CN102334405B - Tobacco harvesting machine with eccentric wheel - Google Patents
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- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 89
- 238000003306 harvesting Methods 0.000 title claims abstract description 42
- 244000061176 Nicotiana tabacum Species 0.000 title 1
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- 238000010168 coupling process Methods 0.000 claims abstract description 6
- 238000005859 coupling reaction Methods 0.000 claims abstract description 6
- 238000010009 beating Methods 0.000 description 3
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Abstract
本发明公开一种带有偏心轮的烟草收获机,包括车架和车行部分,车架上装有烟叶收集箱,车架上还装有烟叶采收刀箱,烟叶采收刀箱内装有电机,电机主轴通过联轴器与支承轴相连,烟叶采收刀箱内还装有转盘滑块机构,转盘滑块机构的转盘装在支承轴上,转盘上装有转盘外端销轴,转动滑块与转盘外端销轴构成转动副连接关系,转动滑块与导杆构成移动副连接关系,导杆位于烟叶采收刀箱上的滑槽内,导杆的下端通过卡紧盘与柔性刀头相连,所述的柔性刀头呈圆盘形。由发动机带动前行,同时实现烟叶的自动采摘、收集和装筐,具有采收效率高、摘净率高等特点。
The invention discloses a tobacco harvester with an eccentric wheel, which comprises a vehicle frame and a driving part. The vehicle frame is equipped with a tobacco leaf collection box, and the vehicle frame is also equipped with a tobacco leaf harvesting knife box. A motor is installed in the tobacco leaf harvesting knife box. , the main shaft of the motor is connected with the support shaft through a coupling, and a turntable slider mechanism is also installed in the tobacco leaf harvesting knife box. The pin shaft at the outer end of the turntable constitutes a rotating pair connection relationship, and the rotating slider and the guide rod form a moving pair connection relationship. The guide rod is located in the chute on the tobacco leaf harvesting knife box, and the lower end of the guide rod passes through the clamping disc and the flexible cutter head. connected, the flexible cutter head is disc-shaped. Driven by the engine, it realizes the automatic picking, collecting and basketting of tobacco leaves at the same time, which has the characteristics of high harvesting efficiency and high picking rate.
Description
技术领域 technical field
本发明属于农业机械,尤其涉及一种烟草收获机。 The invention belongs to agricultural machinery, in particular to a tobacco harvester. the
背景技术 Background technique
我国是世界上的烟叶生产大国,烟草行业在我国的国民经济中占有重要地位。在烟叶的生产过程中,烟叶的采摘是基础性的工作,能否及时的采摘会在很大程度上影响烟叶的质量。在国外,已有各种半机械化和机械化的收获机投入使用,采摘效率较高,能及时完成采摘作业,但是这类机械的结构复杂,成本较高,难以在国内推广使用。而在国内,则多是纯手工操作,由于人工采摘效率低,需要消耗大量的劳力和时间,并难以保证及时采摘。 my country is a big tobacco leaf producing country in the world, and the tobacco industry occupies an important position in my country's national economy. In the production process of tobacco leaves, the picking of tobacco leaves is the basic work, whether picking in time will affect the quality of tobacco leaves to a great extent. In foreign countries, various semi-mechanized and mechanized harvesters have been put into use, with high harvesting efficiency and timely completion of harvesting operations. However, this type of machinery has a complex structure and high cost, making it difficult to promote and use it in China. In China, most of them are purely manual operations. Due to the low efficiency of manual picking, it needs to consume a lot of labor and time, and it is difficult to ensure timely picking. the
发明内容 Contents of the invention
本发明的目的是针对上述现有技术的不足,提供一种结构简单、成本低的带有偏心轮的烟草收获机,实现烟叶的自动采摘、收集和装筐,并具有采收效率高、摘净率高等特点。 The object of the present invention is to address the deficiencies of the above-mentioned prior art, to provide a tobacco harvester with an eccentric wheel with a simple structure and low cost, which can realize automatic picking, collection and basketting of tobacco leaves, and has the advantages of high harvesting efficiency, clean harvesting Features such as high rate. the
一种带有偏心轮的烟草收获机,包括车架和车行部分,车架上装有烟叶收集箱,车架上还装有烟叶采收刀箱,烟叶采收刀箱内装有电机,电机主轴通过联轴器与支承轴相连,烟叶采收刀箱内还装有转盘滑块机构,转盘滑块机构的转盘装在支承轴上,转盘上装有转盘外端销轴,转动滑块与转盘外端销轴构成转动副连接关系,转动滑块与导杆构成移动副连接关系,导杆位于烟叶采收刀箱上的滑槽内,导杆的下端通过卡紧盘与柔性刀头相连,所述的柔性刀头呈圆盘形。 A tobacco harvester with an eccentric wheel, including a frame and a vehicle part. The frame is equipped with a tobacco leaf collection box, and the frame is also equipped with a tobacco leaf harvesting knife box. A motor is installed in the tobacco leaf harvesting knife box, and the motor spindle Connected with the support shaft through a coupling, the tobacco leaf harvesting knife box is also equipped with a turntable slider mechanism. The end pin shaft constitutes the connection relationship of the rotating pair, the rotating slider and the guide rod form the connection relationship of the moving pair, the guide rod is located in the chute on the tobacco leaf harvesting knife box, and the lower end of the guide rod is connected with the flexible cutter head through the clamping disc, so that The flexible cutter head described above is disc-shaped. the
所述的烟叶采收刀箱上设置有箱顶竖杆、箱左侧横杆和箱右侧横杆,车架上装有采收箱上挂架,箱顶竖杆由螺栓固定在采收箱上挂架上,箱左侧横杆和箱右侧横杆分别通过螺栓固定在车架框上。 The described tobacco leaf harvesting knife box is provided with a box top vertical bar, a box left side bar and a box right side bar, and the frame is equipped with a hanger on the harvesting box, and the box top vertical bar is fixed on the box by bolts. On the upper hanger, the cross bar on the left side of the case and the cross bar on the right side of the case are respectively fixed on the vehicle frame by bolts. the
车架包括主车架顶板和底部叶箱挡板,主车架顶板和底部叶箱挡板通过若 干车架框相连,主车架顶板上装有发动机,所述的烟叶收集箱装在主车架顶板上,在底部叶箱挡板和烟叶收集箱之间装有主传送带,主传送带通过传送带输入系统与发动机相连,在底部叶箱下方装有底部传送带,底部传送带也通过传送带输入系统与发动机相连。 The vehicle frame includes the top plate of the main frame and the leaf box baffle at the bottom. The top plate of the main frame and the leaf box baffle at the bottom are connected through several frame frames. The engine is housed on the top plate of the main frame. On the top plate of the frame, the main conveyor belt is installed between the bottom leaf box baffle plate and the tobacco leaf collecting box. The main conveyor belt is connected to the engine through the conveyor belt input system, and the bottom conveyor belt is installed under the bottom leaf box. The bottom conveyor belt is also connected to the engine through the conveyor belt input system. connected. the
采用上述技术方案的烟草收获机,由发动机带动前行,同时实现烟叶的自动采摘、收集和装筐,具有采收效率高、摘净率高等特点。本发明中由电机驱动转盘进而带动导杆和柔性刀头上下移动,可以很好的控制柔性刀头的上下移动,对烟叶的拍打作用力比较均匀。 The tobacco harvester adopting the above-mentioned technical scheme is driven forward by the engine, and at the same time realizes the automatic picking, collection and loading of tobacco leaves, and has the characteristics of high harvesting efficiency and high picking rate. In the present invention, the motor drives the turntable to drive the guide rod and the flexible knife head to move up and down, which can well control the up and down movement of the flexible knife head, and the beating force on the tobacco leaves is relatively uniform. the
附图说明 Description of drawings
图1是本发明的立体示意图; Fig. 1 is a perspective view of the present invention;
图2是本发明另一个角度的立体示意图; Fig. 2 is the perspective view of another angle of the present invention;
图3是本发明的主视结构示意图; Fig. 3 is the main view structure schematic diagram of the present invention;
图4是图3的左视示意图; Fig. 4 is the left view schematic diagram of Fig. 3;
图5是采收箱上挂架的放大示意图; Fig. 5 is the enlarged schematic view of hanger on the collection box;
图6是本发明中烟叶采收刀箱的结构示意图; Fig. 6 is the structural representation of tobacco leaf harvesting cutter box among the present invention;
图7是图6的右视示意图。 FIG. 7 is a schematic right view of FIG. 6 . the
其中,1.右前轮,1′.右后轮,2.右侧底部叶箱挡板,3.右前外侧车架框,4.右外侧烟草侧采收刀箱,4′.右内侧烟草侧采收刀箱,5.右前内侧车架框,6.中前右侧车架框,7.发动机,8.主车架顶板,9.中前左侧车架框,10.左前内侧车架框,10′.固定凹槽,11.左外侧烟草侧采收刀箱,11′.左内侧烟草侧采收刀箱,12.左前外侧车架框,13.左侧底部叶箱挡板,14.左前轮,14′.右后轮,15.左侧底部传送带,16.柔性刀头,17.中间底部传送带,19.右侧底部传送带,20.前轮转向系统,21.传送带输入系统,22.右侧主传送带,23.中部主传送带,24.左后外侧车架框,25.左侧主传送带,26.烟叶收集箱,28.采收箱上挂架,28′.螺栓,29.左垄烟杆,29′.右垄烟杆,30.电机,31.转盘,32.转动滑块,33.导杆,34.箱顶竖杆,35.左横杆,35′.右横杆,36.联轴器,37.转盘外端销轴,38.卡紧盘,39,支撑轴,40.滑槽。 Among them, 1. Right front wheel, 1′. Right rear wheel, 2. Right bottom leaf box baffle, 3. Right front outer frame frame, 4. Right outer tobacco side harvesting knife box, 4′. Right inner tobacco Side harvester box, 5. Right front inner frame frame, 6. Middle front right frame frame, 7. Engine, 8. Main frame top plate, 9. Middle front left frame frame, 10. Left front inner car Frame, 10'. Fixed groove, 11. Left outer tobacco side harvesting knife box, 11'. Left inner tobacco side harvesting knife box, 12. Left front outer frame, 13. Left bottom leaf box baffle , 14. Left front wheel, 14'. Right rear wheel, 15. Left bottom conveyor belt, 16. Flexible cutter head, 17. Middle bottom conveyor belt, 19. Right bottom conveyor belt, 20. Front wheel steering system, 21. Conveyor belt Input system, 22. Right main conveyor belt, 23. Central main conveyor belt, 24. Left rear outer frame frame, 25. Left main conveyor belt, 26. Tobacco leaf collection box, 28. Hanger on the collection box, 28'. Bolt, 29. Left ridge tobacco rod, 29'. Right ridge tobacco rod, 30. Motor, 31. Turntable, 32. Rotating slider, 33. Guide rod, 34. Box top vertical rod, 35. Left cross rod, 35 '. right cross bar, 36. shaft coupling, 37. pin shaft at the outer end of the turntable, 38. clamping disc, 39, support shaft, 40. chute. the
具体实施方式 Detailed ways
如图1~3所示的烟草收获机,包括车架和车行部分,车架包括主车架顶板8、左侧底部叶箱挡板13和右侧底部叶箱挡板2,主车架顶板8和左侧底部叶箱挡板13、右侧底部叶箱挡板2之间通过若干车架框相连。主车架顶板8上装有发动机7和烟叶收集箱26,在左侧底部叶箱挡板13和烟叶收集箱26之间装有左侧主传送带25,右侧底部叶箱挡板2和烟叶收集箱26之间装有右侧主传送带22,左侧主传送带25、右侧主传送带22、中部主传送带23通过传送带输入系统21与发动机7相连。车架框又分为左侧、中部和右侧三组,每组又以前后及内外侧或左右侧区分,左前外侧车架框12和左前内侧车架框10之间装有左侧底部传送带15,中前左侧车架框9和中前右侧车架框6之间装有中间底部传送带17,右前内侧车架框5和右前外侧车架框3之间装有右侧底部传送带19。左侧底部传送带15、中间底部传送带17和右侧底部传送带19也通过传送带输入系统21与发动机7相连。
The tobacco harvester shown in Figures 1 to 3 includes a vehicle frame and a vehicle part. The vehicle frame includes a main frame
如图6、图7所示,以左外侧烟草采收刀箱11为例说明本发明中各烟草采收刀箱的结构。烟叶采收刀箱11上有箱顶竖杆34、左横杆35和右横杆35′,烟叶采收刀箱内装有电机30,电机主轴通过联轴器36与支承轴39相连,烟叶采收刀箱内还装有转盘滑块机构,所述转盘滑块机构的转盘31装在支承轴39上,转盘31上固定有转盘外端销轴37,转动滑块32与转盘外端销轴37构成转动副连接关系(所述转动副连接是指转盘外端销轴37转动时,带动转动滑块同步转动),转动滑块32与导杆33构成移动副连接关系(所述移动副连接是指转动滑块32和导杆33是指二者可以在水平方向相对移动的连接),导杆33位于烟叶采收刀箱上的滑槽40内,导杆33的下端通过卡紧盘38与柔性刀头16相连,所述的柔性刀头16呈圆盘形。所述柔性刀头是橡胶材料或者塑料材料或者其他材料制备的柔性刀头。
As shown in Fig. 6 and Fig. 7, the structure of each tobacco harvesting knife box in the present invention is illustrated by taking the left outer tobacco
烟叶采收刀箱分为左外侧烟叶采收刀箱11、左内侧烟叶采收刀箱11′、右外侧烟叶采收刀箱4和右内侧烟叶采收刀箱4′,如图4~5所示,主车架顶板8上装有采收箱上挂架28,左外侧烟叶采收刀箱11的箱顶竖杆由螺栓28′固定在 采收箱上挂架28上,左横杆35通过螺栓固定在左后外侧车架框24上的固定凹槽内,右横杆35′固定在左前外侧车架框10上的固定凹槽10′内。左内侧烟叶采收刀箱11′以同样的连接方式装在中前左侧车架框9和中后左侧车架框之间,右外侧烟叶采收刀箱4装在右前内侧车架框5和右后内侧车架框之间,右内侧烟叶采收刀箱4′装在中前右侧车架框6和中后右侧车架框之间。
The tobacco leaf harvesting knife box is divided into the left outer tobacco leaf
所述车行部分包括前轮转向系统20和四个车轮,其中前轮转向系统20控制右前轮1和左前轮14的前进方向,右后轮14′和左后轮由发动机驱动。
The driving part includes a front
本发明的受力原理如下:电机30带动转盘31转动时,导杆33随之转动,导杆33上的力可以分解为水平和竖直两个方向,水平方向的力使得转动滑块32和导杆33在水平方向相对滑动,竖直方向的力使得导杆33在竖直方向沿着滑槽40上下移动。
The stress principle of the present invention is as follows: when the
以左外侧烟叶采收刀箱11为例说明本发明的工作方式:电机30启动后,通过联轴器36传给转盘滑块机构的转盘31,转盘31转动360°为一个运动周期,在一个运动周期内,对应转盘31每个位置,导杆33都占据各个特定的水平位置。与此同时,导杆33下部的竖直部分在滑槽40内上、下往复运动,下端的柔性刀头16随导杆33上下移动,拍断茎部的烟叶在向下作用的拍打力作用下,落入底部采收箱,并由左侧底部传送带15、中间底部传送带17、右侧底部传送带19将其送入右侧主传送带22、中部主传送带23、左侧主传送带25,最终送入烟叶收集箱26内。由于柔性刀头16(圆盘形刀头)与烟叶的接触面积较大,故烟叶单位面积上作用的应力较小,因而柔性刀头16在拍打时,既能将成熟的叶茎从根部拍断,又不会损伤烟叶叶面。
Take the left outer tobacco leaf
烟草的平均高度约1.5m,烟草收获机主车架顶板8的高度超过烟草的平均高度。如图3所示,收获机在向前行走时,右前内侧车架框5、中前右侧车架框6分跨在右垄烟杆29′左右两侧,而左前内侧车架框10、中前左侧车架框9分跨在左垄烟杆29左右两侧。采收刀箱中伸出的柔性刀头上下往复运动拍打烟杆29、29′上的烟叶,致使烟叶从茎秆处断裂,并在向下作用的拍打力的作用下,分别落入处在左、中、右位置的底部叶箱内,然后由底部叶箱下部的底部传送 带将烟叶分别送入主传送带上,并最终送入上部的烟叶收集箱26内。
The average height of tobacco is about 1.5m, and the height of the main frame
由于烟草成熟为从下向上分层成熟的,第一次采收最下面的第一层烟叶,过一段时间后再根据成熟情况分别不同时间采收第二层、第三层,逐渐向上层采收。通过将采收箱左、右侧横杆放入车架框上的不同固定凹槽,就能实现采收箱位置从下至上变换。 Since the tobacco matures from the bottom to the top, the first layer of tobacco leaves at the bottom is harvested for the first time, and after a period of time, the second and third layers are harvested at different times according to the maturity, and the upper layer is gradually harvested. receive. By putting the left and right crossbars of the harvesting box into different fixing grooves on the vehicle frame, the position of the harvesting box can be changed from bottom to top. the
所述发动机7是带发电机的柴油发动机。
The
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| CN108243719B (en) * | 2018-01-31 | 2023-07-14 | 广西师范大学 | A drum type mulberry leaf picking device |
| CN108901336B (en) * | 2018-07-17 | 2021-06-08 | 宁波大学 | Semi-automatic pineapple harvesting integrated vehicle |
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| CN101015244A (en) * | 2006-11-30 | 2007-08-15 | 中国农业大学 | Automatic picking machine for ridge-planting strawberry |
| US7264063B1 (en) * | 2004-07-22 | 2007-09-04 | Bucyrus Equipment Co., Inc | Sod harvester with controlled sod cut-off and conveying system |
| CN201504423U (en) * | 2009-10-14 | 2010-06-16 | 中国农业大学 | A mechanical claw for pineapple picking |
| CN201718214U (en) * | 2010-07-15 | 2011-01-26 | 河南农业大学 | Tobacco harvesting machine with eccentric wheel |
-
2010
- 2010-07-15 CN CN 201010227321 patent/CN102334405B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7264063B1 (en) * | 2004-07-22 | 2007-09-04 | Bucyrus Equipment Co., Inc | Sod harvester with controlled sod cut-off and conveying system |
| CN1868247A (en) * | 2006-04-29 | 2006-11-29 | 浙江工业大学 | Equipment for cutting leaves and transportation of mustard tube harvester |
| CN101015244A (en) * | 2006-11-30 | 2007-08-15 | 中国农业大学 | Automatic picking machine for ridge-planting strawberry |
| CN201504423U (en) * | 2009-10-14 | 2010-06-16 | 中国农业大学 | A mechanical claw for pineapple picking |
| CN201718214U (en) * | 2010-07-15 | 2011-01-26 | 河南农业大学 | Tobacco harvesting machine with eccentric wheel |
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| Publication number | Publication date |
|---|---|
| CN102334405A (en) | 2012-02-01 |
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