CN102683338A - Low-temperature polycrystalline silicon TFT (Thin Film Transistor) array substrate and manufacturing method thereof - Google Patents
Low-temperature polycrystalline silicon TFT (Thin Film Transistor) array substrate and manufacturing method thereof Download PDFInfo
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Abstract
本发明实施例提供一种低温多晶硅TFT阵列基板及其制造方法,涉及液晶显示器及AMOLED显示器制造领域,减少了构图工艺处理次数,从而简化了制造流程,降低了制造成本。其方法为:在基板上形成缓冲层;在所述缓冲层上形成多晶硅层;在所述多晶硅层上形成第一金属层,利用灰色调掩摸板或半透式掩摸板对所述第一金属层、多晶硅层进行构图工艺处理,通过一次构图工艺得到数据线、源极、漏极和多晶硅半导体部分的图案。本发明实施例用于低温多晶硅TFT阵列基板制造。
Embodiments of the present invention provide a low-temperature polysilicon TFT array substrate and a manufacturing method thereof, which relate to the field of manufacturing liquid crystal displays and AMOLED displays, and reduce the number of patterning processes, thereby simplifying the manufacturing process and reducing manufacturing costs. The method is as follows: forming a buffer layer on the substrate; forming a polysilicon layer on the buffer layer; forming a first metal layer on the polysilicon layer; A metal layer and a polysilicon layer are subjected to a patterning process, and patterns of data lines, source electrodes, drain electrodes and polysilicon semiconductor parts are obtained through one patterning process. The embodiment of the present invention is used in the manufacture of a low-temperature polysilicon TFT array substrate.
Description
技术领域 technical field
本发明涉及液晶显示器及AMOLED显示器制造领域,尤其涉及一种低温多晶硅TFT(Thin Film Transistor,薄膜场效应晶体管)阵列基板及其制造方法。The invention relates to the field of manufacturing liquid crystal displays and AMOLED displays, in particular to a low-temperature polysilicon TFT (Thin Film Transistor, Thin Film Field Effect Transistor) array substrate and a manufacturing method thereof.
背景技术 Background technique
由于非晶硅本身自有的缺陷问题,如缺陷太多导致的开态电流低、迁移率低、稳定性差,使使它在很多领域收到了限制,为了弥补非晶硅本身缺陷,扩大在相关领域的应用,LTPS(Low TemperaturePoly-Silicon,低温多晶硅)技术应运而生。Due to the defects of amorphous silicon itself, such as low on-state current, low mobility, and poor stability caused by too many defects, it has been restricted in many fields. Field of application, LTPS (Low Temperature Poly-Silicon, low temperature polysilicon) technology came into being.
如图1、图2所示,现有技术中的低温多晶硅TFT阵列基板制造方法包括:As shown in Fig. 1 and Fig. 2, the manufacturing method of the low-temperature polysilicon TFT array substrate in the prior art includes:
S101、在基板11上形成缓冲层12。S101 , forming a
S102、通过第一次构图工艺处理,在缓冲层上形成多晶硅有源层图形。S102 , forming a polysilicon active layer pattern on the buffer layer through the first patterning process.
S103、将无机材料沉积在多晶硅有源层图形的整个表面,形成第一绝缘层14。S103 , depositing an inorganic material on the entire surface of the polysilicon active layer pattern to form a first
S104、通过第二次构图工艺处理,在绝缘层上形成栅线、栅极15,之后对多晶硅进行掺杂、激活等处理形成多晶硅半导体有源层13。S104 , through the second patterning process, form a gate line and a
S105、在栅线、栅极15上形成第二绝缘层16。S105 , forming a second
S106、通过第三次构图工艺处理,在第一绝缘层14和第二绝缘层16上形成源极过孔17a、漏极过孔17b,露出有源层13。S106 , through the third patterning process, form source via
S107、通过第四次构图工艺处理,形成数据线、源极18a和漏极18b,其中,源极18a通过源极过孔17a与有源层13连接,漏极18b通过漏极过孔17b与有源层连接13。S107. Through the fourth patterning process, a data line, a
S108、在数据线、源极18a和漏极18b上形成保护层19,并通过第五次构图工艺处理在漏极18b上方形成过孔,露出漏极18b。S108 , forming a
S109、通过第六次构图工艺处理形成ITO像素电极20,该ITO像素电极20通过过孔与漏极18b连接。S109 , forming an
S110、通过第七次构图工艺处理,在基板上形成平坦化层21。S110 , forming a
由上可以看出,现有技术中在低温多晶硅TFT阵列基板的制造过程中,需利用总计至少7次的构图工艺处理,制造工艺复杂,制造流程繁多,材料消耗多,增加了加工时间和加工成本。It can be seen from the above that in the prior art, in the manufacturing process of the low-temperature polysilicon TFT array substrate, a total of at least 7 patterning processes are required, the manufacturing process is complicated, the manufacturing process is numerous, the material consumption is high, and the processing time and processing time are increased cost.
发明内容 Contents of the invention
本发明的实施例提供一种低温多晶硅TFT阵列基板及其制造方法,减少了构图工艺处理次数,从而简化了制造流程,降低了制造成本。Embodiments of the present invention provide a low-temperature polysilicon TFT array substrate and a manufacturing method thereof, which reduce the number of patterning processes, thereby simplifying the manufacturing process and reducing manufacturing costs.
为达到上述目的,本发明的实施例采用如下技术方案:In order to achieve the above object, embodiments of the present invention adopt the following technical solutions:
一方面,提供一种低温多晶硅TFT阵列基板,包括:On the one hand, a low-temperature polysilicon TFT array substrate is provided, including:
基板;Substrate;
在缓冲层上形成有多晶硅半导体有源层;forming a polysilicon semiconductor active layer on the buffer layer;
所述多晶硅半导体有源层上形成有源极、漏极;所述源极、漏极与所述多晶硅半导体有源层构成TFT区域;A source and a drain are formed on the polysilicon semiconductor active layer; the source, drain and the polysilicon semiconductor active layer form a TFT region;
所述源极、漏极上形成有栅绝缘层;A gate insulating layer is formed on the source and the drain;
所述栅绝缘层上形成有栅极、栅线;A gate and a gate line are formed on the gate insulating layer;
所述栅极、栅线上形成有保护层;A protection layer is formed on the gate and the gate line;
所述保护层上形成有像素电极层,所述像素电极层通过位于所述保护层、栅绝缘层上的过孔与所述漏极连接。A pixel electrode layer is formed on the protection layer, and the pixel electrode layer is connected to the drain through a via hole on the protection layer and the gate insulating layer.
还包括:Also includes:
在形成有多晶硅半导体有源层之前,在所述基板上形成有缓冲层。Before forming the polysilicon semiconductor active layer, a buffer layer is formed on the substrate.
另一方面,提供一种低温多晶硅TFT阵列基板的制造方法,包括:On the other hand, a method for manufacturing a low-temperature polysilicon TFT array substrate is provided, including:
在基板上形成多晶硅层;forming a polysilicon layer on the substrate;
在所述多晶硅层上形成第一金属层,利用灰色调掩摸板或半透式掩摸板对所述第一金属层、多晶硅层进行构图工艺处理,通过第一次构图工艺得到数据线、源极、漏极和多晶硅半导体部分的图案;A first metal layer is formed on the polysilicon layer, and a patterning process is performed on the first metal layer and the polysilicon layer by using a gray tone mask or a semi-transparent mask, and the data lines, the polysilicon layer are obtained through the first patterning process, Patterning of source, drain and polysilicon semiconductor parts;
通过第二次构图工艺在所述栅绝缘层上形成栅线、栅极;forming gate lines and gates on the gate insulating layer through a second patterning process;
在所述源极、漏极和多晶硅半导体部分的图案上形成栅绝缘层;forming a gate insulating layer on the pattern of the source electrode, the drain electrode, and the polysilicon semiconductor portion;
对所述多晶硅层的源、漏极之间的部分进行掺杂处理,以便与所述源、漏极形成沟道区;Doping the portion between the source and the drain of the polysilicon layer to form a channel region with the source and the drain;
在所述栅线、栅极上形成保护层,通过第三次构图工艺在所述漏极处形成过孔,露出所述漏极;forming a protective layer on the gate line and the gate, and forming a via hole at the drain through a third patterning process to expose the drain;
在所述保护层上形成像素电极层,所述像素电极层通过所述过孔与所述漏极连接;forming a pixel electrode layer on the protection layer, the pixel electrode layer is connected to the drain through the via hole;
通过第四次构图工艺形成像素电极图形;Forming the pixel electrode pattern through the fourth patterning process;
在像素电极上通过第五次构图工艺形成平坦化层图形。A planarization layer pattern is formed on the pixel electrode through a fifth patterning process.
本发明实施例提供的低温多晶硅TFT阵列基板及其制造方法,在基板上形成缓冲层、涂布多晶硅层和金属层之后,通过HTM或GTM对金属层、多晶硅层进行构图工艺处理,通过一次构图工艺得到包括数据线、源极、漏极、多晶硅半导体部分的图案。较现有技术中先进行一次构图工艺处理得到多晶硅有源层图案,接着进行一次构图工艺处理得到源漏极与有源层的连接部分,再进行一次构图工艺处理得到源、漏极而言,减少了曝光的工艺处理,从而降低了工序复杂度,减少了一层保护层,从而降低了工序复杂度,节省了材料,在缩短了加工时间的同时降低了加工成本。In the low-temperature polysilicon TFT array substrate and its manufacturing method provided by the embodiments of the present invention, after a buffer layer is formed on the substrate, and a polysilicon layer and a metal layer are coated, the metal layer and the polysilicon layer are patterned by HTM or GTM. The process obtains a pattern including data lines, source electrodes, drain electrodes, and polysilicon semiconductor parts. Compared with the prior art, a patterning process is first performed to obtain the polysilicon active layer pattern, and then a patterning process is performed to obtain the connection part between the source and drain electrodes and the active layer, and then a patterning process is performed to obtain the source and drain. The process of exposure is reduced, thereby reducing the complexity of the process, and a layer of protective layer is reduced, thereby reducing the complexity of the process, saving materials, and reducing the processing cost while shortening the processing time.
附图说明 Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为现有的低温多晶硅TFT阵列基板的制造方法的流程示意图;Fig. 1 is the schematic flow chart of the manufacturing method of existing low-temperature polysilicon TFT array substrate;
图2为现有的低温多晶硅TFT阵列基板的结构示意图;FIG. 2 is a schematic structural view of an existing low-temperature polysilicon TFT array substrate;
图3a为利用灰色调掩模板进行光刻胶曝光的示意图;Figure 3a is a schematic diagram of photoresist exposure using a gray tone mask;
图3b为利用半透调掩模板进行光刻胶曝光的示意图;Figure 3b is a schematic diagram of photoresist exposure using a semi-transparent mask;
图4为本发明实施例一提供的多晶硅TFT阵列基板的制造方法的流程示意图;4 is a schematic flowchart of a method for manufacturing a polysilicon TFT array substrate provided in Embodiment 1 of the present invention;
图5A为本发明实施例提供的制作多晶硅TFT阵列基板的第一示意图;FIG. 5A is a first schematic diagram of manufacturing a polysilicon TFT array substrate provided by an embodiment of the present invention;
图5B为本发明实施例提供的制作多晶硅TFT阵列基板的第二示意图;FIG. 5B is a second schematic diagram of manufacturing a polysilicon TFT array substrate provided by an embodiment of the present invention;
图5C为本发明实施例提供的制作多晶硅TFT阵列基板的第三示意图;5C is a third schematic diagram of manufacturing a polysilicon TFT array substrate provided by an embodiment of the present invention;
图5D为本发明实施例提供的制作多晶硅TFT阵列基板的第四示意图;FIG. 5D is a fourth schematic diagram of manufacturing a polysilicon TFT array substrate provided by an embodiment of the present invention;
图5E为本发明实施例提供的制作多晶硅TFT阵列基板的第五示意图;FIG. 5E is a fifth schematic diagram of manufacturing a polysilicon TFT array substrate provided by an embodiment of the present invention;
图5F为本发明实施例提供的制作多晶硅TFT阵列基板的第六示意图;FIG. 5F is a sixth schematic diagram of manufacturing a polysilicon TFT array substrate provided by an embodiment of the present invention;
图5G为本发明实施例提供的制作多晶硅TFT阵列基板的第七示意图;FIG. 5G is a seventh schematic diagram of manufacturing a polysilicon TFT array substrate provided by an embodiment of the present invention;
图5H为本发明实施例提供的制作多晶硅TFT阵列基板的第八示意图;FIG. 5H is an eighth schematic diagram of manufacturing a polysilicon TFT array substrate provided by an embodiment of the present invention;
图5I为本发明实施例提供的制作多晶硅TFT阵列基板的第九示意图;5I is a ninth schematic diagram of manufacturing a polysilicon TFT array substrate provided by an embodiment of the present invention;
图5G为本发明实施例提供的制作多晶硅TFT阵列基板的第十示意图;5G is a tenth schematic diagram of manufacturing a polysilicon TFT array substrate provided by an embodiment of the present invention;
图5K为本发明实施例提供的制作多晶硅TFT阵列基板的第十一示意图;FIG. 5K is an eleventh schematic diagram of manufacturing a polysilicon TFT array substrate provided by an embodiment of the present invention;
图5L为本发明实施例提供的制作多晶硅TFT阵列基板的第十二示意图;FIG. 5L is a twelfth schematic diagram of manufacturing a polysilicon TFT array substrate provided by an embodiment of the present invention;
图5M为本发明实施例提供的制作多晶硅TFT阵列基板的第十三示意图;FIG. 5M is a thirteenth schematic diagram of manufacturing a polysilicon TFT array substrate provided by an embodiment of the present invention;
图5N为本发明实施例提供的制作多晶硅TFT阵列基板的第十四示意图;FIG. 5N is a fourteenth schematic diagram of manufacturing a polysilicon TFT array substrate provided by an embodiment of the present invention;
图5O为本发明实施例提供的制作多晶硅TFT阵列基板的第十五示意图;FIG. 50 is a fifteenth schematic diagram of manufacturing a polysilicon TFT array substrate provided by an embodiment of the present invention;
图5P为本发明实施例提供的制作多晶硅TFT阵列基板的第十六示意图;FIG. 5P is a sixteenth schematic diagram of manufacturing a polysilicon TFT array substrate provided by an embodiment of the present invention;
图5Q为本发明实施例提供的制作多晶硅TFT阵列基板的第十七示意图;FIG. 5Q is a seventeenth schematic diagram of manufacturing a polysilicon TFT array substrate provided by an embodiment of the present invention;
图6为本发明实施例二提供的多晶硅TFT阵列基板的制造方法的流程示意图;6 is a schematic flowchart of a method for manufacturing a polysilicon TFT array substrate provided by Embodiment 2 of the present invention;
图7为本发明实施例四提供的多晶硅TFT阵列基板的制造方法的流程示意图。FIG. 7 is a schematic flowchart of a method for manufacturing a polysilicon TFT array substrate according to Embodiment 4 of the present invention.
具体实施方式 Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例一Embodiment one
本发明实施例一提供的低温多晶硅TFT阵列基板的制造方法,以利用灰色调掩模板(GTM)制造低温多晶硅TFT阵列基板为例进行说明。The method for manufacturing a low-temperature polysilicon TFT array substrate provided in Embodiment 1 of the present invention is described by taking the manufacture of a low-temperature polysilicon TFT array substrate by using a gray tone mask (GTM) as an example.
首先,参照图3a对GTM工艺的主要原理进行说明。GTM掩膜板是通过光栅效应,使曝光在不同区域透过光的强度不同,而使光刻胶进行选择性曝光、显影。图3a表示利用GTM掩膜板21对光刻胶进行曝光处理的过程。在GTM掩膜板21中,包括透明区域211、不透明区域212和半透明区域213。光刻胶22为曝光后的状态,其中,区域221对应GTM掩膜板21的透明区域211,区域222对应GTM掩膜板21的不透明区域212,区域223对应GTM掩膜板21的半透明区域213。光刻胶23为显影后的状态,其中,区域231对应GTM掩膜板21的透明区域211,区域232对应GTM掩膜板21的不透明区域212,区域233对应GTM掩膜板21的半透明区域213。First, the main principle of the GTM process will be described with reference to FIG. 3a. The GTM mask plate uses the grating effect to make the intensity of the transmitted light different in different areas, so that the photoresist can be selectively exposed and developed. FIG. 3 a shows the process of exposing the photoresist by using the
下面参照图4、图5A~5Q对本发明实施例一提供的利用GTM的低温多晶硅TFT阵列基板的制造方法进行说明。The manufacturing method of the low-temperature polysilicon TFT array substrate using GTM provided by Embodiment 1 of the present invention will be described below with reference to FIG. 4 and FIGS. 5A to 5Q .
S401、在基板上形成缓冲层。S401, forming a buffer layer on the substrate.
为了防止玻璃基板中有害物质,如碱金属离子对多晶硅层性能的影响,在沉积缓冲层前要进行预清洗(Pre-clean)。具体的,首先通过初始清洁(Initial clean)工艺实现对玻璃基板的清洗,清洁度要符合粒子≤300ea(粒径≥1um)。而后,如图5A所示,采用PECVD法在玻璃基板51上沉积形成缓冲层52。In order to prevent harmful substances in the glass substrate, such as alkali metal ions, from affecting the performance of the polysilicon layer, pre-cleaning (Pre-clean) is performed before depositing the buffer layer. Specifically, firstly, the glass substrate is cleaned through the initial clean process, and the cleanliness must meet the requirements of particles ≤ 300ea (particle size ≥ 1um). Then, as shown in FIG. 5A , a
S402、在缓冲层上形成多晶硅层。S402, forming a polysilicon layer on the buffer layer.
如图5B所示,采用PECVD法在缓冲层52上沉积一层非晶硅层,采用高温烤箱对非晶硅层进行脱氢工艺处理,以防止在晶化过程中出现氢爆现象以及降低晶化后薄膜内部的缺陷态密度作用。脱氢工艺完成后,进行LTPS工艺过程,采用激光退火工艺(ELA)、金属诱导结晶工艺(MIC)、固相结晶工艺(SPC)等结晶化手段对非晶硅层进行结晶化处理,在缓冲层52上形成多晶硅层53。As shown in FIG. 5B , a layer of amorphous silicon layer is deposited on the
S403、在多晶硅层上形成数据线、源极、漏极所用的第一金属层。S403 , forming a first metal layer for data lines, source electrodes, and drain electrodes on the polysilicon layer.
如图5C所示,利用溅射工艺在多晶硅层上沉积第一金属层54。As shown in FIG. 5C , a
S404、利用灰色调掩摸板,对第一金属层、多晶硅层进行构图工艺处理,通过一次构图工艺得到数据线、源极、漏极和多晶硅半导体部分图案。S404 , using a gray tone mask to perform a patterning process on the first metal layer and the polysilicon layer, and obtain patterns of data lines, source electrodes, drain electrodes, and polysilicon semiconductor parts through one patterning process.
如图5D所示,在上述结构的基板上涂覆一层光刻胶55,之后用GTM工艺对光刻胶55进行曝光处理。该GTM掩膜板70上针对TFT区域,对应数据线(图中未表示)、源极、漏极区域的部分为不透明区域702,对应源、漏极区域之间的区域部分为半透明区域703。As shown in FIG. 5D , a layer of
如图5F所示为上述曝光后的光刻胶55的状态示意图,其中,光刻胶55的区域551对应GTM掩膜板70的不透明区域702,光刻胶55的区域552对应GTM掩膜板70的半透明区域703。As shown in Figure 5F, it is a schematic diagram of the state of the above-mentioned
如图5G所述为显影后的光刻胶55的状态示意图,其中,光刻胶55的区域551为光刻胶完全保留区域,光刻胶55的区域552为光刻胶半保留区域,其他区域为光刻胶完全去除区域。As shown in Figure 5G, it is a schematic diagram of the state of the
然后,如图5H所示,采用湿法刻蚀(Wet Etch)工艺对光刻胶完全去除区域的第一金属层54进行刻蚀,然后采用干法刻蚀(Dry Etch)工艺对多晶硅层53进行刻蚀。Then, as shown in FIG. 5H, the
然后,如图5I所示,经等离子体灰化处理,将光刻胶55的光刻胶半保留区域552的光刻胶刻蚀掉,余下光刻胶完全保留区域551的光刻胶,该光刻胶完全保留区域551对应源极、漏极区域。Then, as shown in FIG. 5I, after plasma ashing treatment, the photoresist in the photoresist
然后,如图5J所示,再经过湿法刻蚀工艺对光刻胶半保留区域552的第一金属层54进行二次刻蚀。Then, as shown in FIG. 5J , the
然后,如图5K所示,剥离掉光刻胶完全保留区域551的光刻胶之后,得到源极542、漏极541。Then, as shown in FIG. 5K , the
至此,本实施例中,通过一次GTM构图工艺处理,得到了包括数据线、源极、漏极、多晶硅有源层的图案。较现有技术中,采用的先进行一次构图工艺处理得到多晶硅有源层图案,然后进行一次构图工艺处理得到源、漏极与有源层的连接部分层,再进行一次构图工艺处理得到源、漏极而言,减少了曝光的工艺处理,从而降低了工序复杂度,在缩短了加工时间的同时降低了加工成本。So far, in this embodiment, a pattern including the data line, the source electrode, the drain electrode, and the polysilicon active layer is obtained through one GTM patterning process. Compared with the prior art, the first patterning process is used to obtain the polysilicon active layer pattern, and then a patterning process is performed to obtain the connecting part of the source, drain and active layer, and then a patterning process is performed to obtain the source, drain and active layer. As far as the drain electrode is concerned, the process of exposure is reduced, thereby reducing the complexity of the process, shortening the processing time and reducing the processing cost.
S405、在源极、漏极和多晶硅半导体部分的图案上形成栅绝缘层,之后进行沟道区掺杂处理,以便与源、漏极形成沟道区。S405 , forming a gate insulating layer on the pattern of the source, the drain and the polysilicon semiconductor part, and then performing channel region doping treatment, so as to form a channel region with the source and the drain.
如图5L所示,在源极541和漏极层542上,采用PECVD法沉积栅绝缘层56,然后通过自对准工艺(Self Align)方法,采用离子浴或者离子注入的方式,进行沟道区531的掺杂处理,以便使沟道区531与源极、漏极区域形成P-N结,使TFT构成MOS开关结构。As shown in FIG. 5L, on the
S406、在栅绝缘层上形成栅线、栅极。S406, forming a gate line and a gate on the gate insulating layer.
如图5M所示,在栅绝缘层56之上,采用溅射工艺形成栅极的第二金属层,然后通过第二次构图工艺处理,形成栅线(图中未表示)、栅极57。As shown in FIG. 5M , on the
S407、在栅线、栅极上形成保护层(PVX)。S407 , forming a protective layer (PVX) on the gate line and the gate.
如图5N所示,在栅极57上,采用PECVD法沉积一层保护层58,来保护栅极。As shown in FIG. 5N , on the
S408、在栅绝缘层和保护层上形成连接过孔。S408, forming connection via holes on the gate insulating layer and the protection layer.
如图5O所示,通过第三次构图工艺处理,在栅绝缘层56和保护层58上形成一个贯穿栅绝缘层56和保护层58的连接过孔59’,露出漏极542,用于使漏极和和像素电极相连接。As shown in FIG. 5O, through the third patterning process, a connection via hole 59' penetrating through the
S409、在保护层上形成像素电极层,像素电极层通过过孔与漏极连接。S409 , forming a pixel electrode layer on the protection layer, and connecting the pixel electrode layer to the drain through a via hole.
如图5P所示,采用PECVD法在保护层58上沉积一层ITO(Indium TinOxide,铟锡氧化物半导体),然后采用第四次构图工艺处理,得到像素电极59,像素电极59通过连接过孔59’与漏极542相连接。As shown in FIG. 5P, a layer of ITO (Indium TinOxide, indium tin oxide semiconductor) is deposited on the
S410、在像素电极上形成平坦化层。S410, forming a planarization layer on the pixel electrode.
如图5Q所示,在像素电极59上沉积一层起到平坦化和保护ITO像素电极边缘的保护层90,可以采用合成树脂(Resin)或绝缘层等材料,然后采用第五次构图工艺来形成相应图形。As shown in FIG. 5Q, deposit a layer of
本发明实施例提供的低温多晶硅TFT阵列基板的制造方法,在基板上形成缓冲层、涂布多晶硅层和金属层之后,通过GTM对金属层、多晶硅层进行构图工艺处理,通过一次构图工艺得到包括数据线、源极、漏极、多晶硅半导体部分的图案。较现有技术中先进行一次构图工艺处理得到多晶硅有源层图案,接着进行一次构图工艺处理得到源漏极与有源层的连接部分,再进行一次构图工艺处理得到源、漏极而言,减少了曝光的工艺处理,减少了一层保护层,从而降低了工序复杂度,节省了材料,在缩短了加工时间的同时降低了加工成本。In the manufacturing method of the low-temperature polysilicon TFT array substrate provided by the embodiment of the present invention, after forming a buffer layer on the substrate, coating the polysilicon layer and the metal layer, the metal layer and the polysilicon layer are patterned by GTM. Patterns of data lines, source electrodes, drain electrodes, and polysilicon semiconductor parts. Compared with the prior art, a patterning process is first performed to obtain the polysilicon active layer pattern, and then a patterning process is performed to obtain the connection part between the source and drain electrodes and the active layer, and then a patterning process is performed to obtain the source and drain. The process of exposure is reduced, and a layer of protective layer is reduced, thereby reducing the complexity of the process, saving materials, and reducing the processing cost while shortening the processing time.
实施例二Embodiment two
本发明实施例二提供的低温多晶硅TFT阵列基板的制造方法,以利用半透式掩模板(HTM)制造低温多晶硅TFT阵列基板为例进行说明。The method for manufacturing a low-temperature polysilicon TFT array substrate provided in Embodiment 2 of the present invention is described by taking the manufacture of a low-temperature polysilicon TFT array substrate by using a semi-transparent mask (HTM) as an example.
首先,参照图3b对HTM工艺的主要原理进行说明。HTM掩膜板是通过在不同区域透过光的强度不同,而使光刻胶进行选择性曝光、显影。图3b表示利用HTM掩膜板31对光刻胶进行曝光处理的过程。在HTM掩膜板31中,包括透明区域311、不透明区域312和半透明区域313。光刻胶32为曝光后的状态,其中,区域321对应HTM掩膜板31的透明区域311,区域322对应HTM掩膜板31的不透明区域312,区域323对应HTM掩膜板31的半透明区域313。光刻胶33为显影后的状态,其中,区域331对应HTM掩膜板31的透明区域311,区域332对应HTM掩膜板31的不透明区域312,区域333对应HTM掩膜板31的半透明区域313。First, the main principle of the HTM process will be described with reference to FIG. 3b. The HTM mask plate is used to selectively expose and develop the photoresist through the different intensity of light transmitted in different regions. FIG. 3 b shows the process of exposing the photoresist by using the
如图6所示,本实施例二与实施例一相比,除使用HTM进行构图工艺的步骤(S604)与实施例一使用GTM进行构图工艺的步骤(S604)有所不同之外,其余步骤与实施例一完全相同。As shown in Figure 6, compared with Embodiment 1, the second embodiment is different from the step (S604) of patterning process using HTM and the step (S604) of patterning process using GTM in Embodiment 1. The remaining steps It is exactly the same as Example 1.
包括:include:
S601、在基板上形成缓冲层。S601, forming a buffer layer on the substrate.
S602、在缓冲层上形成多晶硅层。S602, forming a polysilicon layer on the buffer layer.
S603、在多晶硅有源层上形成源、漏极所用的第一金属层。S603 , forming a first metal layer used for source and drain electrodes on the polysilicon active layer.
S604、利用半透式掩模板,对第一金属层、多晶硅层进行构图工艺处理,通过一次构图工艺得到数据线、源极、漏极和多晶硅半导体部分图案。S604. Using a semi-transparent mask, perform a patterning process on the first metal layer and the polysilicon layer, and obtain patterns of data lines, source electrodes, drain electrodes, and polysilicon semiconductor parts through one patterning process.
如图5E所示(由于与实施例一的图5E相同,参照实施例一的相关附图即可),在上述结构的基板上涂覆一层光刻胶55,之后用HTM工艺对光刻胶55进行曝光处理。该HTM掩膜板80上针对TFT区域,对应源极、漏极区域的部分为不透明区域802,对应栅极区域的部分为半透明区域803。As shown in Figure 5E (since it is the same as Figure 5E of Embodiment 1, refer to the relevant drawings of Embodiment 1), a layer of
如图5F所示(由于与实施例一的图5F相同,参见实施例一的相关附图即可),为上述曝光后的光刻胶55的状态示意图,其中,光刻胶55的区域551对应HTM掩膜板80的不透明区域802,光刻胶55的区域552对应HTM掩膜板80的半透明区域803。As shown in Figure 5F (since it is the same as Figure 5F of Embodiment 1, please refer to the relevant drawings of Embodiment 1), it is a schematic diagram of the state of the
如图5G所示(由于与实施例一的图5G相同,参照实施例一的相关附图即可),为显影后的光刻胶55的状态示意图,其中,光刻胶55的区域551为光刻胶完全保留区域,光刻胶55的区域552为光刻胶半保留区域,其他区域为光刻胶完全去除区域。As shown in Figure 5G (since it is the same as Figure 5G of Embodiment 1, refer to the relevant drawings of Embodiment 1), it is a schematic diagram of the state of the
然后,如图5H所示(由于与实施例一的图5H相同,参照实施例一的相关附图即可),采用湿法刻蚀(Wet Etch)工艺对光刻胶完全去除区域的源漏极金属层进行刻蚀,然后采用干法刻蚀(Dry Etch)工艺对多晶硅层进行刻蚀,得到多晶硅有源层53。Then, as shown in Figure 5H (since it is the same as Figure 5H of Embodiment 1, just refer to the relevant drawings of Embodiment 1), the source and drain of the region where the photoresist is completely removed is adopted wet etching (Wet Etch) process The electrode metal layer is etched, and then the polysilicon layer is etched using a dry etching (Dry Etch) process to obtain the polysilicon
然后,如图5I所示(由于与实施例一的图5I相同,参照实施例一的相关附图即可),经等离子体灰化处理,将光刻胶55的光刻胶半保留区域552的光刻胶刻蚀掉,余下光刻胶完全保留区域551的光刻胶,该光刻胶完全保留区域551对应源极、漏极区域。Then, as shown in Figure 5I (since it is the same as Figure 5I of Embodiment 1, refer to the relevant drawings of Embodiment 1), after plasma ashing treatment, the photoresist
然后,如图5J所示(由于与实施例一的图5J相同,参照实施例一的相关附图即可),再经过湿法刻蚀工艺对光刻胶半保留区域552的源漏极金属层进行二次刻蚀。Then, as shown in FIG. 5J (since it is the same as FIG. 5J of Embodiment 1, refer to the relevant drawings of Embodiment 1), the source and drain metal of the photoresist
最后,如图5K所示(由于与实施例一的图5K相同,参照实施例一的相关附图即可),剥离掉光刻胶完全保留区域551的光刻胶之后,得到源极、漏极54。Finally, as shown in Figure 5K (since it is the same as Figure 5K of Embodiment 1, refer to the relevant drawings of Embodiment 1), after peeling off the photoresist in the photoresist completely
至此,本实施例中,通过一次HTM构图工艺处理,得到了包括数据线、源极、漏极、多晶硅有源层的图案。较现有技术中,采用的先进行一次构图工艺处理得到多晶硅有源层图案,然后进行一次构图工艺处理得到源、漏极与有源层的连接部分层,再进行一次构图工艺处理得到源、漏极而言,减少了曝光的工艺处理,从而降低了工序复杂度,在缩短了加工时间的同时降低了加工成本。So far, in this embodiment, a pattern including the data line, the source electrode, the drain electrode, and the polysilicon active layer is obtained through one HTM patterning process. Compared with the prior art, the first patterning process is used to obtain the polysilicon active layer pattern, and then a patterning process is performed to obtain the connecting part of the source, drain and active layer, and then a patterning process is performed to obtain the source, drain and active layer. As far as the drain electrode is concerned, the process of exposure is reduced, thereby reducing the complexity of the process, shortening the processing time and reducing the processing cost.
S605、在源极、漏极和多晶硅半导体部分的图案上形成栅绝缘层,之后进行沟道区掺杂处理,以便与源、漏极形成沟道区。S605 , forming a gate insulating layer on the pattern of the source, the drain and the polysilicon semiconductor part, and then performing channel region doping treatment, so as to form a channel region with the source and the drain.
S606、在栅绝缘层上形成栅线、栅极。S606 , forming a gate line and a gate on the gate insulating layer.
S607、在栅极上形成保护层(PVX)。S607, forming a protective layer (PVX) on the gate.
S608、在栅绝缘层和保护层上形成连接过孔。S608, forming connection via holes on the gate insulating layer and the protection layer.
S609、在连接过孔上形成ITO像素电极。S609, forming an ITO pixel electrode on the connection via hole.
S610、在像素电极上形成平坦化层。S610, forming a planarization layer on the pixel electrode.
本发明实施例提供的低温多晶硅TFT阵列基板的制造方法,在基板上形成缓冲层、涂布多晶硅层和金属层之后,通过HTM对金属层、多晶硅层进行构图工艺处理,通过一次构图工艺得到包括数据线、源极、漏极、多晶硅半导体部分的图案。较现有技术中先进行一次构图工艺处理得到多晶硅有源层图案,接着进行一次构图工艺处理得到源漏极与有源层的连接部分,再进行一次构图工艺处理得到源、漏极而言,减少了曝光的工艺处理,减少了一层保护层,从而降低了工序复杂度,节省了材料,在缩短了加工时间的同时降低了加工成本。In the manufacturing method of the low-temperature polysilicon TFT array substrate provided by the embodiment of the present invention, after forming a buffer layer on the substrate, coating the polysilicon layer and the metal layer, the metal layer and the polysilicon layer are patterned by HTM, and the components including Patterns of data lines, source electrodes, drain electrodes, and polysilicon semiconductor parts. Compared with the prior art, a patterning process is first performed to obtain the polysilicon active layer pattern, and then a patterning process is performed to obtain the connection part between the source and drain electrodes and the active layer, and then a patterning process is performed to obtain the source and drain. The process of exposure is reduced, and a layer of protective layer is reduced, thereby reducing the complexity of the process, saving materials, and reducing the processing cost while shortening the processing time.
实施例三Embodiment three
本发明实施例提供的低温多晶硅TFT阵列基板,如图5Q所示,包括:The low-temperature polysilicon TFT array substrate provided by the embodiment of the present invention, as shown in FIG. 5Q, includes:
基板51;
基板51上形成有缓冲层52;A
缓冲层52上形成有多晶硅半导体有源层53;A polysilicon semiconductor
多晶硅半导体有源层53上形成有源极541、漏极542;源极541、漏极542与多晶硅半导体有源层53构成TFT区域;A
源极541、漏极542上形成有栅绝缘层56;A
栅绝缘层56上形成有栅极57、栅线(图中未表示);A
栅极57、栅线上形成有保护层58;A
保护层58上形成有像素电极层59,像素电极层59通过位于保护层58、栅绝缘层56上的过孔59’与漏极542连接。A
本发明实施例提供的低温多晶硅TFT阵列基板,在基板上形成缓冲层、涂布多晶硅层和金属层之后,通过HTM或GTM对金属层、多晶硅层进行构图工艺处理,通过一次构图工艺得到包括数据线、源极、漏极、多晶硅半导体部分的图案。较现有技术中先进行一次构图工艺处理得到多晶硅有源层图案,接着进行一次构图工艺处理得到源漏极与有源层的连接部分,再进行一次构图工艺处理得到源、漏极而言,减少了曝光的工艺处理,减少了一层保护层,从而降低了工序复杂度,节省了材料,在缩短了加工时间的同时降低了加工成本。For the low-temperature polysilicon TFT array substrate provided by the embodiment of the present invention, after forming a buffer layer on the substrate, coating the polysilicon layer and the metal layer, the metal layer and the polysilicon layer are patterned by HTM or GTM, and the data including the Patterns of lines, sources, drains, polysilicon semiconductor parts. Compared with the prior art, a patterning process is first performed to obtain the polysilicon active layer pattern, and then a patterning process is performed to obtain the connection part between the source and drain electrodes and the active layer, and then a patterning process is performed to obtain the source and drain. The process of exposure is reduced, and a layer of protective layer is reduced, thereby reducing the complexity of the process, saving materials, and reducing the processing cost while shortening the processing time.
实施例四Embodiment Four
本发明实施例提供的低温多晶硅TFT阵列基板的制造方法,如图7所示,包括:The method for manufacturing a low-temperature polysilicon TFT array substrate provided by an embodiment of the present invention, as shown in FIG. 7 , includes:
S701、在基板上形成缓冲层。S701, forming a buffer layer on the substrate.
S702、在缓冲层上形成多晶硅层。S702, forming a polysilicon layer on the buffer layer.
S703、在多晶硅层进行低浓度掺杂。S703 , performing low-concentration doping on the polysilicon layer.
多晶硅层形成后,对多晶硅层进行低浓度掺杂,掺杂类型与将要进行的沟道区掺杂类型相反,以便在沟道掺杂处理后在源、漏极与沟道间形成反向PN结,这样可以降低在源漏极处多晶硅层和源漏极间的接触电阻。After the polysilicon layer is formed, the polysilicon layer is doped at a low concentration, and the doping type is opposite to the doping type of the channel region to be performed, so as to form a reverse PN between the source, drain and channel after the channel doping process. Junction, which can reduce the contact resistance between the polysilicon layer and the source and drain at the source and drain.
S704、在多晶硅有源层上形成源、漏极所用的第一金属层。S704, forming a first metal layer used for source and drain electrodes on the polysilicon active layer.
S705、利用灰色掩模板或半透式掩模板,对第一金属层、多晶硅层进行构图工艺处理,通过一次构图工艺得到数据线、源极、漏极和多晶硅半导体部分图案。S705. Using a gray mask or a semi-transparent mask, perform a patterning process on the first metal layer and the polysilicon layer, and obtain patterns of data lines, source electrodes, drain electrodes, and polysilicon semiconductor parts through one patterning process.
本实施例除以上步骤外,其余步骤与实施例一或实施例二完全一样,具体可参考实施例一或实施例二。In this embodiment, except for the above steps, the other steps are exactly the same as those in Embodiment 1 or Embodiment 2. For details, please refer to Embodiment 1 or Embodiment 2.
本发明实施例提供的低温多晶硅TFT阵列基板,在基板上形成缓冲层、涂布多晶硅层和金属层之后,通过HTM或GTM对金属层、多晶硅层进行构图工艺处理,通过一次构图工艺得到包括数据线、源极、漏极、多晶硅半导体部分的图案。较现有技术中先进行一次构图工艺处理得到多晶硅有源层图案,接着进行一次构图工艺处理得到源漏极与有源层的连接部分,再进行一次构图工艺处理得到源、漏极而言,减少了曝光的工艺处理,减少了一层保护层,从而降低了工序复杂度,节省了材料,在缩短了加工时间的同时降低了加工成本。For the low-temperature polysilicon TFT array substrate provided by the embodiment of the present invention, after forming a buffer layer on the substrate, coating the polysilicon layer and the metal layer, the metal layer and the polysilicon layer are patterned by HTM or GTM, and the data including the Patterns of lines, sources, drains, polysilicon semiconductor parts. Compared with the prior art, a patterning process is first performed to obtain the polysilicon active layer pattern, and then a patterning process is performed to obtain the connection part between the source and drain electrodes and the active layer, and then a patterning process is performed to obtain the source and drain. The process of exposure is reduced, and a layer of protective layer is reduced, thereby reducing the complexity of the process, saving materials, and reducing the processing cost while shortening the processing time.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present invention. All should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.
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