CN102383161A - Pattern Processing Method for Three-dimensional Surface of Workpiece - Google Patents
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- 238000007743 anodising Methods 0.000 claims description 14
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Abstract
Description
技术领域 technical field
本发明是有关于一种工件表面处理方法,且特别是有关于一种工件立体表面的图案处理方法。The invention relates to a method for treating the surface of a workpiece, and in particular to a method for patterning the three-dimensional surface of the workpiece.
背景技术 Background technique
铝、钛及其合金材料具有强度高、质量轻等优点所以被广泛地应用在航空、电子、通讯等领域中。以笔记型计算机或手机的壳体为例,为了增进产品的美观及视觉效果,目前可采用阳极处理工艺或喷漆法以增加壳体的图案多样性。Aluminum, titanium and their alloys have the advantages of high strength and light weight, so they are widely used in aviation, electronics, communication and other fields. Taking the casing of a notebook computer or a mobile phone as an example, in order to enhance the aesthetics and visual effects of the product, anodic treatment or painting can be used to increase the variety of patterns on the casing.
然而,在公知的阳极处理工艺中,虽然可以利用两极的电压变化控制表面氧化层的颜色,但是氧化膜的厚度均一,并不会有凹、凸的立体感。此外,之后虽然有发展出可采用多次阳极处理和多次着色以获取不同色彩的氧化膜的方法,但是这种方法只能在同一个平面上进行,所以以相同的方式处理弧面时,会有彩色图案及立体感无法连续的问题。However, in the known anodic treatment process, although the color of the surface oxide layer can be controlled by the voltage change between the two poles, the thickness of the oxide film is uniform, and there is no concave or convex three-dimensional effect. In addition, although there has been developed a method that can use multiple anodic treatments and multiple colorings to obtain oxide films of different colors, this method can only be carried out on the same plane, so when treating the curved surface in the same way, There will be a problem that the color pattern and the three-dimensional effect cannot be continuous.
发明内容 Contents of the invention
本发明提供一种工件立体表面的图案处理方法,其可以改善工件的立体表面图案的线段衔接不准确的问题。The invention provides a pattern processing method for a three-dimensional surface of a workpiece, which can solve the problem of inaccurate connection of line segments of the three-dimensional surface pattern of the workpiece.
本发明提出一种工件表面的图案处理方法,至少包括下列步骤:对工件进行第一次阳极处理,其中工件表面由至少一平面与至少一弧面所组成;提供一图案膜片,图案膜片包括一离型材以及配置于离型材上的一抗酸碱油墨层,其中离型材配置有抗酸碱油墨层的一面朝向工件;施予一作用力于图案膜片边缘以将图案膜片贴附至工件的表面,使得抗酸碱油墨层的图案转印至工件的表面上;移除离型材;蚀刻工件,并移除抗酸碱油墨层;以及进行第二次阳极处理,使得工件表面形成一双色阳极立体纹路。The invention proposes a pattern processing method for the surface of a workpiece, which at least includes the following steps: performing anodic treatment on the workpiece for the first time, wherein the surface of the workpiece is composed of at least one plane and at least one arc surface; providing a pattern film, the pattern film It includes a release profile and an acid and alkali resistant ink layer arranged on the release profile, wherein the side of the release profile with the acid and alkali resistant ink layer faces the workpiece; exerts a force on the edge of the pattern film to attach the pattern film to the surface of the workpiece, so that the pattern of the anti-acid and alkali ink layer is transferred to the surface of the workpiece; remove the release material; etch the workpiece, and remove the anti-acid and alkali ink layer; and perform a second anodic treatment, so that the surface of the workpiece is formed A two-color anodized three-dimensional pattern.
在本发明的工件表面的图案处理方法的一实施例中,上述的第一次阳极处理为硬阳极(Hard anodizing)处理。In an embodiment of the method for patterning the workpiece surface of the present invention, the above-mentioned first anodizing treatment is hard anodizing (Hard anodizing) treatment.
在本发明的工件表面的图案处理方法的一实施例中,上述的第一次阳极处理所形成的一第一阳极层厚度大于第二次阳极处理所形成的一第二阳极层厚度。In an embodiment of the method for patterning the workpiece surface of the present invention, the thickness of a first anodic layer formed by the first anodic treatment is greater than the thickness of a second anodic layer formed by the second anodic treatment.
在本发明的工件表面的图案处理方法的一实施例中,上述的第一次阳极处理所形成的一第一阳极层的抗酸碱性高于第二次阳极处理所形成的一第二阳极层的抗酸碱性。In one embodiment of the method for patterning the workpiece surface of the present invention, the acid and alkali resistance of the first anode layer formed by the first anodic treatment is higher than that of the second anode formed by the second anodic treatment The acid and alkali resistance of the layer.
在本发明的工件表面的图案处理方法的一实施例中,上述的第一次阳极处理所形成的一第一阳极层的耐摩擦性大于第二次阳极处理所形成的一第二阳极层的耐摩擦性。In one embodiment of the method for patterning the surface of a workpiece according to the present invention, the friction resistance of a first anode layer formed by the first anodic treatment is greater than that of a second anodic layer formed by the second anodic treatment Friction resistance.
在本发明的工件表面的图案处理方法的一实施例中,于上述的图案膜片贴附至工件的步骤前,先对图案膜片进行加热,使得图案膜片受热软化。In an embodiment of the method for patterning the workpiece surface of the present invention, before the above-mentioned step of attaching the patterned film to the workpiece, the patterned film is first heated so that the patterned film is heated and softened.
在本发明的工件表面的图案处理方法的一实施例中,以一真空吸附的方式将图案膜片贴附于工件的表面,其中对工件及图案膜片进行真空吸附时,图案膜片的边缘更贴附于位于工件下的一治具。In one embodiment of the pattern processing method on the workpiece surface of the present invention, the patterned film is attached to the surface of the workpiece in a vacuum suction mode, wherein when the workpiece and the patterned film are vacuumed, the edge of the patterned film It is further attached to a fixture located under the workpiece.
在本发明的工件表面的图案处理方法的一实施例中,上述的位于弧面的双色阳极纹路的宽度略大于位于平面的双色阳极纹路的宽度。In an embodiment of the method for patterning the workpiece surface of the present invention, the width of the two-color anode lines on the arc surface is slightly larger than the width of the two-color anode lines on the plane.
在本发明的工件表面的图案处理方法的一实施例中,图案膜片对应工件弧面处具有至少一缺口。In an embodiment of the method for processing a workpiece surface pattern according to the present invention, the pattern film has at least one gap corresponding to the arc surface of the workpiece.
基于上述,本发明的工件表面的图案处理方法可以改善工件的表面图案的线段在平面及弧面的衔接处会有不准确或渗墨的问题,使工件成品的表面的图案具有连续的立体感及清楚的轮廓。Based on the above, the pattern processing method of the workpiece surface of the present invention can improve the problem that the line segment of the surface pattern of the workpiece will be inaccurate or ink seepage at the junction of the plane and the arc surface, so that the pattern on the surface of the finished workpiece has a continuous three-dimensional effect and clear outlines.
为让本发明的上述特征和优点能更明显易懂,下文特举实施例,并配合附图作详细说明如下。In order to make the above-mentioned features and advantages of the present invention more comprehensible, the following specific embodiments are described in detail with reference to the accompanying drawings.
附图说明 Description of drawings
图1为本发明一实施例的工件立体表面图案处理方法的流程图。FIG. 1 is a flowchart of a method for processing a three-dimensional surface pattern of a workpiece according to an embodiment of the present invention.
图2为工件已经过第一次阳极处理的剖面示意图。Fig. 2 is a schematic cross-sectional view of a workpiece that has been anodized for the first time.
图3为配置一图案膜片的示意图。FIG. 3 is a schematic diagram of disposing a pattern membrane.
图4为将图案膜片贴附至工件的示意图。Fig. 4 is a schematic diagram of attaching the pattern film to the workpiece.
图5为移除离型材后的示意图Figure 5 is a schematic diagram after removing the release profile
图6为蚀刻工件并移除抗酸碱油墨层的示意图。Fig. 6 is a schematic diagram of etching a workpiece and removing the acid and alkali resistant ink layer.
图7为图6的工件经过蚀刻且移除抗酸碱油墨层后的立体示意图。FIG. 7 is a schematic perspective view of the workpiece in FIG. 6 after being etched and the acid and alkali resistant ink layer is removed.
图8为在工件上进行第二次阳极处理后的剖面示意图。Fig. 8 is a schematic cross-sectional view of the second anodic treatment on the workpiece.
图9为在工件上进行第二次阳极处理后的立体示意图。Fig. 9 is a schematic perspective view of the second anodic treatment on the workpiece.
符号说明Symbol Description
100 工件 110 平面100
120 弧面 200 图案膜片120 Arc Surface 200 Pattern Diaphragm
210 离型材 220 抗酸碱油墨层210
300 治具 400 图案膜片300 Fixtures 400 Pattern Diaphragm
410 缺口 420 接合部410 Notch 420 Joint
430 接合部 C 凹陷部430 Joining part C Recessed part
F 作用力 H 加热灯管F Force Force H Heating Lamp
L1 第一阳极层 L2 第二阳极层L1 first anode layer L2 second anode layer
S 空间S space
具体实施方式 Detailed ways
请参考图1,为本发明一实施例的工件立体表面图案处理方法的流程图。请同时参考图1及图2,如步骤S110,对一工件100进行第一次阳极处理,由图中可见,工件100的表面为一立体表面,由至少一平面110与一弧面120所组成。于本实施例中,第一次阳极处理为硬阳极处理,而于工件100表面形成一第一阳极层L1,而第一阳极层L1的厚度约30微米(m)。Please refer to FIG. 1 , which is a flowchart of a method for processing a three-dimensional surface pattern of a workpiece according to an embodiment of the present invention. Please refer to FIG. 1 and FIG. 2 at the same time. In step S110, a first anodic treatment is performed on a
接着,请同时参考图1及图3,如步骤S120,提供一图案膜片200,此图案膜片200包括一离型材210以及配置于离型材210上的一抗酸碱油墨层220,其中离型材210为可挠性基材。于本实施例中,透过一挟持装置(图中未示)挟持图案膜片200周缘,并将其配置有抗酸碱油墨层220的一面朝向工件100设置。Next, please refer to Fig. 1 and Fig. 3 at the same time, as step S120, provide a
如图1与图4所示,于步骤S 130,施予一作用力F于图案膜片200边缘以将图案膜片200贴附至工件100。As shown in FIGS. 1 and 4, in step S130, a force F is applied to the edge of the patterned
于本实施例中,将已经过第一阳极处理的工件100放置于一治具300上,并且透过一真空抽气装置(图中未示)不断地于工件100与图案膜片200的空间抽气,当图案膜片200贴附于工件100的平面110后,因为真空抽气装置仍不断地持续抽气,而对图案膜片200周缘提供作用力F,使得图案膜片200贴附于工件100弧面120处的第一阳极层L1上。然而,将图案膜片200真空贴附至工件100前,亦可利用一加热灯管(图中未示)先对图案膜片200进行加热,使得图案膜片200软化后而较能透过真空吸附的方式贴附于工件100表面。In this embodiment, the
附带一提的是,图案膜片200的面积可以大于工件100表面面积,因此图案膜片200周缘可更贴附于位于工件100下的治具300,增加图案膜片200与工件100的贴附密合度。Incidentally, the area of the patterned
此外,图案膜片200亦可具有至少一缺口(图中未示),而缺口的位置配合工件100的弧面120设置。当图案膜片200贴附于工件100时,图案膜片200位于缺口两侧的接合部相互接合且呈现连续图案,使得图案膜片200更能够顺应工件100的轮廓而紧密地贴附弧面120上。In addition, the
此时,抗酸碱油墨层220转印至工件100表面。依据抗酸碱油墨层220材质不同,而选用对图案膜片200施加一加热气流、一外加压力或一紫外线光等方式,将抗酸碱油墨层220转印于工件100的表面。At this time, the acid and alkali
请同时参考图1及图5,如步骤S140,移除离型材210,而抗酸碱油墨层220留在工件100的表面上。。Please refer to FIG. 1 and FIG. 5 at the same time. In step S140 , the
请同时参考图1、图6及图7,如步骤S 150,蚀刻工件100,并移除抗酸碱油墨层220。于本实施例中,蚀刻未被抗酸碱油墨层220遮蔽部份的第一阳极层L1,被蚀刻的第一阳极层L1形成复数凹陷部C,而工件100表面可经由各凹陷部C外露。之后,再移除抗酸碱油墨层220,以接续进行步骤S150。Please refer to FIG. 1, FIG. 6 and FIG. 7 at the same time, as in step S150, the
最后,请继续参考图1、图8及图9,如步骤S160,进行第二次阳极处理,使得工件100表面形成一双色阳极立体纹路。Finally, please continue to refer to FIG. 1 , FIG. 8 and FIG. 9 , as in step S160 , a second anodic treatment is performed so that a two-color anode three-dimensional texture is formed on the surface of the
于进行第二次阳极处理时,形成第二阳极层L2于第一阳极层L1的凹陷部C。将第一阳极层L1与第二阳极层L2相较,第一阳极层L1的厚度较厚(第一阳极层L1约为30微米,第二阳极层L2约为3微米),而且第二阳极层L2的颜色也建议选用较第一阳极层L1浅的颜色。During the second anodic treatment, the second anode layer L2 is formed in the recessed portion C of the first anode layer L1. Comparing the first anode layer L1 with the second anode layer L2, the thickness of the first anode layer L1 is thicker (the first anode layer L1 is about 30 microns, and the second anode layer L2 is about 3 microns), and the second anode layer The color of the layer L2 is also suggested to be lighter than that of the first anode layer L1.
由于第一阳极层L1使用硬阳极处理方式,具有寿命较长、硬度较高、耐摩擦性及耐腐蚀性较好等优点。亦即,第一阳极层L1的抗酸碱性高于第二阳极层L2的抗酸碱性,第一阳极层L1的耐摩擦性大于第二阳极层L2的耐摩擦性。因此,形成的第一阳极层L1较能够深入工件100表面的孔隙以提升与工件100的结合效果,之后,在进行第二次阳极处理时,第二阳极层L2仅能形成于由第一阳极层L1凹陷部C外露的工件100表面,而较不易覆盖于第一层阳极层L1未被蚀刻的部分。Since the first anode layer L1 is treated with hard anodization, it has the advantages of longer life, higher hardness, better friction resistance and corrosion resistance. That is, the acid and alkali resistance of the first anode layer L1 is higher than that of the second anode layer L2 , and the friction resistance of the first anode layer L1 is greater than that of the second anode layer L2 . Therefore, the formed first anode layer L1 can go deep into the pores of the
综上所述,使用本发明的工件立体表面的图案处理方法所加工处理而得的工件,从至少上述的步骤,使用真空抽气使图案膜片连续地贴附在工件表面上,即使工件表面为彼此相连但线性不连续的平面、弧面或是其它形状,仍能够让抗酸碱油墨层的连续的图案完整地转印至制作在平面及与平面相连接的弧面的第一阳极层上。相较于公知,提升了位于工件表面的图案的连续性。再者,利用多次的阳极处理可形成不同厚度的阳极层,使图案具有凹、凸的立体感及清晰的轮廓。换言之,使用本发明的工件立体表面的图案处理方法所加工处理的工件,其上的图案具有轮廓清晰且立体感连续等优点,并不会因为工件的表面分为多个线性不连续的平面及弧面而有图案无法衔接或立体感不连续等缺点。To sum up, the workpiece processed by the pattern processing method of the three-dimensional surface of the workpiece according to the present invention, from at least the above-mentioned steps, uses vacuum pumping to make the pattern film continuously attached to the surface of the workpiece, even if the surface of the workpiece It is a flat, curved surface or other shapes that are connected to each other but linearly discontinuous, and the continuous pattern of the anti-acid and alkali ink layer can still be completely transferred to the first anode layer made on the flat surface and the curved surface connected to the flat surface superior. Compared with the conventional method, the continuity of the pattern on the surface of the workpiece is improved. Furthermore, anode layers with different thicknesses can be formed by multiple times of anodizing, so that the pattern has a concave and convex three-dimensional effect and a clear outline. In other words, the workpiece processed by the pattern processing method for the three-dimensional surface of the workpiece of the present invention has the advantages of clear outline and continuous three-dimensional effect. The curved surface has defects such as inability to connect patterns or discontinuous three-dimensional effect.
虽然本发明已以实施例揭露如上,然其并非用以限定本发明,任何所属技术领域中具有通常知识者,在不脱离本发明的精神和范围内,当可作些许的更动与润饰,本发明的保护范围当根据权利要求所界定的内容为准。Although the present invention has been disclosed as above with the embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in the technical field can make some changes and modifications without departing from the spirit and scope of the present invention. The scope of protection of the present invention shall prevail according to the contents defined in the claims.
Claims (10)
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Cited By (5)
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| CN107268054A (en) * | 2016-04-06 | 2017-10-20 | 林明达 | Method for generating three-dimensional pattern on metal surface by electroplating oxide film and structure thereof |
| CN107858732A (en) * | 2017-10-11 | 2018-03-30 | 广东欧珀移动通信有限公司 | Method for processing sheet metal, housing and mobile terminal |
| CN107901570A (en) * | 2017-11-29 | 2018-04-13 | 维沃移动通信有限公司 | A kind of film layer structure production method and film layer structure, shell and mobile terminal |
| CN109402698A (en) * | 2018-12-26 | 2019-03-01 | 无锡市五十五度科技有限公司 | A kind of method of aluminium workpiece surface local anodic oxidation |
| CN111434808A (en) * | 2019-01-15 | 2020-07-21 | 广东长盈精密技术有限公司 | Surface treatment method of mobile phone back case and mobile phone back case |
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| CN107268054A (en) * | 2016-04-06 | 2017-10-20 | 林明达 | Method for generating three-dimensional pattern on metal surface by electroplating oxide film and structure thereof |
| CN107858732A (en) * | 2017-10-11 | 2018-03-30 | 广东欧珀移动通信有限公司 | Method for processing sheet metal, housing and mobile terminal |
| CN107901570A (en) * | 2017-11-29 | 2018-04-13 | 维沃移动通信有限公司 | A kind of film layer structure production method and film layer structure, shell and mobile terminal |
| CN109402698A (en) * | 2018-12-26 | 2019-03-01 | 无锡市五十五度科技有限公司 | A kind of method of aluminium workpiece surface local anodic oxidation |
| CN111434808A (en) * | 2019-01-15 | 2020-07-21 | 广东长盈精密技术有限公司 | Surface treatment method of mobile phone back case and mobile phone back case |
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