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CN102263148A - Junction box of solar photovoltaic module - Google Patents

Junction box of solar photovoltaic module Download PDF

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Publication number
CN102263148A
CN102263148A CN201110170734A CN201110170734A CN102263148A CN 102263148 A CN102263148 A CN 102263148A CN 201110170734 A CN201110170734 A CN 201110170734A CN 201110170734 A CN201110170734 A CN 201110170734A CN 102263148 A CN102263148 A CN 102263148A
Authority
CN
China
Prior art keywords
electrical part
solar photovoltaic
terminal box
photovoltaic assembly
cavity
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201110170734A
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Chinese (zh)
Inventor
施振德
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Cui Peng
Wuxi G. S. Precision Tool Co., Ltd.
Original Assignee
WUXI G S PRECISION TOOL CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by WUXI G S PRECISION TOOL CO Ltd filed Critical WUXI G S PRECISION TOOL CO Ltd
Priority to CN201110170734A priority Critical patent/CN102263148A/en
Publication of CN102263148A publication Critical patent/CN102263148A/en
Pending legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/14Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Photovoltaic Devices (AREA)

Abstract

The invention relates to a junction box of a solar photovoltaic module, which is characterized by comprising an electrical part, wherein the electrical part comprises a group of metal sheets and diodes which are connected among the metal sheets; a cable conductor is connected with the electrical part; the electrical part and one connecting end of the cable conductor are packaged in a body plastically; the front side of the body is provided with a connecting line cavity body which is provided with a sealed cover, and a seal ring is arranged between the sealed cover and the connecting line cavity body; a radiating cavity body is arranged below the body and formed by a mounting edge and a lateral bar, and the lateral bar is connected with the mounting edge and the body; and the front ends of the metal sheets extend out of the body to stretch into the connecting line cavity body so as to form lead ends, and the mounting edge is arranged below the connecting line cavity body in an extended mode. The body, the electrical part, the connecting line cavity body and the radiating cavity body are subjected to the integral injection molding to form an integral body. The technology is simple, the manufacturing cost is low, the volume is small, the radiating performance is good, the current bearing capacity is strong, the waterproof and dustproof performance is good, and the service life is long.

Description

The solar photovoltaic assembly terminal box
Technical field
The present invention relates to a kind of solar photovoltaic generation system parts, especially relate to a kind of solar photovoltaic assembly terminal box of integral molded plastic formula.
Background technology
The solar photovoltaic assembly terminal box is a vitals in the solar photovoltaic generation system, is between the solar cell array of solar module formation and the connector between the rechargeable solar battery control device.Existing solar photovoltaic assembly terminal box adopts the split-type structural up and down of box body, lid usually, and more components and parts are installed in terminal box, and mainly there is following point in it:
1, technology is loaded down with trivial details, the manufacturing cost height.
Because parts are very many, need to finish a complete terminal box by follow-up assembling, parts are made the process and assemble trouble, and technology is quite loaded down with trivial details, is not easy to automated production, and the manufacturing cost height.
2, volume is big, and heat dispersion is poor.
Existing terminal box generally all is provided with metal terminal, and heat dispersion is poor, and there is cavity in inside, can only dispel the heat by cross-ventilation, and radiating effect is not good, even inner the heat radiation by the casting glue mode can not be obtained more satisfactory effect; Simultaneously, consider reasons such as heat radiation, electric clearance, the volume ratio of terminal box is bigger, not only structurally more complicated, in use damage easily.In addition, because the terminal box heat radiation is bad, causes that the phenomenon that terminal box is burnt occurs repeatedly, even photovoltaic system is caused huge harm.
3, useful life is short.
After existing terminal box opens the lid, inner components and parts are directly exposed in the air, the perishable oxidation of metal part partial volume of components and parts such as electrical equipment terminal, diode, cable in use, working of plastics are aging easily, thereby have shortened the useful life of terminal box greatly.
4, current carrying capacity is poor.
Existing terminal box, the diode between the electrical equipment terminal is generally the tubulose diode, and pin is tiny, and current carrying capacity is poor.Busbar adopts clamped-in style to connect with each input of corresponding electrical equipment terminal mutually, though assembly manipulation is quick, owing to contact connection for line between the conductor, conductive area is little, and contact resistance is big, and connects reliable inadequately, come in contact easily bad, come off phenomenons such as paradoxical discharge.In use, because current carrying capacity is not strong, power consumption is big, and terminal box might be breakdown or be burnt under the circumstances of HTHP.
5, water proof and dust proof poor performance.
Because the environment for use requirement, the water proof and dust proof performance is the important indicator of terminal box performance.The variation of terminal box infiltration or electric clearance, can cause terminal box adverse effects such as components and parts paradoxical discharge, insulation breakdown, short circuit in use to occur, causing that terminal box is damaged burns, and more likely burns assembly and other components and parts of being connected with terminal box, causes serious economy loss.For the cable part, generally all be to seal with sealing nut, in long-term use, sealing nut selects improper owing to material or reasons such as materials are impure, internal stress release, external force collision can cause season cracking, the water proof and dust proof decreased performance; Secondly, for box portion, existing junction box structure is a split-type structural up and down, and aperture area is bigger, the planform complexity, this the just contraction distortion easily in injection moulding process of lid and box body, and the large area to moldings residualinternal stress is also bigger, uses under hot and humid environment for a long time, terminal box expanded by heating inequality can be more prone to distortion, such as the lid warpage occurring, bulge, bare phenomenons such as mouth, and then influenced the water proof and dust proof performance.Aqueous vapor, fine impurity particle etc. will be than being easier to enter box body, can directly contact with components and parts after entering box body, cause serious security incident.
Summary of the invention
The applicant has carried out research and has improved at above-mentioned problem, and a kind of solar photovoltaic assembly terminal box is provided, and technology is simple, low cost of manufacture, and volume is little, perfect heat-dissipating, current carrying capacity is strong, and the water proof and dust proof performance is good, long service life.
In order to solve the problems of the technologies described above, the present invention adopts following technical scheme:
A kind of solar photovoltaic assembly terminal box comprises electrical part, and described electrical part comprises one group of sheet metal and be connected diode between described sheet metal, and cable connects described electrical part, and the link injection moulding of described electrical part and cable is encapsulated in the body; Described body front side is provided with the wiring cavity, and described wiring cavity is provided with seal cover, is provided with sealing ring between seal cover and the wiring cavity; Described body below is provided with heat-dissipating cavity, and described heat-dissipating cavity constitutes by limit and side strip are installed, and described side strip connects described installation limit and described body; The front end of described sheet metal extends described body and constitute lead end to described wiring cavity, and described installation limit extends to described wiring cavity below.
Further:
Described body, electrical part, wiring cavity and heat-dissipating cavity injection moulding are as a whole.
The bottom surface on described installation limit is provided with groove.
Described sheet metal extends the radiating part of one.
Described sheet metal is a copper sheet.
Described diode is a chip diode.
Described diode is arranged on the inboard of described heat-dissipating cavity.
The link of described cable is covered with metal clip.
Technique effect of the present invention is:
1, technology is simple, low cost of manufacture.Entire product is hermetically sealed injection mo(u)lding, and parts are considerably less, makes easy to processly, and technological procedure is simple, shortens the production cycle greatly, and is convenient to automated production processing, does not need the lot of manpower and material resources input, saves production cost.
2, volume is little, perfect heat-dissipating.Entire product adopts hermetically sealed injection mo(u)lding, and inside does not have vacant cavity, and compact conformation is reasonable, and volume is little, and large-area sheet metal is provided with radiating part, helps conduction current and heat radiation, has selected chip diode simultaneously for use, has increased the reliability of heat radiation.Owing to be integrated through injection molding formula structure, inside does not have cavity to exist, and the heat that sheet metal, diode produce can in time be passed to surface and quick heat radiating by plastic material, simultaneously, the heat-dissipating cavity structure helps more that circulation of air is smooth and easy, and upper and lower surface is dispelled the heat simultaneously, and heat radiation is in time convenient.
3, current carrying capacity is strong.The sheet metal material is a copper material, and the big impedance of copper sheet area is little, and conductance is good; Diode is SMD, be connected for soldering between diode and the copper sheet, contact area is big between diode pin and the copper sheet, current carrying capacity is strengthened, the power loss of terminal box self reduces, high pressure resistant and conductive capability is strengthened, and helps to improve the stability and the photoelectric conversion efficiency of whole photovoltaic system.
4, the water proof and dust proof performance is good, long service life.Sheet metal, diode, the injection moulding of cable link are packaged into as a whole; make components and parts and air isolated; components and parts are played a very good protection; aqueous vapor dust is difficult to enter the body interior of terminal box; avoid occurring burning, prolonged the useful life of terminal box because of phenomenons such as components and parts paradoxical discharge, insulation breakdown, short circuit cause the terminal box damage.
Description of drawings
Fig. 1 is three-dimensional structure schematic diagram of the present invention (a seal cover open mode).
Fig. 2 is the three-dimensional structure schematic diagram (comprising cable) of electrical part.
Fig. 3 is a three-dimensional, exploded view of the present invention.
Fig. 4 is three-dimensional structure schematic diagram of the present invention (a seal cover closure state).
Fig. 5 is the three-dimensional structure schematic diagram (seal cover closure state) at another visual angle of the present invention.
Embodiment
Below the specific embodiment of the present invention is described in further detail.
Shown in Fig. 1 ~ 5, the present invention includes electrical part 2, electrical part 2 comprises one group of sheet metal 201 and is connected diode 202 between the sheet metal 201, cable 3 connects two sheet metals 201 of electrical part 2 both sides, connected mode packs tightly cable 3 after can being bended by sheet metal 201 tail ends 205 of electrical part 2 left and right sides, the quantity of sheet metal 201 and diode 202 is determined according to different requirements, in the present embodiment, electrical part 2 comprises 4 sheet metals 201 and is connected on 3 diodes 201 between 4 sheet metals 201, sheet metal 201 is a copper sheet, diode 202 is a chip diode, and sheet metal 201 extends the radiating part 203 of one, makes sheet metal 201 both as conductive component, again as thermal component, enlarge area of dissipation, promote radiating effect.Link 301 injection mouldings of electrical part 2 and cable 3 are encapsulated in the body 1, the link 301 of cable 3 is covered with metal clip 302, make cable be connected more firm and have better sealing property with body 1, metal clip 302 is made by the 08F steel band, the cable crust is held tightly with metal clip 302 clampings, metal clip 302 is combined closely with plastics during injection moulding, cable is drawn when turning round by external force in the use, can external force be passed on the body 1 by metal clip 302, avoid cable 3 stressed with the junction of sheet metal 201.Body 1 front side is provided with wiring cavity 4, wiring cavity 4 is provided with seal cover 5, be provided with sealing ring 6 between seal cover 5 and the wiring cavity 4, the both sides of seal cover 5 are provided with snap close 501, the both sides of wiring cavity 4 are provided with latch hook 401, seal cover 5 tightly on wiring cavity 4, and is guaranteed the sealing of wiring cavitys 4 by snap close 501 and latch hook 401 lids by sealing ring 6.The front end of sheet metal 201 extends body 1 and constitute lead end 204 to wiring cavity 4.Body 1 below is provided with heat-dissipating cavity 7, and heat-dissipating cavity 7 constitutes by limit 701 and side strip 702 are installed, and side strip 702 connection limits 701 and body 1 constitute heat-dissipating cavity 7 like this below body 1, constitute ventilation and heat passage 703 between the side strip 702.Limit 701 is installed to extend to wiring cavity 4 belows, after installing, wiring cavity 4 becomes the separate space of a sealing, in the present embodiment, diode 202 is arranged on the inboard of heat-dissipating cavity 7, as shown in Figure 5, after the injection moulding encapsulation, the position of parcel diode presents three standing shape bulges, bulge side and end face dispel the heat simultaneously, thereby increased area of dissipation, air is from the bottom free flow of the face of parcel diode, and radiating effect is good; The bottom surface that limit 701 is installed is provided with groove 704(Fig. 5), bonding terminal box is to the solar components backboard time, and silica gel oozes in the groove 704, improves adhesive property.
Before the injection mo(u)lding, at first adopt automation to be welded on the sheet metal 201 diode 202, with afterbody 205 places of cable 3 cigarettes at left and right sides sheet metal 201, integral molded plastic is shaped to an integral body that is made of body 1, electrical part 2, wiring cavity 4 and heat-dissipating cavity 7 then, add sealing ring 6 and cover seal cover 5 and be complete terminal box product, do not need following process, technology is simple, and reduces manufacturing cost.
Terminal box is installed to the solar components backboard the time, coating silica gel on the bottom surface that limit 701 is installed can be bonded on the solar panel securely, and busbar on lead end 204 and the solar components backboard welded mutually, add sealing ring 6 and cover the installation that seal cover 5 is promptly finished terminal box, efficient and convenient.
Among the present invention, electric components injection moulding encapsulation, electric better with water resistance, product size is little, can reduce production costs.

Claims (8)

1. solar photovoltaic assembly terminal box, it is characterized in that: comprise electrical part, described electrical part comprises one group of sheet metal and is connected diode between the described sheet metal, and cable connects described electrical part, and the link injection moulding of described electrical part and cable is encapsulated in the body; Described body front side is provided with the wiring cavity, and described wiring cavity is provided with seal cover, is provided with sealing ring between seal cover and the wiring cavity; Described body below is provided with heat-dissipating cavity, and described heat-dissipating cavity constitutes by limit and side strip are installed, and described side strip connects described installation limit and described body; The front end of described sheet metal extends described body and constitute lead end to described wiring cavity, and described installation limit extends to described wiring cavity below.
2. according to the described solar photovoltaic assembly terminal box of claim 1, it is characterized in that: described body, electrical part, wiring cavity and heat-dissipating cavity injection moulding are as a whole.
3. according to the described solar photovoltaic assembly terminal box of claim 1, it is characterized in that: the bottom surface on described installation limit is provided with groove.
4. according to the described solar photovoltaic assembly terminal box of claim 1, it is characterized in that: described sheet metal extends the radiating part of one.
5. according to claim 1 or 4 described solar photovoltaic assembly terminal boxes, it is characterized in that: described sheet metal is a copper sheet.
6. according to the described solar photovoltaic assembly terminal box of claim 1, it is characterized in that: described diode is a chip diode.
7. according to claim 1 or 6 described solar photovoltaic assembly terminal boxes, it is characterized in that: described diode is arranged on the inboard of described heat-dissipating cavity.
8. according to the described solar photovoltaic assembly terminal box of claim 1, it is characterized in that: the link of described cable is covered with metal clip.
CN201110170734A 2011-06-23 2011-06-23 Junction box of solar photovoltaic module Pending CN102263148A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201110170734A CN102263148A (en) 2011-06-23 2011-06-23 Junction box of solar photovoltaic module

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201110170734A CN102263148A (en) 2011-06-23 2011-06-23 Junction box of solar photovoltaic module

Publications (1)

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CN102263148A true CN102263148A (en) 2011-11-30

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102420266A (en) * 2011-12-06 2012-04-18 东莞市泽润电子科技有限公司 Solar terminal box
CN102544157A (en) * 2012-02-06 2012-07-04 浙江信达利新能源科技有限公司 Solar energy photovoltaic junction box component
CN102694045A (en) * 2012-06-04 2012-09-26 宁波市创源光伏科技有限公司 Novel solar photovoltaic junction box
CN103426951A (en) * 2012-05-24 2013-12-04 苏州快可光伏电子股份有限公司 Intelligent junction box
CN103894837A (en) * 2014-02-26 2014-07-02 常熟市福莱德连接器科技有限公司 Junction box cover forming technology
CN108036237A (en) * 2017-12-27 2018-05-15 深圳市泰和安科技有限公司 Inlet wire water-tight device and underground lamp
CN109150093A (en) * 2018-09-20 2019-01-04 江苏天昇光伏科技有限公司 A kind of photovoltaic termination

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101138098A (en) * 2005-02-11 2008-03-05 Bp北美公司 Junction box for output wiring from solar module and method of installing same
CN201187739Y (en) * 2008-02-03 2009-01-28 徐松炎 LED lamp
CN101442280A (en) * 2008-08-27 2009-05-27 苏州中超信息科技有限公司 Wiring box for solar photovoltaic electrification component
CN101976970A (en) * 2010-07-30 2011-02-16 陈新初 Photovoltaic assembly junction box
CN202103607U (en) * 2011-06-23 2012-01-04 无锡国盛精密模具有限公司 Solar energy photovoltaic assembly conjunction box

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101138098A (en) * 2005-02-11 2008-03-05 Bp北美公司 Junction box for output wiring from solar module and method of installing same
CN201187739Y (en) * 2008-02-03 2009-01-28 徐松炎 LED lamp
CN101442280A (en) * 2008-08-27 2009-05-27 苏州中超信息科技有限公司 Wiring box for solar photovoltaic electrification component
CN101976970A (en) * 2010-07-30 2011-02-16 陈新初 Photovoltaic assembly junction box
CN202103607U (en) * 2011-06-23 2012-01-04 无锡国盛精密模具有限公司 Solar energy photovoltaic assembly conjunction box

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102420266A (en) * 2011-12-06 2012-04-18 东莞市泽润电子科技有限公司 Solar terminal box
CN102544157A (en) * 2012-02-06 2012-07-04 浙江信达利新能源科技有限公司 Solar energy photovoltaic junction box component
WO2013116961A1 (en) * 2012-02-06 2013-08-15 乐清市信达利实业有限公司 Solar photovoltaic junction box assembly
CN103426951A (en) * 2012-05-24 2013-12-04 苏州快可光伏电子股份有限公司 Intelligent junction box
CN102694045A (en) * 2012-06-04 2012-09-26 宁波市创源光伏科技有限公司 Novel solar photovoltaic junction box
CN103894837A (en) * 2014-02-26 2014-07-02 常熟市福莱德连接器科技有限公司 Junction box cover forming technology
CN108036237A (en) * 2017-12-27 2018-05-15 深圳市泰和安科技有限公司 Inlet wire water-tight device and underground lamp
CN109150093A (en) * 2018-09-20 2019-01-04 江苏天昇光伏科技有限公司 A kind of photovoltaic termination

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Legal Events

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C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
ASS Succession or assignment of patent right

Owner name: WUXI G. S. PRECISION TOOL CO., LTD.

Effective date: 20111230

Owner name: CUI PENG

Free format text: FORMER OWNER: WUXI G. S. PRECISION TOOL CO., LTD.

Effective date: 20111230

C41 Transfer of patent application or patent right or utility model
C53 Correction of patent of invention or patent application
CB03 Change of inventor or designer information

Inventor after: Shi Zhende

Inventor after: Cui Peng

Inventor before: Shi Zhende

COR Change of bibliographic data

Free format text: CORRECT: ADDRESS; FROM: 214024 WUXI, JIANGSU PROVINCE TO: 210008 NANJING, JIANGSU PROVINCE

Free format text: CORRECT: INVENTOR; FROM: SHI ZHENDE TO: SHI ZHENDE CUI PENG

TA01 Transfer of patent application right

Effective date of registration: 20111230

Address after: 210008, No. four archway, Xuanwu District, Jiangsu, Nanjing 2

Applicant after: Cui Peng

Co-applicant after: Wuxi G. S. Precision Tool Co., Ltd.

Address before: 214024, No. 088, B District, famous hi tech Industrial Park, Nanchang District, Jiangsu, Wuxi

Applicant before: Wuxi G. S. Precision Tool Co., Ltd.

C02 Deemed withdrawal of patent application after publication (patent law 2001)
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20111130