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CN102607903B - Non-metal material escaping gas product test bed - Google Patents

Non-metal material escaping gas product test bed Download PDF

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CN102607903B
CN102607903B CN 201210086434 CN201210086434A CN102607903B CN 102607903 B CN102607903 B CN 102607903B CN 201210086434 CN201210086434 CN 201210086434 CN 201210086434 A CN201210086434 A CN 201210086434A CN 102607903 B CN102607903 B CN 102607903B
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control board
temperature
pressure
valve
main control
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CN102607903A (en
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丁军平
何新星
郭莉华
徐国鑫
梁宏
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China Astronaut Research and Training Center
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Abstract

The invention belongs to a material test device, and relates to a non-metal material test device, which has the technical scheme that: a non-metal material escaping gas product test bed comprises a gas circuit system, a contact screen (3), a computer software system (4), a main control panel (1), a sub-control panel (2), a pressure collection and valve control plate (5), a temperature collection and control plate (6), a plurality of pressure sensors (7), a plurality of temperature sensors (8) and an experimental table panel. Due to the utilization of the non-metal material escaping gas product test bed, the same or different temperature, pressure and time control can be simultaneously carried out on one or a plurality of non-metal material samples in each vacuum tank, escaping gas products of the samples can be obtained respectively, a gas chromatograph and other instruments are connected to research and analyze types and quantities of toxic and harmful gases, and the test duration can be lasted for more than one month.

Description

非金属材料逸出气体产物试验台Test bench for gas products evolved from non-metallic materials

技术领域 technical field

本发明属于材料试验装置,特别涉及一种非金属材料试验装置。The invention belongs to a material testing device, in particular to a non-metallic material testing device.

背景技术 Background technique

福建电力与电工杂志,2006年第1期,刊登了《绝缘油全自动脱气进样装置的试验研究》一文,其中所描述的绝缘油全自动脱气进样装置针对油进行脱气试验,只能获得单种逸出气体产物,只有温度控制无压力控制,且不能连续记录被脱气材料的温度压力变化情况,试验时间为几分钟。Fujian Electric Power and Electrician Magazine, No. 1, 2006, published the article "Experimental Research on Insulating Oil Automatic Degassing Sampling Device", in which the insulating oil automatic degassing sampling device described in the degassing test for oil, Only a single escaped gas product can be obtained, only temperature control but no pressure control, and the temperature and pressure changes of the degassed material cannot be continuously recorded, and the test time is several minutes.

发明内容 Contents of the invention

本发明的目的是:提供一种通过同步单独控制温度和压力实现同时获得一种非金属材料的多种逸出气体产物或同时对多种非金属材料进行脱气的装置。The purpose of the present invention is to provide a device for simultaneously obtaining multiple escaped gas products of a non-metallic material or simultaneously degassing multiple non-metallic materials by synchronously controlling temperature and pressure separately.

本发明的技术方案是:一种非金属材料逸出气体产物试验台,它包括:气路系统,触摸屏,计算机软件系统,主控板,副控板,压力采集和阀门控制板,温度采集和控制板,多个压力传感器,多个温度传感器,实验台面板;The technical scheme of the present invention is: a test bench for gas products escaping from non-metallic materials, which includes: gas circuit system, touch screen, computer software system, main control board, auxiliary control board, pressure acquisition and valve control board, temperature acquisition and Control board, multiple pressure sensors, multiple temperature sensors, test bench panel;

所述气路系统包括:多个供放置样品及样品支架的真空罐,所述真空罐前端为前盖和密封圈,所述前盖设置在所述实验台面板上形成样品观察窗口,所述真空罐后端连接所述温度传感器、采气阀门、所述压力传感器,侧端连接抽气阀门,外围为加热装置;通过排气阀门与每个所述真空罐的所述抽气阀门连接的真空泵;通过充气阀门与每个所述真空罐的所述抽气阀门连接的气源;The gas circuit system includes: a plurality of vacuum tanks for placing samples and sample holders, the front end of the vacuum tanks is a front cover and a sealing ring, the front cover is arranged on the test bench panel to form a sample observation window, the The rear end of the vacuum tank is connected to the temperature sensor, the gas sampling valve, and the pressure sensor, the side end is connected to the exhaust valve, and the periphery is a heating device; the exhaust valve is connected to the exhaust valve of each vacuum tank a vacuum pump; an air source connected to the exhaust valve of each of the vacuum tanks through an inflation valve;

所述压力采集和阀门控制板通过所述压力传感器采集所述各真空罐内部的压力值,采集所述各阀门及所述真空泵的工作状态,并上传给所述副控板,接收所述副控板发送的压力预设值和对所述各阀门及所述真空泵的动作指令,并据此控制所述各阀门及所述真空泵的开关;The pressure collection and valve control board collects the pressure values inside the vacuum tanks through the pressure sensor, collects the working status of the valves and the vacuum pumps, and uploads them to the sub-control board, and receives the sub-control board. The pressure preset value sent by the control board and the action instructions for the valves and the vacuum pump, and accordingly control the switches of the valves and the vacuum pump;

所述温度采集和控制板通过所述温度传感器采集所述各真空罐的内部温度并上传给所述主控板,接收所述主控板发送的温度预设值并通过所述加热装置对所述各真空罐实施温控;The temperature acquisition and control board collects the internal temperature of each vacuum tank through the temperature sensor and uploads it to the main control board, receives the temperature preset value sent by the main control board, and uses the heating device to control the internal temperature of each vacuum tank. Implement temperature control for each of the above-mentioned vacuum tanks;

所述触摸屏设置在所述实验台面板上,它将用户输入的所述温度预设值、所述压力预设值和所述各阀门动作指令发送给所述主控板,接收并显示所述主控板转发的所述各真空罐的实时温度值、实时压力值、所述各阀门工作状态、工作时间;The touch screen is set on the panel of the test bench, and it sends the temperature preset value, the pressure preset value and the valve action commands input by the user to the main control board, receives and displays the The real-time temperature value and real-time pressure value of each vacuum tank, the working status and working time of each valve forwarded by the main control board;

所述计算机软件系统接收所述主控板传来的数据,计算所述各真空罐内部温度-时间曲线和压力-时间曲线图,控制各种数据的储存、显示,将系统设置的所述各真空罐的所述温度预设值和所述压力预设值下发给所述主控板,执行用户的打开数据文件、保存数据文件和通讯设置指令,并下发给所述主控板;The computer software system receives the data from the main control board, calculates the internal temperature-time curve and pressure-time curve of each vacuum tank, controls the storage and display of various data, and sets the various data set by the system. The temperature preset value and the pressure preset value of the vacuum tank are sent to the main control board, and the user's instructions for opening data files, saving data files and communication settings are executed, and sent to the main control board;

所述主控板接收用户通过所述计算机软件系统或/和所述触摸屏传送数据和指令,将所述温度预设值发送给所述温度采集和控制板,将所述压力预设值和所述抽气阀动作指令发送给所述副控板,将所述温度采集和控制板传来的实时温度转发给所述触摸屏和所述计算机软件系统,将所述副控板传来的实时压力值和所述各阀门及所述真空泵工作状态转发给所述触摸屏和所述计算机软件系统;The main control board receives the data and instructions transmitted by the user through the computer software system or/and the touch screen, sends the temperature preset value to the temperature acquisition and control board, and sends the pressure preset value and the The air extraction valve action command is sent to the sub-control board, the real-time temperature from the temperature acquisition and control board is forwarded to the touch screen and the computer software system, and the real-time pressure from the sub-control board The value and the working status of each valve and the vacuum pump are forwarded to the touch screen and the computer software system;

所述副控板在所述主控板与所述压力采集和阀门控制板之间,完成双向数据和指令传递。The secondary control board completes two-way data and instruction transmission between the main control board and the pressure acquisition and valve control board.

利用本发明可同时对各个真空罐内的一种或多种非金属材料样品进行相同或不同温度、压力、时间控制,分别获得其逸出气体产物,接入气相色谱仪等仪器以研究分析其中有毒有害气体的种类和数量,试验持续时间可长达1个月以上。Utilizing the present invention, the same or different temperature, pressure and time control can be carried out on one or more non-metallic material samples in each vacuum tank at the same time, and their escaped gas products can be obtained respectively, and connected to gas chromatograph and other instruments to study and analyze them The type and quantity of toxic and harmful gases, the test duration can be as long as more than 1 month.

附图说明 Description of drawings

图1为本发明的结构框图;Fig. 1 is a block diagram of the present invention;

图2为本发明中气路系统结构示意图。Fig. 2 is a schematic structural diagram of the gas circuit system in the present invention.

具体实施方式 Detailed ways

实施例1:参见附图1、2,一种非金属材料逸出气体产物试验台,它包括:气路系统,触摸屏3,计算机软件系统4,主控板1,副控板2,压力采集和阀门控制板5,温度采集和控制板6,多个压力传感器7,多个温度传感器8,实验台面板;Embodiment 1: Referring to accompanying drawings 1 and 2, a test bench for gas products escaping from non-metallic materials includes: gas circuit system, touch screen 3, computer software system 4, main control board 1, auxiliary control board 2, pressure acquisition And valve control board 5, temperature acquisition and control board 6, multiple pressure sensors 7, multiple temperature sensors 8, test bench panel;

所述气路系统包括:多个供放置样品及样品支架的真空罐12,所述真空罐12前端为前盖和密封圈,所述前盖设置在所述实验台面板上形成样品观察窗口,所述真空罐后端连接所述温度传感器8、采气阀门13、所述压力传感器7,侧端连接抽气阀门11,外围为加热装置12;通过排气阀门10与每个所述真空罐的所述抽气阀门11连接的真空泵9;通过充气阀门13与每个所述真空罐的所述抽气阀门11连接的气源14;The gas circuit system includes: a plurality of vacuum tanks 12 for placing samples and sample holders, the front end of the vacuum tanks 12 is a front cover and a sealing ring, and the front cover is arranged on the test bench panel to form a sample observation window, The rear end of the vacuum tank is connected to the temperature sensor 8, the gas sampling valve 13, the pressure sensor 7, the side end is connected to the exhaust valve 11, and the periphery is a heating device 12; through the exhaust valve 10 and each of the vacuum tanks The vacuum pump 9 that is connected to the described exhaust valve 11 of the vacuum tank; the gas source 14 that is connected with the described exhaust valve 11 of each described vacuum tank through the inflation valve 13;

所述压力采集和阀门控制板5通过所述压力传感器7采集所述各真空罐12内部的压力值,采集所述各阀门及所述真空泵9的工作状态,并上传给所述副控板2,接收所述副控板2发送的压力预设值和对所述各阀门及所述真空泵9的动作指令,并据此控制所述各阀门及所述真空泵9的开关;The pressure collection and valve control board 5 collects the pressure values inside the vacuum tanks 12 through the pressure sensor 7, collects the working states of the valves and the vacuum pump 9, and uploads them to the secondary control board 2 , receiving the pressure preset value sent by the sub-control board 2 and the action instructions for the valves and the vacuum pump 9, and controlling the switches of the valves and the vacuum pump 9 accordingly;

所述温度采集和控制板6通过所述温度传感器8采集所述各真空罐12的内部温度并上传给所述主控板1,接收所述主控板1发送的温度预设值并通过所述加热装置12对所述各真空罐12实施温控;The temperature acquisition and control board 6 collects the internal temperature of each vacuum tank 12 through the temperature sensor 8 and uploads it to the main control board 1, receives the temperature preset value sent by the main control board 1 and passes the The heating device 12 implements temperature control to each of the vacuum tanks 12;

所述触摸屏3设置在所述实验台面板上,它将用户输入的所述温度预设值、所述压力预设值和所述各阀门动作指令发送给所述主控板1,接收并显示所述主控板1转发的所述各真空罐的实时温度值、实时压力值、所述各阀门工作状态、工作时间;The touch screen 3 is arranged on the panel of the test bench, and it sends the temperature preset value, the pressure preset value and the valve action commands input by the user to the main control board 1, receives and displays The real-time temperature value, real-time pressure value, working state and working time of each of the vacuum tanks forwarded by the main control board 1;

所述计算机软件系统4接收所述主控板1传来的数据,计算所述各真空罐内部温度-时间曲线和压力-时间曲线图,控制各种数据的储存、显示,将系统设置的所述各真空罐的所述温度预设值和所述压力预设值下发给所述主控板1,执行用户的打开数据文件、保存数据文件和通讯设置指令,并下发给所述主控板1;The computer software system 4 receives the data transmitted from the main control board 1, calculates the temperature-time curve and pressure-time curve inside each vacuum tank, controls the storage and display of various data, and sets the The temperature preset value and the pressure preset value of each vacuum tank are sent to the main control board 1, and the user's instructions for opening data files, saving data files and communication settings are executed, and sent to the main control board 1. control board 1;

所述主控板1接收用户通过所述计算机软件系统4或/和所述触摸屏3传送数据和指令,将所述温度预设值发送给所述温度采集和控制板6,将所述压力预设值和所述抽气阀11动作指令发送给所述副控板2,将所述温度采集和控制板6传来的实时温度转发给所述触摸屏3和所述计算机软件系统4,将所述副控板2传来的实时压力值和所述各阀门及所述真空泵9工作状态转发给所述触摸屏3和所述计算机软件系统4;The main control board 1 receives data and instructions transmitted by the user through the computer software system 4 or/and the touch screen 3, sends the temperature preset value to the temperature acquisition and control board 6, and presets the pressure The setting value and the action command of the air extraction valve 11 are sent to the sub-control board 2, and the temperature acquisition and the real-time temperature from the control board 6 are forwarded to the touch screen 3 and the computer software system 4, and the The real-time pressure value transmitted from the auxiliary control board 2 and the working status of the valves and the vacuum pump 9 are forwarded to the touch screen 3 and the computer software system 4;

所述副控板2在所述主控板1与所述压力采集和阀门控制板5之间,完成双向数据和指令传递。The sub-control board 2 completes two-way data and instruction transmission between the main control board 1 and the pressure acquisition and valve control board 5 .

实施例2:如实施例1所述的非金属材料逸出气体产物试验台,其中:所述真空罐12的数量为10个,所述真空罐12及所述样品支架所使用的材料为1Cr18Ni9Ti,所述真空泵9为干式无油真空泵,所述温度传感器8采用PT100铠装铂电阻,所述压力传感器7采用Honeywell公司的不锈钢隔离压力传感器19C015PA1,所述气源14高纯氮气或洁净空气,对实时温度和实时压力值的采集间隔为10秒。Embodiment 2: non-metallic material escape gas product test bench as described in embodiment 1, wherein: the quantity of described vacuum tank 12 is 10, and the material that described vacuum tank 12 and described sample support are used is 1Cr18Ni9Ti , the vacuum pump 9 is a dry oil-free vacuum pump, the temperature sensor 8 adopts PT100 armored platinum resistance, the pressure sensor 7 adopts the stainless steel isolation pressure sensor 19C015PA1 of Honeywell Company, and the gas source 14 is high-purity nitrogen or clean air , the acquisition interval of real-time temperature and real-time pressure values is 10 seconds.

Claims (2)

1.一种非金属材料逸出气体产物试验台,包括:气路系统,计算机软件系统(4),多个压力传感器(7),其特征是:还包括:触摸屏(3),主控板(1),副控板(2),压力采集和阀门控制板(5),温度采集和控制板(6),多个温度传感器(8),实验台面板;1. A test bench for gas products escaping from non-metallic materials, comprising: a gas circuit system, a computer software system (4), a plurality of pressure sensors (7), characterized in that it also includes: a touch screen (3), a main control board (1), auxiliary control panel (2), pressure acquisition and valve control panel (5), temperature acquisition and control panel (6), multiple temperature sensors (8), test bench panel; 所述气路系统包括:多个供放置样品及样品支架的真空罐(12),所述真空罐(12)前端为前盖和密封圈,所述前盖设置在所述实验台面板上形成样品观察窗口,所述真空罐后端连接所述温度传感器(8)、采气阀门(13)、所述压力传感器(7),侧端连接抽气阀门(11),外围为加热装置(12);通过排气阀门(10)与每个所述真空罐的所述抽气阀门(11)连接的真空泵(9);通过充气阀门(13)与每个所述真空罐的所述抽气阀门(11)连接的气源(14);The gas circuit system includes: a plurality of vacuum tanks (12) for placing samples and sample holders, the front end of the vacuum tanks (12) is a front cover and a sealing ring, and the front cover is arranged on the test bench panel to form a Sample observation window, the rear end of the vacuum tank is connected to the temperature sensor (8), the gas sampling valve (13), the pressure sensor (7), the side end is connected to the exhaust valve (11), and the periphery is a heating device (12 ); the vacuum pump (9) that is connected with the described air extraction valve (11) of each described vacuum tank by exhaust valve (10); The air source (14) connected to the valve (11); 所述压力采集和阀门控制板(5)通过所述压力传感器(7)采集所述各真空罐(12)内部的压力值,采集所述各阀门及所述真空泵(9)的工作状态,并上传给所述副控板(2),接收所述副控板(2)发送的压力预设值和对所述各阀门及所述真空泵(9)的动作指令,并据此控制所述各阀门及所述真空泵(9)的开关;The pressure collection and valve control board (5) collects the pressure value inside each vacuum tank (12) through the pressure sensor (7), collects the working status of each valve and the vacuum pump (9), and Upload to the sub-control board (2), receive the pressure preset value sent by the sub-control board (2) and the action instructions for the valves and the vacuum pump (9), and control the various vacuum pumps (9) accordingly. valve and the switch of the vacuum pump (9); 所述温度采集和控制板(6)通过所述温度传感器(8)采集所述各真空罐(12)的内部温度并上传给所述主控板(1),接收所述主控板(1)发送的温度预设值并通过所述加热装置(12)对所述各真空罐(12)实施温控;The temperature acquisition and control board (6) collects the internal temperature of each vacuum tank (12) through the temperature sensor (8) and uploads to the main control board (1), receives the main control board (1) ) send the temperature preset value and implement temperature control to each of the vacuum tanks (12) by the heating device (12); 所述触摸屏(3)设置在所述实验台面板上,它将用户输入的所述温度预设值、所述压力预设值和所述各阀门动作指令发送给所述主控板(1),接收并显示所述主控板(1)转发的所述各真空罐的实时温度值、实时压力值、所述各阀门工作状态、工作时间;The touch screen (3) is set on the panel of the test bench, and it sends the temperature preset value, the pressure preset value and the valve action commands input by the user to the main control board (1) , receiving and displaying the real-time temperature value, real-time pressure value, working status and working time of each of the vacuum tanks forwarded by the main control board (1); 所述计算机软件系统(4)接收所述主控板(1)传来的数据,计算所述各真空罐内部温度-时间曲线和压力-时间曲线图,控制各种数据的储存、显示,将系统设置的所述各真空罐的所述温度预设值和所述压力预设值下发给所述主控板(1),执行用户的打开数据文件、保存数据文件和通讯设置指令,并下发给所述主控板(1);The computer software system (4) receives the data from the main control board (1), calculates the temperature-time curve and pressure-time curve inside each vacuum tank, controls the storage and display of various data, and The temperature preset value and the pressure preset value of the vacuum tanks set by the system are sent to the main control board (1), and the user's instructions for opening data files, saving data files and communication settings are executed, and Issue to the main control board (1); 所述主控板(1)接收用户通过所述计算机软件系统(4)或/和所述触摸屏(3)传送数据和指令,将所述温度预设值发送给所述温度采集和控制板(6),将所述压力预设值和所述抽气阀(11)动作指令发送给所述副控板(2),将所述温度采集和控制板(6)传来的实时温度转发给所述触摸屏(3)和所述计算机软件系统(4),将所述副控板(2)传来的实时压力值和所述各阀门及所述真空泵(9)工作状态转发给所述触摸屏(3)和所述计算机软件系统(4);The main control board (1) receives data and instructions transmitted by the user through the computer software system (4) or/and the touch screen (3), and sends the temperature preset value to the temperature acquisition and control board ( 6), sending the pressure preset value and the action command of the exhaust valve (11) to the sub-control board (2), and forwarding the temperature acquisition and the real-time temperature from the control board (6) to the The touch screen (3) and the computer software system (4) forward the real-time pressure value from the sub-control board (2) and the working status of the valves and the vacuum pump (9) to the touch screen (3) and said computer software system (4); 所述副控板(2)在所述主控板(1)与所述压力采集和阀门控制板(5)之间,完成双向数据和指令传递。The sub-control board (2) completes two-way data and instruction transmission between the main control board (1) and the pressure acquisition and valve control board (5). 2.根据权利要求1所述的非金属材料逸出气体产物试验台,其特征是:所述真空罐(12)的数量为10个,所述真空罐(12)及所述样品支架所使用的材料为1Cr18Ni9Ti,所述真空泵(9)为干式无油真空泵,所述温度传感器(8)采用PT100铠装铂电阻,所述压力传感器(7)采用Honeywell公司的不锈钢隔离压力传感器19C015PA1,所述气源(14)高纯氮气或洁净空气,对实时温度和实时压力值的采集间隔为10秒。2. The non-metallic material escaping gas product test bench according to claim 1 is characterized in that: the quantity of the vacuum tank (12) is 10, and the vacuum tank (12) and the sample holder are used The material is 1Cr18Ni9Ti, the vacuum pump (9) is a dry oil-free vacuum pump, the temperature sensor (8) adopts PT100 armored platinum resistance, and the pressure sensor (7) adopts the stainless steel isolation pressure sensor 19C015PA1 of Honeywell Company, so The gas source (14) is high-purity nitrogen or clean air, and the collection interval of real-time temperature and real-time pressure values is 10 seconds.
CN 201210086434 2012-03-29 2012-03-29 Non-metal material escaping gas product test bed Expired - Fee Related CN102607903B (en)

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