CN102363216B - Raw materials and method for manufacturing catalyzing combustion-increasing device - Google Patents
Raw materials and method for manufacturing catalyzing combustion-increasing device Download PDFInfo
- Publication number
- CN102363216B CN102363216B CN 201110181719 CN201110181719A CN102363216B CN 102363216 B CN102363216 B CN 102363216B CN 201110181719 CN201110181719 CN 201110181719 CN 201110181719 A CN201110181719 A CN 201110181719A CN 102363216 B CN102363216 B CN 102363216B
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- Prior art keywords
- catalysis
- burner
- raw materials
- increases
- preparation
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- 239000002994 raw material Substances 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title abstract 2
- 238000000034 method Methods 0.000 title abstract 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims abstract description 28
- 239000000758 substrate Substances 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 20
- 229910000604 Ferrochrome Inorganic materials 0.000 claims abstract description 14
- 229910000616 Ferromanganese Inorganic materials 0.000 claims abstract description 14
- 229910000863 Ferronickel Inorganic materials 0.000 claims abstract description 14
- 229910001145 Ferrotungsten Inorganic materials 0.000 claims abstract description 14
- DALUDRGQOYMVLD-UHFFFAOYSA-N iron manganese Chemical compound [Mn].[Fe] DALUDRGQOYMVLD-UHFFFAOYSA-N 0.000 claims abstract description 14
- 238000002360 preparation method Methods 0.000 claims abstract description 14
- 239000004408 titanium dioxide Substances 0.000 claims abstract description 14
- 238000003756 stirring Methods 0.000 claims abstract description 12
- 238000001035 drying Methods 0.000 claims abstract description 11
- 239000007788 liquid Substances 0.000 claims abstract description 8
- 239000011347 resin Substances 0.000 claims abstract description 8
- 229920005989 resin Polymers 0.000 claims abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 8
- 238000005245 sintering Methods 0.000 claims abstract description 7
- 238000009837 dry grinding Methods 0.000 claims abstract description 6
- 238000002156 mixing Methods 0.000 claims abstract description 6
- 238000006555 catalytic reaction Methods 0.000 claims description 28
- 150000001875 compounds Chemical class 0.000 claims description 27
- 238000002347 injection Methods 0.000 claims description 5
- 239000007924 injection Substances 0.000 claims description 5
- 238000012856 packing Methods 0.000 claims description 5
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 abstract description 4
- 238000002485 combustion reaction Methods 0.000 abstract description 3
- 239000003345 natural gas Substances 0.000 abstract description 2
- 238000011068 loading method Methods 0.000 abstract 1
- 229910052751 metal Inorganic materials 0.000 abstract 1
- 239000002184 metal Substances 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 3
- 238000010304 firing Methods 0.000 description 3
- 239000000446 fuel Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
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- Catalysts (AREA)
Abstract
The invention discloses raw materials and a method for manufacturing a catalyzing combustion-increasing device. The raw materials comprise the following components in percentage by weight: 5-25 percent of ferrochrome, 5-35 percent of titanium dioxide, 2-25 percent of ferrotungsten, 5-35 percent of ferromanganese and 2-25 percent of ferronickel. The preparation method of the catalyzing combustion-increasing device comprises the following steps of: preparing raw materials according to raw material components; putting the ferrochrome, ferrotungsten, ferromanganese and ferronickel into a grinder for dry grinding to obtain a substrate material; adding the titanium dioxide into the substrate material and putting into a stirrer for mixing and stirring to form a mixed material; adding liquid resin and water into the mixed material, and fully stirring to form a pulpy mixed material; injecting the pulpy mixed material into a mold to obtain a catalyzing combustion-increasing device blank, demolding, and drying; and loading the dried catalyzing combustion-increasing device into a sintering kiln for sintering into a finished catalyzing combustion-increasing device. In the invention, combustion of flame can be more fully by using a metal mesh, the temperature of the flame is kept, over 10 percent of natural gas is saved, and the preparation process is simple.
Description
Technical field
The invention belongs to the firing equipment technical field, refer in particular to a kind of catalysis that thermal source is fully used and increase burning device and preparation method thereof, specifically a kind of catalysis increases burner raw materials and preparation method thereof.
Background technology
In existing large-scale firing equipment, in general the flame that goes out of fuel combustion is directly treated heater element and is heated.This mode of heating, not only fuel can not get sufficient burning, and the stability of flame can not get ensureing that prolonging heat time heating time has also wasted fuel simultaneously; The partial combustion of the flame device that causes being heated is difficult to thermally equivalent in addition, and concentrating is heated, and cause being heated life-span of device reduces, simultaneously uneven stability and the quality that has also affected its performance of being heated of material to be heated.Therefore, when the better heat endurance of material demand to be heated and quality requirements are higher, need a kind of apparatus that can improve heating effect and heat endurance badly.
Summary of the invention
The objective of the invention is the defective for prior art, provide a kind of catalysis to increase burner raw materials and preparation method thereof.
The objective of the invention is to solve by the following technical programs:
A kind of catalysis increases the burner raw materials, and described raw materials is 5-30wt% ferrochrome, 5-40wt% titanium dioxide, 2-25wt% ferrotungsten, 5-35wt% ferromanganese and 2-25wt% ferronickel.
Described raw materials is 10-25wt% ferrochrome, 10-35wt% titanium dioxide, 8-20wt% ferrotungsten, 10-30wt% ferromanganese and 8-20wt% ferronickel.
A kind of catalysis increases the preparation method of burner, and described preparation method may further comprise the steps:
(1) gets the raw materials ready according to the material component proportioning;
(2) ferrochrome, ferrotungsten, ferromanganese and ferronickel are put in the lump carried out dry grinding in the grinder, and the substrate material of system;
(3) join titanium dioxide in the substrate material and put into stirrer for mixing and stir, form compound;
(4) in compound, add liquid resin and water, fully stir and form mud shape compound;
(5) mud shape compound injection mould is made catalysis and increase the burner base substrate, dry after the demoulding;
(6) catalysis that should drying increases the burner base substrate sintering oven of packing into and sinters catalysis into and increase the burner finished product.
Liquid resin weight in the described step (4) is the 20-30% of compound gross weight.
Amount of water in the described step (4) is the 5-20% of compound gross weight.
Drying in the described step (5) is oven dry, and its bake out temperature is 50-110 ℃.
The present invention has the following advantages compared to existing technology:
Catalysis of the present invention increases burner and is applied in the large-scale firing equipment, not only can make the burning of flame more abundant, and can make the heat of flame keep long stable state, can save at least the natural gas more than 10% under the same case, plays energy-conservation effect.
Preparation technology of the present invention is simple, good product performance, and yield rate is high, integrated cost is low, pollution-free, suitable large-scale industrial production.
The specific embodiment
The present invention is further illustrated below by embodiment.
Embodiment 1
At first 20% ferrochrome, 25% titanium dioxide, 15% ferrotungsten, 28% ferromanganese and 12% ferronickel are got the raw materials ready by weight proportioning, then ferrochrome, ferrotungsten, ferromanganese and ferronickel are put into the substrate material that carries out dry grinding system in the grinder in the lump; Then join titanium dioxide in the substrate material again and put into stirrer for mixing and stir, form compound; Then add weight in the compound and be 10% water of compound gross weight and 25% liquid resin, fully stir and form mud shape compound; Mud shape compound injection mould is made catalysis increase the burner base substrate, demoulding post-drying, bake out temperature is 90 ℃; Catalysis that at last should drying increases the burner base substrate sintering oven of packing into and sinters catalysis into and increase the burner finished product.
Embodiment 2
At first 18% ferrochrome, 33% titanium dioxide, 20% ferrotungsten, 19% ferromanganese and 10% ferronickel are got the raw materials ready by weight proportioning, then ferrochrome, ferrotungsten, ferromanganese and ferronickel are put into the substrate material that carries out dry grinding system in the grinder in the lump; Then join titanium dioxide in the substrate material again and put into stirrer for mixing and stir, form compound; Then add weight in the compound and be 15% water of compound gross weight and 30% liquid resin, fully stir and form mud shape compound; Mud shape compound injection mould is made catalysis increase the burner base substrate, demoulding post-drying, bake out temperature is 110 ℃; Catalysis that at last should drying increases the burner base substrate sintering oven of packing into and sinters catalysis into and increase the burner finished product.
Embodiment 3
At first 22% ferrochrome, 27% titanium dioxide, 17% ferrotungsten, 19% ferromanganese and the ferronickel of 15 % are got the raw materials ready by weight proportioning, then ferrochrome, ferrotungsten, ferromanganese and ferronickel are put into the substrate material that carries out dry grinding system in the grinder in the lump; Then join titanium dioxide in the substrate material again and put into stirrer for mixing and stir, form compound; Then add weight in the compound and be 5% water of compound gross weight and 20% liquid resin, fully stir and form mud shape compound; Mud shape compound injection mould is made catalysis increase the burner base substrate, demoulding post-drying, bake out temperature is 70 ℃; Catalysis that at last should drying increases the burner base substrate sintering oven of packing into and sinters catalysis into and increase the burner finished product.
The part that the present invention does not relate to all prior art that maybe can adopt same as the prior art is realized.
Claims (6)
1. a catalysis increases the burner raw materials, it is characterized in that described raw materials is 5-30wt% ferrochrome, 5-40wt% titanium dioxide, 2-25wt% ferrotungsten, 5-35wt% ferromanganese and 2-25wt% ferronickel.
2. catalysis according to claim 1 increases the burner raw materials, it is characterized in that described raw materials is 10-25wt% ferrochrome, 10-35wt% titanium dioxide, 8-20wt% ferrotungsten, 10-30wt% ferromanganese and 8-20wt% ferronickel.
3. a catalysis increases the preparation method of burner, it is characterized in that described preparation method may further comprise the steps:
(1) gets the raw materials ready according to the material component proportioning;
(2) ferrochrome, ferrotungsten, ferromanganese and ferronickel are put in the lump carried out dry grinding in the grinder, and the substrate material of system;
(3) join titanium dioxide in the substrate material and put into stirrer for mixing and stir, form compound;
(4) in compound, add liquid resin and water, fully stir and form mud shape compound;
(5) mud shape compound injection mould is made catalysis and increase the burner base substrate, dry after the demoulding;
(6) catalysis that should drying increases the burner base substrate sintering oven of packing into and sinters catalysis into and increase the burner finished product.
4. catalysis according to claim 3 increases the preparation method of burner, it is characterized in that the liquid resin weight in the described step (4) is the 20-30% of compound gross weight.
5. catalysis according to claim 3 increases the preparation method of burner, it is characterized in that the amount of water in the described step (4) is the 5-20% of compound gross weight.
6. catalysis according to claim 3 increases the preparation method of burner, it is characterized in that the drying in the described step (5) is oven dry, and its bake out temperature is 50-110 ℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110181719 CN102363216B (en) | 2011-06-30 | 2011-06-30 | Raw materials and method for manufacturing catalyzing combustion-increasing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110181719 CN102363216B (en) | 2011-06-30 | 2011-06-30 | Raw materials and method for manufacturing catalyzing combustion-increasing device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102363216A CN102363216A (en) | 2012-02-29 |
| CN102363216B true CN102363216B (en) | 2013-01-23 |
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| CN 201110181719 Expired - Fee Related CN102363216B (en) | 2011-06-30 | 2011-06-30 | Raw materials and method for manufacturing catalyzing combustion-increasing device |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1205352A (en) * | 1998-07-14 | 1999-01-20 | 钱家荣 | Polycrystalline thermally-excitable radiation coating and method of use |
| CN1710132A (en) * | 2005-06-29 | 2005-12-21 | 回曙光 | High-temperature-resistant anti-wear and oxidant composite metal material and its preparing method |
| CN1727857A (en) * | 2004-07-29 | 2006-02-01 | 日本贺利氏电测骑士公司 | Heat-resistance protective tube and its mfg. method |
| CN1880497A (en) * | 2006-05-01 | 2006-12-20 | 燕山大学 | Dedicated tungsten-containing bainite forged steel for railway frog crossing |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8173322B2 (en) * | 2009-06-24 | 2012-05-08 | Siemens Energy, Inc. | Tubular solid oxide fuel cells with porous metal supports and ceramic interconnections |
-
2011
- 2011-06-30 CN CN 201110181719 patent/CN102363216B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1205352A (en) * | 1998-07-14 | 1999-01-20 | 钱家荣 | Polycrystalline thermally-excitable radiation coating and method of use |
| CN1727857A (en) * | 2004-07-29 | 2006-02-01 | 日本贺利氏电测骑士公司 | Heat-resistance protective tube and its mfg. method |
| CN1710132A (en) * | 2005-06-29 | 2005-12-21 | 回曙光 | High-temperature-resistant anti-wear and oxidant composite metal material and its preparing method |
| CN1880497A (en) * | 2006-05-01 | 2006-12-20 | 燕山大学 | Dedicated tungsten-containing bainite forged steel for railway frog crossing |
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| Publication number | Publication date |
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| CN102363216A (en) | 2012-02-29 |
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Owner name: BEIJING ZHONGSHIHONG INSTALLATION ENGINEERING CO., Free format text: FORMER OWNER: JIANGSU GUOZHENG NEW MATERIAL TECHNOLOGY CO., LTD. Effective date: 20141121 |
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Effective date of registration: 20141121 Address after: 100020, Beijing, Chaoyang District, 16 Wai Street, China Life Building, 5 floor, South District Patentee after: BEIJING ZHONGSHIHONG INSTALLATION ENGINEERING CO., LTD. Address before: Xinjiezhen Zhenxin West Road Yixing Jiangsu province 214204 city of Wuxi City, No. 6-8 Patentee before: Jiangsu Guozheng New Material Technology Co., Ltd. |
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Granted publication date: 20130123 Termination date: 20180630 |