞的方式与各夹持壁4b’密接地沿长度方向间断地形成,该第2线状密封体夹持部4b是处于沿长度方向间断地配置在基材2的左右两侧缘部的第1线状密封体夹持部4a及第2线状密封体夹持部4b中的、配置在与上述卡合元件形成区域30相反一侧的线状密封体夹持部。  The above-mentioned first linear sealing body holding portion 4a and second linear sealing body holding portion 4b, the outer wall portion 6 and the linear sealing body support portion 7 are all divided and formed intermittently along the length direction of the base material 2, wherein Each clamping wall 4a', 4b' that divides the first linear sealing body clamping portion 4a and the second linear sealing body clamping portion 4b is a mountain-shaped block that narrows upward as shown in D of FIG. The left and right pairs of the clamping walls 4 a ′, 4 b ′ are arranged adjacent to each other at intervals in the width direction of the base material 2 . As shown in Fig. 1, Fig. 2, E of Fig. 3 and Fig. 4, the above-mentioned outer wall portion 6 is connected to each of the clamping walls 4b' of the second linear sealing body clamping portion 4b in such a way that the gaps between the clamping walls 4b' are respectively blocked. The clamping walls 4b' are densely formed intermittently along the longitudinal direction, and the second linear sealing body clamping portion 4b is a first linear sealing body disposed intermittently on the left and right side edges of the base material 2 along the longitudinal direction. Among the holding portion 4 a and the second linear sealing body holding portion 4 b, the linear sealing body holding portion is arranged on the side opposite to the above-mentioned engaging element formation region 30 . the

如图1、图2及图3的C所示,上述线状密封体支承部7由处于上述第1线状密封体夹持部4a及第2线状密封体夹持部4b之 间的、以将各夹持壁4a’、4b’的长度方向间隙堵塞的方式间断地配置的高度较低的块状片构成,该线状密封体支承部7在基材2的表面隆起,该线状密封体支承部7的一部分与上述第1线状密封体夹持部4a及第2线状密封体夹持部4b的各夹持壁4a’、4b’的相对面密接而形成为一体。  As shown in Fig. 1, Fig. 2 and C of Fig. 3, the above-mentioned linear sealing body supporting part 7 is formed between the above-mentioned first linear sealing body clamping part 4a and the second linear sealing body clamping part 4b, It is composed of low-height block pieces intermittently arranged to block the gaps in the longitudinal direction of each clamping wall 4a', 4b'. The linear sealing body supporting part 7 is raised on the surface of the base material 2. Part of the sealing body supporting portion 7 is integrally formed in close contact with the opposing surfaces of the holding walls 4a', 4b' of the first linear sealing body holding portion 4a and the second linear sealing body holding portion 4b. the

如图1、图3的A及B所示,本实施例的上述卡合元件3的一个单位在长度方向和宽度方向上分别带有规定间距地竖立设置。各卡合元件3具有自基材2的表面垂直地立起的立起部3a、及在该立起部3a的上端向基材2的长度方向的前后弯曲地延伸的钩状的卡合头部3b。另外,高度较低的第1肋3c与上述卡合元件3一体地成形在上述立起部3a的基材宽度方向左右侧面,基材长度方向的宽度较小、高度与上述卡合头部3b的顶点等高的第2肋3d与上述卡合元件3一体地成形在与各第1肋3c进一步相邻的卡合元件侧的侧面。在基材2的宽度方向上并列设置的这些卡合元件3中的、配置在最靠近基材2的左右侧缘部的位置的各卡合元件3的上述第2肋3d的外侧侧面和上述第1线状密封体夹持部4a的内侧侧面结合成一体。  As shown in FIGS. 1 and A and B of FIG. 3 , one unit of the above-mentioned engaging elements 3 of this embodiment is vertically arranged with predetermined intervals in the longitudinal direction and the width direction, respectively. Each engaging element 3 has an upright portion 3 a vertically erected from the surface of the base material 2 , and a hook-shaped engaging head curvedly extending back and forth in the longitudinal direction of the base material 2 at the upper end of the upright portion 3 a. Part 3b. In addition, the lower first rib 3c and the above-mentioned engaging element 3 are integrally formed on the left and right sides of the base material width direction of the above-mentioned upright portion 3a. The second rib 3d having the same height as the vertex is integrally formed with the above-mentioned engaging element 3 on the side surface on the engaging element side further adjacent to each first rib 3c. Among the engaging elements 3 arranged side by side in the width direction of the base material 2, the outer side surfaces of the above-mentioned second ribs 3d of each engaging element 3 disposed closest to the left and right side edges of the base material 2 and the above-mentioned The inner side surfaces of the first linear sealing body clamping portion 4a are integrally connected. the

在本实施例中,搭扣1的用于防止发泡树脂自宽度方向进入的发泡树脂进入防止部件是树脂进入防止壁部4,但欲从搭扣1的长度方向进入的发泡树脂是利用构成上述卡合元件3的立起部3a、卡合头部3b、第1肋3c和第2肋3d来防止进入的。在卡合元件3与第1肋3c、第2肋3d之间空有间隙,但由于该间隙是发泡树脂无法通过的程度的狭窄的间隙,因此,树脂无法进入到比该间隙靠内侧的钩形成面。  In this embodiment, the foamed resin entry preventing member for preventing foamed resin from entering the width direction of the buckle 1 is the resin entry preventing wall 4, but the foamed resin to enter from the longitudinal direction of the buckle 1 is Entry is prevented by the rising portion 3a, the engaging head portion 3b, the first rib 3c, and the second rib 3d constituting the engaging member 3 described above. There is a gap between the engaging element 3, the first rib 3c, and the second rib 3d, but since the gap is so narrow that the foamed resin cannot pass through it, the resin cannot enter the inner side of the gap. Hooks form faces. the

采用本实施例,如图4所示,在比基材2的表面侧靠卡合元件3的顶端部侧或第1线状密封体夹持部4a及第2线状密封体夹持部4b的顶部侧的、形成在上述第1线状密封体夹持部4a、第2 线状密封体夹持部4b及上述线状密封体支承部7的上表面之间的空间部中嵌合插入有线状密封体5。上述线状密封体5由比基材2、卡合元件3和树脂进入防止壁部4柔软且易于变形的材料构成,在本实施例中,由具有密封性能且能被磁吸引或能进行磁吸引的材料构成。例如可使用混入有由铁、钴、镍等的合金构成的磁性颗粒的各种弹性体、橡胶等单丝、或者由将一根这些金属细线多根集束并捻合而成的金属制捻丝作为芯材的弹性体、橡胶等构成的线材。并且,鉴于后述的理由,该线状密封体5优选使用其线材自身的材质比构成基材2和卡合元件3的材质软质的材料。另外,本申请中所说的软质是指,在施加外力时变形量大于基材2和卡合元件3的变形量的物质,即硬度计硬度试验的测定值低于基材2和卡合元件3的材质。  According to this embodiment, as shown in FIG. 4 , on the front end side of the engaging element 3 or the first linear sealing body clamping portion 4a and the second linear sealing body clamping portion 4b from the surface side of the base material 2 The top side of the top side is fitted and inserted into the space formed between the first linear sealing body clamping part 4a, the second linear sealing body clamping part 4b, and the upper surface of the linear sealing body support part 7. There is a linear sealing body 5 . The above-mentioned linear sealing body 5 is made of a material that is softer and more easily deformed than the base material 2, the engaging element 3, and the resin intrusion prevention wall 4. material composition. For example, monofilaments such as various elastomers and rubber mixed with magnetic particles made of alloys such as iron, cobalt, and nickel, or metal twisted wires obtained by bundling and twisting a plurality of these thin metal wires can be used. Silk is a wire made of elastic body, rubber, etc. as the core material. In addition, for the reasons described below, it is preferable to use a material softer than the materials constituting the base material 2 and the engaging element 3 as the material of the wire itself. In addition, the term "soft" in this application refers to a substance that deforms more than the deformation of the base material 2 and the engaging element 3 when an external force is applied, that is, the measured value of the durometer hardness test is lower than that of the base material 2 and the engaging element 3. The material of component 3. the

另外,如图4所示,在第1线状密封体夹持部4a及第2线状密封体夹持部4b的上端部形成有用于从左右卡合支承线状密封体5的上部周面的1/6圆弧状截面的卡定部4a”、4b”。该卡定部4a”、4b”的形成方法见后述。通过形成该卡定部4a”、4b”,在第1线状密封体夹持部4a、第2线状密封体夹持部4b及线状密封体支承部7之间没有晃动地牢固地夹持支承线状密封体5。  In addition, as shown in FIG. 4 , upper peripheral surfaces for engaging and supporting the linear sealing body 5 from left and right are formed on the upper ends of the first linear sealing body holding portion 4 a and the second linear sealing body holding portion 4 b. The locking parts 4a", 4b" of the 1/6 arc-shaped cross-section. The method of forming the locking portions 4a", 4b" will be described later. By forming the locking portions 4a", 4b", the first linear sealing body clamping part 4a, the second linear sealing body clamping part 4b, and the linear sealing body support part 7 are securely clamped without shaking. Hold and support the linear sealing body 5. the

并且,在本实施例中,许多个鳍片8沿着搭扣1的基材2的左右侧面带有规定间距地延伸设置在与基材2相同的平面上。左右的鳍片8互相以锯齿状配置。该鳍片8是在发泡成形时埋设在发泡体内部的部分,用于将搭扣1牢固地固定于发泡体中。也可以替代鳍片8,而与以往同样地在基材2的与卡合元件形成面相反一侧的背面一体形成带有许多个毛圈的无纺布、发泡材料等,但为了能够利用单一工序成形,在本实施例中采用鳍片8。  In addition, in this embodiment, a plurality of fins 8 are extended on the same plane as the base material 2 along the left and right side surfaces of the base material 2 of the buckle 1 at predetermined intervals. The left and right fins 8 are mutually arranged in a zigzag shape. The fins 8 are parts buried inside the foam during foam molding, and are used to firmly fix the buckle 1 in the foam. It is also possible to replace the fins 8, and to integrally form a non-woven fabric with many loops, a foaming material, etc. on the back side of the base material 2 opposite to the surface where the engaging elements are formed as in the past, but in order to be able to utilize Forming in a single process, fins 8 are used in this embodiment. the

如图5所示,在成形由发泡性树脂材料构成的缓冲体(省略图示)等发泡体时,具有以上构造的本实施例的搭扣1将缓冲体的卡合元件形成面与模具内表面相对地设置在发泡成形模具100的发泡体成形用模腔内表面的规定位置。设有搭扣1的上述模腔内表面的规定位置是指与构成欲成形的缓冲体的支承面的凹陷面相对应的模具底面的凸状弯曲面、即突面部101。这样,在搭扣1的设置面是突面部101时,在沿着上述突面部101的弯曲面载置固定图6中假想线所示的平面状的搭扣1时,对搭扣1未施加任何相对于发泡成形模具100的抵接力的情况下,特别是在基材2的弹性力的作用下搭扣1在弯曲面方向的端部处会自发泡成形模具100浮起。当搭扣1的一部分自发泡成形模具100浮起时,即使在例如在搭扣1的周缘部形成有树脂进入防止壁,该树脂进入防止壁也会自发泡成形模具100浮起,发泡树脂经由树脂进入防止壁与模具之间的间隙进入,发泡树脂几乎完全覆盖卡合元件形成区域30,丧失作为搭扣的卡合元件的功能。  As shown in FIG. 5, when molding a foam such as a cushioning body (not shown) made of a foamable resin material, the buckle 1 of this embodiment having the above-mentioned structure combines the engaging element forming surface of the cushioning body with the surface of the cushioning body. The inner surface of the mold is provided at a predetermined position on the inner surface of the foam molding cavity of the foam molding mold 100 to face. The predetermined position on the inner surface of the mold cavity where the buckle 1 is provided refers to the convex curved surface of the bottom surface of the mold corresponding to the concave surface constituting the supporting surface of the buffer body to be formed, that is, the protruding portion 101 . In this way, when the mounting surface of the buckle 1 is the protruding portion 101, when the planar buckle 1 shown by phantom lines in FIG. In case of any abutting force against the foaming molding die 100 , especially the elastic force of the base material 2 , the end of the buckle 1 in the direction of the curved surface will float from the foaming molding die 100 . When a part of the buckle 1 floats from the foaming molding die 100, even if a resin ingress preventing wall is formed on, for example, the peripheral portion of the buckle 1, the resin ingress preventing wall will float from the foaming molding die 100, and the foamed resin The foamed resin almost completely covers the snap element forming region 30 via the resin ingress prevention gap between the wall and the mold, losing the function as the snap element of the buckle. the

在上述专利文献2和3所公开的搭扣中,与本实施例同样地将线状磁性体沿着基材的长度方向延伸地设置,因此,能够使搭扣整体吸附于模具,但由于线状磁性体和发泡成形模具100的吸附面之间存在距离,搭扣自身具有弹性的反弹力,因此,在吸附力较小的端部,搭扣端部容易自模具浮起,在发泡体成形时发泡树脂会进入到卡合元件形成区域中,导致卡合力降低。另外,在模具中设置搭扣时,即使在微小的外力的作用下也会导致设置位置在横向上错位,无法可靠地使搭扣1和成形后的缓冲体的目标位置成为一体。因此,无法将未图示的表皮体沿着缓冲体的凹凸面无褶皱地美观地包覆。通常,在上述发泡成形模具100的搭扣设置位置处埋设有板状的磁铁102。  In the buckles disclosed in the aforementioned Patent Documents 2 and 3, the linear magnetic body is provided to extend along the longitudinal direction of the base material similarly to the present embodiment, so that the entire buckle can be attracted to the mold. There is a distance between the shape magnetic body and the adsorption surface of the foaming mold 100, and the buckle itself has an elastic rebound force. Therefore, at the end with a small adsorption force, the end of the buckle is easy to float from the mold. When the body is formed, the foamed resin enters into the region where the engaging elements are formed, resulting in a reduction in the engaging force. In addition, when the buckle is installed in the mold, the installation position will be displaced in the lateral direction even under the action of a slight external force, and the target position of the buckle 1 and the formed buffer body cannot be reliably integrated. Therefore, it is impossible to cover the surface body (not shown) beautifully without wrinkling along the uneven surface of the shock absorber. Usually, a plate-shaped magnet 102 is embedded in the above-mentioned foam molding die 100 at the position where the snap is installed. the

在本实施例的搭扣1中,由于将线状密封体5配置在树脂进入防止壁部4的上端、即接近发泡成形模具100的磁吸附面的位置,因此,即使是与上述专利文献3所述的线状磁铁具有同样磁力的线状密封体5,也会极强地施加磁力,使吸附力增加,因此,与发泡成形模具100的密合性增加,而且与该密封性能相结合地,如图6所示,即使缓冲体的支承面大幅度弯曲,线状密封体5也会沿着该弯曲面均匀地密接,不会发生设置位置变动、或者搭扣1的端部自模具浮起,搭扣1与发泡成形模具100之间的密封性大幅度提高。  In the buckle 1 of the present embodiment, since the linear sealing body 5 is arranged at the upper end of the resin intrusion prevention wall 4, that is, at a position close to the magnetic attraction surface of the foam molding die 100, even if it is different from the above-mentioned patent document The linear magnet described in 3 has the same magnetic force as the linear sealing body 5, which also exerts a very strong magnetic force to increase the adsorption force. Therefore, the adhesiveness with the foam molding mold 100 is increased, and the sealing performance is comparable. In combination, as shown in FIG. 6, even if the supporting surface of the cushioning body is greatly bent, the linear sealing body 5 will be evenly adhered to along the curved surface, and there will be no change in the installation position, or the end of the buckle 1 will not be free. The mold is lifted, and the sealing performance between the buckle 1 and the foam molding mold 100 is greatly improved. the

而且,在本实施例中,由于搭扣1的具有上述构造的卡合元件3与作为树脂进入防止壁部4的第1线状密封体夹持部4a及第2线状密封体夹持部4b、外壁部6、线状密封体支承部7间互相密接地形成,因此,由包含第1肋3c及第2肋3d的许多个卡合元件3、第1线状密封体夹持部4a、第2线状密封体夹持部4b、外壁部6和线状密封体支承部7构成的实质性的树脂进入防止壁在搭扣1的长度方向上形成多列,利用这些实质性的左右侧树脂进入防止部件实质上阻止发泡树脂材料从搭扣1的宽度方向进入。并且,由于上述第1线状密封体夹持部4a及第2线状密封体夹持部4b、外壁部6和线状密封体支承部7全部在长度方向上被分割,因此,即使是由存在些许刚性的材料形成的搭扣1,也易于在其长度方向上弯曲,也容易追随发泡成形模具100的凹凸面地变形。不言而喻,与上述专利文献3所公开的搭扣同样,也能够形成将卡合元件形成区域沿基材长度方向分区的多个横壁,而且,也可以将卡合元件设置在该横壁自身的上端。并且,作为横壁构造,也能够设置与上述树脂进入防止壁部相当的具有线状磁性体的壁部。  Moreover, in this embodiment, since the engaging element 3 having the above-mentioned structure of the buckle 1 and the first linear sealing body clamping portion 4a and the second linear sealing body clamping portion as the resin intrusion preventing wall portion 4 4b, the outer wall portion 6, and the linear sealing body supporting portion 7 are formed in close contact with each other. Therefore, many engaging elements 3 including the first rib 3c and the second rib 3d, and the first linear sealing body clamping portion 4a , the second linear sealing body clamping portion 4b, the outer wall portion 6 and the linear sealing body support portion 7 form a plurality of rows in the longitudinal direction of the buckle 1, and use these substantial left and right The side resin entry prevention member substantially prevents entry of the foamed resin material from the width direction of the buckle 1 . In addition, since the above-mentioned first linear sealing body holding portion 4a and second linear sealing body holding portion 4b, the outer wall portion 6, and the linear sealing body support portion 7 are all divided in the longitudinal direction, even if the The buckle 1 formed of a slightly rigid material also tends to bend in its longitudinal direction and deforms easily to follow the unevenness of the foam molding die 100 . Needless to say, similar to the buckle disclosed in Patent Document 3, it is also possible to form a plurality of horizontal walls that divide the engaging element formation area along the length direction of the base material, and it is also possible to arrange the engaging elements on the horizontal walls themselves. the upper end. Furthermore, as the horizontal wall structure, it is also possible to provide a wall portion having a linear magnetic body corresponding to the above-mentioned resin entry prevention wall portion. the

如图7所示,在发泡成形缓冲体等时,注入到发泡成形模 具100内的发泡材料、例如聚氨酯树脂200在模具内自行发泡而充满于模腔内。此时,搭扣1被利用埋设在发泡成形模具100的所需位置的未图示的磁铁吸附在发泡成形模具100上而与发泡成形模具100密接。另一方面,由于聚氨酯树脂200的发泡压力在模具的吸附面与搭扣1的第2线状密封体夹持部4b之间和模具的吸附面与外壁部6之间产生微小的间隙。这样,采用本实施例,如上所述,线状密封体5对于发泡成形模具100的吸附力较大,因此,线状密封体5在其全长中均等地密接于发泡成形模具100,利用上述线状密封体5可靠地阻止发泡材料经由在模具的吸附面与搭扣1的第2线状密封体夹持部4b之间及模具的吸附面与外壁部6之间微小地形成的间隙进入。另外,通过基材2具有上述鳍片8,能够将搭扣1牢固地一体安装于发泡成形品。在此,发泡成形材料并不限定于聚氨酯,例如除聚氨酯之外,还可以采用聚苯乙烯、聚氯乙烯、聚烯烃、聚酯、聚酰胺、合成橡胶等。  As shown in FIG. 7, when foaming a cushioning body or the like, the foaming material injected into the foaming mold 100, such as polyurethane resin 200, foams itself in the mold and fills the cavity. At this time, the buckle 1 is attracted to the foaming mold 100 by a magnet (not shown) embedded in a desired position of the foaming mold 100 to be in close contact with the foaming mold 100 . On the other hand, due to the foaming pressure of the urethane resin 200, minute gaps are generated between the suction surface of the mold and the second linear sealing body clamping portion 4b of the buckle 1, and between the suction surface of the mold and the outer wall portion 6. In this way, according to this embodiment, as described above, the linear sealing body 5 has a large adsorption force to the foaming mold 100, so the linear sealing body 5 is in close contact with the foaming mold 100 evenly throughout its entire length, The above-mentioned linear sealing body 5 reliably prevents the foam material from passing through between the suction surface of the mold and the second linear sealing body clamping part 4b of the buckle 1 and between the suction surface of the mold and the outer wall part 6. gap enters. In addition, since the base material 2 has the above-mentioned fins 8, the buckle 1 can be integrally attached to the foam molded article firmly. Here, the foam molding material is not limited to polyurethane, and for example, polystyrene, polyvinyl chloride, polyolefin, polyester, polyamide, synthetic rubber, etc. can be used in addition to polyurethane. the

图8是上述第1实施例的变形例,该实施例与上述第1实施例的不同点在于,作为线状密封体5,替代由混入有磁性颗粒的弹性体、橡胶构成的线状密封体,而使用将纤维制绳材5’和金属线材5”捻合而成的捻绳。另外,也可以替代上述捻绳,而使用将磁性金属线材作为芯材并利用纤维制的捻绳或组绳包覆芯材表面而成的线材。  FIG. 8 is a modified example of the above-mentioned first embodiment. The difference between this embodiment and the above-mentioned first embodiment is that the linear sealing body 5 is replaced with a linear sealing body made of elastic body or rubber mixed with magnetic particles. , and use a twisted rope formed by twisting a fiber rope 5' and a metal wire 5". In addition, instead of the above-mentioned twisted rope, a twisted rope or a combination made of a magnetic metal wire as a core material and a fiber can be used. A wire made of a rope wrapped around the surface of a core material. 

另外,绳体的材质既可以是棉、羊毛、丝绸、麻等天然纤维、聚酯丝、聚酰胺丝、纤维素丝等化学纤维,也可以将它们组合起来。并且,例如在使用帝人纤维(株)制的“BELL OASIS(注册商标)”、东洋纺(株)制的“ランシ一ル(注册商标)”这样的由高吸水性高分子构成的纤维时,液状发泡树脂的吸收增大,树脂进入防止性能提高,因此较为理想。  In addition, the material of the rope body can be natural fibers such as cotton, wool, silk, and hemp, chemical fibers such as polyester silk, polyamide silk, and cellulose silk, or they can be combined. In addition, when using fibers made of superabsorbent polymers such as "BELL OASIS (registered trademark)" manufactured by Teijin Textile Co., Ltd. and "Lansil (registered trademark)" manufactured by Toyobo Co., Ltd., It is preferable because the absorption of the liquid foaming resin increases and the performance of preventing resin intrusion improves. the

图9~图10表示本发明的第2实施例。该实施例与上述第1实施例的不同点在于,首先是线状密封体5由纤维制的捻绳构成,两根线状磁性材料15空开间隔地在长度方向上互相平行地埋设在搭扣1的基材2和卡合元件3之间。在该实施例中,也可以并不是由单纯的纤维制的绳体构成线状密封体5,而是与上述第1实施例的变形例同样地使用捻合多个纤维制绳材5’进而包覆金属线材5”的周面而成的线状密封体,这点省略图示。在这种情况下,由埋设在基材2中的上述线状磁性材料15和线状密封体5的金属线材5”产生的吸磁力增加,与发泡成形模具100的密合力增强。  9 to 10 show a second embodiment of the present invention. The difference between this embodiment and the above-mentioned first embodiment is that firstly, the linear sealing body 5 is made of a twisted fiber rope, and two linear magnetic materials 15 are buried in parallel to each other in the longitudinal direction with an interval. between the base material 2 and the snap-fit element 3 of the clasp 1 . In this embodiment, instead of constituting the linear sealing body 5 by a simple fiber rope body, a plurality of fiber rope materials 5' may be twisted together as in the modified example of the first embodiment described above. The linear sealing body formed by covering the peripheral surface of the metal wire 5" is omitted from the illustration. In this case, the above-mentioned linear magnetic material 15 embedded in the base material 2 and the linear sealing body 5 The magnetic attraction force generated by the metal wire 5" increases, and the adhesion force with the foaming mold 100 is enhanced. the

图11是在上述第2实施例中,排除外壁部6而设置将第1线状密封体夹持部14a及第2线状密封体夹持部14b之间连结起来的线状密封体支承部7,使上述线状密封体支承部7从基材表面起的高度与第1线状密封体夹持部14a及第2线状密封体夹持部14b的高度相等,将上述线状密封体5的下半部埋设在上述线状密封体支承部7的上表面,以利用密封体支承部7和上述第2线状密封体夹持部14b夹持线状密封体5的方式从左右和下方夹持线状密封体5。其中,线状密封体支承部7在基材2的长度方向上连续这一点及线状密封体支承部7在宽度方向的壁厚形成得厚于第1实施例的线状密封体支承部7这一点上也与上述第2实施例有所不同。因此,在以下说明中,对与上述第2实施例实质上没有变化的部分标注相同的附图标记。  Fig. 11 shows that in the above-mentioned second embodiment, the outer wall portion 6 is excluded, and the linear sealing body support portion connecting the first linear sealing body holding portion 14a and the second linear sealing body holding portion 14b is provided. 7. Make the height of the above-mentioned linear sealing body support part 7 from the surface of the base material equal to the height of the first linear sealing body clamping part 14a and the second linear sealing body clamping part 14b, and place the above-mentioned linear sealing body The lower half of 5 is embedded in the upper surface of the above-mentioned linear sealing body supporting part 7, and the linear sealing body 5 is sandwiched by the sealing body supporting part 7 and the above-mentioned second linear sealing body clamping part 14b from left and right and A linear sealing body 5 is clamped below. Among them, the fact that the linear sealing body supporting portion 7 is continuous in the longitudinal direction of the base material 2 and the wall thickness of the linear sealing body supporting portion 7 in the width direction is formed thicker than that of the linear sealing body supporting portion 7 of the first embodiment. This point also differs from the second embodiment described above. Therefore, in the following description, the same reference numerals are assigned to parts that are substantially unchanged from those of the second embodiment described above. the

由上述纤维绳体构成的线状密封体5具有柔软性和相对于按压的容易变形的特性,因此,在利用第2线状密封体夹持部14b和线状密封体支承部7如上所述地夹持线状密封体5时,如图9及图10所示,将由捻绳构成的线状密封体5的上表面高度H1设定得高于第2线状密封体夹持部14b距基材2的高度H2,如 图12所示地利用由搭扣1与发泡成形模具100的吸附面间的吸附力形成的线状密封体5在水平方向上的扩宽变形,增加线状密封体相5与发泡成形模具100间的吸附面积来提高密封性能。能够通过本申请的发明人的实验来证明仅由纤维绳构成该线状密封体5时导致的磁力降低不会对实际应用产生影响。  The linear sealing body 5 made of the above-mentioned fiber rope has the characteristics of softness and easy deformation with respect to pressing. When clamping the linear sealing body 5, as shown in FIGS. 9 and 10, the height H1 of the upper surface of the linear sealing body 5 composed of twisted ropes is set higher than the distance from the second linear sealing body holding portion 14b. The height H2 of the base material 2, as shown in Figure 12, utilizes the widening and deformation of the linear sealing body 5 formed by the adsorption force between the buckle 1 and the adsorption surface of the foam molding mold 100 in the horizontal direction to increase the linear shape. The adsorption area between the sealing body phase 5 and the foam molding mold 100 is used to improve the sealing performance. It can be proved by the experiments of the inventors of the present application that the decrease in magnetic force caused when the linear sealing body 5 is composed of only fiber ropes does not affect practical use. the

另外,对于上述不同点,通过排除第2实施例的外壁部6,后述的搭扣成形用模轮的构成构件减少,且提高管理的容易性,而且,利用第1线状密封体夹持部14a、第2线状密封体夹持部14b及将第1线状密封体夹持部14a及第2线状密封体夹持部14b的基部之间连结起来的线状密封体支承部7,在成形搭扣1的同时对上述线状磁性材料15以夹持状一体地支承,因此,其夹持力进一步升高。  In addition, regarding the above-mentioned difference, by excluding the outer wall portion 6 of the second embodiment, the number of constituent members of the die wheel for snap molding described later is reduced, and the ease of management is improved. part 14a, the second linear sealing body holding part 14b, and the linear sealing body supporting part 7 connecting the bases of the first linear sealing body holding part 14a and the second linear sealing body holding part 14b Since the above-mentioned linear magnetic material 15 is integrally supported in a clamping state at the same time as the buckle 1 is formed, the clamping force is further increased. the

图13表示本发明的第3实施例。采用该实施例,在并不将上述第1实施例的第1线状密封体夹持部14a、第2线状密封体夹持部14b及线状密封体支承部7全部在基材2的长度方向上分割而使它们连续这一点上有所不同。其他的构造与上述第1实施例实质上没有变化。另外,对于其作用效果,除了能够将线状密封体5牢固地固定于树脂进入防止壁部4之外,与第1实施例实质上没有差异。因此,在以下说明中,零件名称和附图标记并没有特别的变更。在该实施例中,搭扣1的该构造能够简化后述的搭扣成形用的模轮构造,在经济上有优势,而且,并不是将预先成形的线状密封体与搭扣一体固定的类型,而是如后述的图14B中看到那样的直接注入液体而成形线状密封体的类型,并不用担心液体泄漏。  Fig. 13 shows a third embodiment of the present invention. With this embodiment, the first linear sealing body clamping portion 14a, the second linear sealing body clamping portion 14b, and the linear sealing body supporting portion 7 of the first embodiment are not all placed on the base material 2. The difference is that they are divided in the length direction and made continuous. The other structures are substantially unchanged from those of the first embodiment described above. In addition, there is substantially no difference between the operation and effect of the first embodiment except that the linear sealing body 5 can be firmly fixed to the resin ingress prevention wall portion 4 . Therefore, in the following description, the names of parts and reference numerals are not particularly changed. In this embodiment, the structure of the buckle 1 can simplify the structure of the mold wheel for forming the buckle described later, which is economically advantageous, and it is not integrally fixed to the preformed linear sealing body and the buckle. Type, but the type in which liquid is directly injected to form a linear sealing body as seen in FIG. 14B described later, and there is no need to worry about liquid leakage. the

图14的A~G表示本发明的特别是线状磁性体和该磁性体的配置的变形例。  A to G of FIG. 14 show modifications of, in particular, the linear magnetic body and the arrangement of the magnetic body in the present invention. the

在图14的A所示的变形例中,像上述实施例那样并未在第1 线状密封体夹持部4a及第2线状密封体夹持部4b的上端形成卡定部,而是将由金属、磁铁等磁性材料构成的金属线材5”作为芯材,通过涂敷粘接剂等将在芯材的周面包覆多根纤维制绳材5’而成的线状密封体5粘接固定在线状密封体支承部7和第1线状密封体夹持部4a及第2线状密封体夹持部4b的相对面。另外,粘接剂并不是必需的,例如也能够通过在利用后述的模轮成形搭扣时同时导入线状密封体来制成。采用图14B的变形例,使加热而熔融的含有磁性材料的合成树脂流入由第1线状密封体夹持部4a及第2线状密封体夹持部4b之间和线状密封体支承部7形成的直线状的空间部中,在第1线状密封体夹持部4a及第2线状密封体夹持部4b和线状密封体支承部7之间的空间部中形成线状密封体5。  In the modified example shown in A of FIG. 14 , locking portions are not formed on the upper ends of the first linear sealing body clamping portion 4a and the second linear sealing body clamping portion 4b like the above-mentioned embodiment, but A metal wire 5" made of a magnetic material such as a metal or a magnet is used as a core material, and a linear sealing body 5 formed by coating a plurality of fiber ropes 5' on the periphery of the core material is bonded by applying an adhesive or the like. Connect and fix the opposite surface of the linear sealing body supporting portion 7 and the first linear sealing body clamping portion 4a and the second linear sealing body clamping portion 4b.In addition, the adhesive is not necessary, for example, it can also be passed through When utilizing the die wheel molding buckle described later, import the linear sealing body simultaneously and make.Adopt the modified example of Fig. 14B, make the synthetic resin that heating and melting contain magnetic material flow into by the 1st linear sealing body clamping part 4a and the second linear sealing body clamping part 4b and the linear space formed by the linear sealing body support part 7, the first linear sealing body clamping part 4a and the second linear sealing body clamp The linear sealing body 5 is formed in the space between the part 4b and the linear sealing body supporting part 7.

另外,本发明所说的线状密封体也包含在上述图14的B中说明的树脂直接流入的类型,但在制造工序上,优选将预先制成的线状密封体固定于成形阳搭扣的类型。  In addition, the linear sealing body referred to in the present invention also includes the type in which the resin is directly poured in as described in B of FIG. type. the

图14的C的变形例使用混入有磁性材料的发泡性树脂、发泡橡胶作为线状密封体5的材质。在该变形例中,特别是为了利用发泡性树脂、发泡橡胶的弹性变形来提高密封性,与上述第2实施例同样地将线状密封体5的上表面高度设定得高于第1线状密封体夹持部4a及第2线状密封体夹持部4b距基材表面的高度及卡合元件3的卡合头部顶点距基材表面的高度。线状密封体5与图14的A所示的上述线状磁性体同样地利用粘接剂粘接固定在第1线状密封体夹持部4a、第2线状密封体夹持部4b及线状密封体支承部7之间,或者向在后述的成形阳搭扣的制造方法中看到的那样地固定于成形阳搭扣的熔融树脂。现今,在搭扣1利用配置于发泡成形模具100的未图示的磁铁吸附在模具内表面时,由上述发泡性树脂、发泡橡胶构成的线状密封 体5弹性变形,从而如图15所示地使第1线状密封体夹持部4a及第2线状密封体夹持部4b的顶面密合在发泡成形模具100的内表面,因此,在发泡成形时能够充分地发挥树脂进入防止壁部4的功能和密封性能。  The modified example of C in FIG. 14 uses foamed resin or foamed rubber mixed with a magnetic material as the material of the linear sealing body 5 . In this modified example, the height of the upper surface of the linear sealing body 5 is set higher than that of the second embodiment in the same manner as in the above-mentioned second embodiment in order to improve the sealing performance by utilizing the elastic deformation of the foamed resin and foamed rubber. The height of the clamping portion 4a of the linear sealing body and the clamping portion 4b of the second linear sealing body from the surface of the substrate, and the height of the apex of the engaging head of the engaging element 3 from the surface of the substrate. The linear sealing body 5 is bonded and fixed to the first linear sealing body holding portion 4a, the second linear sealing body holding portion 4b, and the linear magnetic body shown in A of FIG. Between the linear sealing body supporting parts 7, or as seen in the manufacturing method of the molded male fastener described later, it is fixed to the molten resin of the molded male fastener. Conventionally, when the buckle 1 is attracted to the inner surface of the mold by a magnet (not shown) arranged in the foam molding mold 100, the linear sealing body 5 made of the above-mentioned foamable resin and foam rubber is elastically deformed, and as shown in FIG. As shown in 15, the top surfaces of the first linear sealing body clamping portion 4a and the second linear sealing body clamping portion 4b are closely adhered to the inner surface of the foam molding mold 100, so that sufficient foaming can be achieved during foam molding. The function and sealing performance of the resin intrusion preventing wall portion 4 are fully exhibited. the

在图14的C的类型的变形例中表现得较为显著,本发明的线状密封体夹持部4a~4c一定程度地限制了线状密封体5的变形。特别是像在全部的本实施例中看到的那样,线状密封体5形成为完全收纳在线状密封体夹持部4a~4c之间,因此能够确保最佳的接触压力。  In the modified example of the type C in FIG. 14 , the linear sealing body clamping portions 4 a to 4 c of the present invention restrict the deformation of the linear sealing body 5 to a certain extent. In particular, as seen in all the present embodiments, the linear sealing body 5 is formed so as to be completely housed between the linear sealing body holding portions 4a to 4c, so that optimum contact pressure can be ensured. the

另外,自线状密封体夹持部4a~4c之间露出的密封宽度优选大于等于0.5mm,小于3mm。通过设为上述范围,即使利用磁铁102使成形阳搭扣1吸附于发泡成形模具100,作业人员也能够简便地调整位置。在密封宽度小于0.5mm时,密封性变差,反之在大于等于3mm时,由成形阳搭扣1和发泡成形模具100的摩擦力导致难以调整位置,因此并不理想。  In addition, the sealing width exposed from between the linear sealing body clamping portions 4 a to 4 c is preferably greater than or equal to 0.5 mm and less than 3 mm. By setting it as the said range, even if the molded male fastener 1 is adsorb|sucked to the foam molding die 100 by the magnet 102, a worker can adjust a position easily. If the sealing width is less than 0.5 mm, the sealing performance will be poor. Conversely, if the sealing width is greater than or equal to 3 mm, the position adjustment will be difficult due to the friction between the molded male fastener 1 and the foaming mold 100, which is not preferable. the

在此,线状密封体夹持部4a~4c之间是指一对线状密封体夹持部4a~4c的夹持一个线状密封体的间隔范围内,因此,线状密封体夹持部既可以是间断的,也可以是连续的。  Here, between the linear sealing body clamping parts 4a-4c refers to the distance between a pair of linear sealing body clamping parts 4a-4c clamping a linear sealing body, therefore, the linear sealing body clamps Sections can be either discontinuous or continuous. the

当采用图14的D所示的变形例时,在上述第1线状密封体夹持部4a及第2线状密封体夹持部4b之间追加第3线状密封体夹持部4c,而且,在第1线状密封体夹持部4a及第3线状密封体夹持部4c之间设置第1线状密封体支承部7a,在第3线状密封体夹持部4c及第2线状密封体夹持部4b之间设置第2线状密封体支承部7b。而且,在第1线状密封体夹持部4a、第3线状密封体夹持部4c与第1线状密封体支承部7a之间配置第1线状密封体5a,并且,在第3线状密封体夹持部4c、第2线状密封体夹持部4b与第2线状密封体支承部7b之间配置第2线状密封体5b。即,在该 变形例中,并列配置两根线状密封体5a、5b来提高磁力,确保对于未图示的模具的吸附力。  When the modified example shown in D of FIG. 14 is adopted, a third linear sealing body clamping portion 4c is added between the first linear sealing body clamping portion 4a and the second linear sealing body clamping portion 4b, Moreover, the first linear sealing body supporting portion 7a is provided between the first linear sealing body clamping portion 4a and the third linear sealing body clamping portion 4c, and the 3rd linear sealing body clamping portion 4c and the third linear sealing body clamping portion 4c. A second linear sealing body supporting portion 7b is provided between the two linear sealing body clamping portions 4b. Moreover, the first linear sealing body 5a is disposed between the first linear sealing body clamping portion 4a, the third linear sealing body clamping portion 4c, and the first linear sealing body supporting portion 7a, and the third linear sealing body The 2nd linear sealing body 5b is arrange|positioned between the linear sealing body holding part 4c, the 2nd linear sealing body holding part 4b, and the 2nd linear sealing body support part 7b. That is, in this modified example, two linear sealing bodies 5a, 5b are arranged in parallel to increase the magnetic force and ensure the attraction force for the mold not shown. the

具有该构造的本发明的搭扣1除了图1~图14所示的例子之外,还能够进行多种变形,其制造也能够利用例如图16及图19所示的制造装置来进行。对它们简单地进行说明。  The buckle 1 of this invention which has this structure can be variously deform|transformed besides the example shown in FIGS. Briefly describe them. the

首先,当采用图16所示的制造装置时,在向一个方向驱动旋转的模轮300的周面相对地设置熔融树脂材料的连续挤出喷嘴301。在该模轮300的周面中央区域形成有许多个阳卡合元件成形用模腔302,在该周面的轴向两端缘部,沿着圆周方向间断或连续地形成有用于成形上述第1线状密封体夹持部4a及第2线状密封体夹持部4b的多列未图示的夹持部成形用模腔。另一方面,在上述模轮300的设置于与上述挤出喷嘴301相对位置的周面部位的旋转方向上游侧设有拾取辊303,在该拾取辊303的下游侧还设有上下一对按压辊304、305。上部的按压辊304在其内部具有未图示的加热部,将该上部按压辊304加热到所需温度。  First, when the manufacturing apparatus shown in FIG. 16 is used, a continuous extrusion nozzle 301 for molten resin material is provided facing the peripheral surface of a die wheel 300 driven to rotate in one direction. A plurality of mold cavities 302 for forming male engaging elements are formed in the central region of the peripheral surface of the die wheel 300, and a plurality of mold cavities 302 for forming the above-mentioned male engaging elements are formed intermittently or continuously along the circumferential direction at both ends of the peripheral surface in the axial direction. Multiple rows of not-shown cavities for forming the clamping portion of the first linear sealing body holding portion 4a and the second linear sealing body holding portion 4b. On the other hand, a pick-up roller 303 is provided on the upstream side in the rotation direction of the peripheral surface portion of the die wheel 300 that is disposed opposite to the extrusion nozzle 301 , and a pair of upper and lower pressing rollers is provided on the downstream side of the pick-up roller 303 . Rollers 304,305. The upper pressing roller 304 has a heating unit (not shown) inside, and the upper pressing roller 304 is heated to a desired temperature. the

在上述上下一对按压辊304、305的上游侧斜上方设有上述线状密封体5的连续供给部,与上述上下一对按压辊304、305的转速同步地朝向上述上下一对按压辊304、305之间的搭扣导入部供给上述线状密封体5,该线状密封体5与上述搭扣1汇合。此时,线状密封体5以嵌合插入在上述搭扣1的第1线状密封体夹持部4a及第2线状密封体夹持部4b之间的方式与搭扣1汇合。  The continuous supply part of the above-mentioned linear sealing body 5 is provided obliquely above the upstream side of the above-mentioned pair of upper and lower pressing rollers 304, 305, and is directed toward the above-mentioned pair of upper and lower pressing rollers 304 in synchronization with the rotation speed of the pair of upper and lower pressing rollers 304, 305. , 305 to supply the above-mentioned linear sealing body 5, and the linear sealing body 5 merges with the above-mentioned buckle 1. At this time, the linear sealing body 5 is joined to the buckle 1 so as to be fitted and inserted between the first linear sealing body holding portion 4 a and the second linear sealing body holding portion 4 b of the buckle 1 . the

从连续挤出喷嘴301挤出的熔融树脂材料与模轮300的旋转相应地在其周面连续成形具有上述构造的搭扣1。当在模轮300的周面上成形的搭扣1承载于模轮300的周面而旋转一半时,利用上述拾取辊303一边自模轮300的周面连续地剥落搭扣1、一边拾取搭扣1。该拾取的搭扣1被导入到上下一对按压辊 304、305之间。另外,在上述模轮300的下半部的内部通过有冷却液,而且,设有用于浸渍模轮300的下半部的冷却用水槽,该部分省略图示。  The molten resin material extruded from the continuous extrusion nozzle 301 continuously forms the buckle 1 having the above-mentioned configuration on its peripheral surface in accordance with the rotation of the die wheel 300 . When the buckle 1 formed on the peripheral surface of the die wheel 300 is placed on the peripheral surface of the die wheel 300 and rotated half way, the buckle 1 is continuously peeled off from the peripheral surface of the die wheel 300 by the pick-up roller 303 and picked up. Deduction 1. The picked-up buckle 1 is introduced between the upper and lower pair of pressing rollers 304, 305. In addition, a cooling liquid passes through the lower half of the die wheel 300, and a cooling water tank for immersing the lower half of the die wheel 300 is provided, and this part is omitted from the illustration. the

当搭扣1和线状密封体5在上下一对按压辊304、305之间汇合时,如图16所示,线状密封体5利用上下一对按压辊304、305被压入到搭扣1的第1线状密封体夹持部4a及第2线状密封体夹持部4b之间。与此同时,第1线状密封体夹持部4a及第2线状密封体夹持部4b的上端被上部的加热按压辊304加热按压,如图17及图18所示地软化变形,在第1线状密封体夹持部4a及第2线状密封体夹持部4b的上端分别形成卡定部4a”、4b”,将线状密封体5夹持支承在第1线状密封体夹持部4a、第2线状密封体夹持部4b及线状密封体支承部7之间。利用该搭扣的制造装置,与后述的图19的制造方法不同,能够间断地形成处于线状密封体5之下的线状密封体支承部7,从而能够成形在长度方向上的弯曲性较高的成形阳搭扣。  When the buckle 1 and the linear sealing body 5 converge between the upper and lower pair of pressing rollers 304, 305, as shown in FIG. 1 between the first linear sealing body clamping portion 4a and the second linear sealing body clamping portion 4b. At the same time, the upper ends of the first linear sealing body clamping portion 4a and the second linear sealing body clamping portion 4b are heated and pressed by the upper heating and pressing roller 304, softened and deformed as shown in FIG. 17 and FIG. The upper ends of the first linear sealing body clamping part 4a and the second linear sealing body clamping part 4b form locking parts 4a", 4b", respectively, to clamp and support the linear sealing body 5 on the first linear sealing body Between the clamping part 4 a , the second linear sealing body clamping part 4 b and the linear sealing body supporting part 7 . Using this buckle manufacturing device, unlike the manufacturing method of FIG. 19 described later, the linear sealing body supporting portion 7 under the linear sealing body 5 can be intermittently formed, thereby forming a flexible shape in the longitudinal direction. Taller formed male buckle. the

图19表示本发明的搭扣1的其他代表性的制造装置例。采用该搭扣制造装置,将线状密封体5从模轮300的旋转方向上游侧导入到模轮300与连续挤出喷嘴301的相对面之间。即,在该装置中,在将线状密封体5直接供给到模轮300的周面的用于成形第1线状密封体夹持部4a及第2线状密封体夹持部4b的未图示的夹持部成形用模腔之间的同时,在模轮300的周面一体成形具有上述构造的各种搭扣1。在利用拾取辊303拾取模轮300上成形的搭扣1之后,搭扣1经过上下一对按压辊304、305而与图14的D所示的搭扣1的制造装置同样地在第1~第3线状密封体夹持部4a~4c的各上端形成与线状密封体5卡合的卡定部4a”~4c”。  FIG. 19 shows another typical manufacturing apparatus example of the buckle 1 of the present invention. With this fastener manufacturing apparatus, the linear sealing body 5 is introduced between the opposing surfaces of the die wheel 300 and the continuous extrusion nozzle 301 from the upstream side in the rotation direction of the die wheel 300 . That is, in this device, the linear sealing body 5 is directly supplied to the peripheral surface of the die wheel 300 for forming the first linear sealing body holding part 4a and the second linear sealing body holding part 4b. Various buckles 1 having the above-mentioned structures are integrally molded on the peripheral surface of the die wheel 300 simultaneously between the cavities for forming the clip portion shown in the figure. After the buckle 1 formed on the mold wheel 300 is picked up by the pick-up roller 303, the buckle 1 passes through a pair of upper and lower pressing rollers 304, 305, and is processed in the same way as the manufacturing device of the buckle 1 shown in D of FIG. 14 . The upper ends of the third linear sealing body clamping parts 4 a to 4 c form locking parts 4 a ″ to 4 c ” that engage with the linear sealing body 5 . the

另外,在制造不需要卡定部4a”~4c”的、例如在图14 的A及C中看到的类型的搭扣的情况下,并不特别需要按压辊304、305。另外,在制作图14的C那样的类型的搭扣的情况下,替代按压辊304、305而设置用于导入液状或熔融状的密封材料的部件即可。  In addition, in the case of manufacturing a buckle of the type seen in A and C of FIG. 14 that does not require the locking portions 4a"-4c", the pressing rollers 304, 305 are not particularly required. In addition, when producing a buckle of the type shown in C of FIG. 14 , instead of the pressing rollers 304 and 305 , a member for introducing a liquid or molten sealing material may be provided. the

为了将这样制成的本发明的搭扣1与由发泡性树脂材料构成的未图示的缓冲体一体成形,像图5所示且已述的那样,在将纵长的连续的带状的上述搭扣1切断为所需长度之后,以使搭扣1的卡合元件3的卡合元件形成面面向发泡成形模具100的与上述缓冲体的凹陷部相对应的突面部101的方式将卡合元件形成面载置在突面部101。在该成型模具的突面部101中埋设有磁铁102,当在该突面部101上载置上述搭扣1时,利用上述磁铁102的吸引力通过上述线状密封体5吸引搭扣1,沿着该突面部101以目标姿态自动地吸附固定搭扣1。  In order to integrally mold the thus produced buckle 1 of the present invention with a not-shown cushioning body made of a foamed resin material, as shown in FIG. After the buckle 1 is cut to a desired length, the buckle 1's locking element 3 is formed so that the surface of the locking element 3 faces the protruding portion 101 of the foam molding mold 100 corresponding to the concave portion of the cushioning body. The engaging element forming surface is placed on the protruding portion 101 . A magnet 102 is embedded in the protruding portion 101 of the molding die, and when the buckle 1 is placed on the protruding portion 101, the buckle 1 is attracted by the attractive force of the magnet 102 through the linear sealing body 5, and along the The protruding portion 101 automatically attracts the fastening buckle 1 in a target posture. the

在此,向成形模具内注入发泡性树脂材料,使发泡性树脂材料一边向搭扣1的背面和第2线状密封体夹持部4b、外壁部6的周边流动,一边遍布于模具的整个面,其间开始发泡。此时,搭扣1利用发泡成形模具100的磁铁102的吸引作用定位固定,即使在发泡性树脂材料的流动和发泡压力的作用下,搭扣1的位置也不会发生变动。另外,如上所述地流动的发泡性树脂材料虽然通过形成在搭扣1的第1~第3线状密封体夹持部4a~4c、线状密封体支承部7、外壁部6之间的间隙,欲进入到卡合元件3的形成区域30,但被上述第1~第3线状密封体夹持部4a~4c、线状密封体5等阻挡,从而最终不会到达卡合元件形成区域而发泡固化。  Here, the foamable resin material is injected into the molding die, and the foamable resin material is spread over the mold while flowing toward the back surface of the buckle 1, the second linear sealing body clamping portion 4b, and the periphery of the outer wall portion 6. The entire surface, foaming begins in between. At this time, the buckle 1 is positioned and fixed by the attraction of the magnet 102 of the foam molding mold 100, and the position of the buckle 1 will not change even under the action of the flow of the foamable resin material and the foaming pressure. In addition, although the foamable resin material flowing as described above passes between the first to third linear sealing body holding portions 4a to 4c, the linear sealing body supporting portion 7, and the outer wall portion 6 of the buckle 1, to enter the formation area 30 of the engaging element 3, but it is blocked by the first to third linear sealing body clamping parts 4a-4c, the linear sealing body 5, etc., so that it will not finally reach the engaging element Foam solidifies as domains are formed. the

Claims (10)

1. a sealing molding male surface fastener, sealing molding male surface fastener has respectively the resin entering with foamed resin material that prevents from being shaped and enters the wall portion (4) that prevents on the surface of the left and right sides edge alongst of tabular base material (2), this tabular base material (2) has surfaces externally and internally and is made by thermoplastic resin, at the resin that is positioned at this left and right of tabular base material (2), enter and on the surface preventing between wall portion (4), there are integratedly many positive snap-fit element (3), sealing molding male surface fastener has the magnetic containing the linearity of magnetic material on its length direction, when above-mentioned shaping is shaped with foamed resin material, magnetic and this shaping of this linearity are shaped integratedly with foamed resin material, the magnetic of this linearity can carry out magnetic attachment or can be by magnetic attachment,
Along the resin of above-mentioned left and right, enter and prevent that each end face fixed bearing of wall portion (4) from having wire seal (5), this wire seal (5) has sealing, and by the material different with positive snap-fit element (3) from above-mentioned tabular base material (2), formed, it is characterized in that
Above-mentioned resin enters and prevents that wall portion (4) has the 1st wire seal clamping part (4a) and the 2nd wire seal clamping part (4b), the 1st wire seal clamping part (4a) and the 2nd wire seal clamping part (4b) integrally extend in parallel along length direction and the base material (2) of above-mentioned base material (2), and above-mentioned wire seal (5) alongst extends between near each top of above-mentioned the 1st wire seal clamping part (4a) and above-mentioned the 2nd wire seal clamping part (4b).
2. sealing molding male surface fastener according to claim 1, is characterized in that,
Above-mentioned wire seal (5) at least contains on surface than the material of the constituent material softness of above-mentioned tabular base material (2) and positive snap-fit element (3).
3. sealing molding male surface fastener according to claim 1, is characterized in that,
Above-mentioned wire seal (5) exposes continuously between above-mentioned the 1st wire seal clamping part (4a) and above-mentioned the 2nd wire seal clamping part (4b), and the height that exposes identity distance substrate surface (H1) of above-mentioned wire seal (5) is set contourly or higher than the apex height of above-mentioned positive snap-fit element (3) with the end face of above-mentioned positive snap-fit element (3).
4. sealing molding male surface fastener according to claim 1, is characterized in that,
Above-mentioned wire seal (5) is housed between above-mentioned the 1st wire seal clamping part (4a) and above-mentioned the 2nd wire seal clamping part (4b) completely.
5. sealing molding male surface fastener according to claim 1, is characterized in that,
Above-mentioned the 1st wire seal clamping part (4a) and above-mentioned the 2nd wire seal clamping part (4b) configure discontinuously along the length direction of base material (2).
6. sealing molding male surface fastener according to claim 1, is characterized in that,
On the surface of the edge, outside along above-mentioned the 2nd wire seal clamping part (4b) of base material, also there is outside wall portions (6), in the mode that each gap that is alongst formed at above-mentioned the 2nd wire seal clamping part (4b) is stopped up, configure discontinuously this outside wall portions (6).
7. sealing molding male surface fastener according to claim 1, is characterized in that,
On above-mentioned the 1st wire seal clamping part (4a) and the surface between above-mentioned the 2nd wire seal clamping part (4b) of base material, along the length direction of base material (2) discontinuously swell dispose for support the wire seal support (7) of above-mentioned wire seal (5) from below.
8. sealing molding male surface fastener according to claim 1, is characterized in that,
At above-mentioned resin, enter the top that prevents wall portion (4) and there is engaging portion for the above-mentioned wire seal of engaging (5) (4a ', 4b ').
9. sealing molding male surface fastener according to claim 1, is characterized in that,
Above-mentioned wire seal (5) is fiber rope making body.
10. sealing molding male surface fastener according to claim 9, is characterized in that,
Above-mentioned fiber rope making body has the synthetic resin wire as core, and this synthetic resin wire contains can carry out magnetic attachment or can be by the magnetic-particle of magnetic attachment.
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