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CN102345123B - Preparation method of a plastic product and a plastic product - Google Patents

Preparation method of a plastic product and a plastic product Download PDF

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CN102345123B
CN102345123B CN 201110237586 CN201110237586A CN102345123B CN 102345123 B CN102345123 B CN 102345123B CN 201110237586 CN201110237586 CN 201110237586 CN 201110237586 A CN201110237586 A CN 201110237586A CN 102345123 B CN102345123 B CN 102345123B
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electroless plating
plating
plastic
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CN102345123A (en
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宫清
周良
苗伟峰
张�雄
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BYD Co Ltd
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Abstract

The invention provides a method for producing a plastic product and the plastic product. The production method comprises the following steps: 1) forming a plastic substrate, wherein the plastic substrate comprises a chemical plating enhancer which is one or more selected from Ni2O3, Co2O3, CuSiO3, CuC2O4, Cu/Fe/Mn or Cu/Fe/Al ternary co-sintering oxide, Cu/Fe/Al/Mn quaternary co-sintering oxide; 2) laser gasificating the surface of the plastic substrate, exposing the chemical plating enhancer; 3) performing chemical copper plating or chemical nickel plating, continuously carrying out a chemical plating and/or electroplating, forming a metal layer on the surface of the plastic substrate. The method of the invention has the advantages of simple process, low energy requirement and low cost; in addition, the chemical plating enhancer is distributed in the plastic substrate, thereby a plating layer formed by chemical plating has high binding force with the plastic substrate.

Description

一种塑料制品的制备方法及一种塑料制品Preparation method of a plastic product and a plastic product

相关申请 related application

本申请是申请号为200910238957.9、申请日为2009年12月30日、发明名称为“一种塑料制品的制备方法及一种塑料制品”的中国发明专利申请的分案申请。 This application is a divisional application of the Chinese invention patent application with the application number 200910238957.9, the application date is December 30, 2009, and the invention title is "a preparation method of a plastic product and a plastic product".

技术领域 technical field

本发明属于非金属材料表面金属化领域,尤其涉及一种塑料制品的制备方法及一种塑料制品。 The invention belongs to the field of surface metallization of non-metallic materials, and in particular relates to a preparation method of a plastic product and a plastic product.

背景技术 Background technique

在塑料表面形成金属层,作为电磁信号传导的通路,广泛用于汽车、工业、计算机、通讯等领域。塑料表面选择性地形成金属层是该类塑料制品制造的一个核心环节。塑料表面金属化生产线路有很多方法,现有技术中均采用先在塑料基材表面形成金属核作为化学镀催化活性中心,然后进行化学镀。 A metal layer is formed on the surface of the plastic, which is used as a channel for electromagnetic signal transmission, and is widely used in automobiles, industries, computers, communications and other fields. The selective formation of a metal layer on the plastic surface is a core link in the manufacture of such plastic products. There are many methods for plastic surface metallization production lines. In the prior art, metal nuclei are first formed on the surface of the plastic substrate as the electroless plating catalytic active center, and then electroless plating is performed.

例如,US2003031803A1公开了采用金属氧化物颗粒如ZnO、TiO2、ZrO2、Al2O3、CeO2等涂布在塑料基体表面,然后用紫外激光还原成金属单质,作为化学镀铜的催化剂,接着再进行镀铜工艺。其中紫外激光移动的最大速度是100 mm/s,而且对图案的生成没有选择性,且金属氧化物颗粒涂布于塑料基体表面,因此与塑料基体附着力较差,使得最后形成的镀层与塑料基体附着力较差。 For example, US2003031803A1 discloses the use of metal oxide particles such as ZnO, TiO 2 , ZrO 2 , Al 2 O 3 , CeO 2, etc. to coat the surface of a plastic substrate, and then reduce it to a simple metal with an ultraviolet laser, as a catalyst for electroless copper plating. Then the copper plating process is performed. Among them, the maximum speed of ultraviolet laser movement is 100 mm/s, and there is no selectivity to the generation of patterns, and the metal oxide particles are coated on the surface of the plastic substrate, so the adhesion to the plastic substrate is poor, so that the final formed coating is incompatible with the plastic substrate. Substrate adhesion is poor.

US7060421公开了一种塑料表面金属化的方法,通过在塑料基体中加入尖晶石结构的金属氧化物,其中金属元素可选自铜、镍、钴、铬、铁等,然后用紫外激光(波长为248nm、308nm、355nm、532nm)和红外激光(波长为1064nm和10600nm)进行活化,使金属氧化物分解释放出金属单质,这些金属单质作为后续化学镀的催化剂,从而可进行化学镀。该方法中采用尖晶石结构的金属氧化物,激光作用下还原出金属单质后诱导化学沉积金属层,工艺复杂、能量要求高且对设备和工艺的要求都比较高。 US7060421 discloses a method for plastic surface metallization, by adding metal oxides of spinel structure in the plastic matrix, wherein the metal elements can be selected from copper, nickel, cobalt, chromium, iron, etc., and then use ultraviolet laser (wavelength Activation of 248nm, 308nm, 355nm, 532nm) and infrared laser (wavelength of 1064nm and 10600nm) to decompose metal oxides and release metal elements, which serve as catalysts for subsequent electroless plating, so that electroless plating can be performed. In this method, a metal oxide with a spinel structure is used to induce chemical deposition of a metal layer after reducing the metal element under the action of a laser. The process is complicated, the energy requirement is high, and the requirements for equipment and technology are relatively high.

发明内容 Contents of the invention

本发明为解决现有技术中存在的塑料表面金属化工艺复杂、能量要求高、镀层与塑料基材附着力差的技术问题。 The invention aims to solve the technical problems of complex plastic surface metallization process, high energy requirement and poor adhesion between the plating layer and the plastic base material existing in the prior art.

本发明提供了一种塑料制品的制备方法,包括以下步骤: The invention provides a kind of preparation method of plastic product, comprises the following steps:

1)成型塑料基体;所述塑料基体为含有化学镀促进剂的热塑性或热固性塑料,化学镀促进剂均匀分布于热塑性或热固性塑料中;所述化学镀促进剂为Ni2O3、Co2O3、CuSiO3、CuC2O4、Cu/Fe/Mn或Cu/Fe/Al三元共烧结氧化物、Cu/Fe/Al/Mn四元共烧结氧化物的一种或多种; 1) Forming a plastic substrate; the plastic substrate is a thermoplastic or thermosetting plastic containing an electroless plating accelerator, and the electroless plating accelerator is evenly distributed in the thermoplastic or thermosetting plastic; the electroless plating accelerator is Ni 2 O 3 , Co 2 O 3. One or more of CuSiO 3 , CuC 2 O 4 , Cu/Fe/Mn or Cu/Fe/Al ternary co-sintered oxide, Cu/Fe/Al/Mn quaternary co-sintered oxide;

2)激光气化塑料基体表面,裸露出化学镀促进剂; 2) Laser vaporizes the surface of the plastic substrate, exposing the electroless plating accelerator;

3)在步骤2)的化学镀促进剂表面化学镀铜或化学镀镍,继续进行至少一次化学镀和/或电镀,在塑料基体表面形成金属层。 3) Electroless copper or electroless nickel plating is performed on the surface of the electroless plating accelerator in step 2), and at least one electroless plating and/or electroplating is continued to form a metal layer on the surface of the plastic substrate.

本发明还提供了一种塑料制品,所述塑料制品包括塑料基体和位于塑料基体表面的金属层;所述塑料制品由本发明提供的方法制备得到。 The invention also provides a plastic product, which comprises a plastic base and a metal layer on the surface of the plastic base; the plastic product is prepared by the method provided by the invention.

本发明的发明人通过大量实验发现,Ni2O3、Co2O3、CuSiO3、CuC2O4、Cu/Fe/Mn或Cu/Fe/Al三元共烧结氧化物、Cu /Fe/Al/Mn四元共烧结氧化物无需还原出金属单质,即可直接作为化学镀促进剂,可在该化学镀促进剂表面直接进行选择性化学镀,且该化学镀促进剂不会引起塑料降解。本发明提供的塑料制品的制备方法中,所述化学镀促进剂均匀分布于塑料基体中,激光选择性照射塑料基体表面,无需过高的能量将化学镀促进剂还原成金属单质,而只需使塑料气化裸露出化学镀促进剂,即可直接进行化学镀铜或化学镀镍,实现塑料表面选择性金属化,工艺简单,对能量要求低,成本低廉;另外,化学镀促进剂分布于塑料基体中,所以化学镀后形成的镀层与塑料基体中的结合力非常高。    The inventors of the present invention have found through a large number of experiments that Ni 2 O 3 , Co 2 O 3 , CuSiO 3 , CuC 2 O 4 , Cu/Fe/Mn or Cu/Fe/Al ternary co-sintered oxides, Cu /Fe/ Al/Mn quaternary co-sintered oxide can be directly used as an electroless plating accelerator without reducing the metal element, and selective electroless plating can be directly performed on the surface of the electroless plating accelerator, and the electroless plating accelerator will not cause plastic degradation . In the preparation method of plastic products provided by the present invention, the electroless plating accelerator is evenly distributed in the plastic matrix, and the laser selectively irradiates the surface of the plastic matrix, so that the electroless plating accelerator is reduced to metal simple substance without excessive energy, and only The electroless copper plating or electroless nickel plating can be carried out directly after the plastic is vaporized to expose the electroless plating accelerator, and the selective metallization of the plastic surface is realized. The process is simple, the energy requirement is low, and the cost is low; in addition, the electroless plating accelerator is distributed in In the plastic matrix, the bonding force between the coating formed after electroless plating and the plastic matrix is very high.

具体实施方式 Detailed ways

本发明提供了一种塑料制品的制备方法,包括以下步骤: The invention provides a kind of preparation method of plastic product, comprises the following steps:

1)成型塑料基体;所述塑料基体为含有化学镀促进剂的热塑性或热固性塑料,化学镀促进剂均匀分布于热塑性或热固性塑料中;所述化学镀促进剂为Ni2O3、Co2O3、CuSiO3、CuC2O4、Cu/Fe/Mn或Cu/Fe/Al三元共烧结氧化物、Cu/Fe/Al/Mn四元共烧结氧化物的一种或多种; 1) Forming a plastic substrate; the plastic substrate is a thermoplastic or thermosetting plastic containing an electroless plating accelerator, and the electroless plating accelerator is evenly distributed in the thermoplastic or thermosetting plastic; the electroless plating accelerator is Ni 2 O 3 , Co 2 O 3. One or more of CuSiO 3 , CuC 2 O 4 , Cu/Fe/Mn or Cu/Fe/Al ternary co-sintered oxide, Cu/Fe/Al/Mn quaternary co-sintered oxide;

2)激光气化塑料基体表面,裸露出化学镀促进剂; 2) Laser vaporizes the surface of the plastic substrate, exposing the electroless plating accelerator;

3)在步骤2)的化学镀促进剂表面化学镀铜或化学镀镍,继续进行至少一次化学镀和/或电镀,在塑料基体表面形成金属层。 3) Electroless copper or electroless nickel plating is performed on the surface of the electroless plating accelerator in step 2), and at least one electroless plating and/or electroplating is continued to form a metal layer on the surface of the plastic substrate.

本发明的发明人发现,除了金属单质如单质铜和钯可作为化学镀的晶核外,纳米氧化铜可以大大地提高化学镀液中金属原子在载体表面沉积的速度。本发明的发明人通过如下实验:将阿拉丁试剂公司的纳米氧化铜(粒径40nm)直接置于常见的化学镀铜液中,大量的铜单质快速沉积于纳米氧化铜表面,将其包覆。所以,一定颗粒大小尤其纳米粒径的氧化铜可以促进化学镀铜。但是纳米氧化铜在塑料里面容易引起塑料的降解。发明人通过大量实验发现,Ni2O3、Co2O3、CuSiO3、CuC2O4、Cu/Fe/Mn或Cu/Fe/Al三元共烧结氧化物、Cu/Fe/Al/Mn四元共烧结氧化物的一种或多种可作为化学镀促进剂,能在其表面直接进行化学镀铜/镍,同时这些物质长期存于塑料中不会引起塑料的降解。 The inventors of the present invention found that, except that simple metals such as copper and palladium can be used as crystal nuclei for electroless plating, nano-copper oxide can greatly increase the deposition rate of metal atoms in the electroless plating solution on the surface of the carrier. The inventors of the present invention conducted the following experiment: the nano-copper oxide (particle size 40nm) of Aladdin Reagent Company was directly placed in a common electroless copper plating solution, a large amount of simple copper was quickly deposited on the surface of the nano-copper oxide, and it was coated . Therefore, copper oxide with a certain particle size, especially nano-particle size, can promote electroless copper plating. However, nano-copper oxide is easy to cause degradation of plastics in plastics. The inventor found through a large number of experiments that Ni 2 O 3 , Co 2 O 3 , CuSiO 3 , CuC 2 O 4 , Cu/Fe/Mn or Cu/Fe/Al ternary co-sintered oxides, Cu/Fe/Al/Mn One or more of the quaternary co-sintered oxides can be used as an electroless plating accelerator, and the electroless copper/nickel plating can be directly performed on the surface, and these substances will not cause degradation of the plastic if they exist in the plastic for a long time.

本发明中,先成型塑料基体。所述塑料基体为含有化学镀促进剂的热塑性或热固性塑料,其中化学镀促进剂均匀分布于热塑性或热固性塑料中。所述化学镀促进剂为Ni2O3、Co2O3、CuSiO3、CuC2O4、Cu/Fe/Mn或Cu/Fe/Al三元共烧结氧化物、Cu/Fe/Al/Mn四元共烧结氧化物的一种或多种。 In the present invention, the plastic base is formed first. The plastic matrix is a thermoplastic or thermosetting plastic containing an electroless plating accelerator, wherein the electroless plating accelerator is uniformly distributed in the thermoplastic or thermosetting plastic. The electroless plating accelerator is Ni 2 O 3 , Co 2 O 3 , CuSiO 3 , CuC 2 O 4 , Cu/Fe/Mn or Cu/Fe/Al ternary co-sintered oxide, Cu/Fe/Al/Mn One or more kinds of quaternary co-sintered oxides.

本发明中所采用的化学镀促进剂,粒径为20nm-100μm,优选为50nm-10μm,更优选为200nm-4μm。所采用的化学镀促进剂中,Ni2O3、Co2O3、CuSiO3、CuC2O4可以采用商购产品,然后球磨至合适的粒径;而Cu/Fe/Mn或Cu/Fe/Al三元共烧结氧化物、Cu/Fe/Al/Mn四元共烧结氧化物可采用下述方法制备:购买对应的金属氧化物,经球磨混合后在真空气氛炉中700-1500度之间烧结,然后球磨至合适的粒径。所述Cu/Fe/Mn三元共烧结氧化物的分子式为CuFexMnyOz,其中x=0.01-2,y=0.01-2,z=2-4;所述Cu/Fe/Al三元共烧结氧化物的分子式为CuFemAlnOl,其中m=0.01-2,n=0.01-2,l=2-4;所述Cu/Fe/Al/Mn四元共烧结氧化物的分子式为CuFeaAlbMncOd,其中a=0.01-2, b=0.01-2,c=0.01-2,d=2-4。 The electroless plating accelerator used in the present invention has a particle size of 20nm-100μm, preferably 50nm-10μm, more preferably 200nm-4μm. Among the electroless plating accelerators used, Ni 2 O 3 , Co 2 O 3 , CuSiO 3 , CuC 2 O 4 can be commercially available products, and then ball milled to a suitable particle size; while Cu/Fe/Mn or Cu/Fe /Al ternary co-sintered oxides and Cu/Fe/Al/Mn quaternary co-sintered oxides can be prepared by the following method: purchase the corresponding metal oxides, mix them by ball milling, and place them in a vacuum atmosphere furnace at 700-1500 degrees Sintered and then ball milled to a suitable particle size. The molecular formula of the Cu/Fe/Mn ternary co-sintered oxide is CuFe x Mn y O z , where x=0.01-2, y=0.01-2, z=2-4; the Cu/Fe/Al three The molecular formula of the elementary co-sintered oxide is CuFe m Al n O l , where m=0.01-2, n=0.01-2, l=2-4; the Cu/Fe/Al/Mn quaternary co-sintered oxide The molecular formula is CuFe a Al b Mn c O d , where a=0.01-2, b=0.01-2, c=0.01-2, d=2-4.

所述热塑性/热固性塑料为本领域技术人员公知,例如热塑性塑料可以为选自聚烯烃、聚酯、聚酰胺、聚芳醚、聚酯酰亚胺、聚碳酸酯(PC)、聚碳酸酯/(丙烯腈-丁二烯-苯乙烯)合金(PC/ABS)、聚苯醚(PPO)、聚苯硫醚(PPS)、聚酰亚胺(PI)、聚砜(PSU)、聚醚醚酮(PEEK)、聚苯并咪唑(PBI)或液晶聚合物(LCP)中的一种或多种。其中,聚烯烃可以为聚苯乙烯(PS)、聚丙烯(PP)、聚甲基丙烯酸甲酯或聚(丙烯腈-丁二烯-苯乙烯)。聚酯可以为聚对苯二甲酸环己烷对二甲醇酯(PCT)、聚间苯二甲酸二烯丙酯(PDAIP)、聚对苯二甲酸二烯丙酯(PDAP)、聚萘二酸丁醇酯(PBN)、聚对苯二甲酸乙二醇酯(PET)、聚对苯二甲酸丁二醇酯(PBT)。聚酰胺可以为聚己二酰己二胺(PA-66)、聚壬二酰己二胺(PA-69)、聚丁二酰己二胺(PA-64)、聚十二烷二酰己二胺(PA-612)、聚癸二酰己二胺(PA-610)、聚癸二酰癸二胺(PA-1010)、聚十一酰胺(PA-11)、聚十二酰胺(PA-12)、聚辛酰胺(PA-8)、聚9-氨基壬酸(PA-9)、聚己内酰胺(PA-6)、聚对苯二甲酰苯二胺(PPTA)、聚间苯二甲酰己二胺(MXD6)、聚对苯二甲酰己二胺(PA6T)或聚对苯二甲酰壬二胺(PA9T)。液晶聚合物是本领域技术人员公知的一种由刚性分子链构成的、在一定物理条件下既有液体流动性又有晶体物理性能各向异性状态(即液晶态)的高分子物质。所述热固性塑料可以选自酚醛树脂、脲醛树脂、三聚氰胺-甲醛树脂、环氧树脂、醇酸树脂、聚氨酯的一种或多种。 The thermoplastic/thermosetting plastics are well known to those skilled in the art. For example, thermoplastics can be selected from polyolefins, polyesters, polyamides, polyarylene ethers, polyesterimides, polycarbonate (PC), polycarbonate/ (Acrylonitrile-butadiene-styrene) alloy (PC/ABS), polyphenylene oxide (PPO), polyphenylene sulfide (PPS), polyimide (PI), polysulfone (PSU), polyether ether One or more of ketone (PEEK), polybenzimidazole (PBI) or liquid crystal polymer (LCP). Wherein, the polyolefin may be polystyrene (PS), polypropylene (PP), polymethyl methacrylate or poly(acrylonitrile-butadiene-styrene). The polyester can be polycyclohexane-p-dimethylene terephthalate (PCT), polydiallyl isophthalate (PDAIP), polydiallyl terephthalate (PDAP), polynaphthalate Butanol ester (PBN), polyethylene terephthalate (PET), polybutylene terephthalate (PBT). The polyamide can be polyhexamethylene adipamide (PA-66), polyhexamethylene azelamide (PA-69), polyhexamethylene succinamide (PA-64), polydodecanediamide adipamide Diamine (PA-612), polyhexamethylene sebacamide (PA-610), polydecanediamide (PA-1010), polyundecamide (PA-11), polydodecamide (PA -12), polyoctylamide (PA-8), poly-9-aminononanoic acid (PA-9), polycaprolactam (PA-6), polyphenylene terephthalamide (PPTA), polyisophthalamide Formamide hexamethylene diamide (MXD6), polyhexamethylene terephthalamide (PA6T) or polynonanediamide terephthalamide (PA9T). Liquid crystal polymer is a polymer material known to those skilled in the art that is composed of rigid molecular chains and has both liquid fluidity and anisotropic state of crystal physical properties (ie, liquid crystal state) under certain physical conditions. The thermosetting plastic may be selected from one or more of phenolic resin, urea-formaldehyde resin, melamine-formaldehyde resin, epoxy resin, alkyd resin, and polyurethane.

成型的方法可采用现有技术中的各种成型方法,先将化学镀促进剂、热塑性/热固性塑料聚合物树脂混合均匀,采用密炼机、单螺杆或双螺杆挤出机、混料机等常用塑料混配机械制备塑料组合物,然后经过注塑、吹塑、挤出或热压挤出设备,制造各种所需形状的塑料基体。 The molding method can adopt various molding methods in the prior art. First, mix the electroless plating accelerator and thermoplastic/thermosetting plastic polymer resin evenly, and use an internal mixer, a single-screw or twin-screw extruder, a mixer, etc. Plastic compounding machines are commonly used to prepare plastic compositions, and then pass through injection molding, blow molding, extrusion or hot pressing extrusion equipment to produce plastic substrates of various desired shapes.

本发明中,由于CuC2O4易分解,会使塑料基体降解,从而降低塑料基体的机械性能。因此,作为本领域技术人员的公知常识,成型塑料基体的温度一般低于300℃,因此本发明中若所述化学镀促进剂中含有CuC2O4,成型时CuC2O4也不会发生分解。 In the present invention, since CuC 2 O 4 is easy to decompose, it will degrade the plastic matrix, thereby reducing the mechanical properties of the plastic matrix. Therefore, as the common knowledge of those skilled in the art, the temperature of the molding plastic substrate is generally lower than 300°C. Therefore, if the electroless plating accelerator contains CuC 2 O 4 in the present invention, CuC 2 O 4 will not occur during molding. break down.

以塑料基体的质量为基准,化学镀促进剂的含量为1-40%,优选为1-30%,更优选为2-15%。 Based on the mass of the plastic substrate, the content of the electroless plating accelerator is 1-40%, preferably 1-30%, more preferably 2-15%.

为提高本发明所采用的塑料基体的各种性能,所述塑料基体中还可以含有抗氧化剂、光稳定剂、润滑剂、无机填料。所述抗氧化剂、光稳定剂、润滑剂、无机填料均为本领域技术人员共公知,可直接采用商购产品。本发明中,将所述抗氧化剂、光稳定剂、润滑剂、无机填料与化学镀促进剂、热塑性/热固性塑料聚合物树脂混合均匀后,一并成型得到塑料基体。 In order to improve various performances of the plastic matrix used in the present invention, the plastic matrix may also contain antioxidants, light stabilizers, lubricants, and inorganic fillers. The antioxidants, light stabilizers, lubricants, and inorganic fillers are all well known to those skilled in the art, and commercially available products can be directly used. In the present invention, after uniformly mixing the antioxidant, light stabilizer, lubricant, inorganic filler, electroless plating accelerator and thermoplastic/thermosetting plastic polymer resin, they are molded together to obtain a plastic matrix.

以塑料基体的质量为基准,抗氧剂的含量可以为0.01-2%,所述光稳定剂的含量可以为0.01-2%,润滑剂的含量可以为0.01-2%,无机填料的含量为1-70%。 Based on the quality of the plastic matrix, the content of the antioxidant can be 0.01-2%, the content of the light stabilizer can be 0.01-2%, the content of the lubricant can be 0.01-2%, and the content of the inorganic filler is 1-70%.

抗氧剂可以提高塑料基体的抗氧化性能。所述抗氧剂为本领域技术人员所公知,例如可以选自Ciba公司的抗氧剂1098、1076、1010、168。光稳定剂可以提高塑料基体的光稳定性。所述光稳定剂可以为各种公知的光稳定剂,优选为受阻胺类光稳定剂,例如可以选自Ciba公司的光稳定剂944。 Antioxidants can improve the oxidation resistance of plastic substrates. The antioxidant is well known to those skilled in the art, for example, it can be selected from the antioxidants 1098, 1076, 1010, and 168 of Ciba Company. Light stabilizers can improve the light stability of the plastic matrix. The light stabilizer may be various known light stabilizers, preferably a hindered amine light stabilizer, such as light stabilizer 944 from Ciba Company.

所述润滑剂能提高塑料的流动性,从而使塑料基体混合得更均匀。所述润滑剂可以选自甲基聚硅氧烷、乙烯/醋酸乙烯的共聚蜡(EVA蜡)、聚乙烯蜡以及硬脂酸盐中的一种或多种。 The lubricant can improve the fluidity of the plastic, so that the plastic matrix can be mixed more uniformly. The lubricant may be selected from one or more of methyl polysiloxane, ethylene/vinyl acetate copolymer wax (EVA wax), polyethylene wax and stearate.

无机填料可以为滑石粉、碳酸钙、玻璃纤维、硅酸钙纤维、氧化锡或炭黑。其中,玻璃纤维可以加深激光气化后塑料基体凹陷的深度,有利于化学镀铜中铜的粘附;氧化锡尤其是纳米氧化锡或炭黑可以增加激光的能量利用率。所述无机填料还可以为玻璃微珠、硫酸钙、硫酸钡、二氧化钛、珠光粉、硅灰石、硅藻土、高岭土、煤粉、陶土、云母、油页岩灰、硅酸铝、氧化铝、碳纤维、二氧化硅或氧化锌。所述无机填料中优选不含有Cr等对环境和人体有害的元素。 The inorganic filler can be talcum powder, calcium carbonate, glass fiber, calcium silicate fiber, tin oxide or carbon black. Among them, glass fiber can deepen the depression depth of plastic substrate after laser vaporization, which is beneficial to the adhesion of copper in electroless copper plating; tin oxide, especially nano tin oxide or carbon black, can increase the energy utilization rate of laser. The inorganic filler can also be glass microspheres, calcium sulfate, barium sulfate, titanium dioxide, pearl powder, wollastonite, diatomaceous earth, kaolin, coal powder, clay, mica, oil shale ash, aluminum silicate, alumina , carbon fiber, silica or zinc oxide. The inorganic filler preferably does not contain elements harmful to the environment and human body such as Cr.

本发明中,化学镀促进剂均匀分布于塑料基体中,所以化学镀促进剂与塑料基体的附着力非常高,而后续化学镀直接在所述化学镀促进剂表面进行,因此,使得最后形成的金属镀层与塑料基体的附着力也非常高。 In the present invention, the electroless plating accelerator is evenly distributed in the plastic matrix, so the adhesion between the electroless plating accelerator and the plastic matrix is very high, and the subsequent electroless plating is directly carried out on the surface of the electroless plating accelerator, so that the final formed Adhesion of the metal coating to the plastic substrate is also very high.

根据本发明提供的制备方法,激光气化塑料基体表面,通过激光气化,在塑料基体表面形成图形。激光照射区域,塑料基体中的聚合物树脂气化,从而将化学镀促进剂暴露出来。所采用激光设备可为通用的红外激光器,例如CO2激光打标机。所述激光的波长为157nm-10.6μm,扫描速度为500-8000mm/s,步长为3-9μm,延时为30-100μs,频率为30-40 KHz,功率为3-4 W,填充间距为10-50μm。本发明中,对激光的能量要求较低,仅需气化塑料基体表面露出化学镀促进剂即可,而无需还原化学镀促进剂为金属单质。 According to the preparation method provided by the invention, the surface of the plastic substrate is vaporized by laser, and patterns are formed on the surface of the plastic substrate through laser gasification. In the laser-irradiated area, the polymer resin in the plastic matrix vaporizes, exposing the electroless plating promoter. The laser equipment used can be a general-purpose infrared laser, such as a CO2 laser marking machine. The wavelength of the laser is 157nm-10.6μm, the scanning speed is 500-8000mm/s, the step size is 3-9μm, the delay is 30-100μs, the frequency is 30-40 KHz, the power is 3-4 W, and the filling space 10-50μm. In the present invention, the energy requirements of the laser are relatively low, and it is only necessary to vaporize the surface of the plastic substrate to expose the electroless plating accelerator, without reducing the electroless plating accelerator to a simple metal substance.

一般成型后的塑料基体的厚度为500μm以上,激光气化时一般蚀刻掉的塑料基体厚度为几微米至十几微米,从而使得塑料基体中的化学镀促进剂暴露出来,塑料基体表面形成为微观上为具有高低不平的空隙的粗糙表面结构。在后续的化学镀铜/镍时,铜/镍就内嵌到粗糙表面的孔隙中,从而与塑料样品之间形成很强的结合力。 Generally, the thickness of the formed plastic substrate is more than 500 μm, and the thickness of the etched plastic substrate during laser gasification is generally several microns to more than ten microns, so that the electroless plating accelerator in the plastic substrate is exposed, and the surface of the plastic substrate is formed. Above is a rough surface structure with uneven voids. During the subsequent electroless copper/nickel plating, the copper/nickel is embedded into the pores of the rough surface, thus forming a strong bond with the plastic sample.

本发明中,塑料基体的激光照射区域,塑料气化生产烟雾。为防止烟雾落下来遮盖住化学镀催化剂,可为激光器配置抽风装置,将烟雾尽量抽走,也可在激光气化完成后超声清洗塑料基体。 In the present invention, in the laser irradiated area of the plastic substrate, the plastic is gasified to produce smoke. In order to prevent the smoke from falling down and covering the electroless plating catalyst, the laser can be equipped with an exhaust device to extract the smoke as much as possible, and the plastic substrate can also be ultrasonically cleaned after the laser gasification is completed.

根据本发明提供的制备方法,激光气化后,激光照射区域的塑料基体裸露出化学镀促进剂,然后该化学镀促进剂表面进行化学镀铜或化学镀镍。所述进行化学镀铜或化学镀镍的方法为本领域技术人员常用的化学镀方法,例如可以将经过激光气化的塑料基体与化学镀铜液或化学镀镍液接触。 According to the preparation method provided by the present invention, after laser gasification, the plastic substrate in the laser irradiation area is exposed to the electroless plating accelerator, and then the electroless copper plating or electroless nickel plating is performed on the surface of the electroless plating accelerator. The method for performing electroless copper plating or electroless nickel plating is an electroless plating method commonly used by those skilled in the art, for example, the laser vaporized plastic substrate can be contacted with an electroless copper plating solution or an electroless nickel plating solution.

塑料基体中裸露出的化学镀促进剂,与化学镀铜液或化学镀镍液接触之后,化学镀促进剂能促进化学镀液中的铜离子或镍离子发生还原反应,生成金属铜或镍颗粒,包裹于化学镀促进剂表面,并互相连接形成一层致密的铜镀层或镍镀层,从而在激光照射区域快速形成第一层镀层。 The electroless plating accelerator exposed in the plastic matrix, after contacting the electroless copper plating solution or the electroless nickel plating solution, the electroless plating accelerator can promote the reduction reaction of copper ions or nickel ions in the electroless plating solution to generate metallic copper or nickel particles , wrapped on the surface of the electroless plating accelerator, and interconnected to form a dense layer of copper or nickel plating, so as to quickly form the first layer of plating in the laser irradiation area.

为了提高镀层的表面装饰性、实用性以及耐腐蚀性,还可以在铜镀层或镍镀层表面继续进行至少一次化学镀和/或电镀,最后得到所述金属层。 In order to improve the surface decoration, practicability and corrosion resistance of the plating layer, at least one electroless plating and/or electroplating can be continued on the surface of the copper plating layer or nickel plating layer to finally obtain the metal layer.

例如,在化学镀促进剂表面进行化学镀镍,在塑料基体激光气化区域形成镍镀层后,还可以通过现有技术常规的方法继续在镍镀层上继续形成其他金属镀层。所述现有技术常规的方法包括化学镀、电镀。优选情况下,可以在镍镀层表面继续进行一次化学镀铜,在镍镀层表面形成铜镀层;再进行一次化学镀镍,得到复合金属层,该复合金属层从里之外具有Ni-Cu-Ni结构。更优选情况下,在复合金属层表面通过闪镀金层,使塑料基体表面的金属层从里之外具有Ni-Cu-Ni-Au结构。 For example, electroless nickel plating is performed on the surface of the electroless plating accelerator, and after the nickel coating is formed in the laser vaporization area of the plastic substrate, other metal coatings can be continued to be formed on the nickel coating by conventional methods in the prior art. The conventional methods in the prior art include electroless plating and electroplating. Preferably, electroless copper plating can be continued on the surface of the nickel coating to form a copper coating on the surface of the nickel coating; another electroless nickel plating is performed to obtain a composite metal layer, which has Ni-Cu-Ni from the inside out. structure. More preferably, a gold layer is flash-plated on the surface of the composite metal layer so that the metal layer on the surface of the plastic substrate has a Ni-Cu-Ni-Au structure from inside to outside.

在化学镀促进剂表面进行化学镀铜,在塑料基体激光气化区域形成铜镀层后,也可以采用现有技术常规的方法继续在铜镀层上继续形成其他金属镀层。优选情况下,为了防止塑料基体表面的铜镀层被氧化,可继续进行一次化学镀镍,在铜镀层表面形成一层镍镀层,得到的塑料基体表面的金属层从里向外具有Cu-Ni结构。更优选情况下,在Cu-Ni金属层表面通过闪镀金层,使塑料基体表面的金属层从里向外具有Cu-Ni-Au结构。 Electroless copper plating is carried out on the surface of the electroless plating accelerator, and after the copper coating is formed in the laser gasification area of the plastic substrate, other metal coatings can also be continued to be formed on the copper coating by conventional methods in the prior art. Preferably, in order to prevent the copper plating on the surface of the plastic substrate from being oxidized, an electroless nickel plating can be continued to form a layer of nickel plating on the surface of the copper plating, and the metal layer on the surface of the obtained plastic substrate has a Cu-Ni structure from the inside out . More preferably, a gold layer is flash-plated on the surface of the Cu-Ni metal layer so that the metal layer on the surface of the plastic substrate has a Cu-Ni-Au structure from inside to outside.

本发明中,具有Ni-Cu-Ni、Ni-Cu-Ni-Au、Cu-Ni或Cu-Ni-Au结构的金属层中,各种Ni层的厚度为0.1-50μm,优选为1-10μm,更优选为2-3μm;铜层厚度为0.1-100μm,优选为1-50μm,更优选为5-30μm;Au层的厚度为0.01-10μm,优选为0.01-2μm,更优选为0.1-1μm。 In the present invention, in the metal layer with Ni-Cu-Ni, Ni-Cu-Ni-Au, Cu-Ni or Cu-Ni-Au structure, the thickness of various Ni layers is 0.1-50 μm, preferably 1-10 μm , more preferably 2-3 μm; the thickness of the copper layer is 0.1-100 μm, preferably 1-50 μm, more preferably 5-30 μm; the thickness of the Au layer is 0.01-10 μm, preferably 0.01-2 μm, more preferably 0.1-1 μm .

其中,所采用的化学镀铜液、化学镀镍液、电镀液铜液或电镀镍液、闪镀金层采用的镀金液均采用本领域技术人员常用的各种镀液。例如,所述化学镀铜液含有铜盐和还原剂,pH值为12-13,所述还原剂能够将铜盐中铜离子还原为铜单质,还原剂可以为乙醛酸、肼和次亚磷酸钠中的一种或几种。所述化学镀铜也还可直接采用现有技术中公开的镀铜液,例如《表面技术》2002年12月,第31卷第6期中公开的一种镀液:CuSO4·5H2O 0.12mol/L,Na2EDTA·2H2O 0.14mol/L,亚铁氰化钾 10mg/L,2,2’-联吡啶 10mg/L,乙醛酸(HCOCOOH) 0.10mol/L,并用NaOH和H2SO4调节镀液的pH值为12.5-13。另外,化学镀铜后如果觉得铜镀层厚度不足,还可进行电镀铜。化学镀镍也可采用现有技术中的镀镍液,例如其组成为:硫酸镍:23g/l,次亚磷酸钠:18g/l,乳酸:20g/l,苹果酸:15g/l,用NaOH 调节pH为5.2,温度:85-90℃。 Wherein, the adopted electroless copper plating solution, electroless nickel plating solution, electroplating solution copper solution or electroplating nickel solution, and the gold plating solution adopted by the flash gold layer all adopt various plating solutions commonly used by those skilled in the art. For example, the electroless copper plating solution contains copper salt and a reducing agent, and the pH value is 12-13. The reducing agent can reduce copper ions in the copper salt to simple copper. One or several kinds of sodium phosphate. The electroless copper plating can also directly adopt the copper plating solution disclosed in the prior art, such as "Surface Technology" in December 2002, a kind of plating solution disclosed in the 6th issue of volume 31: CuSO 4 5H 2 O 0.12 mol/L, Na 2 EDTA·2H 2 O 0.14mol/L, potassium ferrocyanide 10mg/L, 2,2'-bipyridyl 10mg/L, glyoxylic acid (HCOCOOH) 0.10mol/L, and use NaOH and H 2 SO 4 adjusts the pH value of the plating solution to 12.5-13. In addition, if you feel that the thickness of the copper coating is not enough after electroless copper plating, you can also perform copper electroplating. Electroless nickel plating also can adopt the nickel plating solution in the prior art, for example it is composed of: nickel sulfate: 23g/l, sodium hypophosphite: 18g/l, lactic acid: 20g/l, malic acid: 15g/l, with NaOH adjusts pH to 5.2, temperature: 85-90°C.

本发明中,在化学镀促进剂表面进行化学镀铜或化学镀镍的时间没有限制。优选情况下,在化学镀促进剂表面化学镀铜的时间为10-240分钟;在化学镀促进剂表面化学镀镍的时间为8-15分钟。 In the present invention, the time for performing electroless copper plating or electroless nickel plating on the surface of the electroless plating accelerator is not limited. Preferably, the time for electroless copper plating on the surface of the electroless plating accelerator is 10-240 minutes; the time for electroless nickel plating on the surface of the electroless plating accelerator is 8-15 minutes.

在镍镀层上闪镀金层的方法也为本领域技术人员所公知,本发明中不再赘述。其中闪镀金层时采用的镀金液可直接采用深圳精研创化工公司的BG-24中性镀金液。 The method of flash-plating a gold layer on the nickel plating layer is also known to those skilled in the art, and will not be repeated in the present invention. Among them, the gold plating solution used in the flash gold layer can directly use the BG-24 neutral gold plating solution of Shenzhen Jingyan Chuang Chemical Company.

塑料基体表面未被激光照射的区域,无化学镀促进剂存在,且其表面远不如激光照射区域表面粗糙,所以其金属化学沉积的速度非常慢且附着力很低,化学镀时基本没有金属沉积,若有少部分沉积但可轻易擦拭掉,从而实现本发明的直接在塑料表面选择性金属化的目的,并得到本发明提供的塑料制品。 In the area of the plastic substrate surface that is not irradiated by the laser, there is no electroless plating accelerator, and its surface is far less rough than the surface of the laser irradiated area, so the metal chemical deposition speed is very slow and the adhesion is very low, and there is basically no metal deposition during electroless plating , if there is a small part of deposition but can be easily wiped off, so as to achieve the purpose of selective metallization directly on the plastic surface of the present invention, and obtain the plastic product provided by the present invention.

所述塑料制品包括塑料基体和位于塑料基体表面形成图案的金属层。所述金属层从里到外为Ni-Cu-Ni层、Ni-Cu-Ni-Au层、Cu-Ni层或Cu-Ni-Au层。 The plastic product includes a plastic base and a patterned metal layer on the surface of the plastic base. The metal layer is Ni-Cu-Ni layer, Ni-Cu-Ni-Au layer, Cu-Ni layer or Cu-Ni-Au layer from inside to outside.

以下将结合实施例对本发明进行更详细地说明。实施例及对比例中所用原料均由商购得到。 The present invention will be described in more detail below in conjunction with examples. The raw materials used in Examples and Comparative Examples are all commercially available.

实施例1 Example 1

(1)将CuC2O4·2H2O,真空干燥脱结晶水,球磨至D50为1μm以下,干燥;将PP树脂、CuC2O4、滑石粉和抗氧剂1010按质量比为100:15:10:0.2采用高混机混合后,用单螺杆挤出机(南京橡塑机械厂)挤出成管材,挤出温度为180℃。    (1) Vacuum-dry CuC 2 O 4 2H 2 O to decrystallize water, ball mill until D50 is less than 1 μm, and dry; PP resin, CuC 2 O 4 , talcum powder and antioxidant 1010 are 100 by mass ratio: 15:10:0.2 After mixing with a high-speed mixer, extrude into pipes with a single-screw extruder (Nanjing Rubber and Plastic Machinery Factory), and the extrusion temperature is 180°C.

(2)采用红外激光器(泰德,DPF-M12)照射整个管材的外表面,激光参数为:波长1064nm,扫描速度1000mm/s,步长9μm,延时30μs,频率40KHz,功率3W,填充间距50μm;清洗管材表面。    (2) Use an infrared laser (Tide, DPF-M12) to irradiate the outer surface of the entire pipe. The laser parameters are: wavelength 1064nm, scanning speed 1000mm/s, step size 9μm, delay 30μs, frequency 40KHz, power 3W, filling spacing 50μm; clean the surface of the pipe. the

(3)浸入化学镀铜液中3小时,形成厚度为10μm的铜层,浸入化学镀镍液10分钟,铜层外面形成厚度为3μm的镍层;化学镀铜液:CuSO4·5H2O 0.12mol/L,Na2EDTA·2H2O 0.14mol/L,亚铁氰化钾 10mg/L,2,2’-联吡啶 10mg/L,乙醛酸(HCOCOOH) 0.10mol/L,并用NaOH和H2SO4调节镀液的pH值为12.5-13;化学镀镍液:硫酸镍:23g/l,次亚磷酸钠:18g/l,乳酸:20g/l,苹果酸:15g/l,用NaOH 调节pH为5.2。    (3) Immerse in the electroless copper plating solution for 3 hours to form a copper layer with a thickness of 10 μm, and immerse in the electroless nickel plating solution for 10 minutes to form a nickel layer with a thickness of 3 μm on the outside of the copper layer; electroless copper plating solution: CuSO 4 5H 2 O 0.12mol/L, Na 2 EDTA·2H 2 O 0.14mol/L, potassium ferrocyanide 10mg/L, 2,2'-bipyridine 10mg/L, glyoxylic acid (HCOCOOH) 0.10mol/L, and use NaOH and H 2 SO 4 to adjust the pH value of the plating solution to 12.5-13; electroless nickel plating solution: nickel sulfate: 23g/l, sodium hypophosphite: 18g/l, lactic acid: 20g/l, malic acid: 15g/l, The pH was adjusted to 5.2 with NaOH.

通过上述步骤,得到本实施例的用作管材的塑料制品。 Through the above steps, the plastic product used as a pipe in this embodiment is obtained.

实施例2 Example 2

采用与实施例1相同的方法制备本实施例的塑料制品,不同之处在于: Adopt the method identical with embodiment 1 to prepare the plastic product of the present embodiment, difference is:

步骤(1)中,将CuSiO3球磨至D50为2μm以下,干燥;将PC树脂、CuSiO3、抗氧化剂168、EVA蜡按质量比为100:20:0.2:0.1混合后,挤出造粒再注塑成型为电器外壳; In step (1), ball mill CuSiO 3 until D50 is less than 2 μm, and dry; mix PC resin, CuSiO 3 , antioxidant 168, and EVA wax at a mass ratio of 100:20:0.2:0.1, extrude and granulate Injection molding for electrical enclosures;

步骤(2)中采用红外激光器在电器外壳上打印出金属线路图形;激光气化完成后,超声清洗电器外壳; In step (2), the infrared laser is used to print the metal circuit pattern on the electrical casing; after the laser vaporization is completed, the electrical casing is ultrasonically cleaned;

步骤(3)中,化学镀的顺序为:先化学镀镍10分钟形成3μm厚的镍层,再化学镀铜3小时形成11μm厚的铜层,最后化学镀镍10分钟形成3μm厚镍层。    In step (3), the sequence of electroless plating is: first electroless nickel plating for 10 minutes to form a 3 μm thick nickel layer, then electroless copper plating for 3 hours to form an 11 μm thick copper layer, and finally electroless nickel plating for 10 minutes to form a 3 μm thick nickel layer. the

通过上述步骤,得到本实施例的用作电器外壳的塑料制品。 Through the above-mentioned steps, the plastic product used as an electrical appliance housing in this embodiment is obtained.

实施例3 Example 3

采用与实施例2相同的方法制备本实施例的塑料制品,不同之处在于: Adopt the method identical with embodiment 2 to prepare the plastic product of the present embodiment, difference is:

步骤(1)中,将Co2O3球磨至D50为5μm以下,干燥;将PBT树脂、Co2O3、玻璃纤维和光稳定剂944按质量比为100:15:35:0.2直接用双螺杆挤出机(南京橡塑机械厂)配混,造粒,注塑成汽车连接器外壳; In step (1), Co 2 O 3 is ball milled until the D50 is less than 5 μm, and dried; the mass ratio of PBT resin, Co 2 O 3 , glass fiber and light stabilizer 944 is 100:15:35:0.2 directly with twin-screw Extruder (Nanjing Rubber and Plastic Machinery Factory) compounding, granulation, injection molding into automotive connector housing;

步骤(3)中,化学镀顺序为:先化学镀镍10分钟形成3μm厚的镍层,再化学镀铜2小时形成6μm厚的铜层,最后化学镀镍10分钟形成3μm厚的镍层,最后闪镀0.03微米厚的金层,闪镀金液采用深圳精研创化工公司公司的BG-24中性镀金液。    In step (3), the electroless plating sequence is as follows: first electroless nickel plating for 10 minutes to form a 3 μm thick nickel layer, then electroless copper plating for 2 hours to form a 6 μm thick copper layer, and finally electroless nickel plating for 10 minutes to form a 3 μm thick nickel layer, Finally, a gold layer with a thickness of 0.03 micron is flash-plated, and the flash-plating liquid adopts the BG-24 neutral gold-plating liquid of Shenzhen Jingyan Chuang Chemical Co., Ltd. the

通过上述步骤,得到本实施例的用作汽车连接器外壳的塑料制品。 Through the above steps, the plastic product used as the automobile connector housing of this embodiment is obtained.

实施例4 Example 4

采用与实施例2相同的方法制备本实施例的塑料制品,不同之处在于: Adopt the method identical with embodiment 2 to prepare the plastic product of the present embodiment, difference is:

步骤(1)中,将Ni2O3球磨至D50为10μm以下,干燥;将PC树脂、Ni2O3、抗氧化剂1076和聚乙烯蜡按质量比为100:10:0.2:0.1混合后,挤出造粒,中空吹塑成型汽车电子零部件的外壳; In step (1), Ni 2 O 3 is ball milled until the D50 is less than 10 μm, and then dried; after mixing PC resin, Ni 2 O 3 , antioxidant 1076 and polyethylene wax in a mass ratio of 100:10:0.2:0.1, Extrusion granulation, hollow blow molding the casing of automotive electronic components;

步骤(3)中,化学镀的顺序为:先化学镀镍10分钟形成3μm厚的镍层,再化学镀铜2小时形成6μm厚的铜金属层,最后化学镀镍12分钟形成4μm厚的保护用的金属镍层。    In step (3), the order of electroless plating is: first electroless nickel plating for 10 minutes to form a 3 μm thick nickel layer, then electroless copper plating for 2 hours to form a 6 μm thick copper metal layer, and finally electroless nickel plating for 12 minutes to form a 4 μm thick protective layer The metal nickel layer used. the

通过上述步骤,得到本实施例的用作汽车电子零部件的外壳的塑料制品。 Through the above-mentioned steps, the plastic product used as the housing of the automotive electronic parts of this embodiment is obtained.

实施例5   Example 5

(1)将54.1g CuO(0.68mol),27.13g Fe2O3(0.17mol)与26.87g Mn2O3(0.17mol)混合均匀,1000℃下空气中焙烧2h,经高速球磨至粉末平均粒径为0.8μm,用XPS等分析手段分析产物组成为CuFe0.5Mn0.5O2.5。    (1) Mix 54.1g CuO (0.68mol), 27.13g Fe 2 O 3 (0.17mol) and 26.87g Mn 2 O 3 (0.17mol) evenly, roast in air at 1000°C for 2 hours, and grind to the powder uniformity by high-speed ball milling The particle size is 0.8 μm, and the composition of the product is CuFe 0.5 Mn 0.5 O 2.5 analyzed by means of analysis such as XPS.

(2)将PPO树脂、CuFe0.5Mn0.5O2.5、硅酸钙纤维、抗氧化剂1076和聚乙烯蜡按质量比为100:10:10:0.2:0.1采用高混机混合,然后用双螺杆挤出机造粒,再通过注塑成型,制作太阳能电池户外连接器外壳。    (2) Mix PPO resin, CuFe 0.5 Mn 0.5 O 2.5 , calcium silicate fiber, antioxidant 1076 and polyethylene wax in a mass ratio of 100:10:10:0.2:0.1 with a high-speed mixer, and then extrude with a twin-screw Extrude the machine to granulate, and then through injection molding, make the solar cell outdoor connector shell.

(3)采用与实施例2中步骤(2)相同的方法在太阳能电池户外连接器外壳上打印出金属线路图形。    (3) Use the same method as step (2) in Example 2 to print metal circuit patterns on the solar cell outdoor connector shell. the

(4)化学镀顺序:先化学镀镍8分钟形成2μm厚的镍层,再化学镀铜4小时形成15μm厚的铜层,然后化学镀镍10分钟形成3μm厚的镍层,最后闪镀0.03μm厚的金层。    (4) Electroless plating sequence: first electroless nickel plating for 8 minutes to form a 2 μm thick nickel layer, then electroless copper plating for 4 hours to form a 15 μm thick copper layer, then electroless nickel plating for 10 minutes to form a 3 μm thick nickel layer, and finally flash plating 0.03 μm thick gold layer. the

通过上述步骤,得到本实施例的用作太阳能电池户外连接器外壳的塑料制品。 Through the above steps, the plastic product used as the solar cell outdoor connector shell of this embodiment is obtained.

实施例6  Example 6

采用与实施例5相同的方法制备本实施例的塑料制品,不同之处在于: Adopt the method identical with embodiment 5 to prepare the plastic product of the present embodiment, difference is:

步骤(1)中,将54.1g CuO(0.68mol),27.13g Fe2O3(0.17mol),17.33g Al2O3(0.17mol)混合均匀, 1000℃下空气中焙烧2h,经高速球磨至粉末平均粒径为0.5μm, 用XPS等分析手段分析产物组成为CuFe0.5Al0.5O2.5In step (1), 54.1g CuO (0.68mol), 27.13g Fe 2 O 3 (0.17mol), 17.33g Al 2 O 3 (0.17mol) were mixed uniformly, roasted in air at 1000°C for 2h, and passed high-speed ball milling Until the average particle size of the powder is 0.5 μm, the composition of the product is analyzed by means of analysis such as XPS to be CuFe 0.5 Al 0.5 O 2.5 ;

步骤(2)中,将PA6T树脂、CuFe0.5Al0.5O2.5、抗氧化剂1076和聚乙烯蜡按质量比为100:10:0.2:0.1混合后,挤出造粒,通过注塑成型,制作汽车发动机的电子连接器外壳; In step (2), mix PA6T resin, CuFe 0.5 Al 0.5 O 2.5 , antioxidant 1076 and polyethylene wax in a mass ratio of 100:10:0.2:0.1, extrude and granulate, and make an automobile engine by injection molding electronic connector housing;

步骤(4)中,化学镀顺序:先化学镀镍8分钟形成2μm厚的镍层,再化学镀铜4小时形成15μm厚的铜金属层,然后化学镀镍10分钟形成3μm厚的镍层,最后闪镀0.03μm厚的金层。    In step (4), the electroless plating sequence: first electroless nickel plating for 8 minutes to form a 2 μm thick nickel layer, then electroless copper plating for 4 hours to form a 15 μm thick copper metal layer, and then electroless nickel plating for 10 minutes to form a 3 μm thick nickel layer, Finally, a gold layer with a thickness of 0.03 μm is flash-plated. the

通过上述步骤,得到本实施例的用作汽车发动机电子连接器外壳的塑料制品。 Through the above steps, the plastic product used as the housing of the electronic connector of the automobile engine in this embodiment is obtained.

实施例7 Example 7

本采用与实施例5相同的方法制备本实施例的塑料制品,不同之处在于: This adopts the method identical with embodiment 5 to prepare the plastic product of the present embodiment, difference is:

步骤(1)中,将54.1g CuO(0.68mol),13.56g Fe2O3(0.085mol),8.67g Al2O3(0.085mol)和26.87g Mn2O3(0.17mol)混合均匀, 1000℃下空气中焙烧2h,经高速球磨至粉末平均粒径为1.0μm,用XPS等分析手段分析产物组成为CuFe0.25 Al0.25Mn0.5O2.5In step (1), 54.1g CuO (0.68mol), 13.56g Fe 2 O 3 (0.085mol), 8.67g Al 2 O 3 (0.085mol) and 26.87g Mn 2 O 3 (0.17mol) were mixed evenly, Calcined in the air at 1000°C for 2 hours, then subjected to high-speed ball milling until the average particle size of the powder was 1.0 μm, and the composition of the product was analyzed by XPS and other analytical means to be CuFe 0.25 Al 0.25 Mn 0.5 O 2.5 ;

步骤(2)中,将PPS树脂、CuFe0.25 Al0.25Mn0.5O2.5、抗氧化剂1076和聚乙烯蜡按质量比为100:10:0.2:0.1混合后,挤出造粒,通过注塑成型,制作电子连接器的壳体; In step (2), mix PPS resin, CuFe 0.25 Al 0.25 Mn 0.5 O 2.5 , antioxidant 1076 and polyethylene wax in a mass ratio of 100:10:0.2:0.1, extrude and granulate, and make Housings for electronic connectors;

步骤(4)中,化学镀顺序:先化学镀铜3小时形成12μm厚的铜层,然后化学镀镍10分钟形成3μm厚的镍层。     In step (4), the sequence of electroless plating: first electroless copper plating for 3 hours to form a 12 μm thick copper layer, and then electroless nickel plating for 10 minutes to form a 3 μm thick nickel layer. 

通过上述步骤,得到本实施例的电子连接器壳体的塑料制品。 Through the above steps, the plastic product of the electronic connector housing of this embodiment is obtained.

Claims (12)

1. the preparation method of plastics may further comprise the steps:
1) moulding plastics matrix; Described plastic substrate is thermoplasticity or the thermosetting resin that contains electroless plating promotor, and electroless plating promotor is uniformly distributed in thermoplasticity or the thermosetting resin; Described electroless plating promotor is Ni 2O 3, Co 2O 3, CuSiO 3, CuC 2O 4, Cu/Fe/Mn ternary co-sintering oxide compound, Cu/Fe/Al ternary co-sintering oxide compound, Cu/Fe/Al/Mn quaternary co-sintering oxide compound one or more;
2) laser gasification surface of plastic matrix exposes electroless plating promotor;
3) in step 2) electroless plating promotor Electroless copper or chemical nickel plating, proceed at least electroless plating and/or plating, form metal level at surface of plastic matrix,
Wherein, take the quality of plastic substrate as benchmark, the content of chemical plating catalyst is 1-40%.
2. preparation method according to claim 1 is characterized in that, the mode of moulding is injection moulding, blowing, extrudes or hot pressing in the step 1).
3. preparation method according to claim 1, it is characterized in that, step 2) condition of laser gasification comprises in: the wavelength of laser is 157nm-10.6 μ m, sweep velocity is 500-8000mm/s, step-length is 3-9 μ m, delays time to be 30-100 μ s, and frequency is 30-40 KHz, power is 3-4 W, and filling spacing is 10-50 μ m.
4. preparation method according to claim 1 is characterized in that, behind electroless plating promotor chemical nickel plating on surface, continues electroless plating or/and electroplate in the step 3), forms Ni-Cu-Ni layer, Ni-Cu-Ni-Au layer at surface of plastic matrix; Or after electroless plating promotor Electroless copper, continue electroless plating or/and electroplate, form Cu-Ni layer or Cu-Ni-Au layer at surface of plastic matrix.
5. preparation method according to claim 4, it is characterized in that, the thickness of various Ni layers is 0.1-50 μ m in described Ni-Cu-Ni layer, Ni-Cu-Ni-Au layer, Cu-Ni layer or the Cu-Ni-Au layer, and the thickness of Cu layer is 0.1-100 μ m, and the thickness of Au layer is 0.01-10 μ m.
6. preparation method according to claim 1 is characterized in that, the median size of described electroless plating promotor is 20nm-100 μ m.
7. according to claim 1 or 6 described preparation methods, it is characterized in that the molecular formula of described Cu/Fe/Mn ternary co-sintering oxide compound is CuFe xMn yO z, x=0.01-2 wherein, y=0.01-2, z=2-4; The molecular formula of described Cu/Fe/Al ternary co-sintering oxide compound is CuFe mAl nO l, m=0.01-2 wherein, n=0.01-2, l=2-4; The molecular formula of described Cu/Fe/Al/Mn quaternary co-sintering oxide compound is CuFe aAl bMn cO d, a=0.01-2 wherein, b=0.01-2, c=0.01-2, d=2-4.
8. preparation method according to claim 1, it is characterized in that described thermoplastics is selected from one or more of polyolefine, polyester, polymeric amide, polyarylether, polyester-imide, polyphenylene sulfide, polyimide, polysulfones, polyether-ether-ketone, polybenzimidazole, liquid crystalline polymers; Described thermosetting resin is selected from one or more of resol, urea-formaldehyde resin, melamine formaldehyde resin, Resins, epoxy, Synolac, urethane.
9. preparation method according to claim 1 is characterized in that, take the quality of plastic substrate as benchmark, wherein the content of electroless plating promotor is 1-40%.
10. preparation method according to claim 1 is characterized in that, also contains antioxidant, photostabilizer, lubricant, mineral filler in the described plastic substrate.
11. plastics, described plastics comprise plastic substrate and are positioned at the metal level of surface of plastic matrix; Described plastics are prepared by method claimed in claim 1.
12. plastics according to claim 11 is characterized in that, described metal level is Ni-Cu-Ni layer, Ni-Cu-Ni-Au layer, Cu-Ni layer or Cu-Ni-Au layer from the inside to surface.
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