CN102490718B - Control method utilizing motor to start engine for double-clutch type hybrid electric vehicle - Google Patents
Control method utilizing motor to start engine for double-clutch type hybrid electric vehicle Download PDFInfo
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Abstract
本方法以一种新型的单电机、双离合器式混合动力汽车为研究对象,提出其在行进中电机起动发动机(以下简称电起机)过程的控制方法。首先通过对其结构组成和工作模式进行分析,建立了系统动力学模型,划分了混合动力汽车的工作区域,制定了相应的扭矩管理策略;然后在实际应用过程中,通过计算需求扭矩、电池SOC值、电机转速来判断是否达到进行电机起动发动机的条件;当满足电起机条件时,将进行模式切换,发出限力矩离合器接合指令,通过控制限力矩离合器液压缸油压和制定的扭矩协调控制策略,协调控制电机、发动机扭矩以及限力矩离合器的传递扭矩,实现电起机过程。本发明通过利用电机响应迅速的特点,根据控制策略及时增加或减少电机扭矩,来提供行进中起动发动机的需求扭矩或补偿发动机扭矩的不足,减少切换过程的冲击度,提高混合动力汽车的平顺性。
This method takes a new type of single-motor, dual-clutch hybrid vehicle as the research object, and proposes a control method for the process of the electric motor starting the engine (hereinafter referred to as the electric starter) during driving. Firstly, by analyzing its structural composition and working mode, the system dynamics model is established, the working area of the hybrid electric vehicle is divided, and the corresponding torque management strategy is formulated; then in the actual application process, by calculating the demand torque, battery SOC value and motor speed to judge whether the conditions for starting the engine with the motor are met; when the conditions for starting the motor are met, the mode will be switched, and a command to engage the torque-limiting clutch will be issued, and the hydraulic cylinder oil pressure of the torque-limiting clutch and the specified torque will be coordinated and controlled strategy, coordinate and control the torque of the motor, engine, and the torque of the torque-limiting clutch to realize the process of electric starting. The present invention utilizes the characteristic of rapid response of the motor to increase or decrease the torque of the motor in time according to the control strategy to provide the required torque for starting the engine during driving or compensate for the lack of engine torque, reduce the impact of the switching process, and improve the ride comfort of the hybrid electric vehicle .
Description
技术领域 technical field
本发明涉及汽车制造技术领域,特别涉及一种以单电机双离合器式混合动力汽车为研究对象,提出的一种在汽车行进中通过电机起动发动机的控制方法。 The invention relates to the technical field of automobile manufacturing, in particular to a single-motor double-clutch hybrid electric vehicle as a research object, and a control method for starting an engine through a motor when the vehicle is running is proposed.
背景技术 Background technique
从20世纪90年代以来,日、美、欧各大汽车公司纷纷致力于研制混合动力型汽车。进入21世纪后,各国加快了混合动力汽车的产业化的进程,相继推出了不同形式的混合动力汽车产品。而混合动力汽车有多种工作模式,就存在工作模式切换的过程,在此过程中,很有可能会产生大的扭矩波动,就需要对其进行扭矩协调控制,以减小冲击度,提高模式切换过程的平顺性。目前对混合动力汽车的控制主要包括稳态过程控制与动态过程控制。前者主要的目的是燃油经济性与最优的排放,后者主要的目标是整车的动力性与平顺性。在结构上较多的采用了双电机的结构,相比于单电机,它主要的优点是运行平稳,但是成本较高。而对于本文的单电机双离合器式结构强混合动力汽车,结构成本较低,但其动态过程复杂,协调控制就更显重要。若控制不当,就会造成在电机启动发动机的过程中,延长发动机起动时间,产生大的冲击度,恶化汽车行驶的平顺性。 Since the 1990s, major automobile companies in Japan, the United States, and Europe have devoted themselves to the development of hybrid vehicles. After entering the 21st century, various countries have accelerated the process of industrialization of hybrid electric vehicles, and successively launched different forms of hybrid electric vehicle products. However, hybrid vehicles have multiple working modes, and there is a process of switching between working modes. During this process, large torque fluctuations are likely to occur, and torque coordination control is required to reduce the impact and improve the operating mode. The smoothness of the switching process. At present, the control of hybrid electric vehicles mainly includes steady-state process control and dynamic process control. The main purpose of the former is fuel economy and optimal emissions, while the main goal of the latter is the power and ride comfort of the vehicle. In terms of structure, the structure of dual motors is often used. Compared with single motors, its main advantage is stable operation, but the cost is higher. As for the strong hybrid electric vehicle with single-motor double-clutch structure in this paper, the structure cost is low, but its dynamic process is complex, and coordinated control is even more important. If the control is not proper, it will cause the motor to start the engine in the process of prolonging the engine starting time, generating a large impact and deteriorating the ride comfort of the car.
发明内容 Contents of the invention
有鉴于此,本发明的目的是提供一种双离合器式混合动力汽车电机起动发动机的控制方法,利用电机响应迅速的特点,根据控制策略及时增加或减少电机扭矩,来提供行进中起动发动机的需求扭矩或补偿发动机扭矩的不足,减少切换过程的冲击度,提高混合动力汽车的平顺性。 In view of this, the object of the present invention is to provide a method for controlling the motor starting engine of a dual-clutch hybrid electric vehicle, which utilizes the characteristics of the rapid response of the motor to increase or decrease the motor torque in time according to the control strategy to meet the needs of starting the engine during travel. Torque or compensate for the lack of engine torque, reduce the impact of the switching process, and improve the ride comfort of hybrid vehicles.
本发明的目的是通过以下技术方案实现的: The purpose of the present invention is achieved through the following technical solutions:
该种双离合器式混合动力汽车电机起动发动机的控制方法,用于单电机双离合器式混合动力汽车的行进中控制,包括以下步骤: The control method for the electric motor starting engine of the double-clutch type hybrid electric vehicle is used for the running control of the single-motor double-clutch type hybrid electric vehicle, and comprises the following steps:
步骤1:对其结构组成和工作模式进行分析,通过计算机建立系统动力学模型,划分混合动力汽车的工作区域,制定相应的扭矩管理策略; Step 1: Analyze its structural composition and working mode, establish a system dynamics model by computer, divide the working area of the hybrid electric vehicle, and formulate corresponding torque management strategies;
步骤2:在纯电动的工作状态下,通过计算需求扭矩、电池SOC值、电机转速来判断是否达到进行电机起动发动机的条件; Step 2: In the pure electric working state, by calculating the required torque, battery SOC value, and motor speed to determine whether the conditions for starting the engine with the motor are met;
当满足电机起动发动机条件时,将进行模式切换,发出限力矩离合器接合指令,通过控制限力矩离合器液压缸油压和制定的扭矩协调控制策略,协调控制电机、发动机扭矩,完成电起机过程。 When the conditions for the motor to start the engine are met, the mode will be switched, and the torque-limiting clutch engagement command will be issued. By controlling the oil pressure of the torque-limiting clutch hydraulic cylinder and the formulated torque coordination control strategy, the motor and engine torque will be coordinated and controlled to complete the electric starting process.
进一步,所述步骤2包括以下步骤: Further, said step 2 includes the following steps:
步骤21:汽车在纯电动工况状态下运行,此时 ,其中为电机输出扭矩,为驾驶员需求扭矩,此时通过控制器判断电机转速,若,为起动发动机的转速最小值,则进行步骤2,否则继续以纯电动工况运行; Step 21: The car is running under pure electric conditions, at this time ,in is the motor output torque, Torque is required by the driver, at this time, the motor speed is judged by the controller ,like , If it is the minimum speed of starting the engine, proceed to step 2, otherwise continue to run in pure electric mode;
步骤22:判断电池SOC值,若,则进行步骤3,否则发出限力矩离合器接合指令,进行步骤4;其中为电池高效区下限值; Step 22: Determine the battery SOC value, if , proceed to step 3, otherwise issue a command to engage the torque-limiting clutch and proceed to step 4; where is the lower limit of the high efficiency area of the battery;
步骤23:若,通过控制器发出限力矩离合器接合指令,进行步骤4,否则继续以纯电动工况运行,为发动机工作的转矩最小值; Step 23: If , through the controller to issue a command to engage the torque-limiting clutch, go to step 4, otherwise continue to run in pure electric mode, Minimum torque for engine work;
步骤24:在接到限力矩离合器接合指令后,经过一段补偿时间后,限力矩离合器开始接合传递扭矩,进行电起机过程,增大电机扭矩,即,开始起动发动机,其中为电机最大扭矩,为限力矩离合器传递扭矩,在限力矩离合器结构确定后,其值与油压成比例关系; Step 24: After receiving the command to engage the torque-limiting clutch, after a period of compensation time, the torque-limiting clutch starts to engage and transmit torque, and proceeds with the motor starting process to increase the motor torque, that is , start the engine, where is the maximum torque of the motor, To transmit torque for the torque-limiting clutch, after the structure of the torque-limiting clutch is determined, its value is proportional to the oil pressure;
步骤25:随着发动机转速的增大,若达到其自行点火运行转速,则发动机点火运行,否则继续起动发动机; Step 25: As the engine speed increases, if it reaches its self-ignition operating speed, the engine will be ignited and run, otherwise continue to start the engine;
步骤26:当发动机自行点火运行后,向发动机控制器发出转矩命令,发动机提速。为防止发动机转矩变化率过大,在前0.2秒内输入的发动机目标转矩为,在0.2秒后输入的发动机目标转矩为,其中t为在发动机自行点火运行起所经历的时间,介于0到0.2之间; Step 26: After the engine ignites itself, a torque command is sent to the engine controller, and the engine speeds up. In order to prevent the engine torque change rate from being too large, the engine target torque input in the first 0.2 seconds is , the input engine target torque after 0.2 seconds is , where t is the time elapsed from the self-ignition operation of the engine, between 0 and 0.2;
步骤27:若电机与发动机转速相等,控制器判定限力矩离合器接合完全; Step 27: If the motor and the engine rotate at the same speed, the controller determines that the torque-limiting clutch is fully engaged;
若电机转速大于发动机转速,则认为限力矩离合器未接合完全,此时,电机的输出转矩为,发动机继续提速,继续接合限力矩离合器,直至判定限力矩离合器接合完全; If the motor speed is greater than the engine speed, it is considered that the torque limiting clutch is not fully engaged. At this time, the output torque of the motor is , the engine continues to speed up, and the torque-limiting clutch continues to be engaged until it is determined that the torque-limiting clutch is fully engaged;
步骤28:当限力矩离合器接合完全后,使用电机补偿发动机扭矩的不足,电机此时的输出扭矩为,其中为电机的补偿扭矩。若电机的补偿扭矩小于,控制器判定此时发动机稳定,电机退出补偿,只输出其目标扭矩,补偿扭矩即发动机目标扭矩与其实际输出扭矩的差值; Step 28: When the torque limiting clutch is fully engaged, use the motor to compensate for the lack of engine torque, and the output torque of the motor at this time is ,in is the compensation torque of the motor. If the compensation torque of the motor is less than , the controller judges that the engine is stable at this time, the motor quits compensation, and only outputs its target torque , the compensation torque is the difference between the engine target torque and its actual output torque;
否则继续使用电机补偿发动机扭矩的不足,直至发动机的扭矩变化小于,至此,当电机补偿扭矩小于,判定起动发动机过程完成,模式切换过程结束,汽车在新的模式下运行,。 Otherwise, continue to use the electric motor to compensate for the lack of engine torque until the torque change of the engine is less than , so far, when the motor compensation torque is less than , it is determined that the process of starting the engine is completed, the process of mode switching is completed, and the car is running in the new mode, .
进一步,在步骤21中,所述驾驶员需求扭矩是通过以下方法得到的: Further, in step 21, the driver demand torque is obtained by the following method:
将驾驶员施加在车轮上的需求扭矩转化成变速器输出端的需求扭矩,通过计算单元计算出出不同档位下最大驱动转矩曲线的包络线,得到100%加速踏板行程的扭矩需求,进而得到部分踏板行程扭矩需求,其值等于加速踏板行程值乘以100%加速踏板行程的扭矩值,从而建立驾驶员需求扭矩的计算模型。 The required torque applied by the driver on the wheels is converted into the required torque at the output end of the transmission, and the envelope of the maximum driving torque curve in different gears is calculated by the computing unit to obtain the torque demand for 100% of the accelerator pedal stroke, and then obtained Partial pedal stroke torque demand, whose value is equal to the accelerator pedal stroke value multiplied by the torque value of 100% accelerator pedal stroke, so as to establish the calculation model of driver demand torque.
进一步,在步骤23中,的选取方式如下:结合电机的特性曲线、发动机油耗图和发动机万有特性图,得到汽车的工作模式区域划分图,由此可得发动机工作最小扭矩曲线,通过计算单元建立的计算模型得到。 Further, in step 23, The selection method is as follows: Combining the characteristic curve of the motor, the fuel consumption map of the engine and the universal characteristic map of the engine, the working mode area division map of the car is obtained, and the minimum torque curve of the engine can be obtained from this, and the calculation unit is used to establish The calculation model is obtained.
进一步,在步骤24中,限力矩离合器的常规控制采用模糊控制策略,包括初始接合油压控制策略和滑磨阶段油压控制策略; Further, in step 24, the conventional control of the torque-limiting clutch adopts a fuzzy control strategy, including an oil pressure control strategy for initial engagement and an oil pressure control strategy for the slipping stage;
所述初始接合油压控制策略是将采集到的油门踏板位移值及油门踏板位移变化率的精确值分别乘以各自的量化因子和,以实现模糊化;然后根据模糊化后的油门踏板位移和油门踏板位移变化率,结合模糊控制表,得到控制量的变化值,再乘以比例因子,则可得到在基本论域范围内的可控制量,初始接合油压值为预设初始压力与离合器油压可控制增量之和,即; The initial engagement oil pressure control strategy is to multiply the collected accelerator pedal displacement value and the accurate value of the accelerator pedal displacement change rate by their respective quantization factors and , to achieve fuzzification; then according to the fuzzy accelerator pedal displacement and the rate of change of accelerator pedal displacement, combined with the fuzzy control table, the change value of the control quantity is obtained, and then multiplied by the proportional factor , then the controllable quantity within the scope of the basic domain of discourse can be obtained , the initial engagement oil pressure value is the preset initial pressure with clutch oil pressure controllable increments the sum of ;
所述滑磨阶段油压控制策略是将采集到的油门踏板位移变化率和离合器主从动盘转速差的精确值分别乘以各自的量化因子和,以实现模糊化;然后根据模糊化后的油门踏板位移变化率和离合器主从动盘转速差,结合模糊控制表,得到控制量的变化值,再乘以比例因子,则得到在基本论域范围内的可控制量,经过积分,再与初始接合油压相加则可得到离合器接合油压值。 The oil pressure control strategy in the slipping stage is to multiply the collected accurate values of the accelerator pedal displacement rate of change and the speed difference between the master and slave discs of the clutch by their respective quantization factors and , to achieve fuzzification; then according to the fuzzy change rate of the accelerator pedal displacement and the speed difference between the master and slave discs of the clutch, combined with the fuzzy control table, the change value of the control quantity is obtained, and then multiplied by the proportional factor , then the controllable quantity within the scope of the basic domain of discourse is obtained , after integration, and then added to the initial engagement oil pressure, the clutch engagement oil pressure value can be obtained.
进一步,在步骤25中,的选取方式如下:结合电机的特性曲线、发动机油耗图和发动机万有特性图,由此得到电机功率辅助最小扭矩曲线,通过计算单元建立的计算模型得到。 Further, in step 25, The selection method is as follows: Combining the characteristic curve of the motor, the engine fuel consumption map and the universal characteristic map of the engine, the motor power-assisted minimum torque curve is obtained, and the calculation unit is used to establish The calculation model is obtained.
本发明的有益效果是: The beneficial effects of the present invention are:
本发明通过利用电机响应迅速的特点,根据控制策略及时增加或减少电机扭矩,来提供行进中起动发动机的需求扭矩或补偿发动机扭矩的不足,有效减少切换过程的冲击度,提高混合动力汽车的平顺性。 The present invention utilizes the characteristics of rapid response of the motor to increase or decrease the motor torque in time according to the control strategy to provide the required torque for starting the engine during driving or compensate for the lack of engine torque, effectively reducing the impact of the switching process and improving the smoothness of the hybrid electric vehicle sex.
本发明的其他优点、目标和特征在某种程度上将在随后的说明书中进行阐述,并且在某种程度上,基于对下文的考察研究对本领域技术人员而言将是显而易见的,或者可以从本发明的实践中得到教导。本发明的目标和其他优点可以通过下面的说明书和权利要求书来实现和获得。 Other advantages, objects and features of the present invention will be set forth in the following description to some extent, and to some extent, will be obvious to those skilled in the art based on the investigation and research below, or can be obtained from It is taught in the practice of the present invention. The objects and other advantages of the invention will be realized and attained by the following description and claims.
附图说明 Description of drawings
为了使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明作进一步的详细描述,其中: In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be described in further detail below in conjunction with the accompanying drawings, wherein:
图1为混合动力汽车单电机双离合器式机构布置示意图; Figure 1 is a schematic diagram of the layout of a single-motor dual-clutch mechanism for a hybrid electric vehicle;
图2为系统模型等效简图; Figure 2 is an equivalent diagram of the system model;
图3为起动发动机过程流程图 Figure 3 is a flowchart of the process of starting the engine
图4为驾驶员转矩需求识别图; Fig. 4 is a driver's torque demand identification diagram;
图5为工作模式区域划分图; Figure 5 is a diagram of the area division of the working mode;
图6 初始压力上升阶段隶属度图; Figure 6 Initial pressure rise stage Membership graph;
图7为初始压力上升阶段隶属度图; Figure 7 is the initial pressure rise stage Membership graph;
图8为压力增量隶属度图; Figure 8 is the pressure increment Membership graph;
图9为滑磨阶段隶属度图; Figure 9 is the sliding grinding stage Membership graph;
图10为滑磨阶段隶属度图; Figure 10 is the sliding grinding stage Membership graph;
图11为滑磨阶段隶属度图; Figure 11 is the sliding grinding stage Membership graph;
图12为限力矩离合器控制图。 Fig. 12 is a control diagram of the torque limiting clutch.
具体实施方式 Detailed ways
以下将参照附图,对本发明的优选实施例进行详细的描述。应当理解,优选实施例仅为了说明本发明,而不是为了限制本发明的保护范围。 Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. It should be understood that the preferred embodiments are only for illustrating the present invention, but not for limiting the protection scope of the present invention.
如图1所示,一种混合动力汽车单电机双离合器式机构为前置前驱结构,包括主减速器1、AMT变速器2(即电控机械式自动变速器)、离合器3、电机4、单向离合器5、限力矩离合器6和发动机7;电机采用ISG电机。连接关系为:发动机7与电机之间通过单向离合器与限力矩离合器相连,所述电机轴连接主离合器,主离合器依次连接AMT变速器、主减速器、差速器和半轴,最后输出到前轮。 As shown in Figure 1, a single-motor dual-clutch mechanism for a hybrid vehicle is a front-drive structure, including a final drive 1, an AMT transmission 2 (that is, an electromechanical automatic transmission), a clutch 3, a motor 4, a one-way Clutch 5, torque-limiting clutch 6 and engine 7; Motor adopts ISG motor. The connection relationship is: the engine 7 and the motor are connected with the torque-limiting clutch through the one-way clutch, the motor shaft is connected with the main clutch, and the main clutch is connected with the AMT transmission, the main reducer, the differential and the half shaft in turn, and finally outputs to the front wheel.
限力矩离合器的使用使得在电机起动发动机的接合过程平稳可控,且能保证电机有足够的输出动力,不会产生动力不足或中断。单向离合器保证发动机启动完成后,发动机转速不高于电机转速,不会造成限力矩离合器的过度滑摩 The use of the torque-limiting clutch makes the engagement process of the motor starting the engine stable and controllable, and can ensure that the motor has sufficient output power without power shortage or interruption. The one-way clutch ensures that after the engine is started, the engine speed is not higher than the motor speed, which will not cause excessive slippage of the torque-limiting clutch
当限力矩离合器断开时,可由驱动电机单独驱动车辆运行,提供所需的扭矩。在限力矩离合器接合过程中,驱动电机可在驱动车辆的同时启动发动机。当接合过程完成后,发动机与驱动电机可共同驱动车辆行驶或由发动机单独驱动。 When the torque limiting clutch is disconnected, the drive motor can drive the vehicle alone to provide the required torque. During torque limiting clutch engagement, the drive motor can start the engine while propelling the vehicle. After the joining process is completed, the engine and the drive motor can jointly drive the vehicle or be driven by the engine alone.
行进中电机起动发动机过程动力学分析Dynamic analysis of the process of starting the engine with an electric motor in motion
为了便于进行动力学分析,将其模型图进行简化,忽略旋转黏性阻尼的作用,得到的模型图如图2所示,图中各标记代表的含义如下: In order to facilitate dynamic analysis, the model diagram is simplified and the effect of rotational viscous damping is ignored. The obtained model diagram is shown in Figure 2. The meanings of the symbols in the figure are as follows:
-发动机输出扭矩;-离合器传递扭矩;-电机输出扭矩;-折算到限力矩离合器后端的等效阻力矩;-发动机转速;-电机转速;-折算到离合器前端的等效转动惯量;-折算到离合器后端的等效转动惯量 - engine output torque; - the clutch transmits torque; - motor output torque; - Converted to the equivalent resistance torque at the rear end of the torque limiting clutch; -Engine speed; -Motor speed; - The equivalent moment of inertia converted to the front end of the clutch; -Equivalent moment of inertia converted to the rear end of the clutch
开始时为纯电动工况:在低速低需求扭矩或低速运行的情况下,汽车以纯电动工况运行,限力矩离合器分离,发动机不启动,汽车所需要的动力由电机单独提供。此时, At the beginning, it is a pure electric working condition: in the case of low speed, low demand torque or low speed operation, the car runs in a pure electric working condition, the torque limiting clutch is disengaged, the engine does not start, and the power required by the car is provided by the electric motor alone. at this time,
, (1) , (1)
行进中起动发动机的动态过程:当转速提高或需求扭矩增大时,单独电机驱动不能满足需求,要从纯电动工况转换到有发动机驱动输出扭矩的工况。在此过程中,电机不仅要提供车辆运行所需求的转矩,还要保证能顺利起动发动机。限力矩离合器接到接合指令,开始接合滑磨,主从动片有转速差,此时, The dynamic process of starting the engine while driving: When the speed increases or the required torque increases, the motor drive alone cannot meet the demand, and it is necessary to switch from the pure electric working condition to the working condition with the output torque of the engine drive. During this process, the motor not only provides the torque required for the vehicle to run, but also ensures that the engine can be started smoothly. The torque-limiting clutch receives the engagement command and starts to engage the sliding grinding. There is a speed difference between the main and the driven plates. At this time,
(2) (2)
式(2)中,发动机点火起动之前,为负值。当发动机起动完成、限力矩离合器接合完全后,电机并没有马上退出工作,而是对发动机扭矩进行补偿,避免产生扭矩波动,影响模式切换过程的平顺性。 In formula (2), before the engine is ignited and started, is a negative value. When the engine is started and the torque-limiting clutch is fully engaged, the motor does not stop working immediately, but compensates the engine torque to avoid torque fluctuations and affect the smoothness of the mode switching process.
当发动机起动完全,达到其目标扭矩后,电机不对发动机进行扭矩补偿,只输出其自身的需求目标扭矩。限力矩离合器接合,但不传递扭矩,由单向离合器传递,这样可减少限力矩离合器使用时间,延长其寿命。此时, When the engine starts completely and reaches its target torque, the motor does not perform torque compensation to the engine, but only outputs its own required target torque. The torque-limiting clutch is engaged, but the torque is not transmitted, it is transmitted by the one-way clutch, which can reduce the use time of the torque-limiting clutch and prolong its life. at this time,
(3) (3)
结合上述分析,本发明的控制方法针对安装有上述机构的混合动力汽车而提出,总的来说,包括以下步骤: In conjunction with the above-mentioned analysis, the control method of the present invention proposes for the hybrid electric vehicle that the above-mentioned mechanism is installed, generally speaking, comprises the following steps:
步骤1:对其结构组成和工作模式进行分析,通过计算机建立系统动力学模型,划分混合动力汽车的工作区域,制定相应的扭矩管理策略; Step 1: Analyze its structural composition and working mode, establish a system dynamics model by computer, divide the working area of the hybrid electric vehicle, and formulate corresponding torque management strategies;
步骤2:在纯电动的工作状态下,通过计算需求扭矩、电池SOC值、电机转速来判断是否达到进行电机起动发动机的条件; Step 2: In the pure electric working state, by calculating the required torque, battery SOC value, and motor speed to determine whether the conditions for starting the engine with the motor are met;
当满足电机起动发动机条件时,将进行模式切换,发出限力矩离合器接合指令,通过控制限力矩离合器油压和制定的扭矩协调控制策略,协调控制电机、发动机扭矩,完成电起机过程。 When the conditions for the motor to start the engine are met, the mode will be switched, and the torque-limiting clutch engagement command will be issued. By controlling the torque-limiting clutch oil pressure and the formulated torque coordination control strategy, the motor and engine torque will be coordinated and controlled to complete the electric starting process.
其中步骤2的流程如如图3所示,包括以下步骤: The process of step 2 is shown in Figure 3, including the following steps:
步骤21:汽车在纯电动工况状态下运行,此时,其中为电机输出扭矩,为驾驶员需求扭矩,此时通过控制器判断电机转速,若,为起动发动机的转速最小值,则进行步骤2,否则继续以纯电动工况运行; Step 21: The car is running under pure electric conditions, at this time ,in is the motor output torque, Torque is required by the driver, at this time, the motor speed is judged by the controller ,like , If it is the minimum speed of starting the engine, proceed to step 2, otherwise continue to run in pure electric mode;
确定需求扭矩,是为了确定汽车的工作模式,将其合理分配给发动机与电机,是扭矩分配控制策略的基础,本实施例中,驾驶员需求扭矩的确定方法如下: Determining the demanded torque is to determine the working mode of the car and distribute it reasonably to the engine and the motor, which is the basis of the torque distribution control strategy. In this embodiment, the method for determining the driver's demanded torque is as follows:
将驾驶员施加在车轮上的需求扭矩转化成变速器输出端的需求扭矩,通过计算单元计算出出不同档位下最大驱动转矩曲线的包络线,得到100%加速踏板行程的扭矩需求,进而得到部分踏板行程扭矩需求,其值等于加速踏板行程值乘以100%加速踏板行程的扭矩值,从而建立驾驶员需求扭矩的计算模型。图4为驾驶员转矩需求识别图。 The required torque applied by the driver on the wheels is converted into the required torque at the output end of the transmission, and the envelope of the maximum driving torque curve in different gears is calculated by the computing unit to obtain the torque demand for 100% of the accelerator pedal stroke, and then obtained Partial pedal stroke torque demand, whose value is equal to the accelerator pedal stroke value multiplied by the torque value of 100% accelerator pedal stroke, so as to establish the calculation model of driver demand torque. Fig. 4 is a driver's torque demand recognition diagram.
步骤22:判断电池SOC值,若,则进行步骤3,否则发出限力矩离合器接合指令,进行步骤4;其中为电池高效区下限值; Step 22: Determine the battery SOC value, if , proceed to step 3, otherwise issue a command to engage the torque-limiting clutch and proceed to step 4; where is the lower limit of the high efficiency area of the battery;
实际选择可以根据电池厂商提供的数据,以及电池特性选取(如可选0.4-0.6)。 The actual selection can be based on the data provided by the battery manufacturer and the battery characteristics (for example, 0.4-0.6 is optional).
步骤23:若,通过控制器发出限力矩离合器接合指令,进行步骤4,否则继续以纯电动工况运行,为发动机工作的转矩最小值;的选取方式如下:结合电机的特性曲线、发动机油耗图和发动机万有特性图,得到汽车的工作模式区域划分图,由此可得发动机工作最小扭矩曲线,通过计算单元建立的计算模型得到。其中发动机工作最小扭矩曲线是通过下述的工作区域划分方法得到的。 Step 23: If , through the controller to issue a command to engage the torque-limiting clutch, go to step 4, otherwise continue to run in pure electric mode, Minimum torque for engine work; The selection method is as follows: Combining the characteristic curve of the motor, the fuel consumption map of the engine and the universal characteristic map of the engine, the working mode area division map of the car is obtained, and the minimum torque curve of the engine can be obtained from this, and the calculation unit is used to establish The calculation model is obtained. The minimum engine torque curve is obtained through the following working area division method.
工作区域划分Work area division
由于发动机工作在低转速,小负荷时,效率较低,要发挥混合动力汽车的优势,就必须对工作模式的区域进行划分,这也是进行模式切换的前提。结合电机的特性曲线、发动机油耗图和发动机万有特性图,保证电机在需要启动发动机时要能提供足够的起动扭矩及汽车运行所需扭矩,将工作模式的区域划分如图5所示。图5中,a为发动机工作最小扭矩曲线,b为通过试验获得的发动机最优经济曲线,c为电机功率辅助最小扭矩曲线。这些曲线将发动机稳态图划分成了不同的区域,(1)为纯电动工作区,(2)为发动机单独工作区,(3)为发动机与电机联合驱动工作区。当发动机转速小于时,其效率很低,且电机在低速时,可提供较大的扭矩,因此在这个区域均由电机单独驱动,以提高经济性,其值可由发动机及电机特性确定(如可设定为800—1000r/min)。 Since the engine works at low speed and light load, the efficiency is low. In order to take advantage of the hybrid electric vehicle, it is necessary to divide the working mode area, which is also the premise of mode switching. Combining the characteristic curve of the motor, the fuel consumption map of the engine and the universal characteristic map of the engine, it is ensured that the motor can provide sufficient starting torque and the torque required for the car to run when the engine needs to be started. The division of the working mode area is shown in Figure 5. In Fig. 5, a is the minimum torque curve of the engine, b is the optimal economic curve of the engine obtained through the test, and c is the minimum torque curve of the motor power assist. These curves divide the engine steady-state diagram into different areas, (1) is the pure electric working area, (2) is the single working area of the engine, and (3) is the combined driving area of the engine and the motor. When the engine speed is less than , its efficiency is very low, and the motor can provide a large torque at low speed, so in this area, it is driven by the motor alone to improve economy, and its value can be determined by the characteristics of the engine and motor (for example, it can be set to 800 —1000r/min).
步骤24:在接到限力矩离合器接合指令后,经过一段补偿时间后,限力矩离合器开始接合传递扭矩,进行电起机过程,增大电机扭矩,即,开始起动发动机,其中为电机最大扭矩,为限力矩离合器传递扭矩,在限力矩离合器结构确定后,其值与油压成比例关系; Step 24: After receiving the command to engage the torque-limiting clutch, after a period of compensation time, the torque-limiting clutch starts to engage and transmit torque, and proceeds with the motor starting process to increase the motor torque, that is , start the engine, where is the maximum torque of the motor, To transmit torque for the torque-limiting clutch, after the structure of the torque-limiting clutch is determined, its value is proportional to the oil pressure;
限力矩离合器油压控制Torque limited clutch oil pressure control
研究行进中启动发动机,不涉及AMT的换档过程,因此也就没有主离合器的控制,主要为限力矩离合器的控制。在满足平顺性的前提下,尽量减少其接合时间。接合过程中电机转矩与限力矩离合器的接合动作需要动态协调控制,以保证发动机正常起动且不对车辆的正常行驶造成过大的冲击。限力矩离合器的结构确定后,滑动摩擦力矩取决于作用于摩擦面上限力矩离合器的油压大小,因此对限力矩离合器目标油压的控制至关重要。 The study of starting the engine while driving does not involve the shifting process of the AMT, so there is no control of the main clutch, mainly the control of the torque-limiting clutch. On the premise of satisfying smoothness, minimize its joining time. During the engagement process, the motor torque and the engagement action of the torque-limiting clutch need to be dynamically coordinated to ensure the normal start of the engine without causing excessive impact on the normal driving of the vehicle. After the structure of the torque limiting clutch is determined, the sliding friction torque depends on the oil pressure acting on the upper limit torque clutch on the friction surface, so it is very important to control the target oil pressure of the torque limiting clutch.
离合器的常规控制多采用比例控制,但其各量之间的关系难以用精确的数学模型表示,控制方法不能满足要求,因此用模糊控制策略。而离合器初始压力和滑磨阶段离合器的油压控制对接合性能影响很大,是离合器控制的重点。 The conventional control of the clutch mostly adopts proportional control, but the relationship between the various quantities is difficult to express with an accurate mathematical model, and the control method cannot meet the requirements, so the fuzzy control strategy is used. The initial pressure of the clutch and the oil pressure control of the clutch in the slipping stage have a great influence on the engagement performance, and are the key points of the clutch control.
(1)离合器初始接合油压为离合器预设初始压力与离合器油压增量之和,即。对的求值使用模糊控制策略,根据实际情况设定。模糊控制器的第一个输入为加速踏板开度,模糊论域(0,1),模糊语言变量为{非常小,小,较小,中,较大,大,很大},相应的模糊子集为{VS、S、MS、M、MB、B、VB}。横坐标表示论域元素的值,纵坐标表示语言变量值的隶属度。由于驾驶员在油门踏板小开度时比较敏感,对大油门开度相对不敏感,而隶属函数曲线形状较尖的模糊子集分辨率较高,控制灵敏度高;反之,隶属函数曲线形状较缓,控制性能平缓,系统稳定性好。所以在选择模糊变量的模糊集的隶属函数时,在大油门开度区域采用低分辨率的模糊集,在小油门开度区域采用高分辨率的模糊集。如图6所示。 (1) The initial oil pressure of the clutch is the preset initial pressure of the clutch with clutch oil pressure increment the sum of . right The evaluation of uses a fuzzy control strategy, Set according to the actual situation. The first input of the fuzzy controller is the accelerator pedal opening , the fuzzy domain of discourse (0, 1), the fuzzy linguistic variables are {very small, small, small, medium, large, large, very large}, and the corresponding fuzzy subsets are {VS, S, MS, M, MB , B, VB}. The abscissa represents the value of the universe of discourse element, and the ordinate represents the degree of membership of the linguistic variable value. Because the driver is more sensitive when the accelerator pedal is small, but relatively insensitive to large accelerator opening, and the fuzzy subset with a sharper membership function curve has a higher resolution and higher control sensitivity; on the contrary, the membership function curve has a slower shape , smooth control performance, good system stability. Therefore, when selecting the membership function of the fuzzy set of fuzzy variables, the low-resolution fuzzy set is used in the large throttle opening area, and the high-resolution fuzzy set is used in the small throttle opening area. As shown in Figure 6.
第二个输入为加速踏板开度变化率,模糊论域(0,12),模糊语言变量为{非常小,小,较小,中,较大,大,很大},相应的模糊子集为{VS、S、MS、M、MB、B、VB}。由于在整个论域范围内,对加速踏板行程变化率的控制灵敏度要求基本相同,所采用的隶属函数基本平均分布在整个论域范围内,如图7所示。 The second input is the accelerator pedal opening rate of change , the fuzzy domain of discourse (0, 12), the fuzzy linguistic variables are {very small, small, small, medium, large, large, very large}, and the corresponding fuzzy subsets are {VS, S, MS, M, MB , B, VB}. Since the control sensitivity requirements for the rate of change of the accelerator pedal stroke are basically the same in the entire domain of discourse, the membership functions used are basically evenly distributed throughout the domain of discourse, as shown in Figure 7.
输出为,模糊论域(0,12),模糊语言变量为{非常小,小,较小,中,较大,大,很大},相应的模糊子集为{VS、S、MS、M、MB、B、VB}。如图8所示。 output as , the fuzzy domain of discourse (0, 12), the fuzzy linguistic variables are {very small, small, small, medium, large, large, very large}, and the corresponding fuzzy subsets are {VS, S, MS, M, MB , B, VB}. As shown in Figure 8.
选用重心法将控制量变为精确量,与,间的控制规则如表1所示。 Use the center of gravity method to change the control quantity into a precise quantity, and , The control rules among them are shown in Table 1.
在实时控制过程中,将采集到的油门踏板位移值及油门踏板位移变化率的精确值分别乘以各自的量化因子和,以实现模糊化;然后根据模糊化后的油门踏板位移和油门踏板位移变化率,查找模糊控制表,得到控制量的变化值,再乘以比例因子,则可得到在基本论域范围内的可控制量,初始接合油压值为预设初始压力与离合器油压可控制增量之和,即。 In the real-time control process, the collected accelerator pedal displacement value and the accurate value of the accelerator pedal displacement change rate are multiplied by their respective quantization factors and , to achieve fuzzification; then according to the fuzzy accelerator pedal displacement and the rate of change of accelerator pedal displacement, look up the fuzzy control table to obtain the change value of the control variable, and then multiply it by the proportional factor , then the controllable quantity within the scope of the basic domain of discourse can be obtained , the initial engagement oil pressure value is the preset initial pressure with clutch oil pressure controllable increments the sum of .
(2)在滑摩阶段,需要考率驾驶员操作意图和离合器接合程度,在保证低冲击度的要求下,尽量减少滑磨过程,利用模糊控制器,确定合适的离合器压力变化率。控制器也为两个输入一个输出。第一个输入为加速踏板开度变化率,模糊论域(0,1),模糊语言变量为{非常小,小,较小,中,较大,大,很大},相应的模糊子集为{VS、S、MS、M、MB、B、VB}。由于驾驶员希望在加速踏板位移变化率比较大的时候加快离合器接合速度,所以隶属函数曲线在大加速踏板位移变化率区域内集中,以提高大加速踏板位移变化率区域的响应性能,隶属函数采用高斯函数,隶属度如图9所示。 (2) In the sliding friction stage, it is necessary to consider the driver's operating intention and the degree of clutch engagement. Under the requirement of ensuring low impact, minimize the sliding and grinding process, and use the fuzzy controller to determine the appropriate clutch pressure change rate. The controller also has one output for two inputs. The first input is the accelerator pedal opening rate of change , the fuzzy domain of discourse (0, 1), the fuzzy linguistic variables are {very small, small, small, medium, large, large, very large}, and the corresponding fuzzy subsets are {VS, S, MS, M, MB , B, VB}. Since the driver wants to speed up the clutch engagement speed when the rate of change of the accelerator pedal displacement is relatively large, the membership function curve is concentrated in the area of the large rate of change of the accelerator pedal displacement to improve the response performance in the area of the large rate of change of the accelerator pedal displacement. The membership function adopts Gaussian function, the degree of membership is shown in Figure 9.
第二个输入为离合器主从动盘转速差值的绝对值,模糊论域(0,12),模糊语言变量为{非常小,小,较小,中,较大,大,很大},相应的模糊子集为{VS、S、MS、M、MB、B、VB}。当离合器主、从动盘转速差值较大时应该减慢离合器接合速度以减少冲击,但也不能太慢,太慢会导致过度的离合器磨损;当离合器主、从动盘转速差较小时应该加快离合器的接合速度以减小模式切换时间,同时减少离合器磨损;当离合器转速差变化率增大时应该减小离合器接合速度以减少冲击度。隶属度如图10所示。 The second input is the absolute value of the clutch disc speed difference , the fuzzy domain of discourse (0, 12), the fuzzy linguistic variables are {very small, small, small, medium, large, large, very large}, and the corresponding fuzzy subsets are {VS, S, MS, M, MB , B, VB}. When the speed difference between the main and driven discs of the clutch is large, the clutch engagement speed should be slowed down to reduce the impact, but it should not be too slow, which will cause excessive clutch wear; when the speed difference between the main and driven discs of the clutch is small, it should be Accelerate the engagement speed of the clutch to reduce the mode switching time and reduce clutch wear; when the rate of change of the clutch speed difference increases, the clutch engagement speed should be reduced to reduce the impact. The degree of membership is shown in Figure 10.
输出为离合器接合压力变化率,模糊论域(0,12),模糊语言变量为{非常小,小,较小,中,较大,大,很大},相应的模糊子集为{VS、S、MS、M、MB、B、VB}。隶属度如图11所示。 The output is the clutch engagement pressure rate of change , the fuzzy domain of discourse (0, 12), the fuzzy linguistic variables are {very small, small, small, medium, large, large, very large}, and the corresponding fuzzy subsets are {VS, S, MS, M, MB , B, VB}. The degree of membership is shown in Figure 11.
选用重心法将控制量变为精确量,与和间的控制规则如表2所示。 Use the center of gravity method to change the control quantity into a precise quantity, and and The control rules between them are shown in Table 2.
在实时控制中,将采集到的油门踏板位移变化率和离合器主从动盘转速差的精确值分别乘以各自的量化因子和,以实现模糊化;然后根据模糊化后的油门踏板位移变化率和离合器主从动盘转速差,查找模糊控制表,得到控制量的变化值,再乘以比例因子,则得到在基本论域范围内的可控制量,经过积分,再与初始接合油压相加则可得到离合器接合油压值。 In the real-time control, the accurate value of the collected accelerator pedal displacement change rate and the clutch disc rotation speed difference is multiplied by the respective quantization factors and , to achieve fuzzification; then according to the fuzzy change rate of the accelerator pedal displacement and the speed difference between the master and slave discs of the clutch, look up the fuzzy control table to obtain the change value of the control variable, and then multiply it by the proportional factor , then the controllable quantity within the scope of the basic domain of discourse is obtained , after integration, and then added to the initial engagement oil pressure, the clutch engagement oil pressure value can be obtained.
限力矩离合器模糊控制系统如图12所示。通过合理的控制初始压力及滑磨过程的压力变化率,可以有效的解决接合过程的扭矩波动,改善平顺性。 The torque-limiting clutch fuzzy control system is shown in Figure 12. By reasonably controlling the initial pressure and the pressure change rate during the sliding and grinding process, the torque fluctuation in the joining process can be effectively resolved and smoothness can be improved.
步骤25:随着发动机转速的增大,若达到其自行点火运行转速,则发动机点火运行,否则继续起动发动机; Step 25: As the engine speed increases, if it reaches its self-ignition operating speed, the engine will be ignited and run, otherwise continue to start the engine;
步骤26:当发动机自行点火运行后,向发动机控制器发出转矩命令,发动机提速。为防止发动机转矩变化率过大,在前0.2秒内输入的发动机目标转矩为,在0.2秒后输入的发动机目标转矩为,其中t为在发动机自行点火运行起所经历的时间,介于0到0.2之间; Step 26: After the engine ignites itself, a torque command is sent to the engine controller, and the engine speeds up. In order to prevent the engine torque change rate from being too large, the engine target torque input in the first 0.2 seconds is , the input engine target torque after 0.2 seconds is , where t is the time elapsed from the self-ignition operation of the engine, between 0 and 0.2;
步骤27:若电机与发动机转速相等,控制器判定限力矩离合器接合完全; Step 27: If the motor and the engine rotate at the same speed, the controller determines that the torque-limiting clutch is fully engaged;
若电机转速大于发动机转速,则认为限力矩离合器未接合完全,此时,电机的输出转矩为,发动机继续提速,继续接合限力矩离合器,直至判定限力矩离合器接合完全; If the motor speed is greater than the engine speed, it is considered that the torque limiting clutch is not fully engaged. At this time, the output torque of the motor is , the engine continues to speed up, and the torque-limiting clutch continues to be engaged until it is determined that the torque-limiting clutch is fully engaged;
步骤28:当限力矩离合器接合完全后,使用电机补偿发动机扭矩的不足,电机此时的输出扭矩为,其中为电机的补偿扭矩。若电机的补偿扭矩小于,控制器判定此时发动机稳定,补偿扭矩即发动机目标扭矩与其实际输出扭矩的差值,电机退出补偿,只输出其目标扭矩; Step 28: When the torque limiting clutch is fully engaged, use the motor to compensate for the lack of engine torque, and the output torque of the motor at this time is ,in is the compensation torque of the motor. If the compensation torque of the motor is less than , the controller judges that the engine is stable at this time, the compensation torque is the difference between the target torque of the engine and its actual output torque, the motor quits the compensation, and only outputs its target torque ;
否则继续使用电机补偿发动机扭矩的不足,直至发动机的扭矩变化小于,至此,当电机补偿扭矩小于,判定起动发动机过程完成,模式切换过程结束,汽车在新的模式下运行,。 Otherwise, continue to use the electric motor to compensate for the lack of engine torque until the torque change of the engine is less than , so far, when the motor compensation torque is less than , it is determined that the process of starting the engine is completed, the process of mode switching is completed, and the car is running in the new mode, .
该步骤中,转矩协调控制的原理在于:由于发动机和电机的转矩变化时间常数相差很大,如果仅仅由节气门开度对发动机的转矩进行开环控制将使得发动机的动态转矩严重滞后于电动机的转矩变化,而且动态过程中发动机的转矩控制还与瞬态空燃比控制和其他补偿措施有关,使其动态性能不能满足要求。因此需要对发动机与电机的转矩进行协调控制。 In this step, the principle of torque coordinated control is: due to the large difference between the torque change time constants of the engine and the motor, if the open-loop control of the engine torque is performed only by the throttle opening, the dynamic torque of the engine will be seriously affected. It lags behind the torque change of the motor, and the torque control of the engine in the dynamic process is also related to the transient air-fuel ratio control and other compensation measures, so that its dynamic performance cannot meet the requirements. Therefore, it is necessary to coordinate and control the torque of the engine and the motor.
利用电机响应迅速的特点,可通过电机转矩对发动机转矩进行补偿。假设确定了发动机与电机的目标转矩是和,由于发动机输出转矩的滞后性,实际输出转矩为,因此存在差值: Taking advantage of the rapid response of the motor, the engine torque can be compensated by the motor torque. Assuming that the target torque of the engine and the motor is determined to be and , due to the hysteresis of the engine output torque, the actual output torque is , so there is a difference:
(6) (6)
为保证总需求转矩平稳,利用电机进行补偿,电机的实际输出转矩,与发动机转矩关系为: In order to ensure that the total demand torque is stable, the motor is used for compensation, and the actual output torque of the motor , and the relationship between the engine torque is:
(7) (7)
即 (8) Right now (8)
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。 Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present invention without limitation. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be carried out Modifications or equivalent replacements, without departing from the spirit and scope of the technical solution, should be included in the scope of the claims of the present invention.
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