CN102785688B - Steering device, industrial vehicle and program - Google Patents
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Abstract
本发明提供一种转向装置、工业车辆及程序,其防止工业车辆行进时朝驾驶员不希望的方向前进。叉车(1)的转向装置(5)中,当叉车(1)上没有驾驶员(S120:否)之类的条件成立时,进行操舵轮(53)的舵角返回至成为基准的基准角的恢复控制(S150~S230)。由此,对于得知通过上述条件成立而进行恢复控制的驾驶员而言,能够识别叉车(1)的行驶方向通过恢复控制成为与基准角相对应的方向,因此不会发生叉车(1)行进时朝驾驶员不希望的方向前进。
The present invention provides a steering device, an industrial vehicle, and a program for preventing the industrial vehicle from advancing in a direction not intended by a driver when it travels. In the steering device (5) of the forklift (1), when the condition such as there is no driver on the forklift (1) (S120: No), the steering angle of the steering wheel (53) is returned to the reference angle that becomes the reference. Resume control (S150-S230). Thereby, for the driver who knows that the restoration control is performed by the satisfaction of the above-mentioned conditions, it can be recognized that the traveling direction of the forklift (1) becomes the direction corresponding to the reference angle through the restoration control, so that the forklift (1) does not travel going in a direction not intended by the driver.
Description
技术领域 technical field
本发明涉及一种搭载于工业车辆的转向装置。The present invention relates to a steering device mounted on an industrial vehicle.
背景技术 Background technique
叉车等工业车辆搭载有根据转向器操作对操舵轮进行操舵的转向装置,该转向装置中构成为按照转向器的操作对操舵轮进行左右方向的操舵(例如参考专利文献1)。Industrial vehicles such as forklifts are equipped with steering devices that steer steering wheels in response to steering operations, and the steering devices are configured to steer steering wheels in left and right directions in response to steering operations (for example, refer to Patent Document 1).
专利文献1:日本特开平4-15163号公报Patent Document 1: Japanese Patent Application Laid-Open No. 4-15163
然而,转向装置中操舵轮的可操舵角度范围和转向器的可操作角度范围通常是不一致的。具体而言,操舵轮的可操舵角度范围小于1圈(小于360度),相对于此,转向器的可操作角度范围则为1圈以上(360度以上;例如360度×7(7圈))。However, the steerable angle range of the steering wheel in the steering device and the operable angle range of the steering gear are usually inconsistent. Specifically, the steerable angle range of the steering wheel is less than 1 turn (less than 360 degrees), in contrast, the steerable angle range of the steering gear is more than 1 turn (more than 360 degrees; for example, 360 degrees × 7 (7 turns) ).
并且,由于转向器上安装有把手等成为标记的部件,因此工业车辆的驾驶员大多通过该标记的位置关系推测操舵轮的操舵角及与该操舵角相对应的工业车辆的行驶方向。In addition, since the steering gear is equipped with handles and other marked parts, the driver of the industrial vehicle often estimates the steering angle of the steering wheel and the driving direction of the industrial vehicle corresponding to the steering angle based on the positional relationship of the marks.
但是,如上所述,转向装置由于在对操舵轮进行操舵时转向器可操作(旋转)1圈以上,因此即使把手的位置关系从驾驶员来看处于相同位置,操舵轮的舵角也未必一定是相同的。However, as mentioned above, since the steering gear can be operated (rotated) more than one turn when the steering wheel is steered, the steering angle of the steering wheel is not necessarily constant even if the positional relationship of the handle is at the same position from the perspective of the driver. Are the same.
因此,存在驾驶员推测的工业车辆的行驶方向与工业车辆实际上前进的行驶方向不同的情况,此时发生朝驾驶员不希望的方向行进之类的问题。Therefore, the traveling direction of the industrial vehicle estimated by the driver may be different from the traveling direction in which the industrial vehicle actually travels, and at this time, a problem arises that the industrial vehicle travels in a direction not intended by the driver.
发明内容 Contents of the invention
本发明是为了解决这种问题而完成的,其目的在于提供一种防止工业车辆行进时朝驾驶员不希望的方向前进。The present invention has been made to solve such a problem, and an object of the present invention is to provide a method for preventing an industrial vehicle from traveling in a direction not intended by a driver.
为了实现上述目的而完成的第1结构(第1方式)为搭载于工业车辆的转向装置,其具备有:操舵机构,为了确定所述工业车辆的行驶方向而对操舵轮进行操舵;状态判定单元,根据检测结果因所述工业车辆上的驾驶员的举动而发生变化的检测参数,判定所述工业车辆是否已成为正在运行或能够运行的运行准备状态;恢复控制单元,当所述状态判定单元并没有判定已成为运行准备状态时,以使操舵轮的舵角成为预定的基准角的方式对所述操舵机构进行控制。The first structure (first form) completed in order to achieve the above object is a steering device mounted on an industrial vehicle, which is equipped with: a steering mechanism for steering the steering wheels in order to determine the traveling direction of the industrial vehicle; and a state determination unit. , according to the detection parameter that the detection result changes due to the behavior of the driver on the industrial vehicle, it is determined whether the industrial vehicle has become running or ready to run; the recovery control unit, when the state determination unit When it is not determined that the operation preparation state is reached, the steering mechanism is controlled so that the steering angle of the steering wheel becomes a predetermined reference angle.
如此构成的转向装置中,当工业车辆未成为运行准备状态时,实施操舵轮的舵角返回到基准角的恢复控制。In the steering device configured in this way, when the industrial vehicle is not in the operation-ready state, recovery control is performed to return the steering angle of the steering wheel to the reference angle.
因此,对于掌握到在未成为运行准备状态时实施恢复控制这种情况的驾驶员而言,能够在识别到工业车辆的行驶方向经过恢复控制成为与基准角对应的方向的基础上,开始运行工业车辆,所以不会发生使工业车辆朝驾驶员不希望的方向行进的问题。Therefore, for the driver who has grasped the fact that recovery control is performed when the state is not ready for operation, it is possible to start operating the industrial vehicle after recognizing that the driving direction of the industrial vehicle has become a direction corresponding to the reference angle through the recovery control. vehicle, so there will be no problem of causing the industrial vehicle to travel in a direction that the driver does not intend.
另外,该结构中的“运行准备状态”为不仅包括可运行工业车辆的状态,还包括正在运行的状态的概念。In addition, the "operating readiness state" in this structure is a concept including not only the state in which the industrial vehicle can be operated, but also the state in which it is operating.
并且,可以考虑在该结构的恢复控制中,进行操舵轮的舵角成为基准角之类的控制,例如设置接收来自外部的指令并以用基准角维持操舵轮的舵角的方式加力的加力单元,将基于该加力单元的加力作为恢复控制实施。Furthermore, in the recovery control of this structure, it is conceivable to perform control such that the steering angle of the steering wheel becomes a reference angle, for example, to provide a booster that receives an external command and maintains the steering angle of the steering wheel at a reference angle. A force unit, and the force applied by the force force unit is implemented as recovery control.
并且,还可以考虑检测实际的操舵轮的舵角,并进行使该检测值成为基准角这样的反馈控制,此时,可考虑将上述结构设为以下所示的第2结构(第2方式)。In addition, it is also conceivable to detect the actual steering angle of the steering wheel and to perform feedback control such that the detected value becomes the reference angle. .
第2结构具备有检测所述操舵轮的舵角的舵角检测单元。而且,当所述状态判定单元并没有判定已成为运行准备状态时,所述恢复控制单元以使由所述舵角检测单元检测出的舵角成为预定的基准角的方式对所述操舵机构进行控制。The second configuration includes steering angle detection means for detecting the steering angle of the steering wheel. Furthermore, when the state judging unit does not judge that the operation preparation state has been reached, the restoration control unit controls the steering mechanism so that the steering angle detected by the steering angle detecting unit becomes a predetermined reference angle. control.
若为该结构,能够检测实际的操舵轮的舵角,并将使该检测值成为基准角这样的反馈控制作为恢复控制来实施。According to this configuration, the actual steering angle of the steering wheel can be detected, and feedback control such that the detected value becomes the reference angle can be implemented as return control.
并且,作为上述各结构中的检测参数,只要是检测结果因驾驶员的举动而发生变化的参数即可,例如可以考虑采用来自探测到驾驶员已搭载的单元的检测参数。作为这种用途的具体结构,将上述结构设为以下所示的第3结构(第3方式)即可。In addition, as the detection parameter in each of the above configurations, any parameter whose detection result changes due to the behavior of the driver may be used. For example, a detection parameter from a unit that detects that the driver is mounted may be considered. As a specific structure for such an application, the above-mentioned structure may be set as a third structure (third aspect) shown below.
第3结构具备有用于探测所述工业车辆上搭载有驾驶员的搭载探测单元,所述状态判定单元以通过所述搭载探测单元探测到搭载有驾驶员为依据,判定已成为所述运行准备状态。The third configuration includes on-board detection means for detecting that a driver is mounted on the industrial vehicle, and the state judging means determines that the operation preparation state has been reached based on the detection of the on-board driver by the on-board detection means. .
若为该结构,当搭载有驾驶员时,能够防止进行恢复控制。According to this configuration, when the driver is mounted, it is possible to prevent recovery control from being performed.
并且,作为上述检测参数,可以考虑采用来自探测由驾驶员进行的转向器操作的单元的检测参数。作为这种用途的具体结构,将上述结构设为以下所示的第4结构(第4方式)即可。Also, as the above-mentioned detection parameter, it is conceivable to employ a detection parameter from a unit that detects the steering operation by the driver. As a specific structure for such use, the above-mentioned structure may be set as a fourth structure (fourth aspect) shown below.
第4结构具备用于探测是否已对该转向装置或所述工业车辆进行特定的操作的操作探测单元,所述状态判定单元以通过所述操作探测单元探测到特定的操作为依据,判定已成为所述运行准备状态。The fourth configuration includes an operation detecting unit for detecting whether a specific operation has been performed on the steering device or the industrial vehicle, and the state judging unit judges that the specific operation has been detected based on the detection of the specific operation by the operation detecting unit. The state of operational readiness.
据此,当驾驶员已对工业车辆进行特定的操作时,不进行基于恢复控制单元的操舵机构的控制,因此能够提供符合驾驶员要求的转向装置。According to this, when the driver has already performed a specific operation on the industrial vehicle, the control of the steering mechanism by the recovery control unit is not performed, so it is possible to provide a steering device that meets the driver's request.
另外,该“特定的操作”可规定为某一操作对象的操作,还可以规定为对1个以上操作对象的一连串的操作顺序。In addition, the "specific operation" may be defined as an operation of a certain operation object, or may be defined as a series of operation sequences for one or more operation objects.
作为该结构中的“特定的操作”只要是表示运行准备状态的操作即可,例如可以考虑对转向器进行的操作或通过节流杆(或加速器)等使工业车辆行驶的操作。The "specific operation" in this configuration may be any operation indicating a ready state for operation. For example, an operation on a steering gear or an operation to drive an industrial vehicle with a throttle lever (or accelerator) or the like may be considered.
为此,将上述结构设为以下所示的第5结构(第5方式)即可。Therefore, what is necessary is just to make the said structure into the 5th structure (fifth aspect) shown below.
在第5结构中,所述操作探测单元能够探测已进行用于使所述工业车辆行驶的行驶操作,所述状态判定单元以通过所述操作探测单元探测到所述行驶操作为依据,判定已成为所述运行准备状态。In the fifth configuration, the operation detection unit can detect that a running operation for driving the industrial vehicle has been performed, and the state determination unit determines that the operation has been performed based on the detection of the running operation by the operation detection unit. become the operational readiness state.
由此,能够防止在已进行用于使工业车辆行驶的操作的状态下进行恢复控制。Thereby, it is possible to prevent recovery control from being performed in a state where the operation for running the industrial vehicle has already been performed.
然而,在上述各结构中,可以设为任意地实施基于操舵机构的控制的恢复控制,为此,将上述各结构设为以下所示的第6结构(第6方式)即可。However, in each of the above configurations, the return control based on the control of the steering mechanism may be arbitrarily implemented, and for this reason, each of the above configurations may be a sixth configuration (sixth aspect) shown below.
第6结构具备接受控制开始操作的操作接受单元,该控制开始操作作为用于由所述恢复控制单元开始控制所述操舵机构的操作。所述状态判定单元以接受到所述控制开始操作为依据,判定并非所述运行准备状态。The sixth configuration includes an operation acceptance unit that receives a control start operation as an operation for starting control of the steering mechanism by the restoration control unit. The state judging unit judges that the operation preparation state is not on the basis of receiving the control start operation.
若为该结构,能够任意地实施恢复控制。According to this structure, restoration control can be performed arbitrarily.
并且,在上述各结构中,不仅在未成为运行准备状态的情况下,而且还可以将预定条件的满足作为前提而实施恢复控制。Furthermore, in each of the configurations described above, not only when the operation preparation state is not reached, but also the restoration control can be performed on the premise that a predetermined condition is satisfied.
作为用于实施恢复控制的条件,例如可以考虑工业车辆的车速小于预定速度,此时,将上述各结构设为以下所示的第7结构(第7方式)即可。As a condition for performing recovery control, for example, the vehicle speed of an industrial vehicle may be considered to be lower than a predetermined speed. In this case, each of the above configurations may be a seventh configuration (seventh aspect) shown below.
第7结构中,具备用于检测所述工业车辆的车速的车速检测单元,所述恢复控制单元以通过所述车速检测单元而检测到的车速小于预定速度作为条件来控制所述操舵机构。In a seventh configuration, a vehicle speed detection unit for detecting a vehicle speed of the industrial vehicle is provided, and the restoration control unit controls the steering mechanism on the condition that the vehicle speed detected by the vehicle speed detection unit is lower than a predetermined speed.
若为该结构,由于在工业车辆的车速小于预定速度的期间不进行恢复控制,因此,例如通过设定工业车辆不行驶时的速度作为预定速度,能够防止在工业车辆行驶中进行恢复控制。With this configuration, since the return control is not performed while the speed of the industrial vehicle is lower than the predetermined speed, for example, by setting the speed when the industrial vehicle is not running as the predetermined speed, it is possible to prevent the return control from being performed while the industrial vehicle is running.
并且,作为用于实施恢复控制的条件,还可以考虑操舵轮的舵角与基准角相差一定程度以上,此时,将上述各结构设为以下所示的第8结构(第8方式)即可。In addition, as a condition for implementing the recovery control, it is conceivable that the steering angle of the steering wheel is different from the reference angle by a certain degree or more. .
在第8结构中,所述恢复控制单元以通过所述舵角检测单元检测出的舵角在以所述基准角为中心的预定的容许范围外作为条件来开始控制所述操舵机构。In an eighth configuration, the restoration control unit starts controlling the steering mechanism on the condition that the steering angle detected by the steering angle detection unit is outside a predetermined allowable range centered on the reference angle.
据此,操舵轮的舵角在容许范围内时不进行基于恢复控制单元的操舵机构的控制,因此通过将该容许范围设定在作为与基准角相对应的方向并不脱离驾驶员预期的程度的范围内,能够防止工业车辆行进时朝驾驶员不希望的方向前进,并且减轻恢复控制所带来的控制负载。According to this, when the steering angle of the steering wheel is within the allowable range, the control of the steering mechanism by the recovery control unit is not performed, so by setting the allowable range in the direction corresponding to the reference angle, it does not deviate from the driver's expectation. Within a certain range, it is possible to prevent the industrial vehicle from moving in the direction that the driver does not expect, and to reduce the control load caused by the recovery control.
例如,在转向器的操作角度在小于±180度的范围内的状态下,根据安装于转向器的标记(例如把手)的位置关系,驾驶员推测的工业车辆的行驶方向与工业车辆实际前进的方向一致的可能性较高,因此,能够通过以不在该状态下进行恢复控制的方式设定上述容许范围来有效地减轻恢复控制所带来的控制负载。For example, when the operating angle of the steering gear is within the range of less than ±180 degrees, based on the positional relationship of the mark (such as the handle) attached to the steering gear, the driving direction of the industrial vehicle estimated by the driver is different from the actual forward direction of the industrial vehicle. Since there is a high possibility that the directions coincide, the control load caused by the recovery control can be effectively reduced by setting the above-mentioned allowable range so that the recovery control is not performed in this state.
而且,例如当工业车辆成为能够直进的状态下的操舵轮的舵角规定为基准角时,若工业车辆行进时的行驶方向为大致直进方向,则即使在工业车辆的左右附近设有墙壁,也不会进行基于恢复控制单元的操舵机构的控制,能够期待工业车辆行进时很难接触到该墙壁。And, for example, when the steering angle of the steering wheel in the state where the industrial vehicle can go straight is defined as a reference angle, if the traveling direction of the industrial vehicle is substantially straight, even if a wall is provided near the left and right sides of the industrial vehicle, , and the control of the steering mechanism by the recovery control unit will not be performed, and it can be expected that the industrial vehicle will hardly touch the wall when it travels.
并且,当能够依据是否实施恢复控制来切换转向装置的动作模式时,作为用于实施恢复控制的条件,该动作模式可采用切换成进行恢复控制的模式,为此,将上述各结构设为以下所示的第9结构(第9方式)即可。And, when the operation mode of the steering device can be switched depending on whether to implement recovery control, as a condition for implementing recovery control, the operation mode can be switched to a mode for performing recovery control. Therefore, the above-mentioned structures are set as follows: The shown ninth structure (ninth embodiment) is sufficient.
第9结构具备有模式切换单元,该模式切换单元接收来自外部的指令,将该转向装置的动作模式切换成执行由所述恢复控制单元进行的所述操舵机构的控制的恢复模式以及不执行该控制的非恢复模式中的任一种,所述恢复控制单元以该转向装置的动作模式切换成所述恢复模式为条件来控制所述操舵机构。The ninth configuration includes a mode switching unit that receives an external command and switches the operation mode of the steering device to a return mode in which the control of the steering mechanism by the return control unit is executed and a return mode in which the control of the steering mechanism is not executed. In any one of the non-recovery modes of control, the recovery control unit controls the steering mechanism on the condition that the operation mode of the steering device is switched to the recovery mode.
若为该结构,转向装置的动作模式切换成非恢复模式的期间不进行恢复控制,因此在不希望操舵角返回至基准角这种场合时,能够通过将动作模式切换成非恢复模式来防止进行非预期性恢复控制而使操舵角返回至基准角。According to this structure, the return control is not performed during the period when the operation mode of the steering device is switched to the non-return mode. Therefore, when it is not desired that the steering angle returns to the reference angle, it can be prevented by switching the operation mode to the non-return mode. Unexpected return of control to return the steering angle to the reference angle.
另外,在上述各结构中,还可以考虑在开始恢复控制以后过渡至运行准备状态,因此,此时优选停止恢复控制。如此,作为过渡至运行准备状态的具体例子,例如可以设想驾驶员已开始进行转向器的操作这种情况,此时为了停止恢复控制,将上述各结构设为以下所示的第10结构(第10方式)即可。In addition, in each of the above-mentioned configurations, it is also possible to transition to the operation preparation state after the restoration control is started, and therefore, it is preferable to stop the restoration control at this time. In this way, as a specific example of the transition to the running preparation state, for example, it is conceivable that the driver has started to operate the steering gear. 10 ways) can be.
第10结构具备用于检测由驾驶员进行的转向器操作的转向器操作检测单元,在所述操舵机构的控制中,通过所述转向器操作检测单元检测到转向器的操作时,所述恢复控制单元停止其控制。The tenth configuration includes a steering operation detection unit for detecting a steering operation by the driver, and when the steering operation is detected by the steering operation detection unit during the control of the steering mechanism, the reset operation is performed. The control unit stops its control.
据此,在进行了转向器操作时停止基于恢复控制单元的操舵机构的控制,因此能够优先由驾驶员进行转向器操作。According to this, when the steering operation is performed, the control of the steering mechanism by the recovery control means is stopped, so that the driver can give priority to the steering operation.
并且,在转向装置中,在将转向器的操作直接传递至操舵轮这种情况下,为了将操舵角设为基准角而通过恢复控制对操舵机构进行控制时,还可设想转向器无法追随操舵轮的操舵的情况,此时,转向器被检测成与操舵方向相反地操作。In addition, in the steering system, when the operation of the steering gear is directly transmitted to the steering wheels, it is conceivable that the steering gear cannot follow the steering wheel when the steering mechanism is controlled by recovery control so that the steering angle becomes the reference angle. In the case of steering of the wheels, at this time, the steering gear is detected to be operated in the opposite direction to the steering direction.
检测出该操作后停止恢复控制是并非基于实际操作转向器而出现的失误,因此优选避免发生这种错误的停止,为此,可以考虑将上述结构设为以下所示的第11结构(第11方式)。After detecting this operation, the stop recovery control is an error not based on the actual operation of the steering gear, so it is preferable to avoid such a wrong stop. For this reason, it is conceivable to set the above-mentioned structure as the eleventh structure shown below (Eleventh Way).
在第11结构中,所述转向器操作检测单元检测由驾驶员进行的转向器的操作量,在所述操舵机构的控制中,通过所述转向器操作检测单元检测到的操作量成为预定的操作量以上时,所述恢复控制单元停止其控制。In the eleventh configuration, the steering operation detection unit detects an operation amount of the steering gear by the driver, and in the control of the steering mechanism, the operation amount detected by the steering operation detection unit becomes a predetermined value. When the operation amount is above, the restoration control unit stops its control.
若为该结构,由于继续控制操舵机构直到检测到对转向器进行的预定的操作量,因此,能够通过设定能够引起错误的操作量作为该操作量来防止错误地停止恢复控制。According to this configuration, since the steering mechanism is continuously controlled until a predetermined operation amount of the steering gear is detected, it is possible to prevent erroneous stop of the return control by setting an operation amount that can cause an error as the operation amount.
然而,若开始操舵轮的操舵,则由于操舵轮与路面之间的摩擦而发生操舵轮的扭曲。而且,若以该状态停止操舵轮的操舵,则扭曲的操舵轮欲返回原状态而向目前为止的操舵方向的反方向变位,因此无法使操舵轮在所希望的位置(舵角不等于基准角的位置)停止。However, when the steering of the steering wheel is started, twisting of the steering wheel occurs due to friction between the steering wheel and the road surface. And if the steering of the steering wheel is stopped in this state, the twisted steering wheel wants to return to the original state and displaces in the opposite direction of the steering direction so far, so the steering wheel cannot be made at the desired position (the steering angle is not equal to the reference corner position) stop.
因此,如第12结构(第12方式)所示,设为以下即可:在开始控制所述操舵机构之后,所述恢复控制单元继续进行控制,直到通过所述舵角检测单元检测出的舵角比所述基准角大出预定角度,之后停止该控制。Therefore, as shown in the twelfth structure (twelfth form), it is only necessary to set it as follows: After starting to control the steering mechanism, the recovery control unit continues to control until the rudder angle detected by the steering angle detection unit. The angle is larger than the reference angle by a predetermined angle, after which the control is stopped.
据此,能够通过超过基准角预定角度之后停止操舵机构的控制,抵消向其反方向的变位。即,上述结构中,通过设定与操舵轮受扭曲影响而产生的变位量对应的角度作为超过基准角的角度,容易在所希望的位置停止操舵轮。According to this, by stopping the control of the steering mechanism after exceeding the predetermined reference angle, the displacement in the opposite direction can be cancelled. That is, in the above configuration, by setting an angle corresponding to the amount of displacement of the steering wheel due to the twist as an angle exceeding the reference angle, it is easy to stop the steering wheel at a desired position.
另外,在上述操舵轮中,“扭曲”以对应于操舵轮与路面之间的摩擦系数、操舵轮与路面之间产生的摩擦力、操舵轮操舵时的角速度等参数的大小而发生,因此能够利用这些参数中的任意一种来推断由“扭曲”影响引起的操舵轮的变位量。作为具体例子,例如作为与摩擦力或角速度有关的参数,可以考虑操舵机构的控制量,优选参考由该参数推断的变位量,在操舵角达到基准角之后,使操舵机构的控制持续预定角度。In addition, in the above-mentioned steering wheel, "twisting" occurs with a magnitude corresponding to parameters such as the coefficient of friction between the steering wheel and the road surface, the friction force generated between the steering wheel and the road surface, and the angular velocity when the steering wheel is steered. Use any of these parameters to infer the amount of displacement of the steering wheel due to the "twist" effect. As a specific example, for example, as a parameter related to frictional force or angular velocity, the control amount of the steering mechanism can be considered. It is preferable to refer to the displacement amount estimated from this parameter, and after the steering angle reaches the reference angle, the control of the steering mechanism is continued for a predetermined angle. .
作为这种用途的结构,可以考虑将上述结构设为以下所示的第13结构(第13方式)。As a structure for such an application, it is conceivable to make the above-mentioned structure into a thirteenth structure (thirteenth aspect) shown below.
第13结构具备有控制确定单元,该控制确定单元根据通过所述恢复控制单元开始控制所述操舵机构之后的控制量,确定比所述基准角大出预定角度的控制舵角,所述恢复控制单元继续控制所述操舵机构,直到通过所述舵角检测单元检测出的舵角达到所述控制舵角。The thirteenth structure is provided with a control determination unit that determines a control steering angle that is larger than the reference angle by a predetermined angle based on a control amount after the control of the steering mechanism is started by the recovery control unit. The unit continues to control the steering mechanism until the rudder angle detected by the rudder angle detection unit reaches the control rudder angle.
若为该结构,由于能够继续控制操舵机构直到达到掺杂有由“扭曲”影响而引起的操舵轮的变位量的操舵角即控制角,因此容易在所希望的位置更可靠地停止操舵轮。According to this configuration, since the steering mechanism can be continuously controlled until reaching the steering angle, that is, the control angle, which includes the amount of displacement of the steering wheel due to the influence of "twisting", it is easy to stop the steering wheel at a desired position more reliably. .
并且,为解决上述课题,可设为工业车辆(第14方式),其特征在于搭载第1至第13结构中任一结构所涉及的转向装置而构成。Furthermore, in order to solve the above-mentioned problems, an industrial vehicle (a fourteenth aspect) can be provided, which is characterized in that it is configured to mount a steering device according to any one of the first to thirteenth configurations.
据此,能够得到与上述各结构相同的作用及效果。Accordingly, the same operations and effects as those of the above-described configurations can be obtained.
并且,为解决上述课题,可设为用于使计算机作为第1至第13结构中的任一结构所涉及的状态判定单元及恢复控制单元发挥作用的程序(第15方式)。Furthermore, in order to solve the above-mentioned problems, a program for causing a computer to function as the state determination means and the restoration control means according to any one of the first to thirteenth configurations may be provided (fifteenth aspect).
若将该程序应用于工业车辆或工业车辆的转向装置,则能够得到与上述各结构相同的作用及效果。When this program is applied to an industrial vehicle or a steering device for an industrial vehicle, the same actions and effects as those of the above-mentioned configurations can be obtained.
另外,上述程序由适合计算机系统的处理的指令的顺序的队列构成,通过各种记录介质或通信线路提供给转向装置、工业车辆或使用该转向装置或工业车辆的用户等。In addition, the above-mentioned program is composed of a sequence of commands suitable for the processing of the computer system, and is provided to the steering device, the industrial vehicle, or the user using the steering device or the industrial vehicle, etc. through various recording media or communication lines.
附图说明 Description of drawings
图1是表示作为工业车辆的叉车的整体结构的立体图。FIG. 1 is a perspective view showing the overall structure of a forklift as an industrial vehicle.
图2是示出转向装置的图(在图1的A-A截面的图中备注构成要件的模块的图)。FIG. 2 is a diagram showing a steering device (a diagram in which modules of constituent elements are added in the A-A cross-sectional diagram of FIG. 1 ).
图3是表示在第1实施方式中进行操舵轮的恢复控制的操舵轮恢复处理的流程图。FIG. 3 is a flowchart showing a steering wheel restoration process in which the steering wheel restoration control is performed in the first embodiment.
图4是表示在第1实施方式中叉车的电键开关被关闭时执行的电源关闭处理的流程图。4 is a flowchart showing power-off processing executed when a key switch of the forklift is turned off in the first embodiment.
图5是表示第2实施方式中的操舵轮恢复处理的流程图。FIG. 5 is a flowchart showing steering wheel recovery processing in the second embodiment.
图6是表示第2实施方式中的条件判定处理的流程图。FIG. 6 is a flowchart showing condition determination processing in the second embodiment.
图7是表示第2实施方式中的状态判定处理的流程图。FIG. 7 is a flowchart showing state determination processing in the second embodiment.
图8是表示在恢复控制中施加于辅助马达的驱动信号的占空比发生变化的样子的时序图。FIG. 8 is a timing chart showing how the duty ratio of the drive signal applied to the assist motor changes during recovery control.
图9是表示变形例的操舵轮恢复处理的流程图。FIG. 9 is a flowchart showing steering wheel recovery processing in a modified example.
图中:1-叉车,2-主体,3-装卸机构,4-驾驶席,5-转向装置,6-操作部,51-转向器,52-把手,53-操舵轮,54-操舵机构,55-操舵轮支承部,57-操舵齿轮,59-驱动马达,61-操舵传递机构,63-辅助马达,65-动作电路,67-传递齿轮,71-转矩传感器,73-舵角传感器,75-控制器,77-驾驶员检测传感器,79-车速传感器,81-电键传感器,83-通知部。In the figure: 1-forklift, 2-main body, 3-loading and unloading mechanism, 4-driver's seat, 5-steering device, 6-operating part, 51-steering gear, 52-handle, 53-steering wheel, 54-steering mechanism, 55-steering wheel supporting part, 57-steering gear, 59-drive motor, 61-steering transmission mechanism, 63-auxiliary motor, 65-action circuit, 67-transmission gear, 71-torque sensor, 73-rudder angle sensor, 75-controller, 77-driver detection sensor, 79-vehicle speed sensor, 81-key sensor, 83-notification section.
具体实施方式 detailed description
以下结合附图对本发明的实施方式进行说明。Embodiments of the present invention will be described below in conjunction with the accompanying drawings.
1.整体结构1. Overall structure
叉车1为用于装卸工作的工业车辆,如图1所示,在主体2的前方设置有装卸机构3,在主体2的后方设置有驾驶席4及转向装置5。The forklift 1 is an industrial vehicle used for loading and unloading work. As shown in FIG.
转向装置5在主体2的后方侧搭载于与驾驶席4邻接的位置,如图2所示,其具备:接受驾驶员的操作的转向器51、为了确定叉车1的行驶方向而被操舵的操舵轮53、按照转向器51的操作量对操舵轮53进行操舵的操舵机构54、用于旋转驱动操舵轮53的驱动马达59、检测转向器51的操作转矩的转矩传感器71、检测操舵轮53的舵角的舵角传感器73、检测叉车1的驾驶员的存在的驾驶员检测传感器77、检测叉车1的车速的车速传感器79、检测用于启动叉车1整体的电键开关的切换状态的电键传感器81、通知叉车1周围的通知部83、控制转向装置5整体的动作的控制器75等。The steering device 5 is mounted on the rear side of the main body 2 at a position adjacent to the driver's seat 4. As shown in FIG. Wheel 53, a steering mechanism 54 for steering the steering wheel 53 according to the amount of operation of the steering gear 51, a drive motor 59 for rotating and driving the steering wheel 53, a torque sensor 71 for detecting the operating torque of the steering gear 51, and a torque sensor 71 for detecting the steering wheel 53. The rudder angle sensor 73 of the rudder angle of 53, the driver detection sensor 77 that detects the presence of the driver of the forklift 1, the vehicle speed sensor 79 that detects the vehicle speed of the forklift 1, the electric key that detects the switching state of the electric key switch that is used to start the forklift 1 whole The sensor 81 , the notification unit 83 for notifying the surroundings of the forklift 1 , the controller 75 for controlling the operation of the steering device 5 as a whole, and the like.
另外,本实施方式的驾驶员检测传感器77是根据驾驶席4的荷载(体重)的变化检测驾驶员的存在的荷载传感器、红外线传感器、图像传感器等并不作为一般叉车1的操作输入端而搭载的传感器,是检测驾驶员位于驾驶席4的传感器。In addition, the driver detection sensor 77 of this embodiment is a load sensor, an infrared sensor, an image sensor, etc. that detect the presence of a driver based on a change in the load (weight) of the driver's seat 4, and is not mounted as an operation input terminal of a general forklift 1. The sensor is a sensor that detects that the driver is located in the driver's seat 4 .
转向器51构成为可通过驾驶员的操作对操舵轮53进行操舵,其安装有驾驶员在进行转向器操作时可利用的把手52。The steering gear 51 is configured so that a steering wheel 53 can be steered by the driver's operation, and a handle 52 that the driver can use when operating the steering gear is attached.
操舵轮53还是对路面赋予叉车1行驶用的驱动力的驱动轮。另外,本实施方式中,操舵轮53的可操舵角度范围小于1圈(小于360度),相对于此,转向器51的可操作角度范围则为1圈以上(360度以上;本实施方式中为360度×7的7圈)。并且,本实施方式中,规定叉车1可直进状态下的操舵轮53的舵角(例如“0度”)成为基准的基准角。The steering wheel 53 is also a driving wheel that applies driving force for traveling the forklift 1 to the road surface. In addition, in this embodiment, the steerable angle range of the steering wheel 53 is less than 1 turn (less than 360 degrees), in contrast, the steerable angle range of the steering gear 51 is more than 1 turn (more than 360 degrees; in this embodiment 7 circles of 360 degrees x 7). In addition, in the present embodiment, the steering angle (for example, "0 degrees") of the steering wheel 53 in a state where the forklift 1 can go straight is defined as a reference angle.
操舵机构54具备有支承操舵轮53的操舵轮支承部55、将转向器51的操作转矩传递至操舵轮53来对操舵轮53进行操舵的操舵传递机构61、辅助基于转向器51而进行的操舵轮53的操舵的辅助马达63、使辅助马达63动作的动作电路65等。The steering mechanism 54 includes a steering wheel support portion 55 that supports the steering wheel 53 , a steering transmission mechanism 61 that transmits the operating torque of the steering gear 51 to the steering wheel 53 to steer the steering wheel 53 , and a steering wheel 51 that assists the steering wheel 51 . An auxiliary motor 63 for steering the steering wheel 53 , an operating circuit 65 for operating the auxiliary motor 63 , and the like.
在以上结构当中,操舵轮支承部55以能够沿着操舵轮53的操舵方向进行旋转的状态固定于主体2,在其旋转方向上形成有环绕于操舵轮支承部55的操舵齿轮57。In the above configuration, the steering wheel support portion 55 is fixed to the main body 2 in a rotatable state in the steering direction of the steering wheel 53 , and the steering gear 57 is formed around the steering wheel support portion 55 in the rotation direction.
并且,辅助马达63为已知的电动转向(EPS)马达。并且,该辅助马达63以与通过操舵传递机构61而传递的转向器51的转矩相对应的操舵转矩,旋转与操舵轮支承部55的操舵齿轮57啮合的齿轮(未图示),由此通过该操舵齿轮57对操舵轮支承部55及支承于操舵轮支承部55的操舵轮53进行操舵。Also, the assist motor 63 is a known electric power steering (EPS) motor. Then, the assist motor 63 rotates a gear (not shown) meshing with the steering gear 57 of the steering wheel support portion 55 with a steering torque corresponding to the torque of the steering gear 51 transmitted through the steering transmission mechanism 61, thereby The steering wheel 55 and the steering wheel 53 supported on the steering wheel support 55 are steered by the steering gear 57 .
并且,操舵传递机构61为从转向器51朝向操舵轮支承部55延伸的杆状部件,且在操舵轮53侧的端部(下端)设置有与操舵轮支承部55的操舵齿轮57啮合的传递齿轮67,转向器51的操作转矩通过该传递齿轮67及操舵齿轮57传递至操舵轮支承部55及支承于操舵轮支承部55的操舵轮53。In addition, the steering transmission mechanism 61 is a rod-shaped member extending from the steering gear 51 toward the steering wheel support portion 55 , and a transmission mechanism that meshes with the steering gear 57 of the steering wheel support portion 55 is provided at the end (lower end) on the steering wheel 53 side. The gear 67 transmits the operating torque of the steering gear 51 to the steering wheel supporting portion 55 and the steering wheel 53 supported on the steering wheel supporting portion 55 through the transmission gear 67 and the steering gear 57 .
通知部83为用于引起叉车1周围(例如驾驶员)的注意,或向周围通知叉车1的动作状态的部件,由发出通知音的蜂鸣器及驱动蜂鸣器的驱动电路等构成。而且,驱动电路构成为可按照来自控制器75的指令对蜂鸣器发出多种通知音。The notification unit 83 is used to draw the attention of the surroundings of the forklift 1 (for example, the driver) or to notify the surroundings of the operating state of the forklift 1, and is composed of a buzzer that emits a notification sound, a drive circuit that drives the buzzer, and the like. Furthermore, the drive circuit is configured to emit various notification sounds to the buzzer in accordance with an instruction from the controller 75 .
控制器75按照储存于内置存储器的程序执行以下处理:以与驾驶员进行的转向器的操作(转向器51的操作转矩)相对应的大小产生操舵转矩的已知的操舵处理;使操舵轮53的舵角返回至成为基准的基准角的操舵轮恢复处理(参考图3、图5至图7);及在电键开关从开启状态(On)切换至关闭状态(Off)之后进行电源关闭操作的电源关闭处理(参考图4)。The controller 75 performs the following processing according to the program stored in the built-in memory: a known steering process of generating a steering torque with a magnitude corresponding to the steering gear operation (operation torque of the steering gear 51) performed by the driver; The steering wheel recovery process (refer to FIG. 3, FIG. 5 to FIG. 7) in which the steering angle of the wheel 53 returns to the reference angle as a reference; Operational power-off processing (refer to Figure 4).
另外,当电键开关处于关闭状态时,控制器75将叉车1的行驶控制、装卸机构3的装卸控制及操舵处理设为无效。In addition, when the key switch is in the off state, the controller 75 disables the travel control of the forklift 1 , the loading and unloading control of the loading and unloading mechanism 3 , and the steering processing.
并且,该控制器75与配置于驾驶席4的前方的操作部6连接并能够进行通信,且构成为能够检测驾驶员对该操作部6进行的操作内容。Further, the controller 75 is connected to and capable of communicating with the operation unit 6 arranged in front of the driver's seat 4 , and is configured to be able to detect the contents of the operation performed by the driver on the operation unit 6 .
2.控制器75的特征性工作2. Characteristic work of the controller 75
本实施方式中的转向装置5由于其实施方式根据在控制器75中实施的处理内容而有所不同,因此依次对与处理内容相对应的实施方式进行说明。Since the steering device 5 in this embodiment differs in its implementation depending on the content of processing performed by the controller 75 , the embodiments corresponding to the processing content will be described sequentially.
2-1.第1实施方式2-1. First Embodiment
(1)操舵轮恢复处理(1) Steering wheel recovery processing
在本实施方式中,当接通叉车1的电源时,由控制器75执行操舵轮恢复处理。In the present embodiment, when the power of the forklift 1 is turned on, the controller 75 executes the steering wheel restoration process.
若开始该处理,则如图3所示,首先在S105中,根据基于转矩传感器71及电键传感器81的检测结果,判定是否已由驾驶员进行操舵轮恢复处理的解除操作。在此,电键开关关闭之后在预定时间内,以通过转矩传感器71检测到具有特定规则性的操作转矩(例如,由驾驶员进行的将转向器51多次左右转动的操作)为依据,判定已由驾驶员进行操舵轮恢复处理的解除操作。When this process is started, as shown in FIG. 3 , first, in S105 , it is determined whether the driver has released the steering wheel return process based on the detection results of the torque sensor 71 and the key sensor 81 . Here, within a predetermined time after the key switch is turned off, on the basis that the torque sensor 71 detects an operating torque with a certain regularity (for example, an operation by the driver to turn the steering gear 51 left and right multiple times), It is determined that the cancel operation of the steering wheel restoration process has been performed by the driver.
而且,当在S105中判定已进行操舵轮恢复处理的解除操作时(S105:是),处理行进至S107,且根据基于车速传感器79的检测结果,判定叉车1是否已停止(车速是否为零)。And when it is determined in S105 that the release operation of the steering wheel recovery process has been performed (S105: Yes), the process proceeds to S107, and based on the detection result of the vehicle speed sensor 79, it is determined whether the forklift 1 has stopped (whether the vehicle speed is zero) .
而且,在S107中,在判定叉车1停止的期间(S107:是),重复执行该S107的处理,若判定叉车1没有停止(S107:否),则处理返回至S105。Then, in S107, while it is determined that the forklift 1 is stopped (S107: Yes), the process of S107 is repeatedly executed, and when it is determined that the forklift 1 is not stopped (S107: No), the process returns to S105.
并且,当在S105中判定未进行操舵轮恢复处理的解除操作时(S105:否),处理行进至S110,且根据基于车速传感器79的检测结果,判定叉车1是否已停止(车速是否为零)。And, when it is determined in S105 that the release operation of the steering wheel recovery process has not been performed (S105: No), the process proceeds to S110, and based on the detection result of the vehicle speed sensor 79, it is determined whether the forklift 1 has stopped (whether the vehicle speed is zero) .
而且,当在S110中判定叉车1没有停止时(S110:否),处理返回至S105,另一方面,若在S110中判定叉车1已停止(S110:是),则处理行进至S120。And, when it is determined in S110 that the forklift 1 is not stopped (S110: No), the process returns to S105, and on the other hand, if it is determined in S110 that the forklift 1 is stopped (S110: Yes), the process proceeds to S120.
在S120中,根据基于驾驶员检测传感器77的检测结果,判定驾驶员是否在叉车1内。而且,当在S120中判定驾驶员在叉车1内时(S120:是),处理行进至S110,另一方面,当在S120中判定驾驶员不在叉车1内时(S120:否),处理行进至S130。In S120 , it is determined whether or not the driver is inside the forklift 1 based on the detection result by the driver detection sensor 77 . And, when it is determined in S120 that the driver is in the forklift 1 (S120: Yes), the process proceeds to S110, on the other hand, when it is determined in S120 that the driver is not in the forklift 1 (S120: No), the process proceeds to S130.
在S130中,根据基于转矩传感器71的检测结果,判定驾驶员是否在进行转向器操作。在此,以通过转矩传感器71而检测到的驾驶员操作转向器51时的操作转矩为依据,判定驾驶员在进行转向器操作。In S130, based on the detection result by the torque sensor 71, it is determined whether or not the driver is operating the steering gear. Here, it is determined that the driver is operating the steering gear based on the operating torque detected by the torque sensor 71 when the driver operates the steering gear 51 .
而且,当在S130中判定驾驶员在进行转向器操作时(S130:是),处理行进至S110,相反,当在S130中判定驾驶员未进行转向器操作时(S130:否),处理行进至S140。Also, when it is determined in S130 that the driver is operating the steering gear (S130: YES), the process proceeds to S110, and conversely, when it is determined in S130 that the driver is not operating the steering gear (S130: No), the process proceeds to S140.
在S140中,判定通过舵角传感器73检测出的操舵角53的舵角是否在以基准角为中心的预定的容许范围外。在S140的处理中使用的“容许范围”为设定在作为与基准角相对应的方向其程度并不脱离驾驶员预期的范围内的值,且储存于控制器75的内置存储器内。另外,本实施方式中,设定以基准角为中心的±20度(=40度)作为“容许范围”。In S140, it is determined whether or not the steering angle of the steering angle 53 detected by the steering angle sensor 73 is outside a predetermined allowable range around the reference angle. The “permissible range” used in the process of S140 is a value set within a range in which the direction corresponding to the reference angle does not deviate from the driver's expectation, and is stored in the built-in memory of the controller 75 . In addition, in the present embodiment, ±20 degrees (=40 degrees) around the reference angle is set as an "allowable range".
而且,当在S140中判定舵角在以基准角为中心的预定的容许范围内时(S140:否),处理行进至S110。另一方面,当在S140中判定舵角在以基准角为中心的预定的容许范围外时(S140:是),处理行进至S150。Then, when it is determined in S140 that the steering angle is within the predetermined allowable range around the reference angle (S140: NO), the process proceeds to S110. On the other hand, when it is determined in S140 that the steering angle is outside the predetermined allowable range centering on the reference angle (S140: YES), the process proceeds to S150.
在S150中,以使通过舵角传感器73检测出的操舵轮53的舵角返回至基准角的方式,开始用于控制操舵机构54(具体为辅助马达63)的操舵轮53的恢复控制。在此,在操舵轮53的恢复控制中,通过由动作电路65使辅助马达63动作而对操舵轮53进行操舵,并且进一步地对操舵齿轮57、传递齿轮67、操舵传递机构61和转向器51进行操舵,由此使通过舵角传感器73检测出的舵角返回至基准角。具体而言,控制器75以根据舵角传感器73的检测结果检测出的操舵轮53的操舵速度成为恒定(例如18°/s)的方式改变辅助马达63驱动时的占空比,由此使操舵轮53的舵角返回至基准角。In S150 , return control of the steering wheel 53 for controlling the steering mechanism 54 (specifically, the assist motor 63 ) is started so that the steering angle of the steering wheel 53 detected by the steering angle sensor 73 returns to the reference angle. Here, in the return control of the steering wheel 53, the steering wheel 53 is steered by operating the auxiliary motor 63 by the operating circuit 65, and furthermore, the steering gear 57, the transmission gear 67, the steering transmission mechanism 61, and the steering gear 51 Steering is performed to return the steering angle detected by the steering angle sensor 73 to the reference angle. Specifically, the controller 75 changes the duty ratio when the assist motor 63 is driven so that the steering speed of the steering wheel 53 detected based on the detection result of the steering angle sensor 73 becomes constant (for example, 18°/s). The steering angle of the steering wheel 53 returns to the reference angle.
接下来的S160中,为了通知已开始恢复控制,对通知部83输出通知指令。由此,通知部83通过发出通知音来向叉车1的周围通知已开始恢复控制。另外,通知部83在从恢复控制的开始到结束期间,继续发出例如“嘟嘟嘟”(短音)这种通知音。In the next S160, a notification command is output to the notification unit 83 in order to notify that the recovery control has started. Accordingly, the notification unit 83 notifies the surroundings of the forklift 1 that the recovery control has started by emitting a notification sound. In addition, the notification unit 83 continues to emit a notification sound such as "beep beep" (short sound) from the start to the end of the restoration control.
而且,在S170中,使用内置于控制器75的计时器,在使其计数值复位之后,开始测量恢复控制所需的时间。Also, in S170, after resetting the count value using a timer built into the controller 75, the measurement of the time required to return to the control is started.
接着,在S180中,根据上述计时器的计数值,判定在S170的处理中的基于计时器的测量开始之后是否经过预定时间(例如1分钟)。该“预定时间”例如为当由于操舵轮53的操作受异物的阻碍或辅助马达63发生故障等无法正常进行恢复控制时为了强制结束恢复控制而规定的时间。Next, in S180, based on the count value of the timer, it is determined whether or not a predetermined time (for example, 1 minute) has elapsed since the measurement by the timer in the process of S170 was started. The "predetermined time" is, for example, a predetermined time for forcibly ending the recovery control when the recovery control cannot be performed normally due to obstruction of the operation of the steering wheel 53 by a foreign object or failure of the assist motor 63 .
而且,在S180中,判定在基于计时器的测量开始之后已经过预定时间时(S180:是),进行恢复控制的结束处理(S220)。Then, in S180, when it is determined that a predetermined time has elapsed since the measurement by the timer was started (S180: YES), the end processing of the recovery control is performed (S220).
在此,在S220中,对动作电路65进行停止辅助马达63的动作的处理,即停止辅助马达63的通电控制这种处理。Here, in S220 , a process of stopping the operation of the assist motor 63 , that is, a process of stopping the energization control of the assist motor 63 is performed on the operating circuit 65 .
而且,结束本次恢复控制的原因在于计时器,因此在接下来的S230中,为了通知已强制结束恢复控制,对通知部83输出通知指令之后,处理返回至S105。另外,此时通知部83(蜂鸣器)发出1次例如“嘟”(短音)这种故障音。Since the reason for ending the recovery control this time is the timer, in the following S230, in order to notify that the recovery control has been forcibly terminated, a notification command is output to the notification unit 83, and the process returns to S105. In addition, at this time, the notifying part 83 (buzzer) emits a fault sound such as "beep" (short sound) once.
另一方面,在S180中,判定在基于计时器的测量开始之后没有经过预定时间时(S180:否),根据基于驾驶员检测传感器77检出的检测结果,判定驾驶员是否在叉车1内(S182)。On the other hand, in S180, when it is determined that the predetermined time has not elapsed after the measurement by the timer is started (S180: No), it is determined whether the driver is in the forklift 1 based on the detection result detected by the driver detection sensor 77 ( S182).
而且,当在S182中判定驾驶员在叉车1内时(S182:是),进行与上述S220相同的恢复控制的结束处理(S184),且处理返回至S105。Also, when it is determined in S182 that the driver is inside the forklift 1 (S182: YES), the same end processing of the recovery control as in S220 described above is performed (S184), and the processing returns to S105.
另一方面,当在S182中判定驾驶员不在叉车1内时(S182:否),处理行进至S190。在S190中,根据基于转矩传感器71的检测结果,判定驾驶员是否在进行转向器操作。On the other hand, when it is determined in S182 that the driver is not in the forklift 1 (S182: NO), the process proceeds to S190. In S190, based on the detection result by the torque sensor 71, it is determined whether or not the driver is operating the steering gear.
而且,在S190中,判定驾驶员未进行转向器操作时(S190:否),判定通过舵角传感器73检测出的舵角是否达到基准角(S200)。Then, in S190, when it is determined that the driver has not operated the steering gear (S190: No), it is determined whether the steering angle detected by the steering angle sensor 73 has reached the reference angle (S200).
而且,在S200中,判定舵角未达到基准角时(S200:否),处理行进至S180,相反,在S200中,判定舵角已达到基准角时(S200:是),处理行进至S205。And, in S200, when it is determined that the steering angle has not reached the reference angle (S200: No), the process proceeds to S180; on the contrary, in S200, when it is determined that the steering angle has reached the reference angle (S200: Yes), the process proceeds to S205.
在S205中,根据在恢复控制期间(辅助马达63的通电控制中)流向辅助马达63的电流的平均值,确定用于结束恢复控制的舵角。In S205 , the rudder angle for ending the recovery control is determined based on the average value of the current flowing to the assist motor 63 during the recovery control period (during the energization control of the assist motor 63 ).
具体而言,控制器75的内置存储器中储存有将流向辅助马达63的电流的电流值和与操舵轮53受扭曲的影响而产生的变位量对应的角度建立关联而形成的表格,在操舵轮恢复处理中,在开始恢复控制(S170)直到舵角达到基准角(S200:是)的期间,定期获取流向辅助马达63的电流的电流值,并计算该获取的电流值的平均值。Specifically, the built-in memory of the controller 75 stores a table that associates the current value of the current flowing to the assist motor 63 with the angle corresponding to the amount of displacement of the steering wheel 53 due to the influence of the twist. In the wheel recovery process, the current value of the current flowing to the assist motor 63 is periodically obtained from the start of the recovery control (S170) until the steering angle reaches the reference angle (S200: YES), and the average value of the obtained current values is calculated.
而且,在S205中,通过利用上述表格而抽取与该平均值对应的角度,该抽取的角度被确定为用于结束恢复控制的舵角。即在本实施方式中,由流向辅助马达63的电流的平均值推断操舵轮53受扭曲的影响而变位的变位量,由此确定用于结束恢复控制的舵角。And, in S205, by using the above-mentioned table to extract the angle corresponding to the average value, the extracted angle is determined as the rudder angle for ending the return control. That is, in the present embodiment, the amount of displacement of the steering wheel 53 due to the twist is estimated from the average value of the current flowing to the assist motor 63, thereby determining the steering angle for terminating the return control.
在接下来的S220中,在操舵轮53的舵角达到S205中确定的舵角的时刻停止操舵轮53的操舵,因此最终停止操舵轮53的操舵是在舵角超过基准角预定角度(在S205中确定的舵角量)之后。In the following S220, stop the steering of the steering wheel 53 when the steering angle of the steering wheel 53 reaches the steering angle determined in S205, so finally stop the steering of the steering wheel 53 when the steering angle exceeds the reference angle predetermined angle (in S205 After the rudder angle determined in ).
而且,这次是由于舵角达到基准角而结束恢复控制,因此在接下来的S230中,为了通知恢复控制已正常结束,对通知部83输出通知指令,处理返回至S105。另外,此时通知部83(蜂鸣器)发出1次例如“嘟”(长音)这种通知音。And this time, since the steering angle has reached the reference angle, the return control is terminated, so in the following S230, in order to notify that the return control has been completed normally, a notification command is output to the notification unit 83, and the process returns to S105. In addition, at this time, the notification unit 83 (buzzer) emits a notification sound such as "beep" (long sound) once.
另一方面,在S190中,判定驾驶员已进行转向器操作时(S190:是),在进行与上述S220相同的恢复控制的结束处理之后(S210),使用内置于控制器75的计时器,并使其计数值复位之后,开始测量恢复控制所需的时间(S212)。On the other hand, in S190, when it is determined that the driver has operated the steering gear (S190: Yes), after performing the same end processing of the recovery control as in S220 above (S210), the timer built in the controller 75 is used to After the count value is reset, the time required for control recovery starts to be measured (S212).
接着,在S214中,根据上述计时器的计数值,判定在S212的处理中的基于计时器的测量开始之后是否经过预定时间(本实施方式中为3秒)。Next, in S214, based on the count value of the timer, it is determined whether or not a predetermined time (3 seconds in the present embodiment) has elapsed since the measurement by the timer in the process of S212 was started.
而且,在S214中,在判定基于计时器的测量开始之后没有经过预定时间的期间(S214:否),重复执行该S214的处理,若判定基于计时器的测量开始之后已经过预定时问(S214:是),则处理返回至S105。And, in S214, when it is determined that the predetermined time has not elapsed since the measurement by the timer started (S214: No), the process of S214 is repeatedly executed, and if it is determined that the predetermined time has elapsed since the measurement by the timer has started (S214 : Yes), the process returns to S105.
(2)电源关闭处理(2) Power off processing
在电键开关从开启状态切换至关闭状态时,由控制器75执行电源关闭处理。The power-off process is executed by the controller 75 when the key switch is switched from the on state to the off state.
若该处理开始,则如图4所述,首先在S310中,使用内置于控制器75的计时器,开始电键开关切换至关闭状态之后的时间测量。另外,本实施方式中,电源关闭处理用的计时器与上述操舵轮恢复处理用的计时器可以为相同的计时器,也可以设置与操舵轮恢复处理用的计时器不同的计时器,将该计时器用作电源关闭处理用计时器。When this process is started, as shown in FIG. 4 , first, in S310 , the timer built in the controller 75 is used to start measuring the time after the key switch is switched to the off state. In addition, in this embodiment, the timer for the power-off processing and the timer for the above-mentioned steering wheel recovery processing may be the same timer, or a timer different from the timer for the steering wheel recovery processing may be provided. The timer is used as a timer for power off processing.
接着,在S320中,根据上述计时器的计数值,判定在S310的处理中的基于计时器的测量开始之后是否已经过预定时间(例如1分钟)。该“预定时间”是为了确保在叉车1的电子设备(控制器75等)动作结束时所需的时间而规定的时间。Next, in S320, based on the count value of the timer, it is determined whether or not a predetermined time (for example, 1 minute) has elapsed since the measurement by the timer in the process of S310 started. This "predetermined time" is a predetermined time to secure the time required when the operation of the electronic equipment (controller 75 and the like) of the forklift 1 is completed.
而且,在直到判定出基于计时器的测量开始之后已经过预定时间的期间重复执行该S320的处理,若判定基于计时器的测量开始之后已经过预定时间(S320:是),则根据基于电键传感器81的检测结果,判定电键开关是否为关闭状态(S330)。And, the process of S320 is repeatedly executed until it is determined that the predetermined time has elapsed since the measurement by the timer is started, and if it is determined that the predetermined time has elapsed since the measurement by the timer has been started (S320: Yes), the key sensor 81, determine whether the key switch is in the off state (S330).
而且,在S330中,判定电键开关为开启状态时(S330:否),结束电源关闭处理,相反,当判定电键开关为关闭状态时(S330:是),关闭叉车1的电源(S340),结束电源关闭处理。Moreover, in S330, when it is determined that the key switch is in the on state (S330: No), the power off process ends, and on the contrary, when it is determined that the key switch is in the off state (S330: Yes), the power supply of the forklift 1 is turned off (S340), and the process ends. Power off processing.
即,在电源关闭处理中,在电键开关从开启状态切换至关闭状态之后的预定时间内,持续维持叉车1的电源为开启状态。之后,当电键开关未切换至开启状态时,不论有没有驾驶员都关闭叉车1的电源,另一方面,当电键开关切换至开启状态时,不关闭叉车1的电源。That is, in the power-off process, the power of the forklift 1 is kept on for a predetermined time after the key switch is switched from the on state to the off state. Afterwards, when the key switch is not turned on, the power of the forklift 1 is turned off regardless of whether there is a driver, and on the other hand, when the key switch is turned on, the power of the forklift 1 is not turned off.
2-2.第2实施方式2-2. Second Embodiment
(1)操舵轮恢复处理(1) Steering wheel recovery processing
根据图5对本实施方式中的操舵轮恢复处理的处理顺序进行说明。The processing procedure of the steering wheel recovery processing in this embodiment will be described based on FIG. 5 .
在该操舵轮恢复处理中,首先确认恢复开始条件是否充足(S400)。本实施方式中,在控制器75启动之后,按照每一恒定期间重复执行以下所示的条件判定处理,由于在该条件判定处理中设定恢复开始的条件充足或未充足,因此根据该设定内容确认恢复开始条件是否充足。In this steering wheel restoration process, first, it is checked whether restoration start conditions are sufficient (S400). In the present embodiment, after the controller 75 is activated, the following condition determination process is repeatedly executed for every constant period. Since the condition determination process is set in the condition determination process to be sufficient or insufficient for the recovery start condition, according to the setting The content confirms whether recovery start conditions are sufficient.
在此,根据图6对条件判定处理进行说明,在该条件判定处理中,首先通过设置于操作部6的动作模式切换开关,确认基于控制器75的转向装置5的动作模式是否切换至允许基于操舵轮恢复处理的控制的“恢复模式”,或者切换至不允许基于操舵轮恢复处理的控制的“非恢复模式”(S410)。Here, the condition determination process will be described with reference to FIG. The "recovery mode" of the control of the steering wheel recovery process, or switches to the "non-recovery mode" that does not allow the control based on the steering wheel recovery process (S410).
当在该S410中判定切换至“非恢复模式”时(S410:否),设定恢复开始条件『未』充足(S420)。本实施方式中,通过在条件充足标记上设定『0』来设定条件未充足。When it is determined in this S410 to switch to the "non-recovery mode" (S410: No), the recovery start condition "not" is set to be sufficient (S420). In this embodiment, the condition is not satisfied by setting "0" in the condition sufficient flag.
另一方面,当在上述S410中判定切换至“恢复模式”时(S410:是),根据基于车速传感器79而获得的检测结果,确认叉车1的车速是否小于预定速度(S430)。本实施方式中,确认是否成为小于推断叉车1已停止的车速。On the other hand, when it is determined in S410 to switch to the "recovery mode" (S410: YES), it is confirmed whether the vehicle speed of the forklift 1 is lower than a predetermined speed based on the detection result obtained by the vehicle speed sensor 79 (S430). In the present embodiment, it is checked whether or not the vehicle speed is lower than the vehicle speed at which the forklift 1 is estimated to have stopped.
在该S430中,推断叉车1的车速不小于预定速度,即叉车1以一定以上的车速行驶时(S430:否),工序行进至S420。In this S430, it is estimated that the vehicle speed of the forklift 1 is not less than a predetermined speed, that is, when the forklift 1 is running at a certain speed or more (S430: No), the process proceeds to S420.
另一方面,在上述S430中,推断叉车1的车速小于预定速度时(S430:是),与上述第1实施方式中的S140相同,确认操舵轮53的舵角是否在以基准角为中心的预定范围外(S440)。On the other hand, in the above S430, when it is estimated that the vehicle speed of the forklift 1 is lower than the predetermined speed (S430: Yes), similar to S140 in the first embodiment above, it is confirmed whether the steering angle of the steering wheel 53 is within the center of the reference angle. Out of the predetermined range (S440).
在该S440中,判定操舵轮53的舵角在以基准角为中心的预定范围以内时(S440:否),工序行进至S420,另一方面,当判定操舵轮53的舵角在以基准角为中心的预定范围外时(S440:是),设定恢复开始条件充足(S450)。本实施方式中,通过在上述条件充足标记上设定『1』来设定条件充足。In this S440, when it is determined that the steering angle of the steering wheel 53 is within a predetermined range centered on the reference angle (S440: No), the process proceeds to S420; If the center is out of the predetermined range (S440: YES), it is set that the restoration start condition is sufficient (S450). In this embodiment, the condition is set to be sufficient by setting "1" in the above-mentioned condition sufficient flag.
如此,在上述S420或S450中设定条件充足或条件未充足之后,结束该条件判定处理。In this way, after setting the condition is sufficient or the condition is not sufficient in the above S420 or S450, the condition determination process ends.
本实施方式中的操舵轮恢复处理中,在上述S400中根据按照以上方式通过条件判定处理而重复进行的设定内容,判定恢复开始条件是否充足。In the steering wheel recovery process in this embodiment, it is determined whether or not the recovery start condition is sufficient based on the setting content repeatedly performed by the condition determination process in the above S400.
而且,若在该S400中成为待机状态直到判定恢复开始条件充足之后(S400:否),判定恢复开始条件充足(S400:是),则确认叉车1是否成为驾驶员正在运行或可运行的“运行准备状态”(S500)。And if it becomes the standby state in this S400 until it is determined that the recovery start condition is sufficient (S400: No), it is determined that the recovery start condition is sufficient (S400: Yes), then it is confirmed whether the forklift 1 is in the "running mode" in which the driver is running or can be operated. Ready state" (S500).
本实施方式中,构成为在该S500中启动以下所示的状态判定处理,且在该状态判定处理中,设定是否已成为运行准备状态,因此根据该设定内容确认是否已成为运行准备状态。In the present embodiment, it is configured to start the state determination process shown below in S500, and in this state determination process, it is set whether it has become the operation preparation state, so it is confirmed whether it has become the operation preparation state based on the setting content. .
在此,若根据图7对状态判定处理进行说明,则在该状态判定处理中,首先确认是否实施控制开始操作(S510)。在本实施方式中,将设定于操作部6的恢复处理开始开关切换至开启侧的操作被设定为控制开始操作。另外,该恢复处理开始开关为所谓的瞬时式开关,其构成为仅在接受操作期间实现向开启侧的切换。Here, when the state determination process is described based on FIG. 7 , in this state determination process, first, it is checked whether or not a control start operation is performed ( S510 ). In the present embodiment, an operation of switching the restoration process start switch set on the operation unit 6 to the ON side is set as a control start operation. In addition, the recovery process start switch is a so-called momentary switch, and is configured to be switched to the ON side only while receiving an operation.
当在该S510中判定实施控制开始操作时(S510:是),设定为非运行准备状态(S570)。本实施方式中,通过在状态判定标记上设定『1』来设定为非运行准备状态。When it is determined in this S510 that the control start operation is performed (S510: YES), the non-operation ready state is set (S570). In this embodiment, the non-operation ready state is set by setting "1" in the state determination flag.
另一方面,当在上述S510中判定未实施控制开始操作时(S510:否),根据基于驾驶员检测传感器77的检测结果,确认叉车1内是否搭载有驾驶员(S530)。On the other hand, when it is determined in S510 that the control start operation has not been performed (S510: No), it is confirmed whether a driver is mounted on the forklift 1 based on the detection result by the driver detection sensor 77 (S530).
当在该S530中判定搭载有驾驶员时(S530:是),设定为运行准备状态(S520)。本实施方式中,通过在上述的状态判定标记上设定『0』来设定为运行准备状态。When it is determined in S530 that a driver is mounted (S530: YES), the vehicle is set to a driving ready state (S520). In this embodiment, the operation preparation state is set by setting "0" in the above-mentioned state judgment flag.
另一方面,当在上述S530中判定未搭载有驾驶员时(S530:否),根据转矩传感器71的检测结果,确认驾驶员是否进行转向器操作(S540)。On the other hand, when it is determined in S530 that the driver is not mounted (S530: No), it is checked whether the driver operates the steering gear based on the detection result of the torque sensor 71 (S540).
当在该S540中判定进行转向器操作时(S540:是),工序行进至S520,另一方面,当判定未进行转向器操作时(S540:否),确认是否实施用于使叉车1行驶的操作(行驶操作)(S550)。本实施方式中,作为行驶操作,确认是否操作设定于操作部6的节流杆。When it is determined in this S540 that the steering gear is operated (S540: Yes), the process proceeds to S520. On the other hand, when it is determined that the steering gear is not operated (S540: No), it is confirmed whether the operation for driving the forklift 1 is performed. operation (traveling operation) (S550). In the present embodiment, it is confirmed whether or not the throttle lever set on the operation unit 6 is operated as a traveling operation.
当在该S550中判定实施行驶操作时(S550:是),工序行进至S520,另一方面,当判定未实施行驶操作时(S550:否),确认是否实施装卸操作(S560)。本实施方式中,确认是否已进行作为装卸操作的设定于为了向装卸机构3进行动作指令的操作部6的动作杆的操作(以及包括在装卸动作中中断操作的状态)。When it is determined in S550 that the running operation is performed (S550: Yes), the process proceeds to S520. On the other hand, when it is determined that the running operation is not performed (S550: No), it is checked whether the loading and unloading operation is performed (S560). In the present embodiment, it is checked whether or not the operating lever set in the operation unit 6 for giving an operation command to the attaching and detaching mechanism 3 has been operated (including the state of interrupting the operation during the attaching and detaching operation).
当在该S560中判定已实施装卸操作时(S560:是),工序行进至S520,另一方面,当判定未实施装卸操作时(S560:否),工序行进至S570。When it is determined in S560 that the loading and unloading operation has been performed (S560: Yes), the process proceeds to S520. On the other hand, when it is determined that the loading and unloading operation has not been performed (S560: No), the process proceeds to S570.
如此,在上述S520或者S570中设定为非运行准备状态或运行准备状态之后,结束状态判定处理,且将其设定内容作为返回值,工序返回至操舵轮恢复处理。In this way, after the non-running ready state or the running ready state is set in the above S520 or S570, the state determination process ends, and the setting content is used as a return value, and the process returns to the steering wheel recovery process.
在本实施方式中的操舵轮恢复处理中,在S500中根据状态判定处理的返回值,判定是否为运行准备状态。In the steering wheel restoration process in this embodiment, it is determined in S500 whether or not the vehicle is in the ready-to-run state based on the return value of the state determination process.
而且,当在该S500中判定为运行准备状态时(S500:是),工序返回至S400,并重复目前为止的处理顺序。And when it is judged in this S500 that it is an operation preparation state (S500: Yes), the process returns to S400, and the processing procedure up to now is repeated.
此后,若在上述S500中判定为非运行准备状态(S500:否),则在上述S400中判定恢复开始条件充足,且在上述S500中判定为非运行准备状态之后,确认是否以该状况经过了预定的持续时间(S610)。Thereafter, if it is determined in the above S500 that it is not in the ready state for operation (S500: No), it is determined in the above S400 that the recovery start condition is sufficient, and after it is determined in the above S500 that it is not in the ready state for operation, it is confirmed whether the condition has passed A predetermined duration (S610).
当在该S610中判定未以该状况经过持续时间时(S610:否),在维持判定为条件充足/非运行准备状态的状况期间(S620:否),重复该S610~S620。When it is determined in S610 that the duration has not elapsed in this state (S610: No), the steps S610 to S620 are repeated while maintaining the state determined to be a condition sufficient/non-operating ready state (S620: No).
当在该重复中状况发生变化时(S620:是),工序返回至S400,但若状况未发生变化(S620:否)且经过持续时间时(S610:是),与第1实施方式中的S150相同,开始基于操舵机构54(中的辅助马达63)的恢复控制(S150)。When the situation changes during this repetition (S620: Yes), the process returns to S400, but if the situation does not change (S620: No) and the duration has elapsed (S610: Yes), the procedure is the same as that of S150 in the first embodiment. Likewise, recovery control by (the assist motor 63 in) the steering mechanism 54 is started (S150).
另外,在本实施方式中,在该恢复控制开始之后,通过使辅助马达63的驱动信号中的占空比随着时间的经过而上升,能够进行使操舵轮53的操舵速度缓慢上升的控制(参考图8)。In addition, in the present embodiment, by increasing the duty ratio of the drive signal of the assist motor 63 with the lapse of time after the start of the return control, control for gradually increasing the steering speed of the steering wheel 53 can be performed ( Refer to Figure 8).
此后,与第1实施方式中的S160~180相同,开始通知处理(S160),在开始测量恢复控制所需的时间之后(S170),确认其测量值是否达到预定时间(S180)。Thereafter, as in S160 to S180 in the first embodiment, notification processing is started (S160), and after measurement of the time required for recovery control is started (S170), it is checked whether the measured value has reached a predetermined time (S180).
在该S180中,若测量值未达到预定时间(S180:否),则与上述S400、S500相同,确认恢复开始条件是否充足(S630)和确认是否为运行准备状态(S640)。In this S180, if the measured value has not reached the predetermined time (S180: No), then similar to the above-mentioned S400 and S500, it is confirmed whether the recovery start condition is sufficient (S630) and whether it is in the operation preparation state (S640).
只是,在该S640中并不只是检测是否在操作转向器51,还检测是否对转向器51进行了预定操作量的操作。这是因为,如本实施方式,可能会发生以下问题,即在将转向器51的操作直接传递至操舵轮53的结构中,还可设想在恢复控制中转向器51无法追随操舵轮53的操舵,此时有可能被错误地检测为转向器51向与操舵方向相反地操作。因此,本实施方式中,设定误发生的操作量作为“预定的操作量”,由此避免恢复控制错误地停止。However, in this S640, it is not only detected whether the steering gear 51 is operated, but also whether the steering gear 51 is operated by a predetermined amount of operation. This is because, as in the present embodiment, there may be a problem that, in a structure in which the operation of the steering gear 51 is directly transmitted to the steering wheel 53, it is also conceivable that the steering gear 51 cannot follow the steering of the steering wheel 53 during recovery control. , at this time, it may be erroneously detected that the steering gear 51 is operated in the opposite direction to the steering direction. Therefore, in the present embodiment, an operation amount at which an error occurs is set as a "predetermined operation amount", thereby avoiding an erroneous stop of the recovery control.
在该S630、S640中,恢复开始条件不充足时(S630:否)、以及恢复开始条件充足(S630:是)但在上述S640中成为运行准备状态时(S640:是),与第1实施方式中的S210相同,在进行恢复控制的结束处理之后(S650),工序返回至S400,并重复以后的处理顺序。In S630 and S640, when the recovery start condition is not sufficient (S630: No), and when the recovery start condition is sufficient (S630: Yes), but the operation preparation state is in the above S640 (S640: Yes), the same as the first embodiment In the same way as S210, after performing the end processing of the recovery control (S650), the process returns to S400, and the subsequent processing sequence is repeated.
另外,在该结束处理中,通过使辅助马达63的驱动信号中的占空比随着时间的经过而减少,来进行缓慢降低操舵轮53的操舵速度的控制(参考图8)。In addition, in this end process, the duty ratio in the drive signal of the assist motor 63 is decreased with the lapse of time to gradually reduce the steering speed of the steering wheel 53 (refer to FIG. 8 ).
另一方面,当恢复开始条件充足(S630:是),且为非运行准备状态时(S640:否),确认控制结束条件是否充足(S660)。在本实施方式中,以通过舵角传感器73检测出的舵角达到基准角为依据,判定控制结束条件充足。On the other hand, when the recovery start condition is sufficient (S630: YES), and it is the non-operating ready state (S640: NO), it is confirmed whether the control end condition is sufficient (S660). In the present embodiment, it is determined that the control end condition is sufficient on the basis that the steering angle detected by the steering angle sensor 73 reaches the reference angle.
若在该S660中控制结束条件不充足(S660:否),则工序返回至上述S180,另一方面,若控制结束条件充足(S660:是),则与第1实施方式中的S205相同,确定应结束在上述S150中开始的恢复控制的控制舵角(S670)。If the control end condition is insufficient in this S660 (S660: No), the process returns to the above-mentioned S180. On the other hand, if the control end condition is sufficient (S660: Yes), it is the same as S205 in the first embodiment, and the determination is made. The rudder angle control of the recovery control started in S150 above should be ended (S670).
若按照以上方式确定控制舵角,则继续进行恢复控制直到通过舵角传感器73检测出的舵角达到控制舵角(S680:否),与第1实施方式中的S220~S230相同,在进行恢复控制的结束处理(S690)、且进行通知处理之后(S230),工序返回至S400,并重复以后的处理步骤。If the control steering angle is determined in the above manner, the recovery control is continued until the steering angle detected by the steering angle sensor 73 reaches the control steering angle (S680: No), which is the same as in S220~S230 in the first embodiment. After the end of the control process (S690) and the notification process (S230), the process returns to S400, and the subsequent processing steps are repeated.
另外,在基于该S690的结束处理中,也进行缓慢降低操舵轮53的操舵速度的控制(参考图8)。In addition, also in the end process based on this S690, the control which gradually reduces the steering speed of the steering wheel 53 is performed (refer FIG. 8).
3.作用及效果3. Function and effect
如以上说明,本实施方式中根据叉车1的停止或叉车1未成为运行准备状态等诸多条件(S105~S230、S400、S500),进行操舵轮53的舵角返回至基准角的恢复控制(S150~S230)。As described above, in the present embodiment, according to various conditions (S105-S230, S400, S500) such as the stop of the forklift 1 or the forklift 1 not being in an operation ready state, the recovery control (S150) of returning the steering angle of the steering wheel 53 to the reference angle is performed. ~S230).
由此,对于通过上述条件的成立而得知进行恢复控制的驾驶员而言,由于能够识别叉车1的行驶方向通过恢复控制而成为与基准角相对应的方向,因此不会发生如叉车1行进时朝驾驶员不希望的方向前进的问题。As a result, the driver who knows that the return control is performed by the establishment of the above conditions can recognize that the travel direction of the forklift 1 has become the direction corresponding to the reference angle due to the return control, and thus does not cause the forklift 1 to travel in a direction corresponding to the reference angle. problem of driving in a direction not intended by the driver.
并且,上述实施方式中,以搭载有驾驶员为依据(S120、S182、S530),判定为运行准备状态,因此能够防止在驾驶员搭载期间进行恢复控制。In addition, in the above-described embodiment, it is determined that the vehicle is in the ready-to-run state based on the presence of a driver (S120, S182, S530), and thus it is possible to prevent recovery control from being performed while the driver is mounted.
并且,本实施方式中,由于在进行转向器操作时停止基于恢复控制的操舵机构54的控制,因此能够优先由驾驶员进行转向器操作。Furthermore, in the present embodiment, since the control of the steering mechanism 54 by the recovery control is stopped when the steering operation is performed, it is possible to give priority to the steering operation by the driver.
并且,本实施方式中,由于操舵轮53的舵角在容许范围内时不进行基于操舵轮恢复处理的操舵机构54的控制,因此能够防止叉车1行进时朝驾驶员不希望的方向前进的同时,能够减轻控制器75所带来的控制负荷。Moreover, in this embodiment, since the steering angle of the steering wheel 53 is within the allowable range, the control of the steering mechanism 54 based on the steering wheel restoration process is not performed, so it is possible to prevent the forklift 1 from advancing in a direction not intended by the driver while traveling. , the control load imposed on the controller 75 can be reduced.
并且,本实施方式中,以在转向器51的操作角度小于±180度的范围内的状态下不进行恢复控制的方式设定在S140中的上述容许范围,因此,能够有效地减轻恢复控制所带来的控制负荷。而且,若叉车1行进时的行驶方向为大致直进方向,则即使叉车1的左右附近设有墙壁,也能够期待不进行恢复控制而在叉车1行进时很难接触该墙壁。In addition, in the present embodiment, the above-mentioned allowable range in S140 is set so that the return control is not performed in a state where the operation angle of the steering gear 51 is within the range of less than ±180 degrees. Therefore, the burden of the return control can be effectively reduced. brought about by the control load. Furthermore, if the travel direction of the forklift 1 is substantially straight, even if there are walls near the left and right of the forklift 1 , it is expected that the forklift 1 will hardly touch the wall when the forklift 1 is traveling without recovery control.
然而,在停止操舵轮53的操舵时,如上所述,操舵轮53受扭曲影响而向目前为止的操舵方向的反方向变位,因此如本实施方式那样,能够通过超过基准角预定角度之后停止操舵机构54的控制来抵消向该反方向的变位。即,本实施方式中,设定与操舵轮53受扭曲的影响而产生的变位量对应的角度作为超过基准角的角度,因此容易在所希望的位置停止操舵轮53。However, when the steering of the steering wheel 53 is stopped, as described above, the steering wheel 53 is affected by the twist and displaces in the opposite direction to the previous steering direction. The steering mechanism 54 is controlled to cancel the displacement in the opposite direction. That is, in the present embodiment, an angle corresponding to the amount of displacement of the steering wheel 53 due to the twist is set as an angle exceeding the reference angle, so that it is easy to stop the steering wheel 53 at a desired position.
并且,本实施方式中,根据恢复控制中的操舵机构的控制量(本实施方式中为辅助马达63的平均电流),确定用于结束恢复控制的舵角(S205),因此容易使操舵轮53更可靠地停止在所希望的位置。In addition, in this embodiment, the steering angle for ending the recovery control is determined (S205) based on the control amount of the steering mechanism in the recovery control (in this embodiment, the average current of the assist motor 63), so it is easy to make the steering wheel 53 Stop at the desired position more reliably.
并且,根据本实施方式,当驾驶员已对叉车1进行特定的操作时(S105:是),由于不进行恢复控制,因此能够提供符合驾驶员要求的转向装置5。Furthermore, according to the present embodiment, when the driver has performed a specific operation on the forklift 1 (S105: YES), since the return control is not performed, it is possible to provide the steering device 5 that meets the driver's request.
并且,根据本实施方式,在判定叉车1没有停止期间(S110:否),由于不进行恢复控制,因此能够可靠地防止在叉车1行驶中进行恢复控制。Furthermore, according to the present embodiment, since the recovery control is not performed while it is determined that the forklift 1 is not stopped (S110: No), it is possible to reliably prevent the recovery control from being performed while the forklift 1 is traveling.
并且,根据本实施方式,能够防止在进行用于使叉车1行驶的行驶操作的状态下进行恢复控制(S550)。Furthermore, according to the present embodiment, it is possible to prevent recovery control from being performed in a state where the travel operation for driving the forklift 1 is performed ( S550 ).
并且,本实施方式中,首先若实施控制开始操作(S510),则判定未成为运行准备状态(S570),因此不论是否通过其他条件成为运行准备状态都能够任意地实施恢复控制。In addition, in the present embodiment, firstly, if the control start operation is performed (S510), it is determined that the operation preparation state is not (S570), so the recovery control can be arbitrarily executed regardless of whether the operation preparation state is reached by other conditions.
并且,本实施方式中,在叉车1的车速成为行驶时的速度期间,由于不进行恢复控制(S430→S450),因此能够防止在叉车1行驶中进行恢复控制。Furthermore, in the present embodiment, since the return control (S430→S450) is not performed while the vehicle speed of the forklift 1 is at the traveling speed, it is possible to prevent the return control from being performed while the forklift 1 is traveling.
并且,本实施方式中,由于在转向装置5的动作模式切换至非恢复模式期间不进行恢复控制(S410),因此在不希望操舵角返回至基准角这种场合时,能够通过将动作模式切换至非恢复模式来防止进行非预期性恢复控制而使操舵角返回至基准角。In addition, in the present embodiment, since the recovery control (S410) is not performed during the operation mode switching of the steering device 5 to the non-recovery mode, when it is not desired to return the steering angle to the reference angle, it is possible to switch the operation mode Switch to non-recovery mode to prevent unintended recovery control from returning the steering angle to the reference angle.
并且,本实施方式中,在开始恢复控制之后,继续控制操舵机构54直到检测出对转向器51进行的预定的操作量(S540→S570),由此能够防止恢复控制错误地停止。Furthermore, in the present embodiment, after the recovery control is started, the steering mechanism 54 is continuously controlled until a predetermined amount of operation on the steering gear 51 is detected (S540→S570), thereby preventing the recovery control from erroneously stopping.
4.其他实施方式4. Other implementation methods
本发明只要符合权利要求书中所述的发明思想即可,并不限定于上述实施方式。The present invention is not limited to the above-described embodiments as long as it complies with the inventive concept described in the claims.
例如,在上述实施方式中,例示了将本申请发明的结构应用于叉车1的结构,但当然也能够应用于叉车1以外的工业车辆。For example, in the above-mentioned embodiment, the configuration in which the configuration of the invention of the present application is applied to the forklift 1 was exemplified, but it is of course also applicable to industrial vehicles other than the forklift 1 .
上述实施方式中,在转向装置5侧判定电键开关的切换状态,但本发明不限定于此,也可以由转向装置5获取在外部(例如,对叉车1整体进行总控制的控制部)判定的电键开关的切换状态。In the above-mentioned embodiment, the switching state of the key switch is judged on the side of the steering device 5, but the present invention is not limited thereto, and the steering device 5 may also acquire an external (for example, a control unit for overall control of the forklift 1 ) judgment. Switching state of the key switch.
并且,上述实施方式的驾驶员检测传感器77通常与用于操作叉车1的输入端分别设置,但本发明不限定于此,还可以利用转向器51、加速器、制动器等作为驾驶员通常用于能够操作叉车1的输入端的部件而检测驾驶员的存在与否。In addition, the driver detection sensor 77 of the above-mentioned embodiment is generally provided separately from the input terminal for operating the forklift 1, but the present invention is not limited thereto, and the steering gear 51, accelerator, brake, etc. The presence or absence of the driver is detected by operating components on the input side of the forklift 1 .
此时,例如在预定时间以上的期间,检测到没有转向器51、加速器、制动器等的操作时,即可检测为驾驶员不在。At this time, for example, if no operation of the steering gear 51, accelerator, brake, etc. is detected for a predetermined time or more, it can be detected that the driver is absent.
并且,上述实施方式中,电键按键开关关闭之后在预定时间内,发生由驾驶员进行的特定的转向器操作时,设为不进行恢复控制,但本发明不限定于此,例如,还可以将开关按钮设置于叉车的显示器装置,当该开关按钮被按下时不进行恢复控制。Moreover, in the above-mentioned embodiment, when the specific steering gear operation by the driver occurs within a predetermined time after the key switch is turned off, the recovery control is not performed, but the present invention is not limited thereto. For example, the The switch button is provided on the display device of the forklift, and when the switch button is pressed, recovery control is not performed.
并且,上述实施方式的恢复控制中,以操舵轮53的操舵速度成为恒定的方式控制辅助马达63,但本发明不限定于此,例如还可以以辅助马达63驱动时的占空比成为恒定的方式控制辅助马达63。In addition, in the return control of the above-mentioned embodiment, the assist motor 63 is controlled so that the steering speed of the steering wheel 53 becomes constant, but the present invention is not limited thereto, and for example, the duty ratio when the assist motor 63 is driven may be constant. mode to control the auxiliary motor 63 .
并且,在恢复控制中,可以在使操舵轮53的操舵速度缓慢减速之后停止操舵轮53。In addition, in the recovery control, the steering wheel 53 may be stopped after gradually decelerating the steering speed of the steering wheel 53 .
即,恢复控制还可以在至少通过舵角传感器73检测出的舵角与基准角之差成为预定阈值以下时,以操舵轮的操舵速度成为预定速度以下的方式控制操舵机构54。That is, the return control may control the steering mechanism 54 so that the steering speed of the steering wheels becomes lower than a predetermined speed when at least the difference between the steering angle detected by the steering angle sensor 73 and the reference angle becomes lower than a predetermined threshold.
而且,此时,操舵轮恢复处理(图3)的S200之后的处理还可以设为如下。另外,在以下的说明中,仅对变更本实施方式的处理进行说明。In addition, at this time, the processing after S200 of the steering wheel return processing ( FIG. 3 ) may also be as follows. In addition, in the following description, only the process which changes this embodiment is demonstrated.
即,在S200中,判定通过舵角传感器73检测出的舵角与基准角之差是否在预定阈值(例如0)以下。另外,该阈值预先规定为恢复控制的结束处理中应开始减速的值。即,在该变形例中的S200的处理中,判定舵角是否达到应开始对恢复控制进行减速的角度。That is, in S200, it is determined whether or not the difference between the steering angle detected by the steering angle sensor 73 and the reference angle is equal to or less than a predetermined threshold value (for example, 0). In addition, the threshold value is predetermined as a value at which deceleration should be started in the end processing of the recovery control. That is, in the process of S200 in this modified example, it is determined whether or not the steering angle has reached the angle at which deceleration of the return control should be started.
而且,在S200中判定舵角与基准角之差不在阈值以下时(S200:否),处理行进至S180,相反,当在S200中判定舵角与基准角之差为阈值以下时(S200:是),处理行进至S220。And when it is determined in S200 that the difference between the steering angle and the reference angle is not below the threshold (S200: No), the process proceeds to S180; on the contrary, when it is determined in S200 that the difference between the steering angle and the reference angle is below the threshold (S200: Yes ), the process proceeds to S220.
在S220中,在舵角与基准角之差成为阈值以下的时刻,使操舵轮53的操舵速度缓慢减速之后停止操舵轮53的操舵。另外,该变形例中,通过比通常情况还要低的方式降低辅助马达63驱动时的占空比(例如通常的30%降低至20%),将操舵轮53的操舵速度减速至预定速度以下之后,将占空比渐减至0%。In S220, when the difference between the steering angle and the reference angle becomes equal to or less than the threshold value, the steering speed of the steering wheel 53 is gradually decelerated, and then the steering of the steering wheel 53 is stopped. In addition, in this modified example, the steering speed of the steering wheel 53 is decelerated to a predetermined speed or lower by lowering the duty ratio of the auxiliary motor 63 when driving (for example, from 30% to 20%) lower than usual. Afterwards, the duty cycle is tapered down to 0%.
根据以上说明的变形例,由于能够按照操舵轮53的操舵速度而减小角速度,所以能够减小在操舵轮53发生的扭曲,因此在停止操舵轮53的操舵之后,能够减小扭曲的操舵角53要返回至原状态的变位量,其结果能够容易使操舵轮53停止在所希望的位置。According to the modified example described above, since the angular velocity can be reduced according to the steering speed of the steering wheel 53, the twist that occurs in the steering wheel 53 can be reduced, so after the steering of the steering wheel 53 is stopped, the steering angle of the twist can be reduced. 53 is to be returned to the original state by the amount of displacement, and as a result, the steering wheel 53 can be easily stopped at a desired position.
并且,在上述实施方式的操舵轮恢复处理中,将叉车1已停止(S110:是)作为用于进行恢复控制的条件之一,但本发明不限定于此,还可以设为即使未满足该条件也进行恢复控制。In addition, in the steering wheel recovery process of the above-mentioned embodiment, the forklift 1 is stopped (S110: Yes) as one of the conditions for performing the recovery control, but the present invention is not limited thereto, and may be set to Conditions are also under recovery control.
以下,使用图9对该变形例进行说明。另外,在图9中,对与图3的操舵轮恢复处理相同的处理附加同一步骤编号。并且,在以下的说明中,对与上述实施方式相同的处理省略说明。Hereinafter, this modified example will be described using FIG. 9 . In addition, in FIG. 9 , the same step numbers are assigned to the same processing as the steering wheel restoration processing in FIG. 3 . In addition, in the following description, the description of the same processing as in the above-mentioned embodiment is omitted.
开始图5所示的操舵轮恢复处理,在S105中判定已进行操舵轮恢复处理的解除操作的期间(S105:是),重复执行S105的处理。The steering wheel return process shown in FIG. 5 is started, and the process of S105 is repeatedly executed while it is determined in S105 that the release operation of the steer wheel return process has been performed (S105: YES).
而且,若在S105中判定未进行操舵轮恢复处理的解除操作(S105:否),则处理行进至S120,并根据基于驾驶员检测传感器77的检测结果,判定驾驶员是否在叉车1内。And if it is determined in S105 that the release operation of the steering wheel recovery process has not been performed (S105: No), the process proceeds to S120, and it is determined whether the driver is in the forklift 1 based on the detection result of the driver detection sensor 77 .
以上说明的变形例中,若与上述实施方式进行比较,则从用于进行恢复控制的条件中排除叉车1的停止(图3的S110:是)的情况,但关于该变形例,对于通过驾驶员存在于叉车1内等条件的成立而得知进行恢复控制的驾驶员而言,也能够识别叉车1的行驶方向通过恢复控制成为与基准角相对应的方向。因此,不会发生叉车1行进时朝驾驶员不希望的方向前进之类的问题。In the modified example described above, when compared with the above-mentioned embodiment, the stop of the forklift 1 (S110 in FIG. 3: Yes) is excluded from the conditions for performing the recovery control. Even the driver who knows that the recovery control is performed when conditions such as the presence of a driver in the forklift truck 1 are met can recognize that the travel direction of the forklift truck 1 is in the direction corresponding to the reference angle through the recovery control. Therefore, there is no problem that the forklift 1 advances in a direction not intended by the driver when traveling.
并且,在上述实施方式中,采用在判定恢复开始条件是否充足、是否已成为运行准备状态时所参考的参数作为检测结果因驾驶员的举动而发生变化的检测参数。但是,作为该检测参数,只要是检测结果因驾驶员的举动而发生变化的参数即可,当然也能够采用上述以外的参数。In addition, in the above-described embodiment, the parameters referred to when determining whether the recovery start conditions are sufficient or whether the vehicle is ready for operation are used as the detection parameters whose detection results change due to the behavior of the driver. However, as the detection parameter, any parameter may be used as long as the detection result changes according to the behavior of the driver, and of course, parameters other than those described above may be employed.
作为具体例子,例如,可以考虑如下:使驾驶员携带能够与转向装置5进行无线通信的通信终端,以检测到其通信终端进入转向装置5侧的通信圈内为依据,判定已成为运行准备状态。As a specific example, for example, the following can be considered: the driver is allowed to carry a communication terminal capable of wireless communication with the steering device 5, and it is determined that the driver has become a ready-to-run state on the basis of detecting that the communication terminal has entered the communication circle on the steering device 5 side. .
并且,上述第2实施方式中,以已进行控制开始操作为依据,判定为非运行准备状态(S510→S520),但用于这种判定的“特定的操作”也可以构成为以对1个以上操作对象按照一连串的顺序已进行操作为依据,判定为非运行准备状态。In addition, in the above-mentioned second embodiment, it is determined that the state is not ready for operation (S510→S520) on the basis that the control start operation has been performed (S510→S520). The above operation objects are determined to be in a non-operation ready state based on a series of operations that have been performed in sequence.
另外,上述第2实施方式中,以动作模式切换开关切换至“恢复模式”为依据,判定动作模式是“恢复模式”还是“非恢复模式”(S410),但用于这种判定的操作也可以设为对1个以上操作对象按照一连串的顺序已进行操作。In addition, in the above-mentioned second embodiment, it is judged whether the operation mode is "recovery mode" or "non-recovery mode" based on the switch of the operation mode selector switch to "recovery mode" (S410), but the operation for this determination is also It may be set that one or more operation objects have been operated in a series of order.
并且,上述实施方式中,例示了叉车1的电源经过电源关闭处理而关闭的转向装置,但也可以构成为无需进行该电源关闭处理,以电键开关切换至关闭状态为依据,关闭叉车1的电源。In addition, in the above-mentioned embodiment, the steering device in which the power supply of the forklift 1 is turned off through the power-off process is exemplified, but it may be configured such that the power supply of the forklift 1 is turned off on the basis that the key switch is switched to the off state without performing the power-off process. .
并且,上述实施方式中,例示了以下结构,即,通过舵角传感器73检测出的舵角是否达到基准角构成为结束恢复控制的判断基准(S200、S660、S680)。然而,也可以准备舵角达到基准角时成为开启状态的限位开关,将该限位开关是否达到开启状态作为结束恢复控制的判断基准。In addition, in the above-mentioned embodiment, the configuration is exemplified in which whether or not the steering angle detected by the steering angle sensor 73 reaches the reference angle constitutes the judgment criterion for terminating the return control ( S200 , S660 , S680 ). However, a limit switch that is turned on when the steering angle reaches the reference angle may be prepared, and whether or not the limit switch is turned on may be used as a criterion for terminating the recovery control.
5.发明特定事项与实施方式的对应关系5. Correspondence between invention-specific matters and implementation modes
在以上说明的实施方式中,舵角传感器73相当于本发明中的舵角检测单元,驾驶员检测传感器77、S120、S182、S530的处理相当于本发明中的搭载探测单元,车速传感器79、S107、S110、S430的处理相当于本发明中的车速检测单元,转矩传感器71、S130、S190、S540的处理相当于本发明中的转向器操作检测单元。并且,S150~S230的处理相当于本发明中的恢复控制单元。并且,S205、S670的处理相当于本发明中的控制确定单元,转矩传感器71及电键传感器81、S105、S550、S560的处理相当于本发明中的操作检测单元。In the embodiment described above, the steering angle sensor 73 is equivalent to the steering angle detection unit in the present invention, and the processing of the driver detection sensor 77, S120, S182, and S530 is equivalent to the mounted detection unit in the present invention, and the vehicle speed sensor 79, The processing of S107, S110, and S430 corresponds to the vehicle speed detecting means in the present invention, and the processing of the torque sensor 71, S130, S190, and S540 corresponds to the steering operation detecting means in the present invention. In addition, the processing of S150 to S230 corresponds to the recovery control means in the present invention. Furthermore, the processing of S205 and S670 corresponds to the control determining means in the present invention, and the processing of the torque sensor 71 and the key sensor 81, S105, S550, and S560 corresponds to the operation detecting means in the present invention.
并且,S500相当于本发明中的状态判定单元,并且,S510的处理相当于本发明中的接受控制开始操作的操作接受单元,检测驾驶员向操作部6进行的操作内容的控制器75相当于本发明中的模式切换单元。In addition, S500 corresponds to the state judging means in the present invention, and the processing in S510 corresponds to the operation accepting means for accepting the control start operation in the present invention, and the controller 75 which detects the content of the operation performed by the driver to the operation part 6 corresponds to The mode switching unit in the present invention.
本申请主张基于2011年5月20日申请的日本专利申请第2011-113665号以及2012年3月9日申请的日本专利申请第2012-053377号的优先权。其申请的全部内容通过参考援用于本说明书中。This application claims priority based on Japanese Patent Application No. 2011-113665 filed on May 20, 2011 and Japanese Patent Application No. 2012-053377 filed on March 9, 2012. The entire content of the application is incorporated in this specification by reference.
Claims (14)
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| JP2011-113665 | 2011-05-20 | ||
| JP2011113665 | 2011-05-20 | ||
| JP2012053377A JP5808278B2 (en) | 2011-05-20 | 2012-03-09 | Steering device, industrial vehicle and program |
| JP2012-053377 | 2012-03-09 |
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| CN102785688A CN102785688A (en) | 2012-11-21 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1342575A (en) * | 2000-09-06 | 2002-04-03 | 株式会社小松制作所 | System for control speed of steering wheel of whole wheel drive vehicle |
| CN1983795A (en) * | 2005-09-22 | 2007-06-20 | 株式会社捷太格特 | Steering device for vehicle |
| CN101450680B (en) * | 2007-12-03 | 2010-09-08 | 本田技研工业株式会社 | Steering system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP4525621B2 (en) * | 2006-03-14 | 2010-08-18 | トヨタ自動車株式会社 | Vehicle steering device |
| WO2009101788A1 (en) * | 2008-02-12 | 2009-08-20 | Jtekt Corporation | Vehicle steering device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1342575A (en) * | 2000-09-06 | 2002-04-03 | 株式会社小松制作所 | System for control speed of steering wheel of whole wheel drive vehicle |
| CN1983795A (en) * | 2005-09-22 | 2007-06-20 | 株式会社捷太格特 | Steering device for vehicle |
| CN101450680B (en) * | 2007-12-03 | 2010-09-08 | 本田技研工业株式会社 | Steering system |
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