Summary of the invention
The purpose of this invention is to provide a kind of miniature water droplet generator, this water droplet generator produces singly by first piezoelectric vibrator and drips, and more second piezoelectric vibrator produces to drip and drip; This water droplet generator can provide the water droplet of diameter 〉=50 micron for icing tunnel experiment, offers help for the variation of the deformation in the high-speed motion process of research water droplet, fragmentation, temperature and speed and to the impact characteristics of wing etc.
The present invention is a kind of miniature water droplet generator, and this water droplet generator includes top cover (1), central enclosure (2), bottom (3), first piezoelectric vibrator (4), second piezoelectric vibrator (5), syringe needle anchor clamps (6), syringe needle (6A), aqueduct (6B), O-ring seal (7), sleeve (8); Sleeve (8) is silica gel material, and O-ring seal (7) is teflon;
The upper surface of top cover (1) is polishing plate face (11), and the lower surface of top cover (1) is provided with outer toroid (12), interior round platform (13), is groove (14) between outer toroid (12) and the interior round platform (13); This groove (14) is used for placing the boss (24) of central enclosure (2); Outer toroid (12) is provided with C through hole (121), circular trough (122); This C through hole (121) is coaxial with A threaded hole (211), and realizes being connected on top cover (1) and the central enclosure (2) by a screw; This circular trough (122) is used for aqueduct (6B) and passes; Interior round platform (13) is provided with D through hole (131), E through hole (132); D through hole (131) passes with positive electrode (43), negative electrode (44) that E through hole (132) is respectively applied on first piezoelectric vibrator (4);
Central enclosure (2) is provided with stage body (21), following stage body (22), is groove ring (23) between last stage body (21) and the following stage body (22), and last stage body (21) top is provided with boss (24); The center of central enclosure (2) is tapered channel (25), circular channel (26), and tapered channel (25) is in the top of circular channel (26); The end face of last stage body (21) is provided with A threaded hole (211); The face of cylinder of following stage body (22) is provided with A through hole (221), and this A through hole (221) is used for placing second piezoelectric vibrator (5); The face of cylinder of boss (24) is provided with B through hole (241), and this B through hole (241) is used for placing aqueduct (6B); The inner cylinder face of boss (24) is provided with interior round platform (242), and round platform (242) is used for supporting first piezoelectric vibrator (4) in this; Circular channel (26) is used for placing sleeve (8), and the two ends up and down of sleeve (8) are respectively installed with lasso (8A), following lasso (8B); Tapered channel (25) and circular channel (26) constitute liquid chambers;
The upper surface of bottom (3) is polishing plate face (31), and the below of bottom (3) is provided with taper round platform (32), and the center of taper round platform (32) is provided with F through hole (321), and this F through hole (321) is used for placing little shape syringe needle (6A); The outer rim of bottom (3) is provided with G through hole (311); Be socketed with teflin ring (7) between the following stage body (22) of bottom (3) and central enclosure (2);
First piezoelectric vibrator (4) includes Lithia niobium piezoelectric patches (41) and scale copper (42), positive electrode (43), negative electrode (44) and two teflon upper gasket (4A), lower gaskets (4B) that play fixation, scale copper (42) is installed between upper gasket (4A) and the lower gasket (4B), Lithia niobium piezoelectric patches (41) is bonded together with scale copper (42), and positive electrode (43) is connected on the Lithia niobium piezoelectric patches (41) with negative electrode (44); Lithia niobium piezoelectric patches (41) and scale copper (42), positive electrode (43) and negative electrode (44) the formation piezo electric module that is assembled together; Lower gasket (4B) is installed on the interior round platform (242) of central enclosure (2);
Second piezoelectric vibrator (5) includes the identical left piezo electric module of structure and right piezo electric module; Left side piezo electric module is made of A piezoelectric patches (51), positive electrode (53), negative electrode (54) and A electrode tip holder (57), A electrode tip holder (57) is provided with two through holes that supply positive electrode (53), negative electrode (54) to pass through, positive electrode (53) is welded on the end face of A piezoelectric patches (51) with negative electrode (54), the other end of A piezoelectric patches (51) is bonded on the sleeve (8), positive electrode (53), negative electrode (54) are connected with the frequency generator of outside after passing two through holes on the A electrode tip holder (57) respectively; Right piezo electric module is made of B piezoelectric patches (52), positive electrode (55), negative electrode (56) and B electrode tip holder (58), B electrode tip holder (58) is provided with two through holes that supply positive electrode (55), negative electrode (56) to pass through, positive electrode (55) is welded on the end face of B piezoelectric patches (52) with negative electrode (56), the other end of B piezoelectric patches (52) is bonded on the sleeve (8), and A piezoelectric patches (51) is bonded on the sleeve (8) with B piezoelectric patches (52) symmetry; Positive electrode (55), negative electrode (56) are connected with the frequency generator of outside after passing two through holes on the B electrode tip holder (58) respectively; A electrode tip holder (57) is identical with the structure of B electrode tip holder (58), and A piezoelectric patches (51) is identical with B piezoelectric patches (52) structure;
The outside of syringe needle anchor clamps (6) is cylindrical, and the center, top of syringe needle anchor clamps (6) is designed to tapered channel (61), and the below of syringe needle anchor clamps (6) is used for installing syringe needle (6A).
The advantage of water droplet generator of the present invention is:
1. adopt the array configuration of first piezoelectric vibrator 4 and second piezoelectric vibrator 5, by optionally connecting first piezoelectric vibrator 4 and second piezoelectric vibrator 5, by voltage magnitude and the frequency of the generator of adjusting frequency, can obtain the miniature water droplet of single or multiple necessary requirement diameter then.
2. be installed in accurate syringe needle 6A on the syringe needle anchor clamps 6 by replacing, can realize the diameter of the drop of accurate syringe needle 6A outgoing is regulated.
3. the water droplet generator of the present invention's design is convenient to study power and the thermodynamic parameter variation of water droplet in the flow at high speed process.
4. the water droplet generator of the present invention design can be finished the generation of single or multiple miniature water droplets by the working method of selecting first piezoelectric vibrator 4 and second piezoelectric vibrator 5, and the water droplet generator simple in structure, overall dimensions is less, assembling and easy to operate.
Embodiment
The present invention is described in further detail below in conjunction with accompanying drawing.
Shown in Fig. 1, Figure 1A, Figure 1B, Fig. 1 C, a kind of miniature water droplet generator of the present invention, this water droplet generator includes top cover 1, central enclosure 2, bottom 3, first piezoelectric vibrator 4, second piezoelectric vibrator 5, syringe needle anchor clamps 6, syringe needle 6A, aqueduct 6B, O-ring seal 7, sleeve 8; Syringe needle 6A is installed in the below of syringe needle anchor clamps 6; Sleeve 8 is installed in the central enclosure 2, and is provided with lasso 8A and following lasso 8B in the sleeve 8.
(1) top cover 1
Referring to Fig. 1, Figure 1A, Figure 1B, Fig. 1 C, shown in Figure 3, the upper surface of top cover 1 is polishing plate face 11, and the lower surface of top cover 1 is provided with outer toroid 12, interior round platform 13, is groove 14 between outer toroid 12 and the interior round platform 13.
Place the boss 24 of central enclosure 2 in the groove 14, be fastened on the boss 24 between outer toroid 12 and the interior round platform 13, can realize the fitting tight between top cover 1 and central enclosure 2 upper ends.
Outer toroid 12 is provided with C through hole 121, circular trough 122; C through hole 121 is used for the A threaded hole 211 that screw passes on the last stage body of realizing with central enclosure 2 21 and is connected.Circular trough 122 is used for aqueduct 6B and passes.Interior round platform 13 is provided with D through hole 131, E through hole 132; The negative electrode 44 that this D through hole 131 is used for first piezoelectric vibrator 4 passes, and the positive electrode 43 that this E through hole 132 is used for first piezoelectric vibrator 4 passes.
In the present invention, top cover 1 adopts stainless steel material processing.
(2) central enclosure 2
Shown in Fig. 1, Figure 1A, Figure 1B, Fig. 1 C, Fig. 2, Fig. 2 A, Fig. 2 B, central enclosure 2 is provided with stage body 21, following stage body 22, is groove ring 23 between last stage body 21 and the following stage body 22, and last stage body 21 tops are provided with boss 24; The centre of central enclosure 2 is tapered channel 25, circular channel 26, and tapered channel 25 is above circular channel 26.
The end face of last stage body 21 is provided with A threaded hole 211, and this A threaded hole 211 is used for cooperating with through hole on the top cover 1, is to be installed together above realizing top cover 1 and central enclosure 2 under the web member at screw.
The face of cylinder of following stage body 22 is provided with A through hole 221, and this A through hole 221 is used for placing second piezoelectric vibrator 5.In the present invention, A through hole 221 is arranged on the X axis of central enclosure 2, make second piezoelectric vibrator 5 under load pulses frequency (frequency generator provides) condition, sleeve 8 be subjected to Y-axis to pulse, the water in this moment tapered channel 25 are ejected by accurate syringe needle 6A under described pulse.
Shown in Fig. 2 A, the design of groove ring 23 has made things convenient for water droplet generator convenient fixing in use.
The face of cylinder of boss 24 is provided with B through hole 241, and this B through hole 241 is used for placing aqueduct 6B; The inner cylinder face of boss 24 is provided with interior round platform 242, and round platform 242 is used for supporting first piezoelectric vibrator 4 in this.
Shown in Fig. 2 B, tapered channel 25 is used for storing water.
Circular channel 26 is used for placing sleeve 8, and the two ends up and down of sleeve 8 are respectively installed with lasso 8A, following lasso 8B.
Tapered channel 25 and circular channel 26 are used for storage area water (water that water storage tank provides), and tapered channel 25 and circular channel 26 constitute the liquid chambers of water droplet generator of the present invention when carrying out the water droplet injection.
In the present invention, by flexible pipe 6C the water in the water storage tank is introduced in the tapered channel 25 and circular channel 26 of central enclosure 2, referring to Fig. 2 B, shown in Figure 5.Under the pulse signal effect that frequency generator provides, first piezoelectric vibrator produces the acoustic pressure Reeb in liquid chambers, and the free meniscus of the water (liquid) in acoustic pressure Reeb and accurate syringe needle 6A exit interacts and produces single drop injection; The water interaction that second piezoelectric vibrator 5 produces in flexural vibrations and the liquid chambers produces pressure wave, makes accurate syringe needle 6A exit produce continuous equal diameter water droplet.
In the present invention, central enclosure 2 adopts stainless steel material processing.
(3) bottom 3
Referring to Fig. 1, Figure 1A, Figure 1B, Fig. 1 C, shown in Figure 4, the upper surface of bottom 3 is polishing plate face 31, and the below of bottom 3 is provided with taper round platform 32, and the center of taper round platform 32 is provided with F through hole 321, and this F through hole 321 is used for placing little shape syringe needle 6A; The outer rim of bottom 3 is provided with G through hole 311, and this G through hole 311 is used for screw and passes the bottom that bottom 3 is connected central enclosure 2 that cooperates of realizing with the following stage body 22 bottom B through holes 222 of central enclosure 2.F through hole 321 designs at the taper round platform 32 of bottom 3 belows and taper round platform 32 centers have taken into full account in use, have avoided the interference at water droplet production process high speed air-flow.
In the present invention, be socketed with teflin ring 7 between the following stage body 22 of bottom 3 and central enclosure 2, sealing circle 7 can play the effect of sealing to the water that flows in the water droplet generator.
In the present invention, bottom 3 adopts stainless steel material processing.
(4) first piezoelectric vibrators 4
Shown in Fig. 1, Figure 1B, Fig. 1 C, first piezoelectric vibrator 4 includes Lithia niobium piezoelectric patches 41 and scale copper 42, positive electrode 43, negative electrode 44 and two teflon upper gasket 4A, lower gasket 4B that play fixation, scale copper 42 is installed between upper gasket 4A and the lower gasket 4B, Lithia niobium piezoelectric patches 41 is bonded together with scale copper 42, and positive electrode 43 is connected on the Lithia niobium piezoelectric patches 41 with negative electrode 44; Lithia niobium piezoelectric patches 41 and scale copper 42, positive electrode 43 and the negative electrode 44 formation piezo electric module that is assembled together.Lower gasket 4B is installed on the interior round platform 242 of central enclosure 2.
Scale copper 42 thickness are 0.2mm, and Lithia niobium piezoelectric patches 41 thickness are 0.2mm.
Be with dielectric film on positive electrode 43, the negative electrode 44.Positive electrode 43 passes the E through hole 132 of top cover 1, and negative electrode 44 passes the D through hole 131 of top cover 1.Positive electrode 43 is connected the frequency generator positive terminal by A lead 4C, and negative electrode 44 is connected the frequency generator negative pole end by B lead 4D.
Upper gasket 4A, lower gasket 4B adopt teflon, and polytetrafluoroethylmaterial material has extremely low surface tension and skin-friction force, acid and alkali-resistance, and chemical property is very stable, is fabulous insulating material, encapsulant and packing material.
The Lithia niobate single crystal material that Lithia niobium piezoelectric patches 41 adopts has high mechanical-electric coupling and extremely low acoustic attenuation coefficient, excites high-frequency surface acoustic wave easily, is the optimal material of making surface acoustic wave component.
In the present invention, two electrodes of first piezoelectric vibrator 4 (being connected with frequency generator by lead on two electrodes) receive the data pulse string that the foreign frequency generator provides, when the pulse signal of frequency generator generation is applied on first piezoelectric vibrator 4, thereby cause 4 actions of first piezoelectric vibrator.
In the present invention, first
piezoelectric vibrator 4 is under the pulsed frequency f condition that frequency generator provides, and the diameter of the single water droplet of generation is
D represents the interior diameter (m of unit) of miniature syringe needle, and v represents the effluxvelocity (m/s of unit) of water, and f represents the pulsed frequency that frequency generator provides.Under the effect of the potential pulse that applies, piezo electric module produces the acoustic pressure Reeb in liquid chambers (being tapered channel 25), and the free meniscus of the liquid at the pin hole place of acoustic pressure Reeb and
accurate syringe needle 6A interacts and produces single drop injection.
In the present invention, under the pulse signal effect that frequency generator provides, first piezoelectric vibrator 4 produces the acoustic pressure Reeb in liquid chambers, and the free meniscus of the liquid in acoustic pressure Reeb and accurate syringe needle 6A exit interacts and produces single drop injection.
(5) second piezoelectric vibrators 5
Shown in Fig. 1, Figure 1B, Fig. 1 C, second piezoelectric vibrator 5 includes the identical left piezo electric module of structure and right piezo electric module; Left side piezo electric module is made of A piezoelectric patches 51, positive electrode 53, negative electrode 54 and A electrode tip holder 57, A electrode tip holder 57 is provided with two through holes that supply positive electrode 53, negative electrode 54 to pass through, positive electrode 53 is welded on the end face of A piezoelectric patches 51 with negative electrode 54, the other end of A piezoelectric patches 51 is bonded on the sleeve 8, positive electrode 53, negative electrode 54 are connected with the frequency generator of outside after passing two through holes on the A electrode tip holder 57 respectively; Right piezo electric module is made of B piezoelectric patches 52, positive electrode 55, negative electrode 56 and B electrode tip holder 58, B electrode tip holder 58 is provided with two through holes that supply positive electrode 55, negative electrode 56 to pass through, positive electrode 55 is welded on the end face of B piezoelectric patches 52 with negative electrode 56, the other end of B piezoelectric patches 52 is bonded on the sleeve 8, and A piezoelectric patches 51 is bonded on the sleeve 8 with B piezoelectric patches 52 symmetries; Positive electrode 55, negative electrode 56 are connected with the frequency generator of outside after passing two through holes on the B electrode tip holder 58 respectively; A electrode tip holder 57 is identical with the structure of B electrode tip holder 58, adopts teflon to be processed into column structure with holes, and A piezoelectric patches 51 is identical with B piezoelectric patches 52 structures.
Positive electrode 55 in the right piezo electric module is connected the frequency generator positive terminal by A lead 5A, and negative electrode 56 is connected the frequency generator negative pole end by B lead 5B.
Connected mode according to right piezo electric module in like manner can get, and the positive electrode 53 in the left piezo electric module is connected the frequency generator positive terminal by C lead (not shown), and negative electrode 54 is connected the frequency generator negative pole end by D lead (not shown).
In the present invention, second
piezoelectric vibrator 5 is under the pulsed frequency .f condition that frequency generator provides, and the diameter of a plurality of water droplets of generation is
Q represents the inflow (cm of unit of
aqueduct 6B
3/ min), f represents the pulsed frequency that frequency generator provides.The generation of a plurality of water droplets refers to that the liquid form with jet under the pressure effect that piezoelectric patches produces in the generator flows out spout, and owing to the growth of jet fluid column surface capillary wave, final fracture is a string single drop then.
In the present invention, the Y-axis that first piezoelectric vibrator 4 is arranged on the water droplet generator makes progress (as shown in Figure 1), second piezoelectric vibrator 5 is arranged on the X axis of water droplet generator (as shown in Figure 1), by selecting these two Vib.s to drive water in the central enclosure 2 respectively, make that the water droplet that ejects from syringe needle 6A is single or a plurality of continuously.
(6) sleeve 8
Shown in Figure 1B, Fig. 1 C, the upper end of sleeve 8 inside is socketed with lasso 8A, and the lower end of sleeve 8 inside is socketed with down lasso 8B.
Sleeve 8 adopts silica gel material processing.This material has ultra-hydrophobicity, lower surface energy and surface tension.Because sleeve 8 is soft, realize sleeve 8 is installed in the circular channel of tapered channel 25 with following lasso 8B so use lasso 8A, play fixed installation on the one hand; Play the sealing between sleeve 8 and tapered channel 25 inwalls on the other hand.
Last lasso 8A and following lasso 8B adopt polytetrafluoroethylmaterial material processing.
In the present invention, the A piezoelectric patches 51 in second piezoelectric vibrator 5 is bonded on the sleeve 8 with B piezoelectric patches 52 symmetries, and under the pulse signal condition that the loading frequency generator produces, sleeve 8 can produce the water that pushes in tapered channel 25 and the circular channel 26 along with frequency.
(7) O-ring seal 7
O-ring seal 7 adopts polytetrafluoroethylmaterial material processing, and O-ring seal 7 places between central enclosure 2 lower ends and the sleeve 8, and the water that O-ring seal 7 can seal in the central enclosure 2 oozes out.
(8) the syringe needle anchor clamps 6
Shown in Figure 1B, Fig. 1 C, the outside of syringe needle anchor clamps 6 is cylindrical, and the center, top of syringe needle anchor clamps 6 is designed to tapered channel 61, and the below of syringe needle anchor clamps 6 is used for installing syringe needle 6A.Tapered channel 61 is conducive to reduce in the water droplet production process viscous resistance between water and the taper surface.Syringe needle anchor clamps 6 adopt polytetrafluoroethylmaterial material processing.
(9) syringe needle 6A
Shown in Figure 1A, Figure 1B, Fig. 1 C, accurate syringe needle 6A is installed in the below of syringe needle anchor clamps 6, and the needle point of accurate syringe needle 6A is downward.Accurate syringe needle 6A utilizes electroplating principle that it is handled through the plating fluorine, can reduce the surface tension of syringe needle 6A surfaces externally and internally so greatly.When installing, the below of accurate syringe needle 6A and syringe needle anchor clamps 6 adopt a polytetrafluoroethylene sealing gasket circle to tighten.
In the present invention, the effluxvelocity of syringe needle 6A outlet outflow water is
V represents the effluxvelocity (m/s of unit) of water, and ξ represents jet efficient, and P represents the hydraulic pressure (Pa of unit) in syringe needle 6A exit, and ρ represents water-mass density (units/m
3).
Miniature syringe needle adopts Dongguan City according to the upright accurate syringe needle of creating the production of spot gluing equipment company limited.Can realize the drop diameter size is regulated by changing syringe needle.
(10) aqueduct 6B
Shown in Fig. 1 C, the junction of aqueduct 6B and central enclosure 2 seals with polyurethane sealant, and aqueduct 6B material is teflon, and internal diameter is 1.5mm.
The miniature water droplet generator that the present invention uses when being a kind of ground wind tunnel experiment that is applicable to that the simulation wing freezes, the annexation of this water droplet generator is:
The upper end of central enclosure 2 is equipped with top cover 1, and the lower end of central enclosure 2 is equipped with O-ring seal 7, and the below of O-ring seal 7 is bottoms 3; In the tapered channel 25 of central enclosure 2 sleeve 8 is installed; The interior round platform 242 of central enclosure 2 tops supports first piezoelectric vibrator 4, and second piezoelectric vibrator 5 is installed in the A through hole 221 at central enclosure 2 middle parts; In the F through hole 321 of bottom 3 belows syringe needle anchor clamps 6 are installed, on the syringe needle anchor clamps 6 syringe needle are installed.
Referring to shown in Figure 5, the present invention is a kind of miniature water droplet generator of using when being applicable to the ground ice wind tunnel experiment that the simulation wing freezes, and operates the process that this water droplet generator produces water droplet to be:
(A) by flexible pipe 6B aqueduct 6 is communicated with water storage tank;
(B) make first piezoelectric vibrator 4 and frequency generator conducting by A lead 4C, B lead 4D;
(C) make second piezoelectric vibrator 5 and frequency generator conducting by A lead 5A, B lead 5B, C lead, D lead;
When (D) choosing 4 work of first piezoelectric vibrator, the voltage of regulating frequency generator output is 40~60V, frequency range 35~50Hz; Then the water droplet generator produces single water droplet;
When (E) choosing 5 work of second piezoelectric vibrator, the voltage of regulating frequency generator output is 2.5~5V, frequency range 0.4~1MHz; Then the water droplet generator produces a plurality of isodiametric water droplets continuously.