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CN102513438A - Method for forming pipe through hole and stamping die thereof - Google Patents

Method for forming pipe through hole and stamping die thereof Download PDF

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Publication number
CN102513438A
CN102513438A CN201110419692XA CN201110419692A CN102513438A CN 102513438 A CN102513438 A CN 102513438A CN 201110419692X A CN201110419692X A CN 201110419692XA CN 201110419692 A CN201110419692 A CN 201110419692A CN 102513438 A CN102513438 A CN 102513438A
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pipe
die
holes
opening
shaped groove
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CN102513438B (en
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陈鸣
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TONGLU HANWEI FITNESS EQUIPMENT CO Ltd
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TONGLU HANWEI FITNESS EQUIPMENT CO Ltd
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Abstract

本发明公开了一种开设管材贯通孔的方法及其冲压模,它是先在管材上开设一个缺口;将A步骤开设的缺口作为固定点,固定在带U形槽内下模上;用另一个带U形槽的上模盖住下模,使上模和下模的U形槽合并为包围管材的管道;上模上的冲击柱下压,将与A步骤中开设的缺口对应处的管材打通,形成贯穿孔。本发明在开设贯通孔时不易对管材造成损坏,且加工更加方便快捷。

The invention discloses a method for opening a through hole of a pipe material and a stamping die thereof. First, a gap is opened on the pipe material; the gap opened in the step A is used as a fixed point and fixed on the inner lower die with a U-shaped groove; An upper mold with a U-shaped groove covers the lower mold, so that the U-shaped grooves of the upper mold and the lower mold merge into a pipe surrounding the pipe; The pipe is opened to form a through hole. The invention is not easy to cause damage to the pipe when the through hole is opened, and the processing is more convenient and quick.

Description

一种开设管材贯通孔的方法及其冲压模A method for opening a through hole in a pipe and its stamping die

技术领域 technical field

本发明涉及一种开设贯通孔的方法及其冲压模,特别涉及一种用于管材开设贯通孔的方法及其冲压模。The invention relates to a method for opening a through hole and a punching die thereof, in particular to a method for opening a through hole in a pipe and the punching die thereof.

背景技术 Background technique

在对一些管材的加工中,需要在管材上贯穿焊接其它管材,此时就需要在管材上开设贯通孔。由于有时贯穿的尺寸较大,留下的连接部分较少,因此加工贯通孔时容易造成管材损坏,且大多数情况下,贯通孔不是垂直于管材贯通的,因此工作平面不易固定,给贯通孔的加工增加了许多困难。In the processing of some pipes, it is necessary to penetrate and weld other pipes on the pipes, and at this time, it is necessary to provide through holes on the pipes. Because sometimes the size of the through-hole is large and there are few connecting parts left, it is easy to cause damage to the pipe when processing the through-hole, and in most cases, the through-hole is not perpendicular to the pipe through-hole, so the working plane is not easy to fix, giving the through-hole The processing has added many difficulties.

发明内容 Contents of the invention

本发明的目的在于,提供一种开设管材贯通孔的方法及其冲压模。它在开设贯通孔时不易对管材造成损坏,且加工更加方便快捷。The object of the present invention is to provide a method for opening a pipe through hole and a stamping die thereof. It is not easy to cause damage to the pipe when the through hole is opened, and the processing is more convenient and quick.

本发明的技术方案:一种开设管材贯通孔的方法,其特点是,包括以下步骤:The technical solution of the present invention: a method for opening a pipe through hole, which is characterized in that it includes the following steps:

A、先在管材上开设一个缺口;A. Open a gap on the pipe first;

B、将A步骤开设的缺口作为固定点,固定在带U形槽的下模上;B. Use the gap opened in step A as a fixed point, and fix it on the lower mold with U-shaped groove;

C、用另一个带U形槽的上模盖住下模,使上模和下模的U形槽合并为包围管材的管道;C. Cover the lower mold with another upper mold with a U-shaped groove, so that the U-shaped grooves of the upper mold and the lower mold are merged into a pipe surrounding the pipe;

D、上模上的冲击柱下压,将与A步骤中开设的缺口对应处的管材打通,形成贯穿孔。D. The impact column on the upper die is pressed down to open the pipe corresponding to the gap opened in step A to form a through hole.

上述的开设管材贯通孔的方法中,所述A步骤的具体方法为:In the above-mentioned method for opening pipe through holes, the specific method of the A step is:

将管材套在开有缺口的实心柱上,再用刀口冲压缺口处。Set the pipe on the solid column with a gap, and then punch the gap with a knife edge.

前述的开设管材贯通孔的方法中,所述下模的U形槽内设有与缺口配合的突柱,突柱顶部为一平面,与下模上表面在一个平面上。In the aforementioned method of opening pipe through holes, the U-shaped groove of the lower die is provided with a stud matching the notch, and the top of the stud is a plane, which is on the same plane as the upper surface of the lower die.

前述的开设管材贯通孔的方法中,所述上模和下模之间通过导柱与导孔定位。In the aforementioned method for opening through-holes in pipes, the upper mold and the lower mold are positioned through guide posts and guide holes.

一种用于开设管材贯通孔的冲压模,包括下模和上模,其特点是:所述下模上端面开设有下U形槽,下U形槽中间设有突柱;所述上模下端设有下U形槽,下U形槽中间贯穿有冲击柱。上模和下模的工作平面可为斜面,两个U形槽均在这个斜面上,用于非垂直贯通孔的开设。A stamping die for opening through holes in pipes, comprising a lower die and an upper die, characterized in that: the upper end of the lower die is provided with a lower U-shaped groove, and a protruding column is arranged in the middle of the lower U-shaped groove; the upper die The lower end is provided with a lower U-shaped groove, and an impact column runs through the middle of the lower U-shaped groove. The working plane of the upper mold and the lower mold can be an inclined plane, and the two U-shaped grooves are all on this inclined plane, which are used for opening non-vertical through holes.

上述的用于开设管材贯通孔的冲压模中,所述突柱顶部为一平面,与下模上表面在一个平面上。In the above-mentioned stamping die for opening through holes in pipes, the top of the stud is a plane, which is on the same plane as the upper surface of the lower die.

前述的用于开设管材贯通孔的冲压模中,所述下模上设有导柱与上模的导孔相对应。In the aforementioned stamping die for opening through holes in pipes, the lower die is provided with guide posts corresponding to the guide holes of the upper die.

前述的用于开设管材贯通孔的冲压模中,所述冲击柱和突柱的外形与管材的贯穿截面相同。In the aforementioned stamping die for opening the through-hole of the pipe, the shape of the impact column and the stud is the same as the through-section of the pipe.

与现有技术相比,本发明在开设贯通孔时,采用分步开设的方法,先开设贯通孔的其中一面,并以此作为下一步的固定支点进行另一面的开设,因此开设的贯通孔更加精确,且由于模具的包围式结构,使得不易对管材造成损坏。且将上下模的工作平面做成斜面时,可方便地对非垂直贯穿孔进行开设。本发明的方法和装置可提高开设贯通孔的成品率10%,提高生产效率20%,对成一定倾角贯穿的贯通孔的开设可提高生产效率40%。Compared with the prior art, the present invention adopts a step-by-step opening method when opening a through-hole, and first opens one side of the through-hole, and uses it as a fixed fulcrum for the next step to open the other side, so the opened through-hole It is more accurate, and due to the surrounding structure of the mold, it is less likely to cause damage to the pipe. And when the working planes of the upper and lower molds are made into inclined planes, non-vertical through holes can be opened conveniently. The method and device of the invention can increase the yield of through holes by 10%, increase production efficiency by 20%, and increase production efficiency by 40% when opening through holes penetrating at a certain inclination angle.

附图说明 Description of drawings

图1是本发明步骤A使用的冲压模;Fig. 1 is the stamping die that step A of the present invention uses;

图2是本发明用于开设管材贯通孔的冲压模的结构示意图;Fig. 2 is a structural schematic diagram of a stamping die for opening pipe through holes according to the present invention;

图3是图2中上模的结构示意图。Fig. 3 is a structural schematic diagram of the upper mold in Fig. 2 .

具体实施方式 Detailed ways

下面结合附图和实施例对本发明作进一步的说明,但并不作为对本发明限制的依据。The present invention will be further described below in conjunction with the accompanying drawings and embodiments, but not as a basis for limiting the present invention.

实施例。一种开设管材贯通孔的方法,包括以下步骤:Example. A method for opening a through hole in a pipe, comprising the following steps:

A、先在管材上开设一个缺口;A. Open a gap on the pipe first;

B、将A步骤开设的缺口作为固定点,固定在带U形槽的下模上;B. Use the gap opened in step A as a fixed point, and fix it on the lower mold with U-shaped groove;

C、用另一个带U形槽的上模盖住下模,使上模和下模的U形槽合并为包围管材的管道;C. Cover the lower mold with another upper mold with a U-shaped groove, so that the U-shaped grooves of the upper mold and the lower mold are merged into a pipe surrounding the pipe;

D、上模上的冲击柱下压,将与A步骤中开设的缺口对应处的管材打通,形成贯穿孔。D. The impact column on the upper die is pressed down to open the pipe corresponding to the gap opened in step A to form a through hole.

所述A步骤的具体方法为:The concrete method of described A step is:

将管材套在开有缺口的实心柱上,再用刀口冲压缺口处。Set the pipe on the solid column with a gap, and then punch the gap with a knife edge.

所述下模的U形槽内设有与缺口配合的突柱,突柱顶部为一平面,与下模上表面在一个平面上。The U-shaped groove of the lower mold is provided with a protruding post matching the notch, and the top of the protruding post is a plane, which is on the same plane as the upper surface of the lower die.

所述上模和下模之间通过导柱与导孔定位。The upper mold and the lower mold are positioned through guide pillars and guide holes.

步骤A使用的冲孔模如图1所示,包括底座3,底座3上设有支撑块5,支撑块5上垂直设有实心柱1,实心柱1上设有缺口2,实心柱1嵌入底座2,且两者留有一定空隙,且底座3上针对缺口2处设有出料用的凹槽4。The punching die used in step A is shown in Figure 1, including a base 3, a support block 5 is provided on the base 3, a solid column 1 is vertically provided on the support block 5, a gap 2 is provided on the solid column 1, and the solid column 1 is embedded The base 2, and there is a certain gap between the two, and the base 3 is provided with a groove 4 for discharging for the gap 2.

一种用于开设管材贯通孔的冲压模(用于步骤BCD),如图2和图3所示,包括下模6和上模10,所述下模6上端面开设有下U形槽7,下U形槽7中间设有突柱8;所述上模10下端设有下U形槽12,下U形槽12中间贯穿有冲击柱11。所述突柱8顶部为一平面,与下模6上表面在一个平面上。所述下模6上设有导柱9与上模10的导孔相对应。所述冲击柱11和突柱8的外形与管材的贯穿截面相同。A stamping die (for step BCD) for opening pipe through holes, as shown in Figure 2 and Figure 3, includes a lower die 6 and an upper die 10, and the upper end surface of the lower die 6 is provided with a lower U-shaped groove 7 , The middle of the lower U-shaped groove 7 is provided with a protruding column 8; the lower end of the upper mold 10 is provided with a lower U-shaped groove 12, and the middle of the lower U-shaped groove 12 is penetrated by an impact column 11. The top of the stud 8 is a plane, which is on the same plane as the upper surface of the lower mold 6 . The lower mold 6 is provided with a guide post 9 corresponding to the guide hole of the upper mold 10 . The shape of the impact column 11 and the protruding column 8 is the same as the through-section of the pipe.

Claims (8)

1.一种开设管材贯通孔的方法,其特征在于,包括以下步骤:1. A method of offering pipe through holes, characterized in that, comprising the following steps: A、先在管材上开设一个缺口;A. Open a gap on the pipe first; B、将A步骤开设的缺口作为固定点,固定在带U形槽的下模上;B. Use the gap opened in step A as a fixed point, and fix it on the lower mold with U-shaped groove; C、用另一个带U形槽的上模盖住下模,使上模和下模的U形槽合并为包围管材的管道;C. Cover the lower mold with another upper mold with a U-shaped groove, so that the U-shaped grooves of the upper mold and the lower mold are merged into a pipe surrounding the pipe; D、上模上的冲击柱下压,将与A步骤中开设的缺口对应处的管材打通,形成贯穿孔。D. The impact column on the upper die is pressed down to open the pipe corresponding to the gap opened in step A to form a through hole. 2.根据权利要求1所述的开设管材贯通孔的方法,其特征在于:所述A步骤的具体方法为:2. The method for opening pipe through holes according to claim 1, characterized in that: the specific method of the step A is: 将管材套在开有缺口的实心柱上,再用刀口冲压缺口处。Set the pipe on the solid column with a gap, and then punch the gap with a knife edge. 3.根据权利要求1所述的开设管材贯通孔的方法,其特征在于:所述下模的U形槽内设有与缺口配合的突柱,突柱顶部为一平面,与下模上表面在一个平面上。3. The method for opening pipe through-holes according to claim 1, characterized in that: the U-shaped groove of the lower die is provided with a protruding post that fits the notch, and the top of the protruding post is a plane that is aligned with the upper surface of the lower die. on a flat surface. 4.根据权利要求1所述的开设管材贯通孔的方法,其特征在于:所述上模和下模之间通过导柱与导孔定位。4. The method for opening through-holes in pipes according to claim 1, characterized in that: the upper die and the lower die are positioned through guide posts and guide holes. 5.一种用于开设管材贯通孔的冲压模,包括下模(6)和上模(10),其特征在于:所述下模(6)上端面开设有下U形槽(7),下U形槽(7)中间设有突柱(8);所述上模(10)下端设有下U形槽(12),下U形槽(12)中间贯穿有冲击柱(11)。5. A stamping die for opening through holes in pipes, comprising a lower die (6) and an upper die (10), characterized in that: the upper end surface of the lower die (6) is provided with a lower U-shaped groove (7), A protruding column (8) is arranged in the middle of the lower U-shaped groove (7); a lower U-shaped groove (12) is arranged at the lower end of the upper mold (10), and an impact column (11) runs through the middle of the lower U-shaped groove (12). 6.根据权利要求5所述的用于开设管材贯通孔的冲压模,其特征在于:所述突柱(8)顶部为一平面,与下模(6)上表面在一个平面上。6. The stamping die for opening through holes in pipes according to claim 5, characterized in that: the top of the stud (8) is a plane, which is on the same plane as the upper surface of the lower die (6). 7.根据权利要求5所述的用于开设管材贯通孔的冲压模,其特征在于:所述下模(6)上设有导柱(9)与上模(10)的导孔相对应。7. The stamping die for opening through holes in pipes according to claim 5, characterized in that: the lower die (6) is provided with guide posts (9) corresponding to the guide holes of the upper die (10). 8.根据权利要求5所述的用于开设管材贯通孔的冲压模,其特征在于:所述冲击柱(11)和突柱(8)的外形与管材的贯穿截面相同。8. The stamping die for opening through-holes in pipes according to claim 5, characterized in that: the shape of the impact column (11) and the protruding column (8) is the same as the through-section of the pipe.
CN201110419692.XA 2011-12-15 2011-12-15 Method for forming pipe through hole and stamping die thereof Expired - Fee Related CN102513438B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3971275A (en) * 1975-09-18 1976-07-27 Mach John J Nestable die alignment means for punch press machines
US5666840A (en) * 1996-06-13 1997-09-16 General Motors Corporation Method for piercing two aligned holes in a hydroformed tube
CN2467224Y (en) * 2001-02-23 2001-12-26 周振源 Self-setting cold die for pipe punching
JP2009050874A (en) * 2007-08-24 2009-03-12 Mitsuba Corp Method for producing frame of wiper apparatus
CN201317023Y (en) * 2008-12-19 2009-09-30 绍兴市天涯实业有限公司 Pipe punching device
CN101811159A (en) * 2009-02-19 2010-08-25 上海汇众汽车制造有限公司 Punching method of tube hole set and stamping die thereof
CN202336526U (en) * 2011-12-15 2012-07-18 桐庐瀚威健身器材有限公司 Stamping die for forming through hole on tube

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3971275A (en) * 1975-09-18 1976-07-27 Mach John J Nestable die alignment means for punch press machines
US5666840A (en) * 1996-06-13 1997-09-16 General Motors Corporation Method for piercing two aligned holes in a hydroformed tube
CN2467224Y (en) * 2001-02-23 2001-12-26 周振源 Self-setting cold die for pipe punching
JP2009050874A (en) * 2007-08-24 2009-03-12 Mitsuba Corp Method for producing frame of wiper apparatus
CN201317023Y (en) * 2008-12-19 2009-09-30 绍兴市天涯实业有限公司 Pipe punching device
CN101811159A (en) * 2009-02-19 2010-08-25 上海汇众汽车制造有限公司 Punching method of tube hole set and stamping die thereof
CN202336526U (en) * 2011-12-15 2012-07-18 桐庐瀚威健身器材有限公司 Stamping die for forming through hole on tube

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Denomination of invention: A Method for Opening Through Holes in Pipe Materials and Its Stamping Die

Effective date of registration: 20230531

Granted publication date: 20150121

Pledgee: Zhejiang Tonglu Hengfeng village bank Limited by Share Ltd.

Pledgor: TONGLU HANWEI FITNESS EQUIPMENT Co.,Ltd.

Registration number: Y2023330001023

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Granted publication date: 20150121