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CN102535547B - Controllable mechanism type loader with high bearing capacity - Google Patents

Controllable mechanism type loader with high bearing capacity Download PDF

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Publication number
CN102535547B
CN102535547B CN201210008062.8A CN201210008062A CN102535547B CN 102535547 B CN102535547 B CN 102535547B CN 201210008062 A CN201210008062 A CN 201210008062A CN 102535547 B CN102535547 B CN 102535547B
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China
Prior art keywords
frame
loader
connecting rod
bearing capacity
support chain
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Expired - Fee Related
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CN201210008062.8A
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Chinese (zh)
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CN102535547A (en
Inventor
蔡敢为
张�林
潘宇晨
王红州
王建亮
黄院星
李小清
张金玲
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Guangxi University
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Guangxi University
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Abstract

A controllable mechanism type loader with high bearing capacity comprises a boom, an upper support chain, a lower support chain, a bucket, travelling devices and a frame. The frame is mounted on the travelling devices, the boom is hinged to the frame, the other end of the boom is hinged to the bucket, one end of each of the upper support chain and the lower support chain is connected to the frame, the other end of each of the upper support chain and the lower support chain is connected with the bucket, both the upper support chain and the lower support chain are driven by a servo motor mounted on the frame, and loading is complete under interaction of the components. The loader has high bearing capacity and high impact resistance, is low in manufacturing cost and simple in maintenance, and overcomes the shortages that hydraulic elements of a hydraulic loader are high in manufacturing precision requirement, hydraulic oil is severely affected by temperature, a hydraulic system is easy to fail, the failure is difficult to check and eliminate, and the like. Compared with other controllable mechanism type loaders, the controllable mechanism type loader with high bearing capacity is simple in structure, has a link portion with low weight, is high in bearing capacity and is highly suitable for manufacturing large-sized heavy duty loaders.

Description

A kind of controllable mechanism type loader with high bearing capacity
Technical field
The present invention relates to engineering machinery field, particularly a kind of controllable mechanism type loader with high bearing capacity.
Background technology
Loader is a kind of restoration in earth-rock construction machinery that is widely used in the construction projects such as highway, railway, building, water power, and it is mainly used in the loose unpacked materials such as shovel dress soil, sandstone, also can dig operation to the slight shovel of the work such as ore, pan soil.Change that kind of different auxiliary working apparatus also can be bulldozed, the handling operation of lifting and unclassified stores.Hydraulic loader is a most widely used class loader, but Hydraulic Elements manufacturing cost is high, maintaining complexity, and also hydraulic system is subject to such environmental effects, especially, under low temperature or hot environment, easily occurs the situations such as unable or vibration.
Along with the development of Numeric Control Technology and the raising of mechanical industry level, the numerical control of engineering machinery is the development trend that engineering machinery field is new, the combination of Numeric Control Technology and engineering machinery can make engineering machinery performance get a qualitative improvement, because it has simple in structure, easily control, the plurality of advantages such as maintaining is simple, low cost of manufacture, therefore have wide development space.More existing controllable-mechanism type loaders, replace hydraulic drive with linkage, although solved the some shortcomings that hydraulic system exists, but ubiquity supporting capacity is low, the shortcomings such as mechanism's mechanical property is not good, certain structures complexity, mechanism's part deadweight is larger, has affected the overall performance of loader.
Summary of the invention
The problem that the object of the invention is to prior art existence provides a kind of controllable mechanism type loader with high bearing capacity, guaranteeing to meet under traditional loader job requirements and linkage prerequisite simple in structure, avoid the hydraulic loader Hydraulic Elements accuracy of manufacture to require that high, hydraulic oil temperature influence is serious, hydraulic system breaks down being difficult for checking and the shortcoming such as eliminating, make this loader there is controllable-mechanism type loader performance and total quality advantages of higher simultaneously, but also should have, supporting capacity is large, shaft portion is simple, from advantages such as heavy and lights.
The present invention achieves the above object by the following technical programs:
A kind of controllable mechanism type loader with high bearing capacity is made up of running gear, frame, large arm, upper side chain, lower side chain, scraper bowl.
Described frame is arranged on running gear, and described large arm is connected in frame by the 13 fraising, and the large arm other end is connected with scraper bowl by the 14 fraising.
Described upper side chain is made up of the 3rd driving lever, the 4th driving lever, first connecting rod, second connecting rod, described the 3rd driving lever is connected with frame by the 7th fraising, the other end is connected with first connecting rod by the 9th fraising, the first connecting rod other end is connected with scraper bowl by the 11 fraising, described the 4th driving lever one end is connected with frame by the 8th fraising, the other end is connected with second connecting rod by the tenth fraising, and the second connecting rod other end is connected with scraper bowl by the 12 fraising.
Described lower side chain is made up of the first driving lever, the second driving lever, the 4th connecting rod, third connecting rod, described first driving lever one end is connected with frame by the first fraising, the other end is connected with the 4th connecting rod by the 3rd fraising, the 4th connecting rod other end is connected with scraper bowl by the 6th fraising, described second driving lever one end is connected with frame by the second fraising, the other end is connected with third connecting rod by the 4th fraising, and the third connecting rod other end is connected with scraper bowl by the 5th fraising.
Described the first driving lever, the second driving lever, the 4th driving lever, the 3rd driving lever are by rack-mounted driven by servomotor, can provide electric power for servomotor by internal combustion engine, also can adopt the drivings such as hybrid power, this loader, under the cooperation of upper side chain, lower side chain and running gear, completes loading operation.
Outstanding advantages of the present invention is:
1, under the prerequisite that meets loading operation, adopt brand-new Designing Linkages, not only improve the reliability of shaft portion, and improved the mechanical property of loader, and improve the supporting capacity of loader, reduce the deadweight of shaft portion, this loader is driven by four driving levers, can be widely used in the high-power loader of high bearing capacity.
2, this controllable mechanism type loader with high bearing capacity adopts link transmission to substitute traditional hydraulic drive, avoided the hydraulic loader Hydraulic Elements accuracy of manufacture require high, hydraulic oil temperature influence serious, hydraulic system breaks down is difficult for checking and the shortcoming such as eliminating.
3, because this controllable mechanism type loader with high bearing capacity adopts the power set of servo motor driving system as hydraulic loader, use computer technology to control the operation process of loader, fundamentally promote the performance of loader, made this loader there are wide market development potentiality.
Accompanying drawing explanation
Fig. 1 is a kind of controllable mechanism type loader with high bearing capacity schematic diagram of the present invention.
Fig. 2 is a kind of controllable mechanism type loader with high bearing capacity front view of the present invention.
Fig. 3 is the large arm schematic diagram of a kind of controllable mechanism type loader with high bearing capacity of the present invention.
Fig. 4 is side chain schematic diagram on a kind of controllable mechanism type loader with high bearing capacity of the present invention.
Fig. 5 is side chain schematic diagram under a kind of controllable mechanism type loader with high bearing capacity of the present invention.
Fig. 6 is a kind of controllable mechanism type loader with high bearing capacity frame schematic diagram of the present invention.
Fig. 7 is a kind of controllable mechanism type loader with high bearing capacity scraper bowl schematic diagram of the present invention.
Fig. 8 is a kind of controllable mechanism type loader with high bearing capacity drive system principle sketch of the present invention.
Fig. 9 is a kind of controllable mechanism type loader with high bearing capacity operation schematic diagram of the present invention.
Figure 10 is a kind of controllable mechanism type loader with high bearing capacity operation schematic diagram of the present invention.
The specific embodiment
By accompanying drawing, technical scheme of the present invention is described further below.
Contrast Fig. 1, Fig. 2, a kind of controllable mechanism type loader with high bearing capacity is made up of running gear 2, frame 1, large arm 9, upper side chain, lower side chain, scraper bowl 12.
Contrast Fig. 1, Fig. 2, Fig. 3, Fig. 7, described frame 1 is arranged on running gear 2, and described large arm 9 is connected in frame 1 by the 13 fraising 6, and large arm 9 other ends are connected with scraper bowl 12 by the 14 fraising 15.
Contrast Fig. 1, Fig. 2, Fig. 4, Fig. 6, Fig. 7, described upper side chain is by the 3rd driving lever 20, the 4th driving lever 21, first connecting rod 16, second connecting rod 17 forms, described the 3rd driving lever 20 is connected with frame 1 by the 7th fraising 22, the other end is connected with first connecting rod 16 by the 9th fraising 18, first connecting rod 16 other ends are connected with scraper bowl 12 by the 11 fraising 13, described the 4th driving lever 21 one end are connected with frame 1 by the 8th fraising 23, the other end is connected with second connecting rod 17 by the tenth fraising 19, second connecting rod 17 other ends are connected with scraper bowl 12 by the 12 fraising 14.
Contrast Fig. 1, Fig. 2, Fig. 5, Fig. 6, Fig. 7, described lower side chain is made up of the first driving lever 4, the second driving lever 25, the 4th connecting rod 8, third connecting rod 7, described first driving lever 4 one end are connected with frame 1 by the first fraising 3, the other end is connected with the 4th connecting rod 8 by the 3rd fraising 5, the 4th connecting rod 8 other ends are connected with scraper bowl 12 by the 6th fraising 11, described second driving lever 25 one end are connected with frame 1 by the second fraising 26, the other end is connected with third connecting rod 7 by the 4th fraising 24, and third connecting rod 7 other ends are connected with scraper bowl 12 by the 5th fraising 10.
Contrast Fig. 1, Fig. 2, Fig. 8, Fig. 9, Figure 10, described the first driving lever 4, the second driving lever 25, the 4th driving lever 21, the 3rd driving lever 20 are by the driven by servomotor being arranged in frame 1, can provide electric power for servomotor by internal combustion engine, also can adopt the drivings such as hybrid power, this loader, under the cooperation of upper side chain, lower side chain and running gear 2, completes loading operation.

Claims (2)

1.一种高承载能力可控机构式装载机由行走装置、机架、大臂、上支链、下支链、铲斗组成,其特征在于:1. A controllable mechanism-type loader with high load-carrying capacity is composed of a traveling device, a frame, a boom, an upper branch chain, a lower branch chain, and a bucket, and is characterized in that: 所述机架安装在行走装置上,所述大臂通过第十三铰孔连接在机架上,大臂另一端通过第十四铰孔与铲斗连接,The frame is installed on the walking device, the boom is connected to the frame through the thirteenth reaming hole, and the other end of the boom is connected to the bucket through the fourteenth reaming hole, 所述上支链由第三主动杆、第四主动杆、第一连杆、第二连杆组成,所述第三主动杆通过第七铰孔与机架连接,另一端通过第九铰孔与第一连杆连接,第一连杆另一端通过第十一铰孔与铲斗连接,所述第四主动杆一端通过第八铰孔与机架连接,另一端通过第十铰孔与第二连杆连接,第二连杆另一端通过第十二铰孔与铲斗连接,The upper branch chain is composed of a third active rod, a fourth active rod, a first connecting rod, and a second connecting rod. The third active rod is connected to the frame through the seventh reaming hole, and the other end is through the ninth reaming hole. It is connected with the first connecting rod, the other end of the first connecting rod is connected with the bucket through the eleventh reaming hole, one end of the fourth active rod is connected with the frame through the eighth reaming hole, and the other end is connected with the first reaming hole through the tenth reaming hole. The two connecting rods are connected, and the other end of the second connecting rod is connected to the bucket through the twelfth hinged hole. 所述下支链由第一主动杆、第二主动杆、第四连杆、第三连杆组成,所述第一主动杆一端通过第一铰孔与机架连接,另一端通过第三铰孔与第四连杆连接,第四连杆另一端通过第六铰孔与铲斗连接,所述第二主动杆一端通过第二铰孔与机架连接,另一端通过第四铰孔与第三连杆连接,第三连杆另一端通过第五铰孔与铲斗连接。The lower branch chain is composed of a first active rod, a second active rod, a fourth connecting rod, and a third connecting rod. One end of the first active rod is connected to the frame through the first hinge hole, and the other end is connected to the frame through the third hinge. The hole is connected with the fourth connecting rod, the other end of the fourth connecting rod is connected with the bucket through the sixth hinged hole, one end of the second active rod is connected with the frame through the second hinged hole, and the other end is connected with the first hinged hole through the fourth hinged hole The three connecting rods are connected, and the other end of the third connecting rod is connected with the bucket through the fifth hinged hole. 2.根据权利要求1,所述一种高承载能力可控机构式装载机,其特征在于:第一主动杆、第二主动杆、第四主动杆、第三主动杆均由安装在机架上的伺服电机驱动。2. According to claim 1, the loader with a high load-carrying capacity controllable mechanism is characterized in that: the first active lever, the second active lever, the fourth active lever, and the third active lever are all mounted on the frame Driven by a servo motor.
CN201210008062.8A 2012-01-12 2012-01-12 Controllable mechanism type loader with high bearing capacity Expired - Fee Related CN102535547B (en)

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CN102995684A (en) * 2012-12-28 2013-03-27 广西大学 Fixed multi-freedom-degree controllable mechanism type bulldozer

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