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CN102720809B - A kind of speed changer and comprise the vehicle of this speed changer - Google Patents

A kind of speed changer and comprise the vehicle of this speed changer Download PDF

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Publication number
CN102720809B
CN102720809B CN201110077245.0A CN201110077245A CN102720809B CN 102720809 B CN102720809 B CN 102720809B CN 201110077245 A CN201110077245 A CN 201110077245A CN 102720809 B CN102720809 B CN 102720809B
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gear
clutch
input shaft
speed changer
power
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CN102720809A (en
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李星
阮鸥
蓝晓东
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BYD Co Ltd
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BYD Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H37/00Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00
    • F16H37/02Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings
    • F16H37/04Combinations of toothed gearings only
    • F16H37/042Combinations of toothed gearings only change gear transmissions in group arrangement
    • F16H37/046Combinations of toothed gearings only change gear transmissions in group arrangement with an additional planetary gear train, e.g. creep gear, overdrive

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structure Of Transmissions (AREA)

Abstract

一种变速器,包括:双离合器、第一输入轴、第二输入轴和输出轴,双离合器包括第一离合器和第二离合器,第一输入轴和第一离合器连接,第二输入轴穿过第一输入轴的中空部分与第二离合器连接,该变速器还包括行星齿轮机构、单向离合器和齿轮减速机构,太阳轮固定,齿圈与第一输入轴固定连接,单向离合器安装在行星架和第二输入轴之间,第二输入轴和输出轴之间通过齿轮减速机构传递动力。本发明还提供了一种车辆。本发明设置了行星齿轮机构以及单向离合器,从而使得第二输入轴除了直接传递第二离合器输入的动力还可以传递第一离合器输入的动力,因此可以省去一个输出轴,进而使得该变速器结构比较紧凑,占用空间较小。

A transmission, comprising: a double clutch, a first input shaft, a second input shaft and an output shaft, the double clutch includes a first clutch and a second clutch, the first input shaft is connected to the first clutch, the second input shaft passes through the second The hollow part of an input shaft is connected with the second clutch. The transmission also includes a planetary gear mechanism, a one-way clutch and a gear reduction mechanism. The sun gear is fixed, and the ring gear is fixedly connected with the first input shaft. The one-way clutch is installed on the planet carrier and Power is transmitted between the second input shaft and between the second input shaft and the output shaft through a gear reduction mechanism. The invention also provides a vehicle. The present invention is provided with a planetary gear mechanism and a one-way clutch, so that the second input shaft can transmit the power input by the first clutch in addition to directly transmitting the power input by the second clutch, so an output shaft can be omitted, and the transmission structure can Relatively compact and takes up less space.

Description

一种变速器及包含该变速器的车辆A transmission and a vehicle comprising the transmission

技术领域 technical field

本发明涉及一种变速器及包含该变速器的车辆。 The invention relates to a transmission and a vehicle including the transmission.

背景技术 Background technique

目前,随着车辆操纵自动化的快速发展,汽车变速器正呈现蓬勃发展的态势。现在的汽车自动变速器主要有液力变速器(AT),无级变速器(CVT)以及现在传动效率高的电控机械式变速器(AMT)。 At present, with the rapid development of vehicle manipulation automation, automotive transmissions are showing a trend of vigorous development. The current automotive automatic transmissions mainly include hydraulic transmissions (AT), continuously variable transmissions (CVT) and electromechanical transmissions (AMT) with high transmission efficiency.

在传动效率和生产成本等方面优于AT和CVT的AMT,由于其具有汽车工业发展所要求的高燃油经济性、低排放和保护现有手动变速器生产投资的优点,受到了汽车界的重视。 AMT, which is superior to AT and CVT in terms of transmission efficiency and production cost, has been valued by the automotive industry because of its advantages of high fuel economy, low emissions and protection of existing manual transmission production investment required by the development of the automotive industry.

但是在AMT的使用过程中,逐渐发现其缺点:车辆在换挡过程中,当离合器分离后,发动机的动力不能传递到车轮,导致动力中断,驾驶者有顿挫感,影响了车辆的动力性和乘坐的舒适性。 However, during the use of AMT, its shortcomings were gradually discovered: when the vehicle is shifting gears, when the clutch is disengaged, the power of the engine cannot be transmitted to the wheels, resulting in interruption of power, and the driver feels frustrated, which affects the dynamic performance of the vehicle. ride comfort.

为了解决此问题,需要对换挡过程进行精确的控制。特别是为了减小换挡过程产生的冲击度,需要对动力装置与变速器构成的动力总成在转速差、扭矩等方面进行精确的匹配和控制。 In order to solve this problem, precise control of the shifting process is required. Especially in order to reduce the impact of the shifting process, it is necessary to precisely match and control the powertrain composed of the power plant and the transmission in terms of speed difference and torque.

DCT(双离合器变速器)的出现解决了这个问题。但是DCT有两个输入轴和两个输出轴,占有空间较大。 The emergence of DCT (Dual Clutch Transmission) solved this problem. But the DCT has two input shafts and two output shafts, which takes up a lot of space.

发明内容 Contents of the invention

本发明为解决现有的双离合器变速器占用空间较大的技术问题,提供一种占用空间小的变速器及包含该变速器的车辆。 In order to solve the technical problem that the existing double-clutch transmission occupies a large space, the invention provides a transmission with a small occupation space and a vehicle including the transmission.

本发明一方面提供了一种变速器,包括:双离合器、中空的第一输入轴、第二输入轴和输出轴,所述双离合器包括第一离合器和第二离合器,所述第一输入轴和第一离合器连接,所述第二输入轴穿过所述第一输入轴的中空部分与所述第二离合器连接,其中,所述变速器还包括行星齿轮机构、单向离合器和齿轮减速机构,所述行星齿轮机构包括太阳轮、行星架和齿圈,所述太阳轮固定在变速器的壳体上,所述齿圈与所述第一输入轴固定连接,所述单向离合器安装在所述行星架和第二输入轴之间以便于从行星齿轮机构向第二输入轴单向传递动力,所述第二输入轴和输出轴之间通过齿轮减速机构传递动力。 One aspect of the present invention provides a transmission, including: a dual clutch, a hollow first input shaft, a second input shaft and an output shaft, the dual clutch includes a first clutch and a second clutch, the first input shaft and The first clutch is connected, and the second input shaft passes through the hollow part of the first input shaft to connect with the second clutch, wherein the transmission also includes a planetary gear mechanism, a one-way clutch and a gear reduction mechanism, so The planetary gear mechanism includes a sun gear, a planet carrier and a ring gear, the sun gear is fixed on the casing of the transmission, the ring gear is fixedly connected to the first input shaft, and the one-way clutch is installed on the planet between the frame and the second input shaft to facilitate one-way power transmission from the planetary gear mechanism to the second input shaft, and the power is transmitted between the second input shaft and the output shaft through a gear reduction mechanism.

进一步地,所述单向离合器包括内圈和外圈,当外圈的转速高于内圈的转速时,单向离合器处于结合状态,当内圈的转速高于外圈的转速时,单向离合器处于超越状态,所述单向离合器的内圈固定在所述第二输入轴上,所述行星架套装在所述单向离合器的外圈上。 Further, the one-way clutch includes an inner ring and an outer ring. When the rotation speed of the outer ring is higher than the rotation speed of the inner ring, the one-way clutch is in a combined state; when the rotation speed of the inner ring is higher than that of the outer ring, the one-way The clutch is in an overrunning state, the inner ring of the one-way clutch is fixed on the second input shaft, and the planet carrier is sleeved on the outer ring of the one-way clutch.

所述齿轮减速机构包括第一齿轮组、第二齿轮组和同步器,所述第一齿轮组包括相互啮合的第一齿轮和第二齿轮,所述第二齿轮组包括相互啮合的第三齿轮和第四齿轮,所述第一齿轮和第三齿轮均固定在所述第二输入轴上,所述第二齿轮和第四齿轮均空套在所述输出轴上,所述第二齿轮和第四齿轮之间的输出轴上安装有同步器。 The gear reduction mechanism includes a first gear set, a second gear set and a synchronizer, the first gear set includes a first gear and a second gear that mesh with each other, and the second gear set includes a third gear that meshes with each other and the fourth gear, the first gear and the third gear are fixed on the second input shaft, the second gear and the fourth gear are both hollowly sleeved on the output shaft, the second gear and A synchronizer is installed on the output shaft between the fourth gears.

所述齿轮减速机构还包括倒挡齿轮组,所述倒挡齿轮组包括第五齿轮、惰轮和第六齿轮,所述第五齿轮固定在所述第二输入轴上,所述第六齿轮固定在所述输出轴上,所述第五齿轮和第六齿轮之间通过惰轮传递动力。 The gear reduction mechanism also includes a reverse gear set, the reverse gear set includes a fifth gear, an idler gear and a sixth gear, the fifth gear is fixed on the second input shaft, and the sixth gear Fixed on the output shaft, power is transmitted between the fifth gear and the sixth gear through an idler gear.

所述变速器还包括倒挡轴,所述惰轮安装在所述倒挡轴上。 The transmission also includes a reverse shaft on which the idler gear is mounted.

所述输出轴上还固定有输出齿轮。 An output gear is also fixed on the output shaft.

当所述同步器与所述第四齿轮同步时:所述第一离合器结合,所述第二离合器分离,所述行星齿轮机构与所述第二齿轮组配合实现第一挡位;所述第一离合器分离,所述第二离合器结合,所述第二齿轮组构成第二挡位。 When the synchronizer is synchronized with the fourth gear: the first clutch is engaged, the second clutch is disengaged, and the planetary gear mechanism cooperates with the second gear set to realize the first gear; the second One clutch is disengaged, the second clutch is engaged, and the second gear set constitutes a second gear.

当所述同步器与所述第二齿轮同步时:所述第一离合器结合,所述第二离合器分离,所述行星齿轮机构与所述第一齿轮组配合实现第三挡位;所述第一离合器分离,所述第二离合器结合,所述第一齿轮组构成第四挡位。 When the synchronizer is synchronized with the second gear: the first clutch is engaged, the second clutch is disengaged, and the planetary gear mechanism cooperates with the first gear set to realize the third gear; the second One clutch is disengaged, the second clutch is engaged, and the first gear set constitutes a fourth gear.

当所述同步器断开时:所述第一离合器结合,所述第二离合器分离,所述行星齿轮机构与所述倒挡齿轮组配合实现低速倒挡挡位;所述第一离合器分离,所述第二离合器结合,所述倒挡齿轮组构成高速倒挡挡位。 When the synchronizer is disconnected: the first clutch is engaged, the second clutch is disengaged, and the planetary gear mechanism cooperates with the reverse gear set to realize a low-speed reverse gear; the first clutch is disengaged, The second clutch is combined, and the reverse gear set constitutes a high-speed reverse gear.

本发明另一方面还提供了一种车辆,包括动力源和差速器,其中,所述车辆还包括上述的变速器,所述动力源与所述变速器的双离合器连接,所述变速器的输出轴与所述差速器连接。 Another aspect of the present invention also provides a vehicle, including a power source and a differential, wherein the vehicle also includes the above-mentioned transmission, the power source is connected to the dual clutch of the transmission, and the output shaft of the transmission connected to the differential.

本发明的变速器及包含该变速器的车辆,设置了行星齿轮机构以及单向离合器,从而使得第一输入轴的动力可以单向传递到第二输入轴进而输出,即第二输入轴除了直接传递第二离合器输入的动力还可以传递第一离合器输入的动力,因此可以省去一个输出轴,进而使得该变速器结构比较紧凑,占用空间较小。 The transmission of the present invention and the vehicle comprising the transmission are provided with a planetary gear mechanism and a one-way clutch, so that the power of the first input shaft can be transmitted to the second input shaft in one direction and then output. The power input by the second clutch can also transmit the power input by the first clutch, so an output shaft can be omitted, thereby making the transmission more compact in structure and occupying less space.

附图说明 Description of drawings

图1是本发明一种实施方式提供的变速器的结构示意简图; Fig. 1 is a schematic structural diagram of a transmission provided in an embodiment of the present invention;

图2是本发明一种实施方式提供的变速器处于第一挡位时的状态示意简图,其中,粗实线表示动力传递路线; Fig. 2 is a schematic diagram of the state of the transmission in the first gear provided by an embodiment of the present invention, wherein the thick solid line represents the power transmission route;

图3是本发明一种实施方式提供的变速器处于第二挡位时的状态示意简图,其中,粗实线表示动力传递路线; Fig. 3 is a schematic diagram of the state of the transmission in the second gear provided by an embodiment of the present invention, wherein the thick solid line represents the power transmission route;

图4是本发明一种实施方式提供的变速器处于第三挡位时的状态示意简图,其中,粗实线表示动力传递路线; Fig. 4 is a schematic diagram of the state of the transmission in the third gear provided by an embodiment of the present invention, wherein the thick solid line represents the power transmission route;

图5是本发明一种实施方式提供的变速器处于第四挡位时的状态示意简图,其中,粗实线表示动力传递路线; Fig. 5 is a schematic diagram of the state of the transmission in the fourth gear provided by an embodiment of the present invention, wherein the thick solid line represents the power transmission route;

图6是本发明一种实施方式提供的变速器处于低速倒挡挡位时的状态示意简图,其中,粗实线表示动力传递路线; Fig. 6 is a schematic diagram of the state of the transmission in a low-speed reverse gear provided by an embodiment of the present invention, wherein the thick solid line represents the power transmission route;

图7是本发明一种实施方式提供的变速器处于高速倒挡挡位时的状态示意简图,其中,粗实线表示动力传递路线; Fig. 7 is a schematic diagram of the state of the transmission in a high-speed reverse gear provided by an embodiment of the present invention, wherein the thick solid line represents the power transmission route;

图8是本发明一种实施方式提供的车辆的结构示意简图。 Fig. 8 is a schematic structural diagram of a vehicle provided by an embodiment of the present invention.

具体实施方式 detailed description

为了使本发明所解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。 In order to make the technical problems, technical solutions and beneficial effects solved by the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

根据本发明的一种实施方式,如图1所示,一种变速器,包括:双离合器1、中空的第一输入轴4、第二输入轴8和输出轴20,双离合器1包括第一离合器3和第二离合器2,第一输入轴4和第一离合器3连接,第二输入轴8穿过第一输入轴4的中空部分与第二离合器2连接,其中,该变速器还包括行星齿轮机构23、单向离合器7和齿轮减速机构27,行星齿轮机构23包括太阳轮22、行星架6和齿圈5,太阳轮22固定在变速器的壳体(图中未示出)上,齿圈5与第一输入轴4固定连接,单向离合器7安装在行星架6和第二输入轴8之间以便于从行星齿轮机构23向第二输入轴8单向传递动力,第二输入轴8和输出轴20之间通过齿轮减速机构27传递动力。 According to an embodiment of the present invention, as shown in FIG. 1 , a transmission includes: a dual clutch 1, a hollow first input shaft 4, a second input shaft 8 and an output shaft 20, and the dual clutch 1 includes a first clutch 3 and the second clutch 2, the first input shaft 4 is connected with the first clutch 3, the second input shaft 8 passes through the hollow part of the first input shaft 4 and is connected with the second clutch 2, wherein the transmission also includes a planetary gear mechanism 23. One-way clutch 7 and gear reduction mechanism 27. Planetary gear mechanism 23 includes sun gear 22, planet carrier 6 and ring gear 5. Sun gear 22 is fixed on the transmission case (not shown in the figure), and ring gear 5 Fixedly connected with the first input shaft 4, the one-way clutch 7 is installed between the planetary carrier 6 and the second input shaft 8 so as to transfer power from the planetary gear mechanism 23 to the second input shaft 8 in one direction, the second input shaft 8 and Power is transmitted between the output shafts 20 through a gear reduction mechanism 27 .

一般地,为了安装输入轴和输出轴等零部件,变速器包括壳体,双离合器1、第一输入轴14、第二输入轴8、输出轴20、行星齿轮机构23、单向离合器7和齿轮减速机构27均安装在壳体内。 Generally, in order to install components such as input shafts and output shafts, the transmission includes a housing, a double clutch 1, a first input shaft 14, a second input shaft 8, an output shaft 20, a planetary gear mechanism 23, a one-way clutch 7 and a gear The reduction mechanism 27 is all installed in the housing.

双离合器1可以根据需要选择干式双离合器或湿式双离合器,双离合器1中有两个离合器,即第一离合器3和第二离合器2,第一离合器3和第二离合器2交替结合或分离即可控制动力的传递。 Dual clutch 1 can choose dry dual clutch or wet dual clutch according to needs. There are two clutches in dual clutch 1, that is, the first clutch 3 and the second clutch 2. The first clutch 3 and the second clutch 2 are alternately combined or separated. Power transmission can be controlled.

公知地,行星齿轮机构23包括太阳轮22、行星架6和齿圈5,太阳轮22和齿圈5之间通过多个如3个行星轮构成连接,行星架6与所有的行星轮连接,在太阳轮22、行星架6和齿圈5三者中,固定一者,剩余两者中即可一者输入动力,一者输出动力。 Knownly, the planetary gear mechanism 23 includes the sun gear 22, the planet carrier 6 and the ring gear 5, and the connection between the sun gear 22 and the ring gear 5 is formed by a plurality of, for example, three planet gears, and the planet carrier 6 is connected with all the planet gears, Among the sun gear 22 , the planet carrier 6 and the ring gear 5 , one is fixed, and among the remaining two, one can input power, and the other can output power.

本领域技术人员可以根据需要合理设置行星齿轮机构23的尺寸,并且选择固定太阳轮22、行星架6和齿圈5三者的一者,从而形成合适的减速比。 Those skilled in the art can reasonably set the size of the planetary gear mechanism 23 according to needs, and select one of the fixed sun gear 22, the planet carrier 6 and the ring gear 5, so as to form a suitable reduction ratio.

太阳轮22、行星架6和齿圈5三者中任意一者的固定均可通过各种合适的装置实现,如利用制动器实现等。 The fixing of any one of the sun gear 22, the planet carrier 6 and the ring gear 5 can be realized by various suitable devices, such as utilizing a brake.

根据本发明的一种实施方式,太阳轮22直接固定到变速器的壳体上,齿圈5与第一输入轴4固定连接作为动力输入端,行星架6与单向离合器7连接作为动力输出端。 According to one embodiment of the present invention, the sun gear 22 is directly fixed to the casing of the transmission, the ring gear 5 is fixedly connected to the first input shaft 4 as the power input end, and the planet carrier 6 is connected to the one-way clutch 7 as the power output end .

齿圈5可以通过各种合适的方式与第一输入轴4固定连接,如可以一体成型或者通过花键连接。 The ring gear 5 can be fixedly connected to the first input shaft 4 in various suitable ways, such as integrally formed or splined.

进一步地,单向离合器7包括内圈和外圈,当外圈的转速高于内圈的转速时,单向离合器7处于结合状态,当内圈的转速高于外圈的转速时,单向离合器7处于超越状态,单向离合器7的内圈固定在第二输入轴8上,行星架6套装在单向离合器7的外圈上。 Further, the one-way clutch 7 includes an inner ring and an outer ring. When the speed of the outer ring is higher than that of the inner ring, the one-way clutch 7 is in a combined state. When the speed of the inner ring is higher than that of the outer ring, the one-way The clutch 7 is in an overrunning state, the inner ring of the one-way clutch 7 is fixed on the second input shaft 8 , and the planet carrier 6 is sleeved on the outer ring of the one-way clutch 7 .

单向离合器的作用是使某元件只能按一定的方向旋转,在另一个方向上锁止。根据内圈和外圈之间安装的动力传递器件(如滚子或楔块)不同而分为滚子式单向离合器和楔块式单向离合器。本领域技术人员可以根据需要选择合适类型的单向离合器。 The function of the one-way clutch is to make a certain element only rotate in a certain direction and lock in the other direction. According to the power transmission device (such as roller or wedge) installed between the inner ring and the outer ring, it can be divided into roller type one-way clutch and wedge type one-way clutch. Those skilled in the art can select a suitable type of one-way clutch according to needs.

根据本发明的一种实施方式,当外圈的转速高于内圈的转速时,单向离合器7处于结合状态,动力可以从行星齿轮机构23传递到第二输入轴8;当内圈的转速高于外圈的转速时,单向离合器7处于超越状态,此时,第二输入轴8的动力不会传递到行星齿轮机构23。 According to one embodiment of the present invention, when the rotation speed of the outer ring is higher than the rotation speed of the inner ring, the one-way clutch 7 is in the engaged state, and the power can be transmitted from the planetary gear mechanism 23 to the second input shaft 8; when the rotation speed of the inner ring When the rotational speed is higher than that of the outer ring, the one-way clutch 7 is in an overrunning state, and at this time, the power of the second input shaft 8 will not be transmitted to the planetary gear mechanism 23 .

进一步地,齿轮减速机构27包括第一齿轮组9、第二齿轮组11和同步器18,第一齿轮组9包括相互啮合的第一齿轮21和第二齿轮19,第二齿轮组11包括相互啮合的第三齿轮10和第四齿轮17,第一齿轮21和第三齿轮10均固定在第二输入轴8上,第二齿轮19和第四齿轮17均空套在输出轴20上,第二齿轮19和第四齿轮17之间的输出轴20上安装有同步器18。 Further, the gear reduction mechanism 27 includes a first gear set 9, a second gear set 11 and a synchronizer 18, the first gear set 9 includes a first gear 21 and a second gear 19 that mesh with each other, and the second gear set 11 includes a mutual The meshing third gear 10 and the fourth gear 17, the first gear 21 and the third gear 10 are all fixed on the second input shaft 8, the second gear 19 and the fourth gear 17 are both hollowly sleeved on the output shaft 20, and the first gear 21 and the third gear 10 are all fixed on the second input shaft 8. A synchronizer 18 is installed on the output shaft 20 between the second gear 19 and the fourth gear 17 .

第一齿轮21和第二齿轮19形成常啮合,第三齿轮10和第四齿轮17形成常啮合。 The first gear 21 and the second gear 19 form a constant mesh, and the third gear 10 and the fourth gear 17 form a constant mesh.

同步器18可以与第二齿轮19同步以便于第一齿轮组9传递动力,同步器18还可以与第四齿轮17同步以便于第二齿轮组11传递动力。 The synchronizer 18 can be synchronized with the second gear 19 to facilitate the transmission of power by the first gear set 9 , and the synchronizer 18 can also be synchronized with the fourth gear 17 to facilitate the transmission of power by the second gear set 11 .

为了实现倒挡,齿轮减速机构27还包括倒挡齿轮组26,倒挡齿轮组26包括第五齿轮12、惰轮13和第六齿轮14,第五齿轮12固定在第二输入轴8上,第六齿轮14固定在输出轴20上,第五齿轮12和第六齿轮14之间通过惰轮13传递动力。 In order to realize the reverse gear, the gear reduction mechanism 27 also includes a reverse gear set 26, the reverse gear set 26 includes the fifth gear 12, the idler gear 13 and the sixth gear 14, the fifth gear 12 is fixed on the second input shaft 8, The sixth gear 14 is fixed on the output shaft 20 , and power is transmitted between the fifth gear 12 and the sixth gear 14 through the idler gear 13 .

为了安装惰轮13,该变速器还包括倒挡轴15,惰轮13安装在倒挡轴15上。当需要倒车时,通过操纵换挡杆即可使得惰轮13同时与第五齿轮12和第六齿轮14啮合,从而完成倒挡的动力传递。 In order to mount the idler gear 13, the transmission also includes a reverse gear shaft 15 on which the idler gear 13 is mounted. When it is necessary to reverse the vehicle, the idler gear 13 can be meshed with the fifth gear 12 and the sixth gear 14 at the same time by manipulating the shift lever, thereby completing the power transmission of the reverse gear.

为了输出动力,在输出轴20上还固定有输出齿轮16以便于将输入到变速器的动力输出到车轮(通过差速器等实现)。 In order to output power, an output gear 16 is also fixed on the output shaft 20 so as to output the power input to the transmission to the wheels (realized through a differential).

根据本发明的一种实施方式,当同步器18与第四齿轮17同步时:第一离合器3结合,第二离合器2分离,行星齿轮机构23与第二齿轮组11配合实现第一挡位;第一离合器3分离,第二离合器2结合,第二齿轮组11构成第二挡位。 According to an embodiment of the present invention, when the synchronizer 18 is synchronized with the fourth gear 17: the first clutch 3 is engaged, the second clutch 2 is disengaged, and the planetary gear mechanism 23 cooperates with the second gear set 11 to realize the first gear; The first clutch 3 is disengaged, the second clutch 2 is engaged, and the second gear set 11 constitutes the second gear.

当同步器18与第二齿轮19同步时:第一离合器3结合,第二离合器2分离,行星齿轮机构23与第一齿轮组9配合实现第三挡位;第一离合器3分离,第二离合器2结合,第一齿轮组9构成第四挡位。 When the synchronizer 18 is synchronized with the second gear 19: the first clutch 3 is combined, the second clutch 2 is separated, and the planetary gear mechanism 23 cooperates with the first gear set 9 to realize the third gear; the first clutch 3 is separated, and the second clutch 2 combined, the first gear set 9 constitutes the fourth gear.

当同步器18断开(既不与第二齿轮19同步,也不与第四齿轮17同步)时:第一离合器3结合,第二离合器2分离,行星齿轮机构23与倒挡齿轮组26配合实现低速倒挡挡位;第一离合器3分离,第二离合器2结合,倒挡齿轮组26构成高速倒挡挡位。 When the synchronizer 18 is disconnected (neither synchronized with the second gear 19 nor synchronized with the fourth gear 17): the first clutch 3 is engaged, the second clutch 2 is disengaged, and the planetary gear mechanism 23 cooperates with the reverse gear set 26 A low-speed reverse gear is realized; the first clutch 3 is separated, the second clutch 2 is combined, and the reverse gear set 26 constitutes a high-speed reverse gear.

下面结合附图详细说明本发明的变速器的挡位切换过程: The gear switching process of the speed changer of the present invention is described in detail below in conjunction with accompanying drawing:

根据本发明的一种实施方式,如图2所示,同步器18与第四齿轮17同步时,控制第一离合器3结合,第二离合器2分离,动力依次从第一离合器3、第一输入轴4、齿圈5、行星架6、单向离合器7(此时,第二输入轴8的转速要低于行星架6输出的转速,即单向离合器7的外圈的转速高于内圈的转速,单向离合器7处于结合状态)、第二输入轴8和第二齿轮组11传递到输出轴20上的输出齿轮16。在此过程中,行星齿轮机构23和第二齿轮组11共同形成第一挡位的传动比,即实现第一挡位的切换。 According to one embodiment of the present invention, as shown in Figure 2, when the synchronizer 18 is synchronized with the fourth gear 17, the first clutch 3 is controlled to be engaged, the second clutch 2 is disengaged, and the power is sequentially input from the first clutch 3, the first Shaft 4, ring gear 5, planet carrier 6, one-way clutch 7 (at this time, the speed of the second input shaft 8 is lower than the speed output by the planet carrier 6, that is, the speed of the outer ring of the one-way clutch 7 is higher than that of the inner ring speed, the one-way clutch 7 is in the engaged state), the second input shaft 8 and the second gear set 11 are transmitted to the output gear 16 on the output shaft 20 . During this process, the planetary gear mechanism 23 and the second gear set 11 jointly form the transmission ratio of the first gear, that is, the switching of the first gear is realized.

根据本发明的一种实施方式,如图3所示,同步器18继续与第四齿轮17同步,此时,控制第一离合器3分离,第二离合器2结合,动力将依次从第二离合器2、第二输入轴8和第二齿轮组11传递到输出轴20上的输出齿轮16。在此过程中,由于第二输入轴8的转速高于行星架6的转速(此时,行星架6的转速可以为零),即单向离合器7的外圈的转速低于内圈的转速,单向离合器7处于超越状态,此时,第二输入轴8的动力不会传递到第一输入轴4,行星齿轮机构23不起作用,所以,第二齿轮组11单独形成第二挡位。 According to one embodiment of the present invention, as shown in FIG. 3 , the synchronizer 18 continues to synchronize with the fourth gear 17. At this time, the first clutch 3 is controlled to be disengaged, the second clutch 2 is engaged, and the power will be transferred from the second clutch 2 in sequence. , the second input shaft 8 and the second gear set 11 are transmitted to the output gear 16 on the output shaft 20 . During this process, since the rotation speed of the second input shaft 8 is higher than the rotation speed of the planet carrier 6 (at this time, the rotation speed of the planet carrier 6 can be zero), that is, the rotation speed of the outer ring of the one-way clutch 7 is lower than the rotation speed of the inner ring , the one-way clutch 7 is in the overrunning state. At this time, the power of the second input shaft 8 will not be transmitted to the first input shaft 4, and the planetary gear mechanism 23 will not work. Therefore, the second gear set 11 alone forms the second gear. .

由此可知,第一挡位和第二挡位的切换,只需要控制双离合器1中的第一离合器3和第二离合器2交替结合与分离即可实现,从而有效降低换挡过程中的动力冲击,提高车辆的乘坐舒适性。 It can be seen that the switching between the first gear and the second gear can be realized only by controlling the first clutch 3 and the second clutch 2 in the dual clutch 1 to alternately engage and disengage, thereby effectively reducing the power during the shifting process. Shock, improve the ride comfort of the vehicle.

根据本发明的一种实施方式,如图4所示,同步器18与第二齿轮19同步(此时,通过换挡杆使得同步器18从与第四齿轮19同步的位置切换到与第二齿轮19同步的位置),控制第一离合器3结合,第二离合器2分离,动力依次从第一离合器3、第一输入轴4、齿圈5、行星架6、单向离合器7(此时,第二输入轴8的转速要低于行星架6输出的转速,即单向离合器7的外圈的转速高于内圈的转速,单向离合器7处于结合状态)、第二输入轴8和第一齿轮组9传递到输出轴20上的输出齿轮16。在此过程中,行星齿轮机构23和第一齿轮组9共同形成第三挡位的传动比,即实现第三挡位的切换。 According to one embodiment of the present invention, as shown in Figure 4, the synchronizer 18 is synchronized with the second gear 19 (at this time, the synchronizer 18 is switched from the position of synchronizing with the fourth gear 19 to the position of synchronizing with the second gear through the shift lever. gear 19 synchronous position), control the combination of the first clutch 3 and the separation of the second clutch 2, and the power is sequentially transmitted from the first clutch 3, the first input shaft 4, the ring gear 5, the planetary carrier 6, and the one-way clutch 7 (at this time, The speed of the second input shaft 8 is lower than the speed output by the planet carrier 6, that is, the speed of the outer ring of the one-way clutch 7 is higher than the speed of the inner ring, and the one-way clutch 7 is in a combined state), the second input shaft 8 and the second A gear set 9 transmits to an output gear 16 on an output shaft 20 . During this process, the planetary gear mechanism 23 and the first gear set 9 jointly form the transmission ratio of the third gear, that is, the switching of the third gear is realized.

根据本发明的一种实施方式,如图5所示,同步器18继续与第二齿轮19同步,此时,控制第一离合器3分离,第二离合器2结合,动力将依次从第二离合器2、第二输入轴8和第一齿轮组9传递到输出轴20上的输出齿轮16。在此过程中,由于第二输入轴8的转速高于行星架6的转速(此时,行星架6的转速可以为零),即单向离合器7的外圈的转速低于内圈的转速,单向离合器7处于超越状态,此时,第二输入轴8的动力不会传递到第一输入轴4,行星齿轮机构23不起作用,所以,第一齿轮组9单独形成第四挡位。 According to one embodiment of the present invention, as shown in Figure 5, the synchronizer 18 continues to synchronize with the second gear 19. At this time, the first clutch 3 is controlled to be disengaged, the second clutch 2 is engaged, and the power will be transferred from the second clutch 2 in sequence. , the second input shaft 8 and the first gear set 9 are transmitted to the output gear 16 on the output shaft 20 . During this process, since the rotation speed of the second input shaft 8 is higher than the rotation speed of the planet carrier 6 (at this time, the rotation speed of the planet carrier 6 can be zero), that is, the rotation speed of the outer ring of the one-way clutch 7 is lower than the rotation speed of the inner ring , the one-way clutch 7 is in the overrunning state. At this time, the power of the second input shaft 8 will not be transmitted to the first input shaft 4, and the planetary gear mechanism 23 will not work. Therefore, the first gear set 9 alone forms the fourth gear. .

由此可知,第三挡位和第四挡位的切换,只需要控制双离合器1中的第一离合器3和第二离合器2交替结合与分离即可实现,从而有效降低换挡过程中的动力冲击,提高车辆的乘坐舒适性。 It can be seen that the switch between the third gear and the fourth gear can be realized only by controlling the first clutch 3 and the second clutch 2 in the dual clutch 1 to alternately engage and separate, thereby effectively reducing the power during the shifting process. Shock, improve the ride comfort of the vehicle.

根据本发明的一种实施方式,如图6所示,同步器18处于初始位置(即同步器断开),即此时同步器18既不与第二齿轮19同步,也不与第四齿轮17同步。控制第一离合器3结合,第二离合器2分离,动力依次从第一离合器3、第一输入轴4、齿圈5、行星架6、单向离合器7(此时,第二输入轴8的转速要低于行星架6输出的转速,即单向离合器7的外圈的转速高于内圈的转速,单向离合器7处于结合状态)、第二输入轴8和倒挡齿轮组26(此时,通过操纵换挡杆切换到倒挡,惰轮13同时与第五齿轮12和第六齿轮14啮合)传递到输出轴20上的输出齿轮16。在此过程中,行星齿轮机构23和倒挡齿轮组26共同形成低速倒挡挡位的传动比,即实现低速倒挡挡位的切换。 According to one embodiment of the present invention, as shown in Figure 6, the synchronizer 18 is in the initial position (that is, the synchronizer is disconnected), that is, the synchronizer 18 is neither synchronized with the second gear 19, nor synchronized with the fourth gear 17 syncs. Control the combination of the first clutch 3 and the separation of the second clutch 2, and the power is sequentially transferred from the first clutch 3, the first input shaft 4, the ring gear 5, the planetary carrier 6, and the one-way clutch 7 (at this time, the speed of the second input shaft 8 be lower than the rotational speed output by the planetary carrier 6, that is, the rotational speed of the outer ring of the one-way clutch 7 is higher than the rotational speed of the inner ring, and the one-way clutch 7 is in a combined state), the second input shaft 8 and the reverse gear set 26 (at this time , by manipulating the shift lever to switch to reverse gear, the idler gear 13 meshes with the fifth gear 12 and the sixth gear 14 at the same time) is transmitted to the output gear 16 on the output shaft 20 . During this process, the planetary gear mechanism 23 and the reverse gear set 26 jointly form the transmission ratio of the low-speed reverse gear, that is, the switching of the low-speed reverse gear is realized.

根据本发明的一种实施方式,如图7所示,同步器18继续处于初始位置,控制第一离合器3分离,第二离合器2结合,动力将依次从第二离合器2、第二输入轴8和第二齿轮组11传递到输出轴20上的输出齿轮16。在此过程中,由于第二输入轴8的转速高于行星架6的转速(此时,行星架6的转速可以为零),即单向离合器7的外圈的转速低于内圈的转速,单向离合器7处于超越状态,此时,第二输入轴8的动力不会传递到第一输入轴4,行星齿轮机构23不起作用,所以,倒挡齿轮组26单独形成高速倒挡挡位。 According to one embodiment of the present invention, as shown in FIG. 7 , the synchronizer 18 continues to be in the initial position, the first clutch 3 is controlled to be disengaged, the second clutch 2 is engaged, and the power will be sequentially transmitted from the second clutch 2 and the second input shaft 8 and the second gear set 11 to the output gear 16 on the output shaft 20 . During this process, since the rotation speed of the second input shaft 8 is higher than the rotation speed of the planet carrier 6 (at this time, the rotation speed of the planet carrier 6 can be zero), that is, the rotation speed of the outer ring of the one-way clutch 7 is lower than the rotation speed of the inner ring , the one-way clutch 7 is in the overrunning state. At this time, the power of the second input shaft 8 will not be transmitted to the first input shaft 4, and the planetary gear mechanism 23 will not work. Therefore, the reverse gear set 26 alone forms a high-speed reverse gear bit.

由此可知,低速倒挡挡位和高速倒挡挡位的切换,只需要控制双离合器1中的第一离合器3和第二离合器2交替结合与分离即可实现,从而有效降低换挡过程中的动力冲击,提高车辆的乘坐舒适性。 It can be seen from this that the switch between the low-speed reverse gear and the high-speed reverse gear can be realized only by controlling the first clutch 3 and the second clutch 2 in the dual clutch 1 to be alternately combined and separated, thereby effectively reducing the gear shifting process. The dynamic shock improves the ride comfort of the vehicle.

当第一离合器3和第二离合器2均分离时,动力中断,此时即可实现空挡。 When both the first clutch 3 and the second clutch 2 are disengaged, the power is interrupted, and neutral gear can be realized at this moment.

根据本发明的一种实施方式,如图8所示,本发明另一方面还提供了一种车辆,包括动力源24和差速器25,其中,该车辆还包括上述的变速器,动力源24与变速器的双离合器1连接,变速器的输出轴20与差速器25连接。 According to an embodiment of the present invention, as shown in FIG. 8 , another aspect of the present invention also provides a vehicle, including a power source 24 and a differential 25, wherein the vehicle also includes the above-mentioned transmission, and the power source 24 It is connected with the dual clutch 1 of the transmission, and the output shaft 20 of the transmission is connected with the differential 25 .

动力源24可以根据需要选择发动机或电机来提供动力,动力源24与双离合器1可以通过各种合适的方式如焊接、铆接等固定在一起。 The power source 24 can be powered by an engine or a motor as required, and the power source 24 and the dual clutch 1 can be fixed together by various suitable methods such as welding and riveting.

输出轴20与差速器25连接,更具体的,输出轴20上设置有输出齿轮16,输出齿轮16与差速器25的行星架(差速器壳)啮合实现动力的传递。 The output shaft 20 is connected to the differential gear 25, more specifically, the output shaft 20 is provided with an output gear 16, and the output gear 16 meshes with the planet carrier (differential gear case) of the differential gear 25 to realize power transmission.

本发明的变速器及包含该变速器的车辆,设置了行星齿轮机构以及单向离合器,从而使得第一输入轴的动力可以单向传递到第二输入轴进而输出,即第二输入轴除了直接传递第二离合器输入的动力还可以传递第一离合器输入的动力,因此可以省去一个输出轴,进而使得该变速器结构比较紧凑,占用空间较小。 The transmission of the present invention and the vehicle comprising the transmission are provided with a planetary gear mechanism and a one-way clutch, so that the power of the first input shaft can be transmitted to the second input shaft in one direction and then output. The power input by the second clutch can also transmit the power input by the first clutch, so an output shaft can be omitted, thereby making the transmission more compact in structure and occupying less space.

另外,在第二输入轴和输出轴之间设置有齿轮减速机构,齿轮减速机构与行星齿轮机构配合即可实现多个挡位,从而有利于提高动力源尤其是发动机的动力线和经济性。 In addition, a gear reduction mechanism is provided between the second input shaft and the output shaft, and the gear reduction mechanism cooperates with the planetary gear mechanism to realize multiple gears, thereby improving the power line and economy of the power source, especially the engine.

同时,同一齿轮组形成的奇偶挡位(如第一挡位和第二挡位、第三挡位和第四挡位)之间通过控制双离合器即可实现切换,从而有效降低换挡过程中的动力冲击,实现无间断换挡,提高车辆的乘坐舒适性。 At the same time, switching between the odd and even gears (such as the first gear and the second gear, the third gear and the fourth gear) formed by the same gear set can be realized by controlling the dual clutch, thus effectively reducing the gear shifting process. The dynamic impact can realize uninterrupted shifting and improve the ride comfort of the vehicle.

而且同步器与一个齿轮组同步时,通过控制双离合器中的第一离合器和第二离合器交替结合与分离即可实现两个档位,所以通过双离合器的控制即可使得一个同步器可以实现四个档位,有利于简化变速器的结构,使得变速器更加紧凑,同时也简化了换挡的操作。 Moreover, when the synchronizer is synchronized with a gear set, two gears can be realized by controlling the first clutch and the second clutch in the double clutch to alternately combine and separate, so through the control of the double clutch, one synchronizer can realize four gears. It is beneficial to simplify the structure of the transmission, make the transmission more compact, and simplify the operation of shifting gears.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。 The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.

Claims (10)

1. a speed changer, comprise: double clutch, first input shaft of hollow, second input shaft and output shaft, described double clutch comprises first clutch and second clutch, described first input shaft is connected with first clutch, described second input shaft is connected with described second clutch through the hollow space of described first input shaft, it is characterized in that, described speed changer also comprises planetary gears, overrunning clutch and reduction gears mechanism, described planetary gears comprises sun gear, planet carrier and gear ring, described sun gear is fixed on the housing of speed changer, described gear ring is fixedly connected with described first input shaft, and the transmission of power of described first input shaft is to the second input shaft and then output, described overrunning clutch is arranged between described planet carrier and the second input shaft so that from planetary gears to the second input shaft unidirectional delivery power, by reduction gears mechanism transferring power between described second input shaft and output shaft,
Described overrunning clutch comprises inner ring and outer ring, and the inner ring of described overrunning clutch is fixed on described second input shaft, and described planet carrier is sleeved on the outer ring of described overrunning clutch.
2. speed changer as claimed in claim 1, is characterized in that, when rotating speed higher than inner ring of the rotating speed of outer ring, overrunning clutch is in bonding state, and when rotating speed higher than outer ring of the rotating speed of inner ring, overrunning clutch is in and surmounts state.
3. speed changer as claimed in claim 1, it is characterized in that, described reduction gears mechanism comprises the first gear train, the second gear train and synchronizer, described first gear train comprises intermeshing first gear and the second gear, described second gear train comprises intermeshing 3rd gear and the 4th gear, described first gear and the 3rd gear are all fixed on described second input shaft, described second gear and the equal empty set of the 4th gear, on described output shaft, the output shaft between described second gear and the 4th gear are provided with synchronizer.
4. speed changer as claimed in claim 3, it is characterized in that, described reduction gears mechanism also comprises reverse gear group, described reverse gear group comprises the 5th gear, idle pulley and the 6th gear, described 5th gear is fixed on described second input shaft, described 6th gear is fixed on described output shaft, by idle pulley transferring power between described 5th gear and the 6th gear.
5. speed changer as claimed in claim 4, it is characterized in that, described speed changer also comprises reverse gear shaft, and described idle pulley is arranged on described reverse gear shaft.
6. speed changer as claimed in claim 4, is characterized in that, described output shaft is also fixed with output gear.
7. speed changer as claimed in claim 3, is characterized in that, when described synchronizer and described 4th gear synchronous: described first clutch is combined, and described second clutch separation, described planetary gears coordinates with described second gear train and realizes the first gear; Described first clutch is separated, and described second clutch combines, and described second gear train forms the second gear.
8. speed changer as claimed in claim 7, is characterized in that, when described synchronizer and described second gear synchronous: described first clutch is combined, and described second clutch separation, described planetary gears coordinates with described first gear train and realizes third gear position; Described first clutch is separated, and described second clutch combines, and described first gear train forms fourth gear position.
9. speed changer as claimed in claim 4, is characterized in that, when described synchronizer disconnects: described first clutch combines, described second clutch is separated, and described planetary gears and described reverse gear assembly are closed and realized low speed and to reverse gear gear; Described first clutch is separated, and described second clutch combines, and described reverse gear group forms the gear that reverses gear at a high speed.
10. a vehicle, comprise power source and differential mechanism, it is characterized in that, described vehicle also comprises the speed changer in claim 1-9 described in any one, described power source is connected with the double clutch of described speed changer, and the output shaft of described speed changer is connected with described differential mechanism.
CN201110077245.0A 2011-03-30 2011-03-30 A kind of speed changer and comprise the vehicle of this speed changer Active CN102720809B (en)

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