CN102623375B - A Z-axis lifting mechanism capable of balancing the stressed state - Google Patents
A Z-axis lifting mechanism capable of balancing the stressed state Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H25/00—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms
- F16H25/18—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms for conveying or interconverting oscillating or reciprocating motions
- F16H25/20—Screw mechanisms
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H25/00—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms
- F16H25/18—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms for conveying or interconverting oscillating or reciprocating motions
- F16H25/20—Screw mechanisms
- F16H2025/2053—Screws in parallel arrangement driven simultaneously with an output member moved by the screws
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H25/00—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms
- F16H25/18—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms for conveying or interconverting oscillating or reciprocating motions
- F16H25/20—Screw mechanisms
- F16H2025/2062—Arrangements for driving the actuator
- F16H2025/2096—Arrangements for driving the actuator using endless flexible members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H25/00—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms
- F16H25/18—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms for conveying or interconverting oscillating or reciprocating motions
- F16H25/20—Screw mechanisms
- F16H25/22—Screw mechanisms with balls, rollers, or similar members between the co-operating parts; Elements essential to the use of such members
- F16H25/2204—Screw mechanisms with balls, rollers, or similar members between the co-operating parts; Elements essential to the use of such members with balls
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Abstract
一种能够平衡受力状态的Z轴升降机构,它涉及一种半导体硅片传输机器人制造领域,以解决现有Z轴传动升降机构存在结构受力状态不好、滚珠导轨产生较大的微观变形的问题。上安装盖与下安装座上下正对设置,Z轴驱动装置组件与下安装座连接,预紧轮支撑架套装在Z轴驱动装置组件上,预紧轮支撑架与下安装座连接,三个丝杠传动机构沿同一圆周均布设置在上安装盖与下安装座之间,同步齿传动带的中心端套装在同步传动主动齿轮上,同步齿传动带的三个外侧端分别套装在三个同步传动被动齿轮上,三个滚珠丝母分别与三个传动丝杠螺纹连接,下深沟球轴承安装在下安装座的下轴承安装孔内,上深沟球轴承安装在上轴承安装孔内。本发明用于硅片传输机器人上。
A Z-axis lifting mechanism capable of balancing the stress state, which relates to the manufacturing field of a semiconductor silicon wafer transmission robot, to solve the existing Z-axis transmission lifting mechanism with poor structural stress state and large microscopic deformation of the ball guide rail The problem. The upper mounting cover and the lower mounting base are arranged facing up and down, the Z-axis driving device assembly is connected with the lower mounting base, the pretensioner support frame is set on the Z-axis driving device assembly, and the pretensioning wheel support frame is connected with the lower mounting base, three The screw transmission mechanism is evenly arranged between the upper installation cover and the lower installation seat along the same circumference, the central end of the synchronous tooth transmission belt is sleeved on the synchronous transmission driving gear, and the three outer ends of the synchronous tooth transmission belt are respectively sleeved on the three synchronous transmission belts. On the driven gear, three ball screw nuts are threadedly connected with three transmission screw screws respectively, the lower deep groove ball bearing is installed in the lower bearing mounting hole of the lower mount, and the upper deep groove ball bearing is installed in the upper bearing mounting hole. The invention is used on a silicon wafer transfer robot.
Description
技术领域 technical field
本发明涉及一种半导体硅片传输机器人制造领域,尤其涉及一种硅片传输机器人上的Z轴传动升降机构。The invention relates to the manufacturing field of a semiconductor silicon wafer transmission robot, in particular to a Z-axis transmission lifting mechanism on a silicon wafer transmission robot.
背景技术 Background technique
在硅片传输机器人的Z轴传动升降机构中,较多使用的是立柱式Z轴传动升降机构,即使用滚珠导轨作为Z轴升降的运动基准,将滚珠导轨安装在立柱的基准面上。但这种传动机构存在着以下缺点:一是结构受力状态不好。立柱式Z轴传动升降机构的受力方向在沿滚珠导轨的运动轴线方向,而导轨的最佳受力方向是在与滚珠导轨平面的垂直方向;二是由于上部结构的全部重量都通过支撑滑块以悬臂梁的形式传递给滚珠导轨,滚珠导轨在正常承受的重力外,还额外承受很大的翻转力矩,使滚珠导轨产生较大的微观变形,轻则影响运动的灵活性,重则缩短滚珠导轨的使用寿命;三是由于滚珠导轨的安装面与侧向定位面之间、立柱的上下安装定位面之间、滚珠导轨安装面与滚珠丝杠的安装基准之间都存在着复杂的形状位置公差关系,因此立柱加工工艺复杂、成品率较低,加工成本高;四是由于立柱的重量一般都在十几公斤,安装在机箱内的一侧方向,不可避免的造成重心不稳,易使主机产生倾覆;五是由于立柱的上下安装面与主机的上下安装板之间接触面积很大,使其在装配时不易调整,费时费力。In the Z-axis transmission lifting mechanism of the silicon wafer transfer robot, the column type Z-axis transmission lifting mechanism is mostly used, that is, the ball guide rail is used as the movement reference of the Z-axis lifting, and the ball guide rail is installed on the reference surface of the column. But there is following shortcoming in this transmission mechanism: the one, the stressed state of structure is bad. The force direction of the column-type Z-axis transmission lifting mechanism is along the motion axis of the ball guide rail, and the best force direction of the guide rail is in the vertical direction to the plane of the ball guide rail; The block is transmitted to the ball guide rail in the form of a cantilever beam. In addition to the normal gravity, the ball guide rail also bears a large overturning moment, which causes a large microscopic deformation of the ball guide rail, which affects the flexibility of movement in the slightest and shortens in severe cases. The service life of the ball guide rail; the third is that there are complex shapes between the installation surface of the ball guide rail and the lateral positioning surface, between the upper and lower installation positioning surfaces of the column, and between the installation surface of the ball guide rail and the installation datum of the ball screw. Due to the positional tolerance relationship, the processing technology of the column is complicated, the yield rate is low, and the processing cost is high; Fourth, because the weight of the column is generally more than ten kilograms, it is installed on one side of the chassis, which inevitably causes the center of gravity to be unstable. The main frame is overturned; the fifth is because the contact area between the upper and lower mounting surfaces of the column and the upper and lower mounting plates of the main frame is very large, making it difficult to adjust during assembly, which takes time and effort.
发明内容 Contents of the invention
本发明的目的是为解决现有硅片传输机器人的Z轴传动升降机构存在结构受力状态不好、滚珠导轨产生较大的微观变形、滚珠导轨的使用寿命短、立柱加工工艺复杂、成品率较低、重心不稳、主机易产生倾覆、装配时不易调整的问题,提供一种能够平衡受力状态的Z轴升降机构。The purpose of the present invention is to solve the problem that the Z-axis drive lifting mechanism of the existing silicon wafer transfer robot has poor structural stress state, large microscopic deformation of the ball guide rail, short service life of the ball guide rail, complicated column processing technology, and low yield. Low, unstable center of gravity, prone to overturning of the main machine, difficult to adjust during assembly, provide a Z-axis lifting mechanism that can balance the force state.
本发明包括下安装座、Z轴驱动装置组件、预紧轮支撑机构、同步齿传动带、丝母传动机构、上安装盖、两个连接板、三个丝杠传动机构,Z轴驱动装置组件包括Z轴电机座、编码器定位管、编码器、Z轴伺服电机、磨擦式制动器、同步传动主动齿轮和连接板,所述Z轴伺服电机轴的上端为输出轴、下端为电机轴,所述Z轴伺服电机安装在Z轴电机座内,且Z轴伺服电机的输出轴位于Z轴电机座的外部,输出轴的上端设有传动外齿,所述磨擦式制动器和同步传动主动齿轮由下至上依次安装在Z轴伺服电机的输出轴上,且同步传动主动齿轮的中心内齿与传动外齿啮合,连接板安装在同步传动主动齿轮的端面上,所述编码器设置在Z轴电机座内,且编码器安装在Z轴伺服电机上的电机轴上,编码器定位管设置在Z轴电机座外面,且编码器定位管设置在编码器上的弹性定位片与Z轴电机座下端的法兰之间,预紧轮支撑机构包括预紧轮支撑架、预紧轮支撑架上盖、三个预紧轮滑动架机构,预紧轮支撑架上盖安装在预紧轮支撑架的上端面上,三个预紧轮滑动架机构均布设置在预紧轮支撑架上盖的上端面上,且每个预紧轮滑动架机构安装在预紧轮支撑架上盖上,每个预紧轮滑动架机构包括预紧轮定位块外板、预紧轮定位块、预紧轮定位滑块、预紧轮转动架支撑轴、预紧轮转动架、两个推力顶丝、两个锁紧螺母和两个预紧轮机构,预紧轮定位块的上端面上设有T形槽,预紧轮定位滑块的下端设有与T形槽相配合的T形头,T形头与T形槽配合安装,预紧轮定位块外板安装在预紧轮定位块的外侧端面上,两个推力顶丝通过锁紧螺母与预紧轮定位块外板上的螺孔螺纹连接,螺孔与T形头的端面正对,预紧轮定位滑块上朝向Z轴中心的侧面上设有转动架安装槽,转动架安装槽上侧的预紧轮定位滑块上设有旋转轴光孔,转动架安装槽下侧的预紧轮定位滑块上设有旋转轴螺纹孔,预紧轮转动架设置在转动架安装槽中,预紧轮转动架支撑轴穿过旋转轴光孔和预紧轮转动架与旋转轴螺纹孔螺纹连接,预紧轮转动架上的两个对称的凸圆部上分别安装有预紧轮机构,且预紧轮机构上的预紧轮轴安装在与其对应的预紧轮转动架上的凹孔中,每个丝杠传动机构包括下轴承挡环、下轴用弹性挡圈、下深沟球轴承、止推轴承座、止推轴承、止推轴承座盖、同步传动被动齿轮、传动丝杠轴、上轴承挡环、上深沟球轴承、上轴用弹性挡圈,所述传动丝杠轴的上部为传动丝杠,所述传动丝杠轴的下部为光轴,同步传动被动齿轮安装在光轴上,上轴承挡环、上深沟球轴承和上轴用弹性挡圈由下至上依次安装在传动丝杠轴的上端,止推轴承座盖、止推轴承、止推轴承座、下深沟球轴承、下轴用弹性挡圈和下轴承挡环由上至下依次安装在传动丝杠轴的下端,所述丝母传动机构包括Z轴活动托架和三个滚珠丝母,Z轴活动托架由中心盘和三个丝母托架,三个丝母托架沿中心盘的外表面均布设置,每个丝母托架的外侧端面上设有丝母安装孔,每个丝母安装孔中装有一个滚珠丝母,每个滚珠丝母的轴心处设有与传动丝杠配合的螺扣,上安装盖与下安装座上下正对设置,下安装座的端面上靠近边缘处沿同一圆周均布设有三个下轴承安装孔,上安装盖的端面上沿同一圆周均布设有三个上轴承安装孔,且三个上轴承安装孔与三个下轴承安装孔一一正对,Z轴驱动装置组件、预紧轮支撑机构、同步齿传动带、丝母传动机构、两个连接板和三个丝杠传动机构均设置在上安装盖与下安装座之间,Z轴电机座与下安装座连接,预紧轮支撑架套装在Z轴驱动装置组件上,且预紧轮支撑架与下安装座连接,三个丝杠传动机构沿同一圆周均布设置在上安装盖与下安装座之间,同步齿传动带的中心端套装在同步传动主动齿轮上,同步齿传动带的三个外侧端分别套装在三个同步传动被动齿轮上,预紧轮支撑机构上的六个预紧轮机构贴覆在同步传动主动齿轮的齿面上,Z轴活动托架设置在预紧轮支撑机构的上方,且预紧轮支撑机构上的三个滚珠丝母分别与三个传动丝杠螺纹连接,每个丝杠传动机构上的下深沟球轴承安装在下安装座相应的下轴承安装孔内,每个丝杠传动机构上的上深沟球轴承安装在相应的上轴承安装孔内,两个连接板以Z轴伺服电机的轴心线对称设置。The present invention includes a lower mounting base, a Z-axis driving device assembly, a pre-tensioner support mechanism, a synchronous gear transmission belt, a screw nut transmission mechanism, an upper mounting cover, two connecting plates, and three screw transmission mechanisms. The Z-axis driving device assembly includes Z-axis motor base, encoder positioning tube, encoder, Z-axis servo motor, friction brake, synchronous transmission driving gear and connecting plate, the upper end of the Z-axis servo motor shaft is the output shaft, and the lower end is the motor shaft. The Z-axis servo motor is installed in the Z-axis motor base, and the output shaft of the Z-axis servo motor is located outside the Z-axis motor base. The upper end of the output shaft is provided with transmission external teeth. The top is installed on the output shaft of the Z-axis servo motor in turn, and the central inner gear of the synchronous transmission driving gear meshes with the transmission external gear, the connecting plate is installed on the end face of the synchronous transmission driving gear, and the encoder is arranged on the Z-axis motor seat Inside, and the encoder is installed on the motor shaft of the Z-axis servo motor, the encoder positioning tube is set outside the Z-axis motor base, and the encoder positioning tube is set on the elastic positioning piece on the encoder and the lower end of the Z-axis motor base. Between the flanges, the pretension wheel support mechanism includes a pretension wheel support frame, a pretension wheel support frame upper cover, and three pretension wheel sliding frame mechanisms, and the pretension wheel support frame upper cover is installed on the pretension wheel support frame On the end face, three pretension wheel sliding frame mechanisms are evenly arranged on the upper end surface of the pretension wheel support frame upper cover, and each pretension wheel sliding frame mechanism is installed on the pretension wheel support frame upper cover, each pretension wheel The tensioner sliding frame mechanism includes the outer plate of the pretensioner positioning block, the pretensioning wheel positioning block, the pretensioning wheel positioning slider, the pretensioning wheel turret support shaft, the pretensioning wheel turret, two thrust jacking screws, two locks Tighten the nut and two pre-tightening wheel mechanisms, the upper end surface of the pre-tightening wheel positioning block is provided with a T-shaped slot, and the lower end of the pre-tightening wheel positioning slider is provided with a T-shaped head that matches the T-shaped slot. The T-shaped slot is matched with the installation, and the outer plate of the pre-tensioner positioning block is installed on the outer end surface of the pre-tensioning wheel positioning block. The hole is facing the end face of the T-shaped head, and the side of the pretensioner positioning slider facing the center of the Z axis is provided with a turret mounting groove, and the pretensioning wheel positioning slider on the upper side of the turret mounting groove is provided with a rotation axis light. The pretension wheel positioning slider on the lower side of the turret installation groove is provided with a threaded hole for the rotation shaft, the pretension wheel turret is set in the turret installation groove, and the pretension wheel turret support shaft passes through the light hole of the rotation axis and The pretension wheel turret is threadedly connected with the threaded hole of the rotating shaft, and the two symmetrical convex circles on the pretension wheel turret are respectively equipped with a pretension wheel mechanism, and the pretension wheel shaft on the pretension wheel mechanism is installed on the corresponding In the concave hole on the pretensioner turret, each screw transmission mechanism includes a lower bearing retaining ring, a lower shaft elastic retaining ring, a lower deep groove ball bearing, a thrust bearing seat, a thrust bearing, and a thrust bearing seat Cover, synchronous transmission passive gear, transmission screw shaft, upper bearing retaining ring, upper deep groove ball bearing, upper shaft circlip, the upper part of the transmission screw shaft is a transmission screw, and the upper part of the transmission screw shaft The lower part is the optical shaft, on which the synchronous transmission passive gear is installed, and the upper bearing retaining ring, the upper deep groove ball bearing and the upper shaft are equipped with springs. The circlip is installed on the upper end of the transmission screw shaft from bottom to top in sequence, and the thrust bearing housing cover, thrust bearing, thrust bearing seat, lower deep groove ball bearing, elastic circlip for the lower shaft and lower bearing retaining ring are installed from the top It is installed at the lower end of the transmission screw shaft in turn. The nut transmission mechanism includes a Z-axis movable bracket and three ball nuts. The Z-axis movable bracket consists of a center plate and three nut brackets. The female brackets are evenly distributed along the outer surface of the center plate, and each nut bracket has a nut mounting hole on the outer end surface, and each nut mounting hole is equipped with a ball nut. The shaft center is equipped with a threaded buckle that matches the drive screw, and the upper mounting cover and the lower mounting base are set up and down. Three upper bearing installation holes are evenly distributed along the same circumference on the end face of the upper bearing, and the three upper bearing installation holes are directly opposite to the three lower bearing installation holes. The screw nut transmission mechanism, two connecting plates and three screw transmission mechanisms are all arranged between the upper mounting cover and the lower mounting base, the Z-axis motor base is connected with the lower mounting base, and the pretensioner support frame is set on the Z-axis driving device On the assembly, and the pretensioner support frame is connected with the lower mounting seat, and the three screw transmission mechanisms are evenly arranged between the upper mounting cover and the lower mounting seat along the same circumference, and the central end of the synchronous tooth transmission belt is set on the synchronous drive driving gear On the top, the three outer ends of the synchronous transmission belt are respectively set on the three synchronous transmission driven gears, the six pre-tensioner mechanisms on the pre-tensioner support mechanism are attached to the tooth surface of the synchronous transmission driving gear, and the Z-axis movable support The frame is set above the pre-tension wheel support mechanism, and the three ball nuts on the pre-tension wheel support mechanism are respectively threaded with the three transmission screws, and the lower deep groove ball bearings on each screw transmission mechanism are installed on the bottom. In the corresponding lower bearing mounting holes of the seat, the upper deep groove ball bearings on each screw transmission mechanism are installed in the corresponding upper bearing mounting holes, and the two connecting plates are arranged symmetrically with the axis of the Z-axis servo motor.
本发明与现有技术相比具有以下有益效果:一、与立柱式Z轴传动机构相比,本发明将Z轴伺服电机15输出的旋转运动通过三个呈120°布置的丝杠传动机构4与滚珠丝母61传动,将Z轴伺服电机15输出的旋转运动转化为滚珠丝母61的直线运动,实现Z轴活动托架59沿Z轴方向向上或向下的直线运动,本发明的传动原理具有很高的传动精度,并且本发明只均匀地承受上部机构的重量,而不会因受力不均产生额外的翻转力矩,极大的改善了受力状态,使Z轴传动机构更加合理。二、由于本发明的Z轴驱动装置组件2为居中设计,三个呈120°均布的丝杠传动机构4使整个系统的负载能力具有较大的提升,因此本发明的Z轴升降机构负载能力强,适用于传输重量较重、体积较大的物品。三、由于本发明取消了重量较重的立柱,且负载是沿圆周均匀分布的,纠正了立柱易产生的重心不稳问题,使主机重心稳定。四、由于本发明的Z轴升降机构的关键安装孔都规定了相应的同工位加工要求,因此在装配中,调整过程相对简单。Compared with the prior art, the present invention has the following beneficial effects: 1. Compared with the column-type Z-axis transmission mechanism, the present invention passes the rotary motion output by the Z-
附图说明 Description of drawings
图1是本发明Z轴升降机构的整体结构立体图;图2是本发明Z轴升降机构的立体分解图;图3是Z轴驱动装置组件2的结构立体图;图4是Z轴驱动装置组件2的立体分解图;图5是预紧轮支撑机构3的结构立体图;图6是预紧轮滑动架机构27号件的立体分解图;图7是丝杠传动机构4的立体分解图;图8是丝母传动机构8的立体分解图。1 is a perspective view of the overall structure of the Z-axis lifting mechanism of the present invention; FIG. 2 is an exploded perspective view of the Z-axis lifting mechanism of the present invention; FIG. 3 is a structural perspective view of the Z-axis drive assembly 2; FIG. 4 is a Z-axis drive assembly 2 Figure 5 is a three-dimensional exploded view of the pre-tensioner support mechanism 3; Figure 6 is an exploded three-dimensional view of the No. 27 part of the pre-tensioner carriage mechanism; Figure 7 is an exploded three-dimensional view of the lead
具体实施方式 Detailed ways
具体实施方式一:结合图1~图8说明本实施方式,本实施方式包括下安装座1、Z轴驱动装置组件2、预紧轮支撑机构3、同步齿传动带7、丝母传动机构8、上安装盖9、两个连接板6和三个丝杠传动机构4,见图3和图4:Z轴驱动装置组件2包括Z轴电机座10、编码器定位管12、编码器14、Z轴伺服电机15、磨擦式制动器17、同步传动主动齿轮19和连接板20,所述Z轴伺服电机15轴的上端为输出轴15-1、下端为电机轴15-2,所述Z轴伺服电机15通过螺钉16安装在Z轴电机座10内,且Z轴伺服电机15的输出轴15-1位于Z轴电机座10的外部,输出轴15-1的上端设有传动外齿15-1-1,所述磨擦式制动器17和同步传动主动齿轮19由下至上依次安装在Z轴伺服电机15的输出轴15-1上,且同步传动主动齿轮19的中心内齿与传动外齿15-1-1啮合,磨擦式制动器17通过螺钉18与Z轴伺服电机15上端的机壳平面固定连接,连接板20通过安装螺钉21安装在同步传动主动齿轮19的端面上,安装螺钉22穿过连接板20的中心孔与输出轴15-1端面的中心螺孔螺纹连接,连接板20的作用是将同步传动主动齿轮19与Z轴伺服电机15在电机轴线方向上进行固定;所述编码器14设置在Z轴电机座10内,且编码器14安装在Z轴伺服电机15上的电机轴15-2上,编码器14以自带顶丝夹紧,编码器定位管12设置在Z轴电机座10外面,且编码器定位管12设置在编码器14上的弹性定位片14-1与Z轴电机座10下端的法兰之间,编码器14的径向定位由安装螺钉13依次穿过弹性定位片14-1上的定位孔、编码器定位管12的中心孔、Z轴电机座10的安装孔后与安装座1紧固;磨擦式制动器17的作用是在系统突发停电事故时,能够迅速反应,对因惯性继续旋转的Z轴伺服电机15进行制动,防止了因系统的重力作用使上部机构自行下降,造成设备事故;见图5:预紧轮支撑机构3包括预紧轮支撑架24、预紧轮支撑架上盖25、三个预紧轮滑动架机构27,预紧轮支撑架上盖25通过安装螺钉26安装在预紧轮支撑架24的上端面上,三个预紧轮滑动架机构27均布设置在预紧轮支撑架上盖25的上端面上,且每个预紧轮滑动架机构27通过安装螺钉32安装在预紧轮支撑架上盖25上;见图6:每个预紧轮滑动架机构27包括预紧轮定位块外板31、预紧轮定位块33、预紧轮定位滑块34、预紧轮转动架支撑轴35、预紧轮转动架37、两个推力顶丝28、两个锁紧螺母29和两个预紧轮机构38,预紧轮定位块33的上端面上设有T形槽33-1,预紧轮定位滑块34的下端设有与T形槽33-1相配合的T形头34-1,T形头34-1与T形槽33-1配合安装,且预紧轮定位滑块34可沿T形槽33-1滑动,预紧轮定位块外板31通过安装螺钉30安装在预紧轮定位块33的外侧端面上,两个推力顶丝28通过锁紧螺母29与预紧轮定位块外板31上的螺孔3-1螺纹连接,螺孔3-1与T形头34-1的端面正对,顺时针方向旋转推力顶丝28时,随着推力顶丝28旋入预紧轮定位块外板31,可将预紧轮定位滑块34沿预紧轮支撑架24的径向方向顶出;所述锁紧螺母29的作用是将推力顶丝28的旋入位置进行锁定;预紧轮定位滑块34上朝向Z轴中心的侧面上设有转动架安装槽34-2,转动架安装槽34-2上侧的预紧轮定位滑块34上设有旋转轴光孔34-3,转动架安装槽34-2下侧的预紧轮定位滑块34上设有旋转轴螺纹孔34-4,预紧轮转动架37设置在转动架安装槽34-2中,预紧轮转动架支撑轴35穿过旋转轴光孔34-3和预紧轮转动架37与旋转轴螺纹孔34-4螺纹连接,两个紧固顶丝36对称设置在预紧轮定位滑块34两侧,且与预紧轮转动架支撑轴35垂直方向将预紧轮转动架支撑轴35锁定,紧固顶丝36的作用是防止预紧轮转动架支撑轴35与预紧轮定位滑块34的螺纹松动,预紧轮转动架37可在预紧轮转动架支撑轴35上自由旋转,预紧轮转动架37上的两个对称的凸圆部上分别安装有预紧轮机构38,且预紧轮机构38上的预紧轮轴39安装在与其对应的预紧轮转动架37上的凹孔37-1中;预紧轮支撑机构3的作用:一是为预紧轮机构38提供高度方向的正确定位,二是为预紧轮机构38提供径向方向的调节,确保通过预紧轮机构38将同步齿传动带7的齿面紧紧的贴合在同步传动主动齿轮19的齿面上;见图7:每个丝杠传动机构4包括下轴承挡环44、下轴用弹性挡圈45、下深沟球轴承46、止推轴承座47、止推轴承49、止推轴承座盖50、同步传动被动齿轮53、传动丝杠轴54、上轴承挡环56、上深沟球轴承57、上轴用弹性挡圈58,所述传动丝杠轴54的上部为传动丝杠54-1,所述传动丝杠轴54的下部为光轴54-2,同步传动被动齿轮53安装在光轴54-2上,且同步传动被动齿轮53通过安装螺钉52与传动丝杠轴54上的凸缘固定连接,上轴承挡环56、上深沟球轴承57和上轴用弹性挡圈58由下至上依次安装在传动丝杠轴54的上端,止推轴承座盖50、止推轴承49、止推轴承座47、下深沟球轴承46、下轴用弹性挡圈45和下轴承挡环44由上至下依次安装在传动丝杠轴54的下端,止推轴承座盖50通过安装螺钉51与止推轴承座47固定连接;下深沟球轴承46和上深沟球轴承57的作用是为传动丝杠轴54的旋转提供精确的定位;止推轴承49的作用是承担来自Z轴活动托架59上承载的系统重量,防止因重量造成下深沟球轴承46的损坏;见图8:所述丝母传动机构8包括Z轴活动托架59和三个滚珠丝母61,Z轴活动托架59由中心盘59-1和三个丝母托架59-2,三个丝母托架59-2沿中心盘59-1的外表面均布设置,每个丝母托架59-2的外侧端面上设有丝母安装孔59-2-1,每个丝母安装孔59-2-1中装有一个滚珠丝母61,每个滚珠丝母61的轴心处设有与传动丝杠54-1配合的螺扣61-1,滚珠丝母61通过安装螺钉60与丝母托架59-2固定连接;见图1和图2:上安装盖9与下安装座1上下正对设置,下安装座1的端面上靠近边缘处沿同一圆周均布设有三个下轴承安装孔1-1,上安装盖9的端面上沿同一圆周均布设有三个上轴承安装孔9-1,且三个上轴承安装孔9-1与三个下轴承安装孔1-1一一正对,Z轴驱动装置组件2、预紧轮支撑机构3、同步齿传动带7、丝母传动机构8、两个连接板6和三个丝杠传动机构4均设置在上安装盖9与下安装座1之间,Z轴驱动装置组件2上的Z轴电机座10通过安装螺钉11与下安装座1连接,预紧轮支撑机构3上的预紧轮支撑架24套装在Z轴驱动装置组件2上,且预紧轮支撑架24通过安装螺钉23与下安装座1连接,三个丝杠传动机构4沿同一圆周均布设置在上安装盖9与下安装座1之间,同步齿传动带7的中心端7-1套装在同步传动主动齿轮19上,同步齿传动带7的三个外侧端7-2分别套装在三个同步传动被动齿轮53上,在预紧轮支撑机构3的预紧力的作用下,预紧轮支撑机构3上的六个预紧轮机构38紧紧的贴覆在同步传动主动齿轮19的齿面上,以实现同步齿传动带7与同步传动主动齿轮19的同步传动;Z轴活动托架59设置在预紧轮支撑机构3的上方,且预紧轮支撑机构3上的三个滚珠丝母61分别与三个传动丝杠54-1螺纹连接,每个丝杠传动机构4上的下深沟球轴承46安装在下安装座1相应的下轴承安装孔1-1内,下轴承挡环44通过安装螺钉43与下安装座1固定连接,每个丝杠传动机构4上的上深沟球轴承57安装在相应的上轴承安装孔9-1内,上轴承挡环56通过安装螺钉55与上安装盖9固定连接,止推轴承座47通过安装螺钉48与下安装座1固定连接,两个连接板6以Z轴伺服电机15的轴心线对称设置,且每个连接板6的两端通过安装螺钉5与其对应的下安装座1和上安装盖9固定连接。Specific Embodiment 1: This embodiment will be described with reference to Figures 1 to 8. This embodiment includes a lower mounting base 1, a Z-axis drive assembly 2, a pretensioner support mechanism 3, a synchronous tooth transmission belt 7, a
具体实施方式二:结合图6说明本实施方式,本实施方式的每个预紧轮机构38包括预紧轮轴39、预紧轮41、轴用弹性挡圈42和两个预紧轮轴承40,所述在预紧轮41的内腔上下凹缘处各安装一个预紧轮轴承40,预紧轮41安装在预紧轮轴39上,轴用弹性挡圈42安装于外露在预紧轮41上端面的预紧轮轴39上端的凹槽内,轴用弹性挡圈42用以固定预紧轮轴承40的相对位置。其它组成及连接关系与具体实施方式一相同。Specific Embodiment 2: This embodiment is described in conjunction with FIG. 6 . Each
本发明的工作原理为:Z轴伺服电机15运转时,安装在Z轴伺服电机15下端电机轴15-2上的编码器14开始工作,向上位计算机反馈数据以控制Z轴伺服电机15的工作状态;由于同步传动主动齿轮19的内齿与Z轴伺服电机15上的传动外齿15-1-1啮合,因此,同步传动主动齿轮19与Z轴伺服电机15的输出轴15-1同步运转,并带动同步齿传动带7、同步传动被动齿轮53、三个传动丝杠轴54进行同步运转,由于传动丝杠轴54上的传动丝杠54-1与滚珠丝母61上的螺扣61-1配合,因此,Z轴活动托架59沿传动丝杠轴54上下移动,即Z轴伺服电机15输出的旋转运动转化为滚珠丝母61的直线运动,实现Z轴活动托架59沿Z轴方向向上或向下的直线运动。The working principle of the present invention is: when the Z-
Claims (2)
- One kind can force balance state Z-axis lifting mechanism, described Z-axis lifting mechanism comprises lower mount pad (1), Z axis drive set component (2), pre-bearing up pulley supporting mechanism (3), synchronous gear driving-belt (7), screw transmission mechanism (8), upper mounting cover (9), two connecting plates (6), three lead-screw drive mechanisms (4), Z axis drive set component (2) comprises Z axis motor cabinet (10), encoder positioning pipe (12), encoder (14), Z axis servomotor (15), the friction type brake (17), Synchronous Transmission driving gear (19) and connecting plate (20), it is characterized in that: the upper end of described Z axis servomotor (15) axle is output shaft (15-1), lower end is motor shaft (15-2), described Z axis servomotor (15) is arranged in Z axis motor cabinet (10), and the output shaft (15-1) of Z axis servomotor (15) is positioned at the outside of Z axis motor cabinet (10), the upper end of output shaft (15-1) is provided with transmission external tooth (15-1-1), described the friction type brake (17) and Synchronous Transmission driving gear (19) are arranged on the output shaft (15-1) of Z axis servomotor (15) from the bottom to top successively, and the center internal tooth of Synchronous Transmission driving gear (19) and transmission external tooth (15-1-1) engagement, connecting plate (20) is arranged on the end face of Synchronous Transmission driving gear (19), described encoder (14) is arranged in Z axis motor cabinet (10), and encoder (14) is arranged on the motor shaft (15-2) on Z axis servomotor (15), encoder positioning pipe (12) is arranged on Z axis motor cabinet (10) outside, and encoder positioning pipe (12) is arranged between the elasticity spacer (14-1) and the flange of Z axis motor cabinet (10) lower end on encoder (14), pre-bearing up pulley supporting mechanism (3) comprises pretension wheeling supporting frame (24), pretension wheeling supporting frame upper cover (25), three pretension wheel travelling carriage mechanisms (27), pretension wheeling supporting frame upper cover (25) is arranged on the upper surface of pretension wheeling supporting frame (24), three pretensions wheel travelling carriage mechanisms (27) are uniform to be arranged on the upper surface of pretension wheeling supporting frame upper cover (25), and each pretension wheel travelling carriage mechanism (27) is arranged on pretension wheeling supporting frame upper cover (25), each pretension wheel travelling carriage mechanism (27) comprises pre-bearing up pulley locating piece outside plate (31), pre-bearing up pulley locating piece (33), pre-bearing up pulley positioning sliding block (34), pre-bearing up pulley rotating turret back shaft (35), pre-bearing up pulley rotating turret (37), two thrust jackscrews (28), two locking nuts (29) and two pretension wheel mechanisms (38), the upper surface of pre-bearing up pulley locating piece (33) is provided with T-slot (33-1), the lower end of pre-bearing up pulley positioning sliding block (34) is provided with the T shape head (34-1) matching with T-slot (33-1), T shape head (34-1) coordinates installation with T-slot (33-1), pre-bearing up pulley locating piece outside plate (31) is arranged on the outside end face of pre-bearing up pulley locating piece (33), two thrust jackscrews (28) are threaded with the screw (3-1) on pre-bearing up pulley locating piece outside plate (31) by locking nut (29), the end face of screw (3-1) and T shape head (34-1) over against, the upper rotating turret mounting groove (34-2) that is provided with towards the side at Z axis center of pre-bearing up pulley positioning sliding block (34), the pre-bearing up pulley positioning sliding block (34) of rotating turret mounting groove (34-2) upside is provided with rotating shaft unthreaded hole (34-3), the pre-bearing up pulley positioning sliding block (34) of rotating turret mounting groove (34-2) downside is provided with rotating shaft screwed hole (34-4), pre-bearing up pulley rotating turret (37) is arranged in rotating turret mounting groove (34-2), pre-bearing up pulley rotating turret back shaft (35) is threaded with rotating shaft screwed hole (34-4) through rotating shaft unthreaded hole (34-3) and pre-bearing up pulley rotating turret (37), in two symmetrical dome portions on pre-bearing up pulley rotating turret (37), be separately installed with pretension wheel mechanism (38), and the pretension wheel shaft (39) on pretension wheel mechanism (38) is arranged in the shrinkage pool (37-1) on the pre-bearing up pulley rotating turret (37) corresponding with it, each lead-screw drive mechanism (4) comprises lower bearing baffle ring (44), lower circlip for shaft (45), lower deep groove ball bearing (46), thrust shaft block (47), thrust bearing (49), thrust bearing flap (50), Synchronous Transmission driven gear (53), turn-screw axle (54), upper bearing (metal) baffle ring (56), upper deep groove ball bearing (57), upper circlip for shaft (58), the top of described turn-screw axle (54) is turn-screw (54-1), the bottom of described turn-screw axle (54) is optical axis (54-2), and it is upper that Synchronous Transmission driven gear (53) is arranged on optical axis (54-2), upper bearing (metal) baffle ring (56), upper deep groove ball bearing (57) and upper circlip for shaft (58) are arranged on the upper end of turn-screw axle (54) from the bottom to top successively, thrust bearing flap (50), thrust bearing (49), thrust shaft block (47), lower deep groove ball bearing (46), lower circlip for shaft (45) and lower bearing baffle ring (44) are arranged on the lower end of turn-screw axle (54) from top to bottom successively, described screw transmission mechanism (8) comprises Z axis movable bracket (59) and three ball screws (61), Z axis movable bracket (59) is by spider (59-1) and three screw brackets (59-2), three screw brackets (59-2) are along the uniform setting of outer surface of spider (59-1), the outside end face of each screw bracket (59-2) is provided with screw installing hole (59-2-1), in each screw installing hole (59-2-1), a ball screw (61) is housed, the place, axle center of each ball screw (61) is provided with the spiral shell coordinating with turn-screw (54-1) and buckles (61-1), upper mounting cover (9) and lower mount pad (1) are up and down over against setting, on the end face of lower mount pad (1), the place of keeping to the side is provided with three lower bearing installing holes (1-1) along same circumference uniform distribution, on the end face of upper mounting cover (9), along same circumference uniform distribution, be provided with three upper bearing (metal) installing holes (9-1), and three upper bearing (metal) installing holes (9-1) and three lower bearing installing holes (1-1) one by one over against, Z axis drive set component (2), pre-bearing up pulley supporting mechanism (3), synchronous gear driving-belt (7), screw transmission mechanism (8), two connecting plates (6) and three lead-screw drive mechanisms (4) are all arranged between mounting cover (9) and lower mount pad (1), Z axis motor cabinet (10) is connected with lower mount pad (1), pretension wheeling supporting frame (24) is sleeved on Z axis drive set component (2), and pretension wheeling supporting frame (24) is connected with lower mount pad (1), three lead-screw drive mechanisms (4) are arranged between upper mounting cover (9) and lower mount pad (1) along same circumference uniform distribution, the center-side (7-1) of synchronous gear driving-belt (7) is sleeved on Synchronous Transmission driving gear (19), three outboard ends (7-2) of synchronous gear driving-belt (7) are set on three Synchronous Transmission driven gears (53), six pretension wheel mechanisms (38) on pre-bearing up pulley supporting mechanism (3) paste on the flank of tooth of Synchronous Transmission driving gear (19), Z axis movable bracket (59) is arranged on the top of pre-bearing up pulley supporting mechanism (3), and three the ball screws (61) on pre-bearing up pulley supporting mechanism (3) are threaded with three turn-screws (54-1) respectively, lower deep groove ball bearing (46) on each lead-screw drive mechanism (4) is arranged in the corresponding lower bearing installing hole (1-1) of lower mount pad (1), upper deep groove ball bearing (57) on each lead-screw drive mechanism (4) is arranged in corresponding upper bearing (metal) installing hole (9-1), two connecting plates (6) are symmetrical arranged with the axial line of Z axis servomotor (15).
- 2. a kind of Z-axis lifting mechanism that can force balance state according to claim 1, it is characterized in that: each pretension wheel mechanism (38) comprises pretension wheel shaft (39), pre-bearing up pulley (41), circlip for shaft (42) and two pretension wheel bearings (40), described on the inner chamber of pre-bearing up pulley (41) recessed edge place a pretension wheel bearing (40) is respectively installed, pre-bearing up pulley (41) is arranged on pretension wheel shaft (39), and circlip for shaft (42) is installed in the groove of pretension wheel shaft (39) upper end that is exposed at pretension wheel (41) upper surface outward.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210068623.3A CN102623375B (en) | 2012-03-15 | 2012-03-15 | A Z-axis lifting mechanism capable of balancing the stressed state |
| PCT/CN2012/083816 WO2013135052A1 (en) | 2012-03-15 | 2012-10-31 | Z-axis lifting mechanism capable of balancing stressed state |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210068623.3A CN102623375B (en) | 2012-03-15 | 2012-03-15 | A Z-axis lifting mechanism capable of balancing the stressed state |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102623375A CN102623375A (en) | 2012-08-01 |
| CN102623375B true CN102623375B (en) | 2014-03-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210068623.3A Expired - Fee Related CN102623375B (en) | 2012-03-15 | 2012-03-15 | A Z-axis lifting mechanism capable of balancing the stressed state |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN102623375B (en) |
| WO (1) | WO2013135052A1 (en) |
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| CN102623375A (en) | 2012-08-01 |
| WO2013135052A1 (en) | 2013-09-19 |
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