Summary of the invention
Technical problem
Therefore, in view of above problem has produced the present invention, and the purpose of this invention is to provide a kind of light-emitting device, this light-emitting device allows that successfully carrying out the LED lamp more brings repairing LED lamp.
[0011] more specifically, the LED lamp will be connected with power under the situation that need not solder in (or connecing) simply by new LED lamp replacing at the new LED lamp of installation.
Another purpose of the present invention is to provide a kind of light-emitting device, and wherein the LED lamp is fixed firmly on the destination object (that is, keep panel), simultaneously with power supply to the LED lamp.
Another object of the present invention is to provide a kind of light-emitting device, this light-emitting device allows that easily snatch-disconnect connector is changed the LED lamp.
Another object of the present invention is to provide a kind of light-emitting device, this light-emitting device via connector with power stability be connected to LED.
Another object of the present invention is to provide a kind of light-emitting device, this light-emitting device comprises in order to strengthen the heat-sink unit of radiating effect.
Another object of the present invention is to provide a kind of light-emitting device, this light-emitting device is through more firmly fixing the LED lamp with the assembling of another sub-connector.
An also purpose of the present invention is to provide a kind of light-emitting device, and this light-emitting device will be fixed firmly to by the LED lamp that multiple member is assembled and keep on the panel.
Technical scheme
According to aspects of the present invention; Above-mentioned and other purpose can realize through a kind of light-emitting device is provided; This light-emitting device comprises: led module; On this led module, the circuit pattern (pattern) that electrically connects with the LED that is installed on the led module extends to and forms the patchhole that passes led module; And joint connector, it comprises electrically connecting with the feed external power and can being fixed to dividually with circuit pattern and is connected lead-in wire (lead) on the patchhole.
Joint connector also can comprise the flange portion of being held back by patchhole; And be formed on flange portion below and be provided with the body part of elasticity prodger; This elasticity prodger is formed on the side surface of body part, flexibly is projected into the outside and is inserted into regularly to insert in the hole.
Each connects the flexibly sagging Flexible Connector in lower surface below that lead-in wire all can be included in flange portion, and the vertical connector that extends and form along body part from Flexible Connector.
Light-emitting device can comprise that also the back surface that contacts led module is with the thermal component of radiation by heat that LED is produced.
Thermal component can comprise heat sink (or radiator, heat sink) that is provided with surface behind through hole and the contact led module, and this through hole is provided with inner circumferential surface, and the rib of radially arranging is outstanding from inner circumferential surface; And the maintenance panel that contacts surface, heat sink back.
Being connected to through hole on it in order to the screw of fixed L ED module can form and pass led module.
Light-emitting device also can comprise socket connector, and this socket connector comprises and the electrical lead that is connected the lead-in wire electric connection and links with joint connector.
Being fixed to breech lock prodger on the projection that is formed on the joint connector bottom, can be formed on the connecting hole of socket connector inboard; And the connecting flange of radially arranging can be formed on the external peripheral surface on socket connector top, and ledge can be formed on the outer surface of socket connector.
Light-emitting device also can comprise the lens unit that is seated on the led module upper surface, and holds the external peripheral surface of lens unit regularly and be connected on heat sink 31 to allow that lens unit brings pressure to bear on the lens unit housing on the led module.
Beneficial effect
As indicated above; In light-emitting device according to an embodiment of the invention; Power is supplied to led module via joint connector under the situation of solder not having, and led module is fixed to through assembling and keeps on the panel, thereby helps to change and repair member.
In addition, if light-emitting device also comprises declutcher control lever, then the staff can more easily remove joint connector.
In addition, joint connector closely is attached on the circuit pattern of led module through the restoring force of Flexible Connector, thereby allowance power stably is supplied to LED.
If it is heat sink that light-emitting device also comprises, then heat sink absorption and the radiation by the heat that LED produced, thereby prevent to cause destruction to LED because of accumulation of heat.
If light-emitting device also comprises socket connector, then heat sink stably being fixed to of heavy (or high-power) keeps on the panel.In addition, through connecting socket connector and joint connector, power is supplied to LED via electrical lead.
If light-emitting device also comprises lens unit and lens unit housing, then led module more be fixed firmly to heat sink on.
In addition, if use screw to fix led module, then led module more firmly fixes.
Embodiment
Now, will describe function, structure and the effect of light-emitting device according to the preferred embodiment of the invention in detail with reference to accompanying drawing.
Fig. 1 is the decomposition diagram according to the light-emitting device of first embodiment of the invention;
Light-emitting device 100 according to first preferred embodiment comprises led module 1, joint connector 2, thermal component 3, socket connector 4, lens unit 5 and lens unit housing 6.
Hereinafter, light-emitting device 100 fixing destination objects on it are limited to and keep panel 32.This maintenance panel 32 has plate shape, and if light-emitting device 100 be used for street lamp, then keep panel 32 to can be the fixed part that is provided in the street lamp.Keep panel 32 to be made of metal, and absorb the heat that LED produces as radiator.In addition, a plurality of light-emitting devices can be installed in and keep on the panel 32.
Led module 1 is a plate shape circuit board, and LED 11 or a plurality of LED 11 are installed on this circuit board, and the circuit pattern that is electrically connected on the LED 11 is formed on this circuit board.Here, led module 1 is processed by non-conducting metal, and absorbs the heat that is produced by LED11 as radiator.In addition, patchhole 12 is vertically formed to passing the center of led module 1.
Joint connector 2 passes heat sink 31 through hole 311 of patchhole 12, the thermal component 3 of led module 1 in succession; And the patchhole 321 that keeps panel 32; And be connected on the back lip-deep socket connector 4 that keeps panel 32, thereby led module 1 is fixed on heat sink 31.
Lens unit 5 is mounted to and makes the bottom of lens unit 5 contact the top of led module 1, thereby concentrates the light that is sent from LED 11, and the brightness that therefore improves led module 1.In addition, lens unit housing 6 holds the external peripheral surface of lens unit 5 and is connected on heat sink 31, so that impel lens unit 5 to bring pressure to bear on the led module 1.Here, the screw thread that is formed on the external peripheral surface of lens unit housing 6 lower ends can be connected through rotating with screw thread on being formed on heat sink 31 inner circumferential surface.
In the case, lens unit housing 6 applies pressure on the led module 1 with lens unit 5 courts heat sink 31, so that led module 1 is fixed on heat sink 31, thereby helps joint connector 2 that led module 1 more is fixed firmly on heat sink 31.
Fig. 2 is the decomposition diagram that illustrates by employed led module of the light-emitting device among Fig. 1 and joint connector, and Fig. 3 is the cross sectional view by the employed joint connector of light-emitting device among Fig. 1.
In order to power supply is centered on patchhole 12 formation of led module 1 to the circuit pattern 13 of LED.If a plurality of LED are installed on the led module 1, then preferably a plurality of circuit patterns 13 are radially arranged around patchhole 12 with same intervals.
Joint connector 2 comprises the connection lead-in wire 21 that is electrically connected on the circuit pattern 13, and can be fixed to dividually on the patchhole 12.
That is to say; Joint connector 2 has via connecting lead-in wire 21 with the function of power supply to LED; Be inserted in and be connected in the patchhole 12 of led module and with socket connector and have the function of fixed L ED module 1, and change 1 of led module with new one if desired and opened in 1 minute with led module through the staff.
Joint connector 2 comprises the flange portion of being held back by the edge of patchhole 12 22, and is formed on flange portion 22 belows and is provided with the body part 23 of elasticity prodger 231, and this elasticity prodger flexibly projects to the outside at the side surface place of joint connector 2.
Here, has the top that the diameter flange portion 22 bigger than the diameter of patchhole 12 is formed on cylindrical body part 23.Therefore, when joint connector 2 inserts in the led module 1, the edge of flange portion 22 supporting patchholes 12.
A plurality of elasticity prodgers 231 radially are formed on the side surface of body part 23.The bottom of elasticity prodger 231 is connected on the body part 23, and the side surface of elasticity prodger 231 and top both through cutting so that opened in 23 minutes with body part, thereby can flexibly be pressed in the body part 23.
Elasticity prodger 231 is passed patchhole 12, and by the back surface bearing of led module 1, thereby allow that led module 1 is fixed on the joint connector 2.
Contact patchhole 12 when joint connector 2 inserts in these patchholes 12 is so that the insertion clinoplain 231a that elasticity prodger 231 flexibly moves inward is formed on the place, bottom of elasticity prodger 231, and joint connector 2 when patchhole 12 is removed contact patchhole 12 to make the top that clinoplain 231b is formed on elasticity prodger 231 that removes that elasticity prodger 231 flexibly moves inward once more.
That is to say; Insert clinoplain 231a and remove the place, upper and lower that clinoplain 231b is respectively formed at elasticity prodger 231, when patchhole 12 removes, elasticity prodger 231 is flexibly moved inward so that insert these patchhole 12 neutralizations at joint connector 2.
The inclination that removes clinoplain 231b is less than the inclination of inserting clinoplain 231a.Therefore, the elastic movement of elasticity prodger 231 is easy to carry out when joint connector 2 inserts in this patchhole 21, when joint connector 2 then needs bigger power that elasticity prodger 231 is flexibly moved when patchhole 21 removes.
Therefore, the staff can easily insert joint connector 2 in these patchholes 21, but joint connector 2 is removed the then quite high pulling force of needs from patchhole 21.Therefore, joint connector 2 can be through apply external impact or the vibration the power except that the staff and is removed to the outside from patchhole 21.
In order to allow that the staff easily removes joint connector 2 from patchhole 21, light-emitting device also comprises declutcher control lever 232.Declutcher control lever 232 is the body of rod, and this body of rod is connected on the upper end of joint connector 2, or forms with joint connector 2 through molded.The external peripheral surface on declutcher control lever 232 tops comes the grasping top with hand for what be recessed into so that allow the staff easily.
Each connect lead-in wire 21 include sagging below the lower surface of flange portion 22 and the Flexible Connector 211 that flexibly raises then, and from Flexible Connector 211 along body part 23 external peripheral surface to the vertical connector 212 that extends below.
Here, a plurality of connection lead-in wires 21 are radially arranged corresponding to the circuit pattern 13 that forms around patchhole 12, and when joint connector 2 inserted in this patchhole 12, the Flexible Connector 211 that connects lead-in wire 21 flexibly moved and contact circuit pattern 13.
In the case; At any time pressure is applied under the situation of circuit pattern 13 at Flexible Connector 211 through the restoring force of Flexible Connector 211; Because Flexible Connector 211 is connected on the circuit pattern 13; Discharge so Flexible Connector 211 does not for example transmit the vibration that comes because of external force with being connected of circuit pattern 13 from the outside, and therefore be supplied to LED power stability.
The part of flange portion 22 that just is positioned at Flexible Connector 211 tops is through cutting and remove, thereby forms the Flexible Connector 211 that resilient movement is accommodated in the space.That is to say that when the edge of flange portion 22 and patchhole 21 became the zone to contact, Flexible Connector 211 was increased to through partly cutting flange portion 22 formed spaces, and is connected to electrically on the circuit pattern 13.
Vertical connector 212 is fixed on the body part 23 through compression method, and vertically the rear surface of connector 212 is connected on the electrical lead of socket connector electrically, and this will be described below.
In addition, be formed on the bottom of joint connector 2 from the outstanding projection 233 of the inner wall surface of hollow joint connector 2.Projection 233 is inserted on the breech lock prodger 421 of the socket connector that will hereinafter be described, thereby socket connector and joint connector 2 are linked each other.
Fig. 4 is the decomposition diagram that illustrates by employed heat sink and socket connector of the light-emitting device among Fig. 1, and Fig. 5 is the cross sectional view by the employed socket connector of light-emitting device among Fig. 1.
Comprise heat sink 31 and maintenance panel 32 as emission by the thermal component 3 of the unit of heat that LED produces.
Here, heat sink 31 contact with keeping 32 one-tenths zones of panel, and heat sink 31 upper surface contacts the back surface of led module 1.Therefore, heat sink 31 absorb the heat that produced by LED so that radiate heat at first, and heat conducted to keep panel 32, and keep panel 32 radiate heat for the second time then.
In addition, the through hole 311 that passes the body part that is connected to the joint connector on the led module forms and passes heat sink 31.Radially outstanding rib 312 is formed on the inner circumferential surface of through hole 31.Each rib 312 all has clinoplain on the one of which side.
Socket connector 4 comprises the electrical lead 41 that lead-in wire electrically connects that is connected with joint connector, and is connected on the joint connector 2.
Here, a plurality of electrical leads 41 are provided at the inboard place (also promptly the connecting hole 42 of socket connector 4 in) of socket connector 4 so that corresponding to the connection lead-in wire of joint connector, and with the corresponding vertical connector electric connection that is connected lead-in wire.
The top of electrical lead 41 have elasticity towards the inboard of connecting hole 42 with the protrusion curved shape in case with is connected leads ground and connects, and the bottom of electrical lead 41 extends to the bottom of socket connector 4 and be connected on the independent IP housing H (among Figure 12) that links to each other with electric wire with feed power.
In addition, as shown in Figure 5, the breech lock prodger 421 that is respectively equipped with the latch boss that distal process from it goes out is formed on the inboard bottom of the connecting hole 42 of socket connector 4, so that be latchable on the convexity 233 (among Fig. 3) of joint connector.Therefore a plurality of breech lock prodgers 421 are mounted to and make them be separated from each other, so that pass the bottom of projection 233, and flexibly move to the center of socket connector 4.Here, the lower surface slight inclination of the latch boss of breech lock prodger 421 or the projection of joint connector is so that help the elastic movement of breech lock prodger 421 when patchhole 21 removes at joint connector.
Referring again to Fig. 4, outwards outstanding and connecting flange 43 that radially arrange is formed on the place, top of socket connector 4, and connects with rib 312 on being formed on heat sink 31 through hole 311 inner circumferential surfaces.In addition, ledge 44 is formed on the outer surface of socket connector 4, and contact keeps the back surface of panel 32.Here, the overall seal member 45 of rubber-like is provided on the ledge 44, thereby causes ledge 44 under the state of air proof, to contact the back surface that keeps panel 32.
Each connecting flange 43 all is provided with on the one of which side and the corresponding clinoplain of the clinoplain of each rib 312.Therefore, when socket connector 4 inserted in heat sink 31 the through hole 311 and rotates then, then connecting flange 43 moved above rib 312, and therefore socket connector 4 links with heat sink 31.
In addition, protruding 313 are formed on the upper surface of each rib 312, and are formed on the lower surface of each connecting flange 43 corresponding to protruding 313 recess 431.Therefore, when the socket connector 4 in inserting through hole 311 rotated, the convexity 313 of rib 312 was inserted in the recess 431 of connecting flanges 43.Therefore, might prevent socket connector 4 because the non-expectation of socket connector 4 is rotated and opened in 31 minutes with through hole.
Through inserting the patchhole 321 that keep panel 32 and heat sink 31 through hole 311 from the back surface that keeps panel 32 socket connector 4 and making socket connector 4 rotations then; Then the ledge 44 of socket connector 4 is supported by the rib 312 of the back surface that keeps panel 32 and heat sink 31 respectively with connecting flange 43, and therefore heat sink 31 is fixed on the maintenance panel 32.
Therefore, be used for led module 1 is fixed to the structure according to the light-emitting device of first preferred embodiment of the invention that keeps on the panel 32, and will be described below in order to the light-emitting device structure of supply power to LED.
As shown in Figure 6; Heat sink 31 connecting flanges 43 through ledge 44 and socket connector 4 are fixed to and keep on the panel 32, and led module 1 through joint connector 2 projection 233 and be secured on heat sink 31 being connected of breech lock prodger 421 of socket connector 4.In addition, led module 1 also is fixed on the joint connector 2 through the elasticity prodger 421 of flange portion 22 and joint connector 2.Therefore, led module 1 scioptics unit housings 6 is pressed onto on heat sink 31 with lens unit 5, thereby is fixed to more firmly on heat sink 31.
Thus, led module can only need not just can be fixed on the maintenance panel such as any additional fastening unit of screw through assembling.In addition, when led module need be repaired, corresponding member separated with assembly program on the contrary, and the member of necessity is by new component replacement, thus the workload that reduces a staff.
Realize through the electrical lead 41 that is connected lead-in wire 21 and socket connector 4 of the joint connector 2 that electrically connects with the circuit pattern of led module 1 13 to LED 11 feed power; Electrical lead 41 provides an end that is connected lead-in wire 21 electric connections respectively with each, and directly electrically connects with the feed external power or the other end through being connected with electric wire with the continuous IP housing of electric wire with known electric wire.The corresponding elasticity that electrically connects through respective lead need not independent solder and realization stably.Therefore, might solve the general issues that is caused in order to feed power because of solder.
Fig. 7 and Fig. 8 are respectively according to the top perspective view of the light-emitting device of second embodiment of the invention and end perspective view.
Comprise led module 1, joint connector 2, heat sink 31 and socket connector 4 according to the light-emitting device of second embodiment of the invention.The structure of second embodiment and the part of operation are except that describing below, and be roughly the same with among first embodiment those, and it is described in detail owing to think unnecessary and therefore will omit.
In light-emitting device according to a second embodiment of the present invention, heat sink 31 are fixed to through socket connector 4 and keep on the panel 32, and the assembling of led module 1 through socket connector 4 and joint connector 2 is fixed on heat sink 31.
Here, in order more to firmly fix led module 1 and led module 1 closely to be attached to one another with heat sink 31, connect on it through hole 14 in order to the screw S of fixed L ED module 1 and form and pass led module 1.
That is to say that screw S is used for led module 1 closely is attached to heat sink 31, thereby allow that the heat that is produced by LED is via heat sink 31 radiation effectively.
Fig. 9 and Figure 10 are respectively according to the top perspective view of the light-emitting device of third embodiment of the invention and end perspective view.
Light-emitting device according to third embodiment of the invention comprises led module 1, joint connector 2 and socket connector 4.The structure of the 3rd embodiment and the part of operation are except that describing below, and be roughly the same with among first embodiment those, and it is described in detail owing to think unnecessary and therefore will omit.
Here, the ledge of socket connector 4 through with contact around surface, the maintenance panel that keeps panel 32 patchholes 32 back and by keeping panel 32 supportings, and led module 1 is fixed on the maintenance panel 32 through the joint connector 2 that connects with socket connector 4.
In addition, led module 1 is fixed to more firmly and keeps on the panel 32, and closely is attached on the maintenance panel 32 through screw S, thereby obtains high radiating effect.
The 3rd embodiment can be applicable to light-emitting device, and the led module that does not radiate the use LED of a large amount of heats therein keeps on the panel not having to be installed in simply under the heat sink situation.
Figure 11 and 12 is respectively according to the top perspective view of the light-emitting device of fourth embodiment of the invention and end perspective view, and Figure 13 is the cross sectional view of the light-emitting device of Figure 11 and Figure 12.
Light-emitting device according to fourth embodiment of the invention comprises led module 1, joint connector 2 and heat sink 31.The structure of the 4th embodiment and the part of operation are except that describing below, and be roughly the same with among first embodiment those, and it is described in detail owing to think unnecessary and therefore will omit.
Here, the vertical connector 212 of the connection of joint connector 2 lead-in wire 21 is to extending below, so that outstanding from the back surface that keeps panel 32.In addition, IP housing H is connected to from the vertical connector 212 of each outstanding connection lead-in wire 21 of the back surface that keeps panel 32.
In addition; Vertical connector 212 forms so that launch along the patchhole that keeps panel 32 321 outside directions; And the upper surface supporting of inserting the IP housing H in the vertical connector 212 keeps panel 32, so that led module 1 and heat sink 31 is fixed on the maintenance panel 32.
Led module 1 is fixed on heat sink 31 through screw S more firmly, thereby obtains high radiating effect.In addition, preferably, screw S passes and keeps panel 32, so that be fixed firmly on the maintenance panel 32 heat sink 31.
The pattern that is used to invent
Various embodiment are described with the optimal mode of embodiment of the present invention.
Industrial usability
As and clearly according to above explanation; In light-emitting device according to an embodiment of the invention; Power is supplied to led module under the situation of solder via joint connector not having; And led module is fixed to through assembling and keeps on the panel, thereby helps the replacing and the repairing of member.
In addition, if light-emitting device also comprises declutcher control lever, then the staff can more easily remove joint connector.
In addition, joint connector closely is attached on the circuit pattern of led module through the restoring force of Flexible Connector, thereby allowance power stably is supplied to LED.
If it is heat sink that light-emitting device also comprises, the heat that then heat sink absorption and radiation are produced by LED, thus prevent to cause destruction to LED because of accumulation of heat.
If light-emitting device also comprises socket connector, then heavy heat sink stably being fixed to keeps on the panel.In addition, connect and joint connector through connecting socket connector, power is supplied to LED via electrical lead.
If light-emitting device also comprises lens unit and lens unit housing, then led module more be fixed firmly to heat sink on.
In addition, if use the screw in order to fixed L ED module, then led module more firmly fixes.
Although disclose the preferred embodiments of the present invention from serve exemplary purposes, those of ordinary skill in the art will recognize that the various modifications, interpolation and the displacement that break away from like disclosed scope of the present invention in accompanying claims and spirit also are possible.