Summary of the invention
At the deficiency that prior art exists, the present invention proposes a kind of mechanical process and chemical method and accurate Apparatus and method for of the preparation Graphene of controlling dimension of differing from.
In order to solve the problems of the technologies described above, the present invention adopts following technical scheme:
One, a kind of equipment for preparing Graphene comprises:
Negative ion source, analyzing magnet, scanning system, specimen holder, line totalizing instrument and vacuum chamber, negative ion source, analyzing magnet, scanning system, specimen holder are in the vacuum chamber, and negative ion source is used for producing the cluster ion; Analyzing magnet is used for deflection from the cluster ion of negative ion source, selecting needed cluster ion from this cluster ion, and regulates the cluster ion beam current to suitable size; Scanning system is used for scanning the cluster ion from analyzing magnet;
Described specimen holder comprises metallic rod, isolator, sample panel, line jack and diaphragm, metallic rod is fixedlyed connected with sample panel by isolator, can promote the sample panel move left and right by metallic rod, sample panel connects the line totalizing instrument by the line jack, and diaphragm is between sample panel and scanning system and face sample panel.
Above-mentioned specimen holder also has following preferred version:
Specimen holder comprises metallic rod, isolator, sample panel, line jack, suppresses electrode and voltage jack, metallic rod is fixedlyed connected with sample panel by isolator, can promote the sample panel move left and right by metallic rod, suppressing electrode is the concave surface that is surrounded by metal base plate with holes and two relative metal sheets, its between sample panel and scanning system and its opening the sample panel front is encased, suppress electrode and be connected with the voltage jack, sample panel connects the line totalizing instrument by the line jack.
Above-mentioned inhibition electrode is fixedlyed connected with the vacuum chamber inwall by isolator.
The metal sheet that above-mentioned formation suppresses electrode is aluminium sheet or stainless steel plate.
The hole of above-mentioned inhibition electrode bottom surface is a square hole, and the hole is of a size of 10x10 mm
2
Above-mentioned inhibition electrode is a trapezoidal concave surface.
Two, adopt aforesaid device to prepare the method for Graphene, comprise step:
S1, be sputtering target, utilize above-mentioned negative ion source to produce carbon cluster ion with the high-density graphite rod;
S2, by analyzing magnet deflection from the carbon cluster ion of negative ion source, from carbon cluster ion, selecting the carbon cluster ion of required cluster size, and regulate the carbon cluster ion line to suitable size;
S3, by scanning system scanning carbon cluster ion from analyzing magnet;
S4, the hole of carbon cluster ion on diaphragm or inhibition electrode plate of scanning by scanning system are injected on the substrate that places on the sample panel;
S5, take off the substrate that injects carbon cluster ion, it is carried out anneal, promptly on substrate, obtain Graphene.
Above-mentioned substrate is Ni/SiO
2/ Si, single crystal Cu, polycrystalline copper, monocrystalline nickel or polycrystalline nickel.
As preferably, Ni/SiO
2Ni film thickness 50nm in the/Si substrate, SiO
2Thickness is 300nm.
The selection process of above-mentioned anneal is: 900 ℃ keep 50 minutes after, make temperature reduce to 725 ℃ with the speed of 5-20 ℃/min from 900 ℃.The purpose of the substrate that injects carbon cluster ion being carried out anneal is: utilize that carbon makes the carbon that is injected in the metal substrate separate out the formation Graphene from the surface in the difference of metal substrate solubleness under the differing temps.
Compared with prior art, the present invention has the following advantages and beneficial effect:
1, prepared graphene impurity of the present invention is few, and defective is few, the number of plies is few, area is big, productive rate is high, is fit to suitability for industrialized production;
2, adopt the present invention accurately to control, control the thickness of Graphene, control the area of Graphene by the size of control diaphragm by controlling implantation dosage to the size of prepared Graphene;
3, the multi-layer graphene prepared of the inventive method can be used as the electrode materials of lithium ion battery, ultracapacitor, for the large-scale application of Graphene in industrialization products such as lithium cell, electrical condenser provides a kind of new approach.
Embodiment
Further specify technical scheme of the present invention below in conjunction with accompanying drawing.
Referring to Fig. 1, present device mainly comprises: negative ion source 1 is used for producing the cluster ion; Analyzing magnet 2 is used for deflection from the cluster ion of negative ion source 1, selecting needed cluster ion from this cluster ion, and regulates the cluster ion beam current to suitable size; Scanning system 3 is used for scanning the cluster ionic fluid from analyzing magnet 2, makes the repeatedly even inswept surface that places the substrate on the sample panel of ionic fluid, with the homogeneity that guarantees to inject; Specimen holder 4 be used for receiving the cluster ion from scanning system 3, and diplomatic corps's cluster ion is injected in the substrate that is placed on the sample panel.Above-mentioned negative ion source 1, analyzing magnet 2, scanning system 3, specimen holder 4 all are positioned at a vacuum chamber.
Negative ion source mainly comprises the caesium stove, the ionization device, sputtering target (being specially the carbon sputtering target) and extraction electrode, its principle of work is: the liquid metal caesium in the caesium stove is through adding thermogenesis caesium steam, caesium steam arrives the surface with the concave type ionization device of the armouring tantalum wire coiled of big current flow heats, cold caesium gas molecule runs into hot tantalum wire and ionization, the cesium ion that produces under negative target voltage effect accelerated motion to sputtering target, the form of carbon atom in the sputtering target with the cluster negative ion spilt, promptly, produce carbon cluster ion, the carbon cluster ion that produces quickens finally to be drawn by extraction electrode to the extraction electrode motion under an extraction electrode negative voltage effect that is higher than the target current potential.
The carbon cluster ion that produces when negative ion source moves to analyzing magnet, analyzing magnet carries out deflection to carbon cluster ion, can select required cluster ion by the outward current of regulating analyzing magnet in advance, and the carbon cluster ion line transferred to suitable size, the preferred line size of the present invention is 0.5 ~ 5 μ A.Analyzing magnet is that the principle of utilizing the ion of different specific charges to have different deflection radius in magnetic field is selected required carbon cluster ion, regulates the magnetic field size by the size of current that changes analyzing magnet, selects required cluster ion thereby reach.For the purpose of the present invention, each negative ion source all can produce various carbon cluster ion, under identical probe voltage and magneticstrength, different carbon cluster ions has different movement paths, but for carbon cluster ion of the same race, change the movement path that probe voltage or magneticstrength all can change carbon cluster ion, therefore, can make needed a kind of carbon cluster ion arrive scanning system by analyzing magnet smoothly by the probe voltage of negative ion source and the magneticstrength of analyzing magnet are regulated.
Scanning system is the homogeneity when guaranteeing that the carbon cluster ion big area is injected substrate, by adding respectively that perpendicular to cluster ion progressive direction, level and vertical direction the electric field of intercropping linear change at any time realizes.For example, can be by regulating the voltage swing of horizontal scan direction, make the line that arrives sample panel be reduced to original 70%, the voltage swing of re-adjustment vertical sweep direction, when making the line that arrives sample panel be reduced to beginning 50%, 50% line of losing is the part on the nonlinear bundle spot of track while scan border, can obtain scanning uniform high-quality carbon cluster ion bundle at last.
Fig. 2 is a kind of embodiment of specimen holder 4 of the present invention, as shown in the figure, specimen holder 4 comprises metallic rod 5, isolator 6, sample panel 7, line jack 8, suppresses electrode 9, isolator 10, voltage jack 11, metallic rod 5 is passed the vacuum chamber outer wall by vacuum adapter, the one end is outside vacuum chamber, the other end is fixedlyed connected with sample panel 7 by isolator 6, and operator can one bring in move left and right sample panel 7 by push-and-pull metallic rod 5 outside vacuum chamber, with the injection phase of adjustment carbon cluster ion.Sample panel 7 also connects the line totalizing instruments by line jack 8, and the line totalizing instrument is used for counting being injected on the sample panel 7 the cluster ion in the substrate, and judging whether to inject required dosage, thereby decision is to continue to inject, and still stops to inject.Isolator 6 separates metallic rod 5 and sample panel 7, is the accuracy in order to count.
Suppress electrode 9 and be fixed in the vacuum chamber inwall by isolator 10, and be positioned at sample panel 7 fronts, isolator 10 will suppress electrode 9 and the vacuum chamber inwall separates.Suppress electrode 9 and be the trapezoidal concave surface that surrounded by with holes 12 aluminum soleplate and two relative up and down aluminium sheets, wherein, the outside of aluminum soleplate (being the upper surface that suppresses electrode 9 among Fig. 2) is towards scanning system, the opening that suppresses electrode 9 surrounds towards the sample panel that is positioned at its rear and with the front of sample panel, suppressing electrode 9 can provide the voltage source of 300V voltage to be connected by voltage jack 11 with one of outside, and voltage source is used for providing negative voltage to suppressing electrode 9; Hole on the metal base plate of inhibition electrode 9 is a square hole, and it is of a size of 10x10mm
2The inhibition electrode 9 that connects behind the negative voltage can stop most secondary electron, carbon cluster ion from scanning system arrives sample panel 7 by the hole 12 that suppresses on electrode 9 metal base plates, the effect of diaphragm is played in this hole 12, can control bundle shape of spot and the size on the substrate on the sample panel by the shape and size of adjusting the hole, thereby reach the purpose of control gained Graphene area; Line jack 8 and voltage jack 11 are vacuum adapter, can guarantee that vacuum chamber is air tight.
Correspondingly, the method for utilizing aforesaid device to prepare Graphene may further comprise the steps:
S1, be sputtering target, utilize above-mentioned negative ion source to produce carbon cluster ion with the high-density graphite rod
Negative ion source among the present invention can provide the energy of 5~30keV scope.
S2, by analyzing magnet deflection from the carbon cluster ion of negative ion source, from this carbon cluster ion, selecting the carbon cluster ion of required cluster size, and regulate the carbon cluster ion line to suitable size, preferred line size of the present invention is 0.5 ~ 5 μ A;
S3, by scanning system scanning carbon cluster ion bundle from analyzing magnet, make the carbon cluster ion after scanning can evenly be injected into the substrate that places on the sample panel;
Scanning system among the present invention can provide the 0-1000V sweep voltage, can control the scanning area of carbon cluster ion by the voltage swing of adjusting level respectively and vertical sweep direction, the carbon cluster ion after the scanning can evenly be injected in the substrate that is placed on the sample panel.
S4, be injected into the substrate that places on the sample panel through diaphragm or the hole that suppresses on the electrode plate by the carbon cluster ion after the scanning system scanning;
Adopt Ni/SiO in this concrete enforcement
2/ Si substrate, carbon cluster ion injects the Ni film, and this substrate adopts following method to obtain:
The SiO that utilizes thermal evaporation techniques cleaning
2The thick nickel film of evaporation one deck 50nm obtains Ni/SiO on the/Si wafer
2/ Si substrate, wherein, SiO
2SiO on the/Si wafer
2Layer thickness is 300nm.
In addition, substrate also can adopt metallic films such as single crystal Cu, polycrystalline copper, monocrystalline nickel or polycrystalline nickel.
S5, take off the substrate that injects carbon cluster ion, it is carried out anneal, promptly on substrate layer, obtain Graphene.
The substrate that has injected carbon cluster ion is put into vacuum annealing furnace carry out thermal anneal process, the annealing process that is adopted in this concrete enforcement is: kept 50 minutes at 900 ℃, carbon is spread in the metallic nickel film of substrate, then, with the speed of 5-20 ℃/min temperature is dropped to 725 ℃ from 900 ℃, reduce with temperature in this process, the solubleness of carbon in the nickel film also decreases, carbon is separated out from nickel film surface, thereby forms Graphene on nickel film surface.
Referring to Fig. 3, Fig. 3 (a), 3(b), 3(c) under 10keV, 15keV, 20keV energy condition, regulating C respectively
1-C
10Cluster ionic line size, resulting C
1-C
10Cluster ionic mass spectrum, line totalizing instrument in The data aforesaid device of this mass spectrum measures, this mass spectrum can prove that present device is the carbon cluster ion that can provide different, and the line that obtains is suitable, can satisfy the preparation demand needs of Graphene.
Adopt 3 groups of Graphene samples of method for preparing a-c, the area of these 3 groups of samples is 10x10mm
2, sample a and b all are under the 20keV energy condition, select C respectively
2And C
4Cluster is ion implantation to Ni/SiO
2The Graphene that obtains on/Si the substrate, after annealing, implantation dosage is 8x10
15Atoms/cm
2, the injection energy of single carbon atom is respectively 10keV and 5keV among sample a and the b; Sample c is under the 10keV energy condition, selects C
1Cluster is ion implantation to Ni/SiO
2The Graphene that obtains on/Si the substrate, after annealing, implantation dosage is 8x10
15Atoms/cm
2, the injection energy of its single carbon atom is 10keV.Above-mentioned Ni/SiO
2/ Si substrate all adopts following method to obtain: the SiO that utilizes thermal evaporation techniques cleaning
2The thick nickel film of evaporation one deck 50nm obtains Ni/SiO on the/Si wafer
2/ Si substrate, wherein, SiO
2SiO on the/Si wafer
2Layer thickness is 300nm.
Sample a, b and c are carried out Raman spectrum characterize, the result as shown in Figure 4 and Figure 5, among Fig. 4,1353 cm
-1The D peak at place is the defective peak, the randomness of reaction Graphene; 1581cm
-1The G peak at place is the characteristic peak of carbon sp2 structure, the symmetry and the crystallization degree of reaction Graphene, 2705~2712 cm
-1The 2D peak at place comes from the inelastical scattering of two biphonons.I
D/ I
GBe worth more little, represent in the Graphene defective more less, I
2D/ I
GAnd the position at 2D peak and halfwidth represent the number of plies of Graphene, wherein, and I
D, I
G, I
2DThe intensity of representing D peak in the above-mentioned Raman spectrogram, G peak, 2D peak respectively.As can be seen from Figure 4, the about layer 2-3 graphite of sample a and b, and defective is less, and reduce with increase of ion cluster size and injection energy, the defective of the Graphene that forms has minimizing trend, but the 2D peak position moves to right, so the number of plies does not reduce.Therefore the formation that whether helps Graphene of big cluster ion does not also obtain proof.As can be seen from Figure 5, the number of plies of sample a and c is equal substantially, but the defective of sample a significantly reduces, and therefore under identical energy condition, big carbon cluster ion more helps the formation of better quality Graphene.