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CN102558935B - A kind of calcium glue paint stabilizer - Google Patents

A kind of calcium glue paint stabilizer Download PDF

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CN102558935B
CN102558935B CN2011104205558A CN201110420555A CN102558935B CN 102558935 B CN102558935 B CN 102558935B CN 2011104205558 A CN2011104205558 A CN 2011104205558A CN 201110420555 A CN201110420555 A CN 201110420555A CN 102558935 B CN102558935 B CN 102558935B
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calcium
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CN102558935A (en
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付新建
刘少兵
周思凯
徐亚娟
胡骥
王万慧
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Luoyang Institute of Science and Technology
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Abstract

The invention relates to a stabilizing agent for lime colloid paint. The stabilizing agent is prepared by blending 19 weight parts of water, 10 weight parts of polyethyleneglycol mono-methoxy ether acrylate, and 30 weight parts of acrylic acid to prepare a monomer aqueous solution for later use; blending 25 weight parts of water and 0.5 to 2.5 weight parts of ammonium persulfate to prepare an initiator aqueous solution for later use; and adding 1.2 weight parts of sodium methyl allyl sulfonate and 18.5 weight parts of water into a container, heating to the temperature of between 75 and 80 DEGC, dripping the monomer aqueous solution and the initiator aqueous solution, after dripping the monomer aqueous solution and the initiator aqueous solution, heating to the temperature of 87 DEG C forreacting for 2 hours, cooling to the temperature of below 40 DEG C, and adding a sodium hydroxide aqueous solution to regulate the pH value to 7 to 8, wherein the monomer aqueous solution is dripped for 3 hours, and the initiator aqueous solution is dripped for 4 hours. The stabilizing agent has a good effect and is little in using amount, and the prepared lime colloid paint has high performance and is low in cost.

Description

一种钙胶漆稳定剂A kind of calcium glue paint stabilizer

技术领域 technical field

本发明属于涂料助剂制备技术,尤其涉及一种石灰基建筑涂料助剂。 The invention belongs to the preparation technology of coating additives, in particular to a lime-based architectural coating additive.

背景技术 Background technique

    近年来,随着石油化工类原材料价格暴涨,涂料成本大幅攀升,显著压缩了生产企业的利润空间。在这种形势下,依靠挖掘“乳胶漆”这种成熟产品潜力来解决生产成本过高的问题已难奏效。研制高性能、低成本的新型涂料已成为改变这种局面的最积极选择。钙胶漆(也称灰钙粉涂料)是一种以灰钙粉作为活性填料,聚合物为胶粘剂的新型建筑涂料,它能够与空气中的二氧化碳反应,生成碳酸钙,与成膜物一起形成了一个错综复杂的紧密网架防水层。所以,灰钙粉建筑涂料不仅耐擦洗性能及其硬度较高,而且涂料的原材料成本也较低。灰钙粉的主要成分是氧化钙、氢氧化钙和少量碳酸钙。其中氧化钙和氢氧化钙在水系环境中,极易吸收空气中的二氧化碳,反应生成碳酸钙。所以,灰钙粉建筑涂料在贮存过程中会产生缓慢增稠和沉淀现象,从而影响了涂料的质量。为了提高灰钙粉涂料的贮存稳定性,对灰钙粉应进行预处理。方法是用能够水解成阳性胶体的电解质溶液处理灰钙粉。其机理:一方面,这类电解质溶液中阴离子与灰钙粉反应生成水不溶性物质;另一方面,水解成的胶体吸附层中的电位离子和反离子都能水化,从而在胶粒周围形成水化层,阻止了氢氧化钙、碳酸钙等化合物的聚结,同时在一定程度上,形成了整个体系(灰钙粉与电解质溶液)的动态稳定性。因而阻止了灰钙粉涂料的增稠和沉淀现象。至今应用灰钙粉比较成功的涂料是以聚乙烯醇缩甲醛为基料的涂料体系。但按照目前的技术要求来说存在两个个问题。一是使用甲醛涂料的有害物质含量难以满足环保的要求;二是涂膜的耐洗刷性一般只能保持在70~90次,难以满足GB/T9756-2001 (合成树脂乳液内墙涂料 )的要求。 In recent years, with the soaring prices of petrochemical raw materials, the cost of coatings has risen sharply, which has significantly reduced the profit margins of production companies. In this situation, it is difficult to solve the problem of high production cost by tapping the potential of a mature product such as "latex paint". The development of new coatings with high performance and low cost has become the most active choice to change this situation. Calcium glue paint (also known as gray calcium powder coating) is a new type of architectural coating with gray calcium powder as active filler and polymer as adhesive. It can react with carbon dioxide in the air to generate calcium carbonate, which is formed together with film formers. An intricate and tight mesh frame waterproof layer. Therefore, lime calcium powder architectural coatings not only have high scrub resistance and hardness, but also have low raw material costs. The main components of ash calcium powder are calcium oxide, calcium hydroxide and a small amount of calcium carbonate. Among them, calcium oxide and calcium hydroxide are very easy to absorb carbon dioxide in the air in the water system environment, and react to form calcium carbonate. Therefore, ash-calcium powder architectural coatings will produce slow thickening and precipitation during storage, which affects the quality of the coating. In order to improve the storage stability of the ash-calcium powder coating, the ash-calcium powder should be pretreated. The method is to treat ash calcium powder with an electrolyte solution that can be hydrolyzed into a positive colloid. Its mechanism: On the one hand, the anions in this type of electrolyte solution react with ash calcium powder to form water-insoluble substances; on the other hand, the potential ions and counter ions in the hydrolyzed colloidal adsorption layer can be hydrated, thus forming around the colloidal particles. The hydration layer prevents the agglomeration of compounds such as calcium hydroxide and calcium carbonate, and at the same time, to a certain extent, forms the dynamic stability of the entire system (ash calcium powder and electrolyte solution). Therefore, the thickening and precipitation of lime calcium powder coatings are prevented. So far, the relatively successful coatings using ash calcium powder are coating systems based on polyvinyl formal. However, according to the current technical requirements, there are two problems. First, the content of harmful substances in formaldehyde coatings is difficult to meet the requirements of environmental protection; second, the wash resistance of the coating film can generally only be maintained at 70 to 90 times, which is difficult to meet the requirements of GB/T9756-2001 (synthetic resin emulsion interior wall coatings) .

发明内容 Contents of the invention

本发明所要解决的技术问题是针对背景技术中的不足,提供一种钙胶漆稳定剂制备方法。 The technical problem to be solved by the present invention is to provide a preparation method of calcium gel paint stabilizer aiming at the deficiencies in the background technology.

为了解决上述技术问题采用以下技术方案:一种钙胶漆稳定剂,由以下组分按重量份制备而成: 19份水、10份聚乙二醇单甲氧醚丙烯酸酯、30份丙烯酸配成单体水溶液备用,将25份水及0.5~2.5份过硫酸铵配成引发剂水溶液备用;将1.2份甲基烯丙基磺酸钠及18.5份水加入容器内,将温度升至75~80℃,开始滴加单体水溶液及引发剂水溶液,单体水溶液在3h滴加完毕、引发剂水溶液在4h滴加完毕,滴加完毕升温到87℃继续反应2h,然后降温至40℃以下加入氢氧化钠水溶液调节pH至7~8。 In order to solve the above-mentioned technical problems, the following technical scheme is adopted: a calcium glue paint stabilizer is prepared by the following components by weight: 19 parts of water, 10 parts of polyethylene glycol monomethoxyether acrylate, 30 parts of acrylic acid 25 parts of water and 0.5~2.5 parts of ammonium persulfate are made into an aqueous solution of initiator for later use; 1.2 parts of sodium methallylsulfonate and 18.5 parts of water are added to the container, and the temperature is raised to 75~ 80°C, start to drop the monomer aqueous solution and the initiator aqueous solution. The monomer aqueous solution is added dropwise in 3 hours, and the initiator aqueous solution is added dropwise in 4 hours. Sodium hydroxide aqueous solution adjusts the pH to 7-8.

所述的氢氧化钠水溶液的浓度为30%。 The concentration of described sodium hydroxide aqueous solution is 30%.

19份水、10份聚乙二醇1200单甲氧醚丙烯酸酯、30份丙烯酸配成单体水溶液备用。 19 parts of water, 10 parts of polyethylene glycol 1200 monomethoxyether acrylate, and 30 parts of acrylic acid are prepared into an aqueous monomer solution for later use.

所述的聚乙二醇1200单甲氧醚丙烯酸酯由以下组分按重量份制备而成:聚乙二醇1200单甲氧醚120份,对苯二酚0.28份,丙烯酸7.8份,浓硫酸1.07份,130℃反应8h,经乙醚沉淀、干燥得到。 The polyethylene glycol 1200 monomethoxy ether acrylate is prepared from the following components in parts by weight: 120 parts of polyethylene glycol 1200 monomethoxy ether, 0.28 parts of hydroquinone, 7.8 parts of acrylic acid, concentrated sulfuric acid 1.07 parts, reacted at 130°C for 8h, obtained by ether precipitation and drying.

所述的聚乙二醇单甲氧醚丙烯酸酯可以用聚乙二醇单甲氧醚甲基丙烯酸酯、烯丙基聚氧乙烯醚或甲基烯丙基聚氧乙烯醚代替。 The polyethylene glycol monomethoxy ether acrylate can be replaced by polyethylene glycol monomethoxy ether methacrylate, allyl polyoxyethylene ether or methallyl polyoxyethylene ether.

甲基烯丙基磺酸钠,可以用烯丙基磺酸钠、2-丙烯酰胺基-2-甲基丙磺酸代替。 Sodium methallyl sulfonate can be replaced by sodium allyl sulfonate and 2-acrylamido-2-methylpropanesulfonic acid.

丙烯酸可以用甲基丙烯酸、衣康酸、马来酸酐四氢苯酐代替。 Acrylic acid can be replaced by methacrylic acid, itaconic acid, maleic anhydride and tetrahydrophthalic anhydride.

本发明稳定剂效果好,用量少,所制备的钙胶漆性能好,成本低。 The stabilizing agent of the invention has good effect and less dosage, and the prepared calcium glue paint has good performance and low cost.

稳定剂中含有羧基及磺酸钠阴离子基团,聚醚长侧链,空间位阻大。对涂料体系中的钙离子具有高效率的螯合力,阻止了有机基料在钙胶漆中破乳。对石灰的胶体粒子形成静电斥力、空间位阻和离子屏蔽及胶体保护等多重作用,使石灰胶体粒子在布朗运动中难以碰撞凝聚,使涂料具备了稳定的贮存条件。 The stabilizer contains carboxyl groups and sodium sulfonate anion groups, and the polyether has long side chains and large steric hindrance. It has a high-efficiency chelating force for calcium ions in the paint system, preventing the demulsification of organic binders in calcium-based paints. It has multiple effects on the colloidal particles of lime, such as electrostatic repulsion, steric hindrance, ion shielding and colloidal protection, making it difficult for the colloidal particles of lime to collide and agglomerate in the Brownian motion, so that the paint has stable storage conditions.

具体实施方式 Detailed ways

实施例1:一种钙胶漆,由以下重量份的颜料、填料助剂、基料及分散介质组成:灰钙粉25~35份、钛白5~10份、重钙10~15份、轻钙5~10份、钠基膨润土2~5份、消泡剂0.3份、分散剂0.4份、润湿剂0.2份、流平剂0.1份、成膜助剂0.1份、增稠剂0.15~0.35份、稳定剂0.2~0.6份、乳液6~12份、去离子水1~47份。 Embodiment 1: a kind of calcium glue paint, is made up of the following pigment, filler , auxiliary agent, base material and dispersion medium by weight: 25~35 parts of ash calcium powder, 5~10 parts of titanium white, 10~15 parts of heavy calcium, 5-10 parts of light calcium, 2-5 parts of sodium bentonite, 0.3 parts of defoamer, 0.4 parts of dispersant, 0.2 parts of wetting agent, 0.1 part of leveling agent, 0.1 part of film-forming aid, and 0.15 parts of thickener 0.35 parts, 0.2-0.6 parts of stabilizer, 6-12 parts of emulsion, 1-47 parts of deionized water.

制备工艺如下:在预分散阶段按比例将灰钙粉、钛白、重钙、轻钙、钠基膨润土及分散剂、润湿剂、消泡剂、去离子水分散混合;然后将混合物经过砂磨;在分散阶段按比例加入稳定剂、消泡剂、成膜助剂及流平剂、增稠剂、乳液混合均匀即可。其中预分散阶段使用0.2份消泡剂,分散阶段使用0.1份的消泡剂。 The preparation process is as follows: in the pre-dispersion stage, lime calcium powder, titanium dioxide, heavy calcium, light calcium, sodium bentonite, dispersant, wetting agent, defoamer, and deionized water are dispersed and mixed in proportion; then the mixture is passed through sand Grinding; in the dispersion stage, add stabilizers, defoamers, film-forming aids, leveling agents, thickeners, and emulsions in proportion and mix well. Among them, 0.2 part of defoamer is used in the pre-dispersion stage, and 0.1 part of defoamer is used in the dispersion stage.

一种钙胶漆稳定剂,由以下组分按重量份制备而成: 19份水、10份聚乙二醇单甲氧醚丙烯酸酯、30份丙烯酸配成单体水溶液备用,将25份水及0.5~2.5份过硫酸铵配成引发剂水溶液备用;将1.2份甲基烯丙基磺酸钠及18.5份水加入容器内,将温度升至75~80℃,开始滴加单体水溶液及引发剂水溶液,单体水溶液在3h滴加完毕、引发剂水溶液在4h滴加完毕,滴加完毕升温到87℃继续反应2h,然后降温至40℃以下加入氢氧化钠水溶液调节pH至7~8。 A calcium glue paint stabilizer is prepared by the following components by weight: 19 parts of water, 10 parts of polyethylene glycol monomethoxy ether acrylate, and 30 parts of acrylic acid are made into monomer aqueous solution for subsequent use, and 25 parts of water and 0.5~2.5 parts of ammonium persulfate to prepare an aqueous initiator solution for later use; add 1.2 parts of sodium methallylsulfonate and 18.5 parts of water into the container, raise the temperature to 75~80°C, and start adding the monomer aqueous solution and Initiator aqueous solution, the monomer aqueous solution was added dropwise in 3 hours, the initiator aqueous solution was added dropwise in 4 hours, after the dropwise addition, the temperature was raised to 87°C to continue the reaction for 2 hours, and then the temperature was lowered to below 40°C and the sodium hydroxide aqueous solution was added to adjust the pH to 7-8 .

其中,稳定剂合成过程中,丙烯酸可以用甲基丙烯酸、衣康酸、马来酸酐四氢苯酐代替。 Wherein, in the stabilizer synthesis process, acrylic acid can be replaced by methacrylic acid, itaconic acid, maleic anhydride tetrahydrophthalic anhydride.

甲基烯丙基磺酸钠可以用烯丙基磺酸钠、2-丙烯酰胺基-2-甲基丙磺酸代替。 Sodium methallylsulfonate can be replaced by sodium allylsulfonate, 2-acrylamido-2-methylpropanesulfonic acid.

聚乙二醇单甲氧醚丙烯酸酯可以用APEG750、APEG1200、APEG2000不同分子量的烯丙基聚氧乙烯醚及TPEG750、TPEG1000、TPEG1200、TPEG2400不同分子量的烯甲基烯丙基聚氧乙烯醚代替。 Polyethylene glycol monomethoxy ether acrylate can be replaced by allyl polyoxyethylene ethers with different molecular weights of APEG750, APEG1200, and APEG2000, and allyl polyoxyethylene ethers with different molecular weights of TPEG750, TPEG1000, TPEG1200, and TPEG2400.

APEG750、APEG1200、APEG2000、TPEG750、TPEG1000、TPEG1200、TPEG2400均为市售产品。 APEG750, APEG1200, APEG2000, TPEG750, TPEG1000, TPEG1200, TPEG2400 are all commercially available products.

稳定剂不仅可以应用在灰钙粉涂料、而且可以应用在添加灰钙成份的仿瓷涂料、钢化涂料、膏状腻子中。 The stabilizer can be used not only in lime-calcium powder coatings, but also in enamel-like paints, tempered paints, and paste-like putties that add lime-calcium components.

实施例2:一种钙胶漆稳定剂,由以下组分按重量份制备而成:19份水、10份聚乙二醇1200单甲氧醚丙烯酸酯、30份丙烯酸配成单体水溶液备用,将25份水及0.5~2.5份过硫酸铵配成引发剂水溶液备用;将1.2份甲基烯丙基磺酸钠及18.5份水加入容器内,将温度升至75~80℃,开始滴加单体水溶液及引发剂水溶液,单体水溶液在3h滴加完毕、引发剂水溶液在4h滴加完毕,滴加完毕升温到87℃继续反应2h,然后降温至40℃以下加入30%氢氧化钠水溶液调节pH至7~8。 Embodiment 2: A calcium glue paint stabilizer is prepared from the following components by weight: 19 parts of water, 10 parts of polyethylene glycol 1200 monomethoxyether acrylate, and 30 parts of acrylic acid are made into monomer aqueous solution for later use , make 25 parts of water and 0.5~2.5 parts of ammonium persulfate into an aqueous initiator solution for later use; add 1.2 parts of sodium methallylsulfonate and 18.5 parts of water into the container, raise the temperature to 75~80°C, and start dripping Add monomer aqueous solution and initiator aqueous solution. The monomer aqueous solution is added dropwise in 3 hours, and the initiator aqueous solution is added dropwise in 4 hours. After the dropwise addition, the temperature is raised to 87°C to continue the reaction for 2 hours, and then the temperature is lowered to below 40°C and 30% sodium hydroxide is added. The aqueous solution adjusts the pH to 7-8.

聚乙二醇1200单甲氧醚丙烯酸酯由以下组分按重量份制备而成:聚乙二醇1200单甲氧醚120份,对苯二酚0.28份,丙烯酸7.8份,浓硫酸1.07份,130℃反应8h,经乙醚沉淀、干燥得到。 Polyethylene glycol 1200 monomethoxy ether acrylate is prepared from the following components by weight: 120 parts of polyethylene glycol 1200 monomethoxy ether, 0.28 parts of hydroquinone, 7.8 parts of acrylic acid, 1.07 parts of concentrated sulfuric acid, Reaction at 130°C for 8h, precipitation with ether, and drying.

聚乙二醇1200单甲氧醚(MPEG1200),可以用MPEG600、MPEG750、MPEG1200、 MPEG2000等不同分子量聚氧乙烯醚单甲氧醚代替。 Polyethylene glycol 1200 monomethoxy ether (MPEG1200) can be replaced by polyoxyethylene ether monomethoxy ether of different molecular weights such as MPEG600, MPEG750, MPEG1200, MPEG2000.

实施例3~实施例7中的钙胶漆稳定剂合成的组份如表1所示。其他步骤同实施例2。 The components synthesized by the calcium gel paint stabilizer in Examples 3 to 7 are shown in Table 1. Other steps are with embodiment 2.

表1。 Table 1.

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Figure 988308DEST_PATH_IMAGE001

分别利用实施例3~实施例7中的稳定剂制备钙胶漆,将钙胶漆密封放置于40℃,90天后观察其开罐效果,按GB9266制样做耐洗刷性测试。结果见表2(注:所用乳液为VAE乳液,用量为8wt%)。 Use the stabilizers in Example 3 to Example 7 to prepare calcium glue paint, seal the calcium glue paint and place it at 40°C, observe the effect of opening the can after 90 days, and do the scrub resistance test according to GB9266 sample preparation. The results are shown in Table 2 (note: the emulsion used is VAE emulsion, and the dosage is 8wt%).

表2 Table 2

  

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Figure 498924DEST_PATH_IMAGE002

Claims (1)

1. calcium shellac varnish stablizer, it is characterized in that being prepared from by weight by following component: it is standby that 19 parts of water, 10 parts of polyoxyethylene glycol 1200 single methoxy ether acrylate, 30 parts of vinylformic acid are made into monomer solution, wherein polyoxyethylene glycol 1200 single methoxy ether acrylate are prepared from by weight by following component: polyoxyethylene glycol 1,200 120 parts in single methoxy ethers, 0.28 part of Resorcinol, 7.8 parts in vinylformic acid, 1.07 parts of the vitriol oils, 130 ℃ of reaction 8h obtain through ether sedimentation, drying; It is standby that 25 parts of water and 0.5 ~ 2.5 part of ammonium persulphate are made into initiator solution; 1.2 parts of methallylsulfonic acid sodium and 18.5 parts of water are added in the container, temperature is risen to 75~80 ℃, begin to drip monomer solution and initiator solution, monomer solution dropwises at 3h, initiator solution dropwises at 4h, dropwise and be warmed up to 87 ℃ of continuation reaction 2h, being cooled to the concentration of adding below 40 ℃ then is that 30% aqueous sodium hydroxide solution is regulated pH to 7~8.
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