CN102335880B - Glass processing equipment - Google Patents
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- CN102335880B CN102335880B CN201010227556.6A CN201010227556A CN102335880B CN 102335880 B CN102335880 B CN 102335880B CN 201010227556 A CN201010227556 A CN 201010227556A CN 102335880 B CN102335880 B CN 102335880B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
一种玻璃加工设备,用于将一玻璃基板加工成多块玻璃片。所述玻璃加工设备形成有一工作腔并包括容置于所述工作腔内的一承载装置、一喷砂装置及一遮挡装置。所述承载装置用于承载所述玻璃基板。所述喷砂装置与所述承载装置相对设置,用于将密集的砂粒高速喷射到所述玻璃基板上。所述遮挡装置位于所述喷砂装置及承载装置之间,且在工作过程中压设在玻璃基板上。所述遮挡装置包括一个由多个挡片构成的遮挡罩,用于遮挡所述玻璃基板,使所述玻璃基板上未被所述挡片遮挡的部分在喷砂过程中被切削掉,从而得到多块与所述挡片相同的玻璃片。本发明的玻璃加工设备制程简单,有效提高生产效率。
A glass processing equipment is used for processing a glass substrate into a plurality of glass sheets. The glass processing equipment forms a working chamber and includes a carrying device, a sandblasting device and a shielding device accommodated in the working chamber. The carrying device is used for carrying the glass substrate. The sandblasting device is arranged opposite to the carrying device, and is used for spraying dense sand grains onto the glass substrate at high speed. The shielding device is located between the sand blasting device and the carrying device, and is pressed on the glass substrate during operation. The shielding device includes a shielding cover composed of a plurality of shielding sheets, which is used to shield the glass substrate, so that the part of the glass substrate not shielded by the shielding sheets is cut off during the sandblasting process, thereby obtaining A plurality of glass sheets identical to the blocking sheet. The glass processing equipment of the present invention has a simple manufacturing process and effectively improves production efficiency.
Description
技术领域technical field
本发明涉及玻璃制程领域,尤其涉及一种玻璃加工设备。The invention relates to the field of glass manufacturing process, in particular to a glass processing equipment.
背景技术Background technique
目前,在加工玻璃镜片时,一般需先用切割机将一大块的玻璃基板切割成多个等大的小块玻璃片,然后通过紫外胶将该多个小块玻璃片进行贴合,接着用玻璃磨边机将贴合后的玻璃片的边缘研磨成需要的各种形状(比如圆形、方形等),最后将加工后的玻璃片进行解胶分离。由于这种制作方法流程比较复杂,需要切割、涂胶、磨边、解胶等复杂的制程,生产效率较低。At present, when processing glass lenses, it is generally necessary to first cut a large glass substrate into multiple small glass pieces of equal size with a cutting machine, and then bond the multiple small glass pieces with ultraviolet glue, and then Use a glass edging machine to grind the edges of the laminated glass sheets into various shapes (such as circles, squares, etc.), and finally degumming and separating the processed glass sheets. Because the process of this production method is relatively complicated, complex processes such as cutting, gluing, edging, and degumming are required, and the production efficiency is low.
发明内容Contents of the invention
有鉴于此,有必要提供一种有效提高生产效率的玻璃加工设备。In view of this, it is necessary to provide a glass processing equipment that can effectively improve production efficiency.
一种玻璃加工设备,用于将一个玻璃基板加工成多块玻璃片。所述玻璃加工设备内形成有一个密闭的工作腔并包括容置于所述工作腔内的一个承载装置、一个喷砂装置及一个遮挡装置。所述承载装置设置在所述工作腔的底部,用于承载所述玻璃基板。所述喷砂装置与所述承载装置相对设置。所述遮挡装置位于所述承载装置及所述喷砂装置之间,且在工作过程中压设于所述玻璃基板上。从所述喷砂装置的喷砂口高速喷射出的密集的砂粒经过所述遮挡装置后直接到达玻璃基板。所述遮挡装置包括一个由多个挡片构成的遮挡罩,用于将遮挡所述玻璃基板,使所述玻璃基板上未被所述挡片遮挡住的部分在喷砂的过程中被切削掉,从而得到多块与所述挡片相同的玻璃片。A glass processing equipment for processing one glass substrate into multiple glass sheets. A sealed working chamber is formed in the glass processing equipment and includes a carrying device, a sandblasting device and a shielding device accommodated in the working chamber. The carrying device is arranged at the bottom of the working chamber for carrying the glass substrate. The sandblasting device is arranged opposite to the carrying device. The shielding device is located between the carrying device and the sandblasting device, and is pressed on the glass substrate during operation. The dense sand particles ejected at high speed from the sandblasting port of the sandblasting device directly reach the glass substrate after passing through the shielding device. The shielding device includes a shielding cover composed of a plurality of shielding sheets, which is used to shield the glass substrate, so that the parts of the glass substrate not covered by the shielding sheets are cut off during the sandblasting process. , so as to obtain a plurality of glass sheets identical to the baffle.
本发明的玻璃加工设备,无需经切割、涂胶、磨边、解胶等复杂的制程即可将所述玻璃基板加工成所需的形状,制程简单,能有效提高生产效率。The glass processing equipment of the present invention can process the glass substrate into a desired shape without complex processes such as cutting, gluing, edging, and degumming, and the process is simple and can effectively improve production efficiency.
附图说明Description of drawings
图1是本发明较佳实施方式的玻璃加工设备的结构示意图;Fig. 1 is the structural representation of the glass processing equipment of preferred embodiment of the present invention;
图2是图1的玻璃加工设备的组装图;及Figure 2 is an assembly view of the glass processing equipment of Figure 1; and
图3是图1的玻璃加工设备的剖视图。FIG. 3 is a cross-sectional view of the glass processing equipment of FIG. 1 .
主要元件符号说明Description of main component symbols
玻璃加工设备 100Glass Processing Equipment 100
玻璃基板 200Glass substrate 200
工作腔 10Working chamber 10
开口 11opening 11
承载装置 20Carrying device 20
喷砂装置 30Sand blasting device 30
固定板 310Fixed plate 310
喷砂口 320Sand blasting port 320
遮挡装置 40Blocking device 40
固定框 410Fixed frame 410
遮挡罩 420Cover 420
挡片 421Block 421
温度调节装置 50Thermostat 50
升降装置 60Lifting device 60
升降柱 61Lifting column 61
升降马达 62Lifting motor 62
具体实施方式Detailed ways
下面将结合附图,对本发明作进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings.
请参阅图1及图3,为本发明实施方式提供的一种玻璃加工设备100,用于将一玻璃基板200加工成多块玻璃片。所述玻璃加工设备100形成有一个工作腔10并包括有容置在所述工作腔10内的一个承载装置20、一个喷砂装置30、一个遮挡装置40、一个温度调节装置50及一个升降装置60。Please refer to FIG. 1 and FIG. 3 , which illustrate a glass processing equipment 100 according to an embodiment of the present invention, which is used to process a glass substrate 200 into multiple glass sheets. The glass processing equipment 100 is formed with a working chamber 10 and includes a carrying device 20 accommodated in the working chamber 10, a sandblasting device 30, a shielding device 40, a temperature regulating device 50 and a lifting device 60.
所述玻璃加工设备100的顶部形成一个与所述工作腔10连通的开口11。An opening 11 communicating with the working chamber 10 is formed on the top of the glass processing equipment 100 .
所述承载装置20设置在所述工作腔10的底部,用于固定所述玻璃基板200。在本实施方式中,所述玻璃基板200为矩形。可以理解,所述玻璃基板200也可为其他的形状,比如圆形或者不规则形状。The carrying device 20 is disposed at the bottom of the working chamber 10 for fixing the glass substrate 200 . In this embodiment, the glass substrate 200 is rectangular. It can be understood that the glass substrate 200 can also be in other shapes, such as circular or irregular.
请参阅图2及图3,所述喷砂装置30包括一固定板310及一喷砂口320。所述固定板310封闭所述开口11,从而密闭所述工作腔10。所述喷砂口320垂直固定在所述固定板310上,并穿过所述固定板310伸入所述工作腔10内。所述喷砂口320会在压缩空气的作用下将密度非常高的砂粒高速喷射到所述玻璃基板200的表面,从而对所述玻璃基板200有切削的作用。在本实施方式中,所述固定板310为矩形。可以理解,所述开口11也可形成在所述玻璃加工设备100的其他侧壁上,但同时需相应调整所述承载装置20的位置,使得所述承载装置20与所述喷砂口320相对设置,且所述喷砂口320所喷射出的砂粒能够高速喷射在所述玻璃基板200上即可。Please refer to FIG. 2 and FIG. 3 , the sandblasting device 30 includes a fixing plate 310 and a sandblasting port 320 . The fixing plate 310 closes the opening 11 so as to seal the working chamber 10 . The sandblasting port 320 is vertically fixed on the fixing plate 310 and extends into the working chamber 10 through the fixing plate 310 . The sandblasting port 320 will spray very high-density sand grains to the surface of the glass substrate 200 at high speed under the action of compressed air, thereby cutting the glass substrate 200 . In this embodiment, the fixing plate 310 is rectangular. It can be understood that the opening 11 can also be formed on other side walls of the glass processing equipment 100, but at the same time, the position of the carrying device 20 needs to be adjusted accordingly so that the carrying device 20 is opposite to the sandblasting port 320 It only needs to be set, and the sand particles ejected from the sand blast port 320 can be sprayed on the glass substrate 200 at a high speed.
所述遮挡装置40与所述固定板310平行设置,且位于所述固定板310及所述承载装置20之间。所述遮挡装置40包括一个固定框410及固定在所述固定框410内的一个网状的遮挡罩420。所述固定框410的平行于所述工作腔10底部的表面的面积略小于所述开口11,使得所述遮挡装置40能够紧密配合地穿过所述开口11并容置于所述工作腔10内。所述遮挡罩420由硬质金属(比如铁)制成,使得所述喷砂口320喷射出的砂粒无法切削所述遮挡罩420,或者说所述遮挡罩420在喷砂作用下耗损极小从而使得在使用过程中能维持形状不变。所述遮挡罩420包括多个呈矩阵形式排列的圆形挡片421。每个挡片421面向所述工作腔10的底部的表面上涂布有一层半固态的硅胶(未图示)。由于所述硅胶为半固态,因此不容易从所述挡片421上脱落。当硅胶被加热到80℃~120℃时,会软化变形,粘性增强,使得所述挡片421与所述玻璃基板200贴合得更紧密,防止在喷砂的过程中,会有少量的砂粒喷到所述玻璃基板200上需要被遮挡的部分上,影响该部分玻璃的表面的平整性。当所述硅胶被冷却到-40℃以下时,会失去粘性,容易与所述玻璃基板200分离,且不会残留在所述玻璃基板200上,使加工之后的玻璃片更加容易清洗。可以理解,所述挡片421的排列方式并不仅局限于本实施方式,也可采用其他的排列方式,比如曲线形或者杂乱无章的方式等。所述挡片的形状也并不局限于本实施方式,可根据用户所需求的玻璃片的形状而任意设置,比如若用户需要六边形的玻璃片,就将所述挡片421设计成六边形。所述挡片421的表面也可涂布其他类型的胶,只要该胶在高温下与玻璃的粘性增强,在低温时的粘性减弱,容易与玻璃分离即可。The shielding device 40 is disposed parallel to the fixing plate 310 and is located between the fixing plate 310 and the carrying device 20 . The shielding device 40 includes a fixed frame 410 and a netted shield 420 fixed in the fixed frame 410 . The area of the surface of the fixing frame 410 parallel to the bottom of the working chamber 10 is slightly smaller than the opening 11 , so that the shielding device 40 can fit closely through the opening 11 and be accommodated in the working chamber 10 Inside. The shield 420 is made of hard metal (such as iron), so that the sand particles ejected from the sandblasting port 320 cannot cut the shield 420, or the shield 420 wears very little under the effect of sandblasting. Therefore, the shape can be kept unchanged during use. The shielding cover 420 includes a plurality of circular blocking pieces 421 arranged in a matrix. A layer of semi-solid silica gel (not shown) is coated on the surface of each blocking piece 421 facing the bottom of the working chamber 10 . Since the silica gel is semi-solid, it is not easy to fall off from the blocking piece 421 . When the silica gel is heated to 80° C. to 120° C., it will soften and deform, and its viscosity will increase, so that the baffle 421 and the glass substrate 200 will be more closely attached to prevent a small amount of sand grains during the sandblasting process. Spraying onto the part of the glass substrate 200 that needs to be shielded will affect the flatness of the surface of the part of the glass. When the silica gel is cooled below -40° C., it loses its viscosity and is easily separated from the glass substrate 200 without remaining on the glass substrate 200 , making it easier to clean the processed glass sheet. It can be understood that the arrangement of the blocking pieces 421 is not limited to this embodiment, and other arrangements, such as curved or random, may also be used. The shape of the baffle is not limited to this embodiment, and can be set arbitrarily according to the shape of the glass sheet required by the user. For example, if the user needs a hexagonal glass sheet, the baffle 421 is designed as a hexagonal shape. polygon. The surface of the baffle 421 can also be coated with other types of glue, as long as the glue is more viscous with the glass at high temperature and weaker at low temperature, so that it is easy to separate from the glass.
所述温度调节装置50用于快速地调节所述遮挡罩420的温度。在本实施方式中,所述温度调节装置50为一个空气温度制冷及制热装置,能使所述工作腔10的温度迅速升高或者降低。可以理解,所述温度调节装置50也可为一个与所述遮挡罩420紧密接触且自身温度能快速升高或降低的电子装置,由于所述遮挡罩由金属制成,金属具有快速传递热量的特性,因此能带动所述遮挡罩420的温度快速上升或下降。The temperature adjustment device 50 is used to quickly adjust the temperature of the shield 420 . In this embodiment, the temperature adjusting device 50 is an air temperature cooling and heating device, which can rapidly increase or decrease the temperature of the working chamber 10 . It can be understood that the temperature adjustment device 50 can also be an electronic device that is in close contact with the shield 420 and its own temperature can be rapidly raised or lowered. Since the shield is made of metal, metal has the ability to quickly transfer heat. characteristics, so it can drive the temperature of the shield 420 to rise or fall rapidly.
所述升降装置60包括四个升降柱61及四个升降马达62。每个升降柱61的一端固定在所述固定框410上,另一端活动设置在所述固定板310上。每个升降马达62用于控制对应的一个升降柱61进行伸缩,从而带动所述遮挡装置40上升或下降,这样所述升降装置60就能根据所述玻璃基板200的厚度而决定所述遮挡装置40下降的幅度,从而使所述玻璃加工设备100能对厚度不同的玻璃基板200进行加工。可以理解,若只需加工同一厚度的玻璃基板,也可将所述升降装置60替换成多个固定柱。在本实施方式中,所述四个升降柱61的一端设置在所述固定板310的四个顶角处。可以理解,所述升降柱61也可设置在所述固定板310的其他位置。且所述升降柱61的数量并不局限于四个,也可为其他数量。The lifting device 60 includes four lifting columns 61 and four lifting motors 62 . One end of each lifting column 61 is fixed on the fixed frame 410 , and the other end is movably arranged on the fixed plate 310 . Each lifting motor 62 is used to control a corresponding lifting column 61 to expand and contract, thereby driving the shielding device 40 to rise or fall, so that the lifting device 60 can determine the shielding device according to the thickness of the glass substrate 200 40, so that the glass processing equipment 100 can process glass substrates 200 with different thicknesses. It can be understood that if it is only necessary to process glass substrates of the same thickness, the lifting device 60 can also be replaced with a plurality of fixing columns. In this embodiment, one ends of the four lifting columns 61 are arranged at four corners of the fixing plate 310 . It can be understood that the lifting column 61 can also be arranged at other positions of the fixing plate 310 . And the number of the lifting columns 61 is not limited to four, and may be other numbers.
所述玻璃加工设备的工作过程如下:将所述玻璃基板200固定在所述承载装置20上;将所述挡片421的面向所述工作腔10底部的表面上涂布一层硅胶(未图示);将所述固定板310密封在所述开口11,使所述工作腔10内形成一个密闭的空间;启动所述温度调节装置50,将所述工作腔10内的温度调至80℃~120℃;启动所述升降马达62,使所述遮挡罩420下降并压设在所述玻璃基板200上;使所述喷砂口320开始喷砂,砂粒不断的对所述玻璃基板200的裸露部分(未被所述挡片421遮挡住的部分)进行切削,直到将所述玻璃基板200的裸露部分全部切削掉为止;然后再次启动所述温度调节装置50,将所述工作腔10内的温度降低至-40℃以下,此时所述硅胶(未图示)的粘性被破坏,自动与所述玻璃基板200分离,且不会残留在所述玻璃基板200上,使得加工后的玻璃片易于清洗。启动所述升降马达62,将所述遮挡装置40上拉,将加工后的玻璃片取出,进行清洗即可。The working process of the glass processing equipment is as follows: the glass substrate 200 is fixed on the carrying device 20; a layer of silica gel (not shown) is coated on the surface of the baffle 421 facing the bottom of the working chamber 10 shown); seal the fixing plate 310 on the opening 11 to form an airtight space in the working chamber 10; start the temperature regulating device 50 to adjust the temperature in the working chamber 10 to 80°C ~120°C; start the lifting motor 62 to lower the shield cover 420 and press it on the glass substrate 200; make the sandblasting port 320 start sandblasting, and the sand particles will continuously impact on the glass substrate 200 The exposed part (the part not covered by the blocking plate 421) is cut until all the exposed parts of the glass substrate 200 are cut off; The temperature is lowered below -40°C. At this time, the viscosity of the silica gel (not shown) is broken, and it is automatically separated from the glass substrate 200, and will not remain on the glass substrate 200, so that the processed glass Sheets are easy to clean. Start the lifting motor 62, pull up the shielding device 40, take out the processed glass sheet and clean it.
可以理解,为了砂粒的再次回收利用,也可在所述工作腔10的底部开设多个吸气孔,在所述吸气孔处连接一个吸嘴及一个吸气装置,由于被切削掉的玻璃碎末的粒径比所述砂粒的粒径小很多,因此在所述吸嘴内叠设两层滤网,上层滤网的孔径比下层滤网的孔径大,从而将砂粒收集在上层滤网上;将玻璃碎末收集在下层滤网上。It can be understood that, in order to recycle the sand grains again, a plurality of air suction holes can also be provided at the bottom of the working chamber 10, and a suction nozzle and an air suction device can be connected at the air suction hole. The particle size of the powder is much smaller than the particle size of the sand, so two layers of filter screens are stacked in the suction nozzle, and the aperture of the upper filter screen is larger than that of the lower filter screen, so that the sand particles are collected on the upper filter screen ; Collect the glass shards on the lower strainer.
本发明的玻璃加工设备,无需经切割、涂胶、磨边、解胶等复杂的制程即可将所述玻璃基板加工成所需的形状,制程简单,能有效提高生产效率。The glass processing equipment of the present invention can process the glass substrate into a desired shape without complex processes such as cutting, gluing, edging, and degumming, and the process is simple and can effectively improve production efficiency.
可以理解的是,对于本领域的普通技术人员来说,可以根据本发明的技术构思做出其它各种相应的改变与变形,而所有这些改变与变形都应属于本发明权利要求的保护范围。It can be understood that those skilled in the art can make various other corresponding changes and modifications according to the technical concept of the present invention, and all these changes and modifications should belong to the protection scope of the claims of the present invention.
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|---|---|---|---|---|
| CN104227569A (en) * | 2013-06-17 | 2014-12-24 | 株式会社太星技研 | Tempered glass plate processing system and tempered glass plate processing method using the same |
| CN106625285B (en) * | 2016-12-13 | 2019-03-19 | 重庆市永川区锐峰玻璃制品有限公司 | Glass cutting device |
| CN106737214B (en) * | 2016-12-13 | 2019-03-19 | 重庆市永川区锐峰玻璃制品有限公司 | Glass processing device |
| CN106625273B (en) * | 2016-12-13 | 2019-03-19 | 重庆市锋盈汽车配件有限公司 | Glass slice machine |
| CN111843837A (en) * | 2019-04-29 | 2020-10-30 | 北京铂阳顶荣光伏科技有限公司 | Sand blasting machine and solar substrate production line |
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| CN101357608A (en) * | 2007-07-31 | 2009-02-04 | 华创车电技术中心股份有限公司 | Vehicle-mounted lifting device |
| CN101438369A (en) * | 2006-09-05 | 2009-05-20 | 日立等离子显示器股份有限公司 | Method and apparatus for forming bulkhead |
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| US5052155A (en) * | 1989-08-10 | 1991-10-01 | Emc Technology, Inc. | Apparatus for the treatment of articles by high velocity impacting thereof with a particulate abrasive material |
| CN1236219A (en) * | 1998-02-16 | 1999-11-24 | 株式会社村田制作所 | Method of forming groove in surface of mother substrate |
| CN1693031A (en) * | 2004-05-07 | 2005-11-09 | 江川制作所株式会社 | Mask device for sand-blast |
| CN101438369A (en) * | 2006-09-05 | 2009-05-20 | 日立等离子显示器股份有限公司 | Method and apparatus for forming bulkhead |
| CN101357608A (en) * | 2007-07-31 | 2009-02-04 | 华创车电技术中心股份有限公司 | Vehicle-mounted lifting device |
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| CN102335880A (en) | 2012-02-01 |
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