CN102841281B - Detection method and device for LED epitaxial wafer - Google Patents
Detection method and device for LED epitaxial wafer Download PDFInfo
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Abstract
本发明公开了一种LED外延片的检测方法及装置。该方法包括:在LED外延片的上、下端面之间施加一交流方波电压,并且所述交流方波电压的大小足以驱动LED外延片发光。该装置包括:用于承载LED外延片的导电基底,且所述导电基底与LED外延片下端面接触;导电探针,其与LED外延片的上端面接触,以及,用于在所述导电基底与导电探针之间施加一交流方波电压的交流方波电压源,所述交流方波电压的大小足以驱动LED外延片发光。本发明较之现有的探针式电致发光(EL)测试方法,只需单一探针,无需实施点In等操作,不仅操作简单,高效快捷,成本低廉,不会污染或损伤LED外延片,而且测试结果稳定准确,能够实现对各种类型LED外延片的在线EL测试,通用性强。
The invention discloses a detection method and device of an LED epitaxial wafer. The method includes: applying an AC square wave voltage between the upper and lower end faces of the LED epitaxial wafer, and the magnitude of the AC square wave voltage is sufficient to drive the LED epitaxial wafer to emit light. The device includes: a conductive base for carrying the LED epitaxial wafer, and the conductive base is in contact with the lower end surface of the LED epitaxial wafer; a conductive probe, which is in contact with the upper end surface of the LED epitaxial wafer, and is used to connect the conductive base to the upper end surface of the LED epitaxial wafer. An AC square wave voltage source applying an AC square wave voltage between the conductive probe and the AC square wave voltage is sufficient to drive the LED epitaxial wafer to emit light. Compared with the existing probe-type electroluminescence (EL) testing method, the present invention only needs a single probe and does not need to perform operations such as pointing In. It is not only simple to operate, but also efficient and fast, low in cost, and will not pollute or damage the LED epitaxial wafer. , and the test results are stable and accurate, and can realize online EL testing of various types of LED epitaxial wafers, with strong versatility.
Description
技术领域 technical field
本发明特别涉及一种LED外延片检测方法及装置。 The invention particularly relates to a detection method and device for an LED epitaxial wafer.
背景技术 Background technique
随着半导体技术的不断进步,如LED、光伏电池、半导体激光器等等半导体器件已被人们在日常生活、工作中广泛应用。为保证半导体器件生产过程中的质量和成本控制,一般需要在半导体器件生产过程中对其进行各种在线性能测试。以LED为例,在LED制程中,通常需要对LED外延片进行EL测试(电致发光性能测试)。例如,参阅图1,对于具有蓝宝石等绝缘衬底12的LED外延片10,现有的EL测试方法一般是在LED外延片10的半导体材料层110的一侧部点In点20,并以导电探针与LED外延片的上端面接触,之后在该导电探针和In点20之间施加直流电压,从而实现EL测试。但此种EL测试方法存在多种缺陷,例如: With the continuous advancement of semiconductor technology, semiconductor devices such as LEDs, photovoltaic cells, semiconductor lasers, etc. have been widely used in people's daily life and work. In order to ensure quality and cost control in the production process of semiconductor devices, it is generally necessary to perform various online performance tests on semiconductor devices during the production process. Taking LED as an example, in the LED manufacturing process, it is usually necessary to perform EL testing (electroluminescent performance testing) on LED epitaxial wafers. For example, referring to Fig. 1, for an LED epitaxial wafer 10 having an insulating substrate 12 such as sapphire, the existing EL test method is generally to point an In point 20 on one side of the semiconductor material layer 110 of the LED epitaxial wafer 10, and use a conductive The probe is in contact with the upper surface of the LED epitaxial wafer, and then a DC voltage is applied between the conductive probe and the In point 20, so as to realize the EL test. However, there are many defects in this EL testing method, such as:
其一,该测试方法操作不便,比如,因为使用In作为接触,操作时需要加热施In点部位,且高纯In成本高昂; First, the test method is inconvenient to operate. For example, because In is used as a contact, it is necessary to heat the In application point during operation, and the cost of high-purity In is high;
其二,该测试方法测试完毕后,会在LED外延片上残留In,从而对LED外延片造成污染,影响其品质; Second, after the test method is completed, In will remain on the LED epitaxial wafer, thereby polluting the LED epitaxial wafer and affecting its quality;
其三,该测试方法中需要至少二个导电探针,且系采用直流电压,EL的测试波长会随电流大小变化,不仅会影响测试结果的准确性,且可能会造成LED外延片受损。 Third, at least two conductive probes are required in this test method, and DC voltage is used. The EL test wavelength will vary with the current, which will not only affect the accuracy of the test results, but may also cause damage to the LED epitaxial wafer.
发明内容 Contents of the invention
本发明的目的之一在于提供一种LED外延片检测方法,其具有易于操作,成本低廉,且测试结果准确等特点,从而克服了现有技术中的不足。 One of the objectives of the present invention is to provide a method for testing LED epitaxial wafers, which has the characteristics of easy operation, low cost, and accurate test results, thereby overcoming the shortcomings of the prior art.
为实现上述发明目的,本发明采用的LED外延片检测方法可以包括: In order to achieve the purpose of the above invention, the LED epitaxial wafer detection method adopted in the present invention may include:
在LED外延片的上、下端面之间施加一交流方波电压,并且所述交流方波电压的大小足以驱动LED外延片发光。 An AC square wave voltage is applied between the upper and lower end faces of the LED epitaxial sheet, and the magnitude of the AC square wave voltage is sufficient to drive the LED epitaxial sheet to emit light.
进一步的,该LED外延片检测方法还可以包括: Further, the LED epitaxial wafer detection method may also include:
将LED外延片置于一导电基底上,且使所述LED外延片的上、下端面分别与一导电探针及导电基底接触, placing the LED epitaxial wafer on a conductive substrate, and making the upper and lower end surfaces of the LED epitaxial wafer contact with a conductive probe and the conductive substrate respectively,
以及,在所述导电基底和导电探针之间施加一交流(AC)交流方波电压,并且所述交流方波电压的大小足以驱动LED外延片发光。 And, an alternating current (AC) alternating current square wave voltage is applied between the conductive substrate and the conductive probe, and the magnitude of the alternating current square wave voltage is sufficient to drive the LED epitaxial wafer to emit light.
本发明的另一目的在于提供一种LED外延片检测装置,包括: Another object of the present invention is to provide a LED epitaxial wafer detection device, comprising:
一用于承载LED外延片的导电基底,且所述导电基底与LED外延片下端面接触; A conductive base for carrying the LED epitaxial wafer, and the conductive base is in contact with the lower end surface of the LED epitaxial wafer;
一导电探针,其与LED外延片的上端面接触, a conductive probe, which is in contact with the upper surface of the LED epitaxial wafer,
以及,用于在所述导电基底与导电探针之间施加一交流方波电压的交流方波电压源,所述交流方波电压的大小足以驱动LED外延片发光。 And, an AC square wave voltage source for applying an AC square wave voltage between the conductive substrate and the conductive probe, the magnitude of the AC square wave voltage is sufficient to drive the LED epitaxial wafer to emit light.
作为优选方案之一,前述交流方波电压的大小为2-250V,尤其优选为3-60V。 As one of the preferred solutions, the magnitude of the aforementioned AC square wave voltage is 2-250V, especially preferably 3-60V.
作为优选方案之一,所述交流方波电压的频率为50-1MHz。 As one of the preferred schemes, the frequency of the AC square wave voltage is 50-1 MHz.
进一步的,所述LED外延片下部设有衬底,且所述衬底的下端面与导电基底接触。 Further, a substrate is provided on the lower part of the LED epitaxial wafer, and the lower end surface of the substrate is in contact with the conductive base.
进一步的,所述导电探针可与交流方波电压源的一极电连接,所述导电基底可接地或与交流方波电压源的另一极电连接。 Further, the conductive probe can be electrically connected to one pole of the AC square wave voltage source, and the conductive substrate can be grounded or electrically connected to the other pole of the AC square wave voltage source.
进一步的,前述衬底可选自本领域习知的各类导电或绝缘衬底,尤其是蓝宝石等材质的绝缘衬底,但不限于此。 Further, the foregoing substrate can be selected from various conductive or insulating substrates known in the art, especially insulating substrates made of sapphire and the like, but not limited thereto.
进一步的,所述导电基底可包括金属盘,但不限于此。 Further, the conductive base may include a metal disc, but is not limited thereto.
与现有技术相比,本发明至少具有如下积极效果: Compared with the prior art, the present invention has at least the following positive effects:
(1)该LED外延片检测方法无需在LED外延片上点In,而只需借助一导电基底和一导电探针即可实施,操作简单,成本低廉,效率高,能实现在线检测,且不会对LED外延片造成任何污染,从而能有效保障其品质; (1) The LED epitaxial wafer detection method does not need to spot In on the LED epitaxial wafer, but only needs to use a conductive substrate and a conductive probe to implement. The operation is simple, the cost is low, the efficiency is high, and online detection can be realized without Cause any pollution to the LED epitaxial wafer, so as to effectively guarantee its quality;
(2)该LED外延片检测方法系采用交流电压,特别是交流方波电压对LED外延片进行测试,波长不容易随电流大小变化,结果稳定,且不会对LED外延片的结构造成损伤。 (2) The LED epitaxial wafer detection method uses AC voltage, especially AC square wave voltage to test the LED epitaxial wafer. The wavelength is not easy to change with the current, the result is stable, and it will not cause damage to the structure of the LED epitaxial wafer.
(3)该LED外延片检测方法及装置适于对任何类型的LED外延片进行EL测试,具有通用性,能有效降低用户的成本。 (3) The LED epitaxial wafer detection method and device are suitable for performing EL testing on any type of LED epitaxial wafers, are universal, and can effectively reduce user costs.
附图说明 Description of drawings
图1是现有LED外延片EL测试方法的原理图; Fig. 1 is the schematic diagram of existing LED epitaxial wafer EL test method;
图2是本发明LED外延片EL测试方法的原理图; Fig. 2 is the schematic diagram of LED epitaxial wafer EL testing method of the present invention;
图3是本发明LED外延片EL测试方法的等效电路图之一; Fig. 3 is one of equivalent circuit diagrams of LED epitaxial wafer EL testing method of the present invention;
图4是本发明LED外延片EL测试方法的等效电路图之二; Fig. 4 is the second equivalent circuit diagram of LED epitaxial wafer EL testing method of the present invention;
图5是本发明一较佳实施例中LED外延片EL测试装置的结构示意图; Fig. 5 is the structural representation of LED epitaxial wafer EL testing device in a preferred embodiment of the present invention;
附图标记说明:LED外延片10、半导体材料层110、半导体材料P型层11、半导体材料多量子阱(MQW)层11’、半导体材料N型层11”、绝缘衬底12、In点20、导电基底30、导电探针40、等效串联电阻Rs、等效并联电阻Rp、等效电容C、等效二极管D、蓝宝石衬底111、U型GaN层112、N型GaN层113、MQWs(多量子阱结构)114、P型GaN层115、金属盘3、金属探针4。 Explanation of reference numerals: LED epitaxial wafer 10 , semiconductor material layer 110 , semiconductor material P-type layer 11 , semiconductor material multiple quantum well (MQW) layer 11 ′, semiconductor material N-type layer 11 ″, insulating substrate 12 , In point 20 , conductive substrate 30, conductive probe 40, equivalent series resistance R s , equivalent parallel resistance R p , equivalent capacitance C, equivalent diode D, sapphire substrate 111, U-type GaN layer 112, N-type GaN layer 113 , MQWs (Multiple Quantum Well Structure) 114 , P-type GaN layer 115 , metal disc 3 , metal probe 4 .
具体实施方式 Detailed ways
有鉴于现有EL测试方法的诸多缺陷,本发明提供了一种LED外延片检测方法及装置,如下对其技术方案作进一步的解释说明。 In view of the many defects of the existing EL testing methods, the present invention provides a method and device for testing LED epitaxial wafers, and the technical solution thereof is further explained as follows.
本发明LED外延片检测方法主要是通过如下技术方案实现的,即:在LED外延片的上、下端面之间施加一交流方波电压,并且所述交流方波电压的大小足以驱动LED外延片发光。 The LED epitaxial wafer detection method of the present invention is mainly realized through the following technical scheme, that is, an AC square wave voltage is applied between the upper and lower end faces of the LED epitaxial wafer, and the magnitude of the AC square wave voltage is sufficient to drive the LED epitaxial wafer glow.
进一步的,参阅图2,该LED外延片检测方法可借助一LED外延片检测装置而实施,该LED外延片检测装置可包括一导电基底30、一导电探针40及一交流方波电压源(图中未示出)。 Further, referring to FIG. 2, the LED epitaxial wafer detection method can be implemented by means of an LED epitaxial wafer detection device, which can include a conductive substrate 30, a conductive probe 40 and an AC square wave voltage source ( not shown in the figure).
该LED外延片检测方法可以包括: The LED epitaxial wafer detection method may include:
将LED外延片10置于一导电基底30上,且使所述LED外延片10的上端面和下部的衬底12分别与一导电探针40及导电基底30接触, The LED epitaxial wafer 10 is placed on a conductive substrate 30, and the upper end surface of the LED epitaxial wafer 10 and the lower substrate 12 are respectively in contact with a conductive probe 40 and the conductive substrate 30,
以及,在所述导电基底30和导电探针40之间施加一交流方波电压,并且所述交流方波电压的大小足以驱动LED外延片10发光。 And, an AC square wave voltage is applied between the conductive substrate 30 and the conductive probe 40 , and the magnitude of the AC square wave voltage is sufficient to drive the LED epitaxial wafer 10 to emit light.
参阅图3系该LED外延片EL测试方法中由导电基底、导电探针与被测试的LED外延片形成的等效电路图,若前述衬底12为绝缘衬底,则该等效电路系包括由LED外延片10中半导体材料P型层11、多量子阱(MQW)层11’和N型层11”形成的一等效PN结二极管D和等效并联电阻Rp、主要由半导体材料P型层11和N型层11”自身的电阻形成的一等效串联电阻Rs,以及在导电基底30与半导体材料N型层11”之间形成的一等效电容C。 3 is the equivalent circuit diagram formed by the conductive substrate, the conductive probe and the tested LED epitaxial wafer in the LED epitaxial wafer EL testing method. If the aforementioned substrate 12 is an insulating substrate, the equivalent circuit system includes An equivalent PN junction diode D and an equivalent parallel resistance Rp formed by semiconductor material P-type layer 11, multi-quantum well (MQW) layer 11' and N-type layer 11" in LED epitaxial wafer 10 are mainly composed of semiconductor material P-type An equivalent series resistance R s is formed by the resistance of the layer 11 and the N-type layer 11 ″ itself, and an equivalent capacitance C is formed between the conductive substrate 30 and the N-type layer 11 ″ of semiconductor material.
当在导电基底30和导电探针40之间施加一大小足以驱动LED外延片10发光的交流方波电压时,若LED外延片10正常,则: When applying an AC square wave voltage sufficient to drive the LED epitaxial wafer 10 to emit light between the conductive substrate 30 and the conductive probe 40, if the LED epitaxial wafer 10 is normal, then:
在导电探针处于高电位时,等效二极管D导通,等效电容C充电,电流在等效电路中单向流动,使LED外延片10发光; When the conductive probe is at a high potential, the equivalent diode D is turned on, the equivalent capacitor C is charged, and the current flows in one direction in the equivalent circuit, so that the LED epitaxial wafer 10 emits light;
而在导电探针处于低电位时,则等效二极管D关闭,等效电容C通过等效并联电阻Rp放电,LED外延片10不发光。 When the conductive probe is at a low potential, the equivalent diode D is turned off, the equivalent capacitor C is discharged through the equivalent parallel resistor R p , and the LED epitaxial wafer 10 does not emit light.
前述交流方波电压的大小和频率可以是本领域技术人员根据实际应用的需要而适当选择。 The magnitude and frequency of the aforementioned AC square wave voltage can be appropriately selected by those skilled in the art according to the needs of practical applications.
作为优选方案之一,前述交流方波电压的大小可以为2-250V,尤其优选为3-60V。 As one of the preferred solutions, the magnitude of the aforementioned AC square wave voltage may be 2-250V, especially preferably 3-60V.
作为优选方案之一,前述交流方波电压的频率可以为50-1MHz。 As one of the preferred solutions, the frequency of the aforementioned AC square wave voltage may be 50-1 MHz.
又及,前述的交流方波电压源可以借助习见的各类交流方波电压发生设备而实现。 Furthermore, the aforesaid AC square wave voltage source can be realized by means of various common AC square wave voltage generating devices.
再及,作为本发明的一个可选择的实施方案,在该LED外延片检测方法中,可将导电探针40与交流方波电压源的一极电连接,而将导电基底30接地或与交流方波电压源的另一极电连接。 Furthermore, as an optional embodiment of the present invention, in the LED epitaxial wafer testing method, the conductive probe 40 can be electrically connected to one pole of the AC square wave voltage source, and the conductive base 30 can be grounded or connected to the AC The other pole of the square wave voltage source is electrically connected.
前述衬底12可包括蓝宝石衬底,但不限于此。 The aforementioned substrate 12 may include a sapphire substrate, but is not limited thereto.
而若前述衬底12系采用导电衬底,则在EL测试方法中,由导电基底、导电探针与被测试的LED外延片形成的等效电路图的结构如图4所示,其包括由LED外延片10中半导体材料P型层11、多量子阱(MQW)层11’和N型层11”形成的一等效PN结二极管D和等效并联电阻Rp、主要由半导体材料P型层11和N型层11”自身的电阻形成的一等效串联电阻Rs。 And if the aforementioned substrate 12 is a conductive substrate, then in the EL test method, the structure of the equivalent circuit diagram formed by the conductive substrate, the conductive probe and the tested LED epitaxial wafer is as shown in Figure 4, which includes LED An equivalent PN junction diode D and an equivalent parallel resistance Rp formed by the semiconductor material P-type layer 11, the multi-quantum well (MQW) layer 11' and the N-type layer 11" in the epitaxial wafer 10 are mainly composed of the semiconductor material P-type layer 11 and the resistance of the N-type layer 11" itself forms an equivalent series resistance R s .
当在导电基底30和导电探针40之间施加一大小足以驱动LED外延片10发光的交流方波电压时,若LED外延片10正常,则: When applying an AC square wave voltage sufficient to drive the LED epitaxial wafer 10 to emit light between the conductive substrate 30 and the conductive probe 40, if the LED epitaxial wafer 10 is normal, then:
在导电探针处于高电位时,等效二极管D导通,电流在等效二极管中单向流动,使LED外延片10发光; When the conductive probe is at a high potential, the equivalent diode D is turned on, and the current flows in one direction in the equivalent diode, so that the LED epitaxial wafer 10 emits light;
而在导电探针处于低电位时,则等效二极管D关闭,LED外延片10不发光。 When the conductive probe is at a low potential, the equivalent diode D is turned off, and the LED epitaxial wafer 10 does not emit light.
以下结合一较佳实施例对本发明的技术方案作进一步的说明。 The technical solution of the present invention will be further described below in conjunction with a preferred embodiment.
参阅图5,本实施例系涉及对一种习见LED外延片进行EL测试的方法,该方法是借助一LED外延片EL测试装置,该装置包括一金属盘3、一金属探针4以及一交流方波电压源(图中未示出)。 Referring to Fig. 5, the present embodiment relates to a method for carrying out EL testing on a conventional LED epitaxial wafer, the method is by means of an LED epitaxial wafer EL testing device, which includes a metal disc 3, a metal probe 4 and an AC Square wave voltage source (not shown in the figure).
该习见LED外延片包括厚约5-1000μm的蓝宝石衬底111,所述蓝宝石衬底111上依次形成有U型GaN层112、N型GaN层113、MQWs(多量子阱结构)114、P型GaN层115。 The common LED epitaxial wafer includes a sapphire substrate 111 with a thickness of about 5-1000 μm, on which a U-type GaN layer 112, an N-type GaN layer 113, MQWs (multiple quantum well structure) 114, a P-type GaN layer 115 .
在进行EL测试时,该习见LED外延片系被放置于所述金属盘3上,其衬底底面与金属盘3接触,而金属探针4系与该习见LED外延片的上端面接触, During the EL test, the conventional LED epitaxial wafer is placed on the metal disc 3, the bottom surface of the substrate is in contact with the metal disc 3, and the metal probe 4 is in contact with the upper end surface of the conventional LED epitaxial wafer,
该金属探针4还与一交流方波电压源的一极电连接,而该金属盘3可接地或与该交流方波电压源的另一极电连接,当打开交流方波电压源,并在该金属探针4与金属盘3之间施加一交流方波电压时,则在导电探针高电位时,该LED外延片将正常发光,而在低电位时,该LED外延片不发光。 The metal probe 4 is also electrically connected to one pole of an AC square wave voltage source, and the metal plate 3 can be grounded or electrically connected to the other pole of the AC square wave voltage source. When the AC square wave voltage source is turned on, and When an AC square wave voltage is applied between the metal probe 4 and the metal plate 3, the LED epitaxial wafer will normally emit light when the conductive probe is at a high potential, and the LED epitaxial wafer will not emit light when the conductive probe is at a low potential.
前述交流方波电压的大小可以为2-250V,优选为3-60V,频率可以为50-1MHz。 The magnitude of the aforementioned AC square wave voltage may be 2-250V, preferably 3-60V, and the frequency may be 50-1MHz.
如此,藉由前述的简单测试方法和装置,即可完成对习见LED外延片的EL测试,其较之现有的EL测试方法,只需单探针,无需点In等操作,不仅操作简单,高效快捷,成本低廉,不会污染或损伤LED外延片,而且测试结果稳定准确。 In this way, with the simple test method and device mentioned above, the EL test of the common LED epitaxial wafer can be completed. Compared with the existing EL test method, only a single probe is needed, and no operations such as pointing In are required. Not only is the operation simple, Efficient, fast, low cost, will not pollute or damage LED epitaxial wafers, and the test results are stable and accurate.
利用本发明可实现对各种类型LED外延片的在线EL测试。 The invention can realize online EL testing of various types of LED epitaxial wafers.
上述实施例只为说明本发明之技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,则都应涵盖在本发明的保护范围之内。 The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present invention, and the purpose is to enable those skilled in the art to understand the content of the present invention and implement it accordingly, and not to limit the scope of protection of the present invention. All equivalent changes or modifications made according to the spirit of the present invention shall fall within the protection scope of the present invention.
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