CN102850726A - Composite material, high-frequency circuit substrate made therefrom and method for making same - Google Patents
Composite material, high-frequency circuit substrate made therefrom and method for making same Download PDFInfo
- Publication number
- CN102850726A CN102850726A CN2012103300333A CN201210330033A CN102850726A CN 102850726 A CN102850726 A CN 102850726A CN 2012103300333 A CN2012103300333 A CN 2012103300333A CN 201210330033 A CN201210330033 A CN 201210330033A CN 102850726 A CN102850726 A CN 102850726A
- Authority
- CN
- China
- Prior art keywords
- resin
- polyetherimide
- thermosetting resin
- matrix material
- frequency circuit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 238000000034 method Methods 0.000 title claims abstract description 9
- 239000000758 substrate Substances 0.000 title abstract description 30
- 239000002131 composite material Substances 0.000 title abstract description 21
- 239000004697 Polyetherimide Substances 0.000 claims abstract description 57
- 229920001601 polyetherimide Polymers 0.000 claims abstract description 57
- 229920001187 thermosetting polymer Polymers 0.000 claims abstract description 42
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 18
- 239000011889 copper foil Substances 0.000 claims abstract description 17
- 229920005989 resin Polymers 0.000 claims description 114
- 239000011347 resin Substances 0.000 claims description 114
- 239000003292 glue Substances 0.000 claims description 38
- 239000004744 fabric Substances 0.000 claims description 37
- 239000000835 fiber Substances 0.000 claims description 33
- -1 anhydride compound Chemical class 0.000 claims description 31
- 239000003063 flame retardant Substances 0.000 claims description 18
- 239000000203 mixture Substances 0.000 claims description 17
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 16
- 239000003795 chemical substances by application Substances 0.000 claims description 14
- 239000003365 glass fiber Substances 0.000 claims description 12
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical class N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 10
- 239000000843 powder Substances 0.000 claims description 10
- CMLFRMDBDNHMRA-UHFFFAOYSA-N 2h-1,2-benzoxazine Chemical compound C1=CC=C2C=CNOC2=C1 CMLFRMDBDNHMRA-UHFFFAOYSA-N 0.000 claims description 9
- 229920001721 polyimide Polymers 0.000 claims description 8
- 239000004643 cyanate ester Substances 0.000 claims description 7
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 6
- 239000004695 Polyether sulfone Substances 0.000 claims description 6
- 239000004642 Polyimide Substances 0.000 claims description 6
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 6
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 6
- 239000000945 filler Substances 0.000 claims description 6
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 claims description 6
- 239000004745 nonwoven fabric Substances 0.000 claims description 6
- 239000012766 organic filler Substances 0.000 claims description 6
- 229920006393 polyether sulfone Polymers 0.000 claims description 6
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 claims description 6
- DXZMANYCMVCPIM-UHFFFAOYSA-L zinc;diethylphosphinate Chemical compound [Zn+2].CCP([O-])(=O)CC.CCP([O-])(=O)CC DXZMANYCMVCPIM-UHFFFAOYSA-L 0.000 claims description 6
- 239000000377 silicon dioxide Substances 0.000 claims description 5
- 239000004593 Epoxy Substances 0.000 claims description 4
- 150000004982 aromatic amines Chemical class 0.000 claims description 4
- 125000002524 organometallic group Chemical group 0.000 claims description 4
- 229910000073 phosphorus hydride Inorganic materials 0.000 claims description 4
- 235000012239 silicon dioxide Nutrition 0.000 claims description 4
- 229910052582 BN Inorganic materials 0.000 claims description 3
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims description 3
- 239000013032 Hydrocarbon resin Substances 0.000 claims description 3
- 239000002841 Lewis acid Substances 0.000 claims description 3
- 239000004734 Polyphenylene sulfide Substances 0.000 claims description 3
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 3
- 229910002113 barium titanate Inorganic materials 0.000 claims description 3
- JRPBQTZRNDNNOP-UHFFFAOYSA-N barium titanate Chemical compound [Ba+2].[Ba+2].[O-][Ti]([O-])([O-])[O-] JRPBQTZRNDNNOP-UHFFFAOYSA-N 0.000 claims description 3
- 229910001593 boehmite Inorganic materials 0.000 claims description 3
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 3
- 239000005350 fused silica glass Substances 0.000 claims description 3
- 239000011521 glass Substances 0.000 claims description 3
- 229920006270 hydrocarbon resin Polymers 0.000 claims description 3
- FAHBNUUHRFUEAI-UHFFFAOYSA-M hydroxidooxidoaluminium Chemical compound O[Al]=O FAHBNUUHRFUEAI-UHFFFAOYSA-M 0.000 claims description 3
- 150000007517 lewis acids Chemical class 0.000 claims description 3
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims description 3
- 239000000347 magnesium hydroxide Substances 0.000 claims description 3
- 229910001862 magnesium hydroxide Inorganic materials 0.000 claims description 3
- 150000002736 metal compounds Chemical class 0.000 claims description 3
- 239000010445 mica Substances 0.000 claims description 3
- 229910052618 mica group Inorganic materials 0.000 claims description 3
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 3
- 150000003014 phosphoric acid esters Chemical class 0.000 claims description 3
- 150000003053 piperidines Chemical class 0.000 claims description 3
- 229920001643 poly(ether ketone) Polymers 0.000 claims description 3
- 229920000069 polyphenylene sulfide Polymers 0.000 claims description 3
- VEALVRVVWBQVSL-UHFFFAOYSA-N strontium titanate Chemical compound [Sr+2].[O-][Ti]([O-])=O VEALVRVVWBQVSL-UHFFFAOYSA-N 0.000 claims description 3
- 239000004408 titanium dioxide Substances 0.000 claims description 3
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 claims description 3
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 2
- 239000005977 Ethylene Substances 0.000 claims description 2
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims description 2
- 239000009719 polyimide resin Substances 0.000 claims description 2
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 2
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 2
- 239000011159 matrix material Substances 0.000 claims 10
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical compound P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 claims 2
- 239000003054 catalyst Substances 0.000 claims 2
- 239000012764 mineral filler Substances 0.000 claims 2
- 229920003987 resole Polymers 0.000 claims 2
- 229910017083 AlN Inorganic materials 0.000 claims 1
- PIGFYZPCRLYGLF-UHFFFAOYSA-N Aluminum nitride Chemical compound [Al]#N PIGFYZPCRLYGLF-UHFFFAOYSA-N 0.000 claims 1
- AHJKRLASYNVKDZ-UHFFFAOYSA-N DDD Chemical compound C=1C=C(Cl)C=CC=1C(C(Cl)Cl)C1=CC=C(Cl)C=C1 AHJKRLASYNVKDZ-UHFFFAOYSA-N 0.000 claims 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims 1
- 229910019142 PO4 Inorganic materials 0.000 claims 1
- 239000004721 Polyphenylene oxide Substances 0.000 claims 1
- 229910004298 SiO 2 Inorganic materials 0.000 claims 1
- 239000004809 Teflon Substances 0.000 claims 1
- 229920006362 Teflon® Polymers 0.000 claims 1
- 229910021502 aluminium hydroxide Inorganic materials 0.000 claims 1
- 238000007598 dipping method Methods 0.000 claims 1
- RPGWZZNNEUHDAQ-UHFFFAOYSA-N phenylphosphine Chemical compound PC1=CC=CC=C1 RPGWZZNNEUHDAQ-UHFFFAOYSA-N 0.000 claims 1
- 239000010452 phosphate Substances 0.000 claims 1
- 125000005543 phthalimide group Chemical class 0.000 claims 1
- 229920006380 polyphenylene oxide Polymers 0.000 claims 1
- 239000010453 quartz Substances 0.000 claims 1
- 238000007711 solidification Methods 0.000 claims 1
- 230000008023 solidification Effects 0.000 claims 1
- 125000003011 styrenyl group Chemical class [H]\C(*)=C(/[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 claims 1
- 239000011342 resin composition Substances 0.000 abstract description 24
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 239000012779 reinforcing material Substances 0.000 abstract description 16
- 239000000463 material Substances 0.000 abstract description 15
- 239000002904 solvent Substances 0.000 description 33
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 19
- 238000003756 stirring Methods 0.000 description 17
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 15
- 239000003822 epoxy resin Substances 0.000 description 14
- 229920000647 polyepoxide Polymers 0.000 description 14
- 229920001568 phenolic resin Polymers 0.000 description 12
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 11
- 239000005011 phenolic resin Substances 0.000 description 11
- XLJMAIOERFSOGZ-UHFFFAOYSA-M cyanate Chemical compound [O-]C#N XLJMAIOERFSOGZ-UHFFFAOYSA-M 0.000 description 10
- 229920001955 polyphenylene ether Polymers 0.000 description 10
- 238000002360 preparation method Methods 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 9
- 229920003986 novolac Polymers 0.000 description 7
- 239000004810 polytetrafluoroethylene Substances 0.000 description 7
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 7
- ULKLGIFJWFIQFF-UHFFFAOYSA-N 5K8XI641G3 Chemical compound CCC1=NC=C(C)N1 ULKLGIFJWFIQFF-UHFFFAOYSA-N 0.000 description 6
- QGBSISYHAICWAH-UHFFFAOYSA-N dicyandiamide Chemical compound NC(N)=NC#N QGBSISYHAICWAH-UHFFFAOYSA-N 0.000 description 6
- 239000011256 inorganic filler Substances 0.000 description 6
- 229910003475 inorganic filler Inorganic materials 0.000 description 6
- XQUPVDVFXZDTLT-UHFFFAOYSA-N 1-[4-[[4-(2,5-dioxopyrrol-1-yl)phenyl]methyl]phenyl]pyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C(C=C1)=CC=C1CC1=CC=C(N2C(C=CC2=O)=O)C=C1 XQUPVDVFXZDTLT-UHFFFAOYSA-N 0.000 description 5
- 239000005062 Polybutadiene Substances 0.000 description 5
- 239000004841 bisphenol A epoxy resin Substances 0.000 description 5
- 229920003192 poly(bis maleimide) Polymers 0.000 description 5
- 229920002857 polybutadiene Polymers 0.000 description 5
- 230000002787 reinforcement Effects 0.000 description 5
- KJCVRFUGPWSIIH-UHFFFAOYSA-N 1-naphthol Chemical compound C1=CC=C2C(O)=CC=CC2=C1 KJCVRFUGPWSIIH-UHFFFAOYSA-N 0.000 description 4
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 description 4
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 4
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 4
- 229910052794 bromium Inorganic materials 0.000 description 4
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- CHJMFFKHPHCQIJ-UHFFFAOYSA-L zinc;octanoate Chemical compound [Zn+2].CCCCCCCC([O-])=O.CCCCCCCC([O-])=O CHJMFFKHPHCQIJ-UHFFFAOYSA-L 0.000 description 4
- HLBLWEWZXPIGSM-UHFFFAOYSA-N 4-Aminophenyl ether Chemical compound C1=CC(N)=CC=C1OC1=CC=C(N)C=C1 HLBLWEWZXPIGSM-UHFFFAOYSA-N 0.000 description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- YYRHIWOOLJRQOA-UHFFFAOYSA-N (2,6-dimethylphenyl)-[3-(2,6-dimethylphenyl)phosphanylphenyl]phosphane Chemical compound CC1=CC=CC(C)=C1PC1=CC=CC(PC=2C(=CC=CC=2C)C)=C1 YYRHIWOOLJRQOA-UHFFFAOYSA-N 0.000 description 2
- BZQKBFHEWDPQHD-UHFFFAOYSA-N 1,2,3,4,5-pentabromo-6-[2-(2,3,4,5,6-pentabromophenyl)ethyl]benzene Chemical compound BrC1=C(Br)C(Br)=C(Br)C(Br)=C1CCC1=C(Br)C(Br)=C(Br)C(Br)=C1Br BZQKBFHEWDPQHD-UHFFFAOYSA-N 0.000 description 2
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 2
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 2
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 2
- PEEHTFAAVSWFBL-UHFFFAOYSA-N Maleimide Chemical compound O=C1NC(=O)C=C1 PEEHTFAAVSWFBL-UHFFFAOYSA-N 0.000 description 2
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 239000004305 biphenyl Substances 0.000 description 2
- 235000010290 biphenyl Nutrition 0.000 description 2
- 239000000378 calcium silicate Substances 0.000 description 2
- 229910052918 calcium silicate Inorganic materials 0.000 description 2
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 2
- 229930003836 cresol Natural products 0.000 description 2
- 229910002026 crystalline silica Inorganic materials 0.000 description 2
- WHHGLZMJPXIBIX-UHFFFAOYSA-N decabromodiphenyl ether Chemical group BrC1=C(Br)C(Br)=C(Br)C(Br)=C1OC1=C(Br)C(Br)=C(Br)C(Br)=C1Br WHHGLZMJPXIBIX-UHFFFAOYSA-N 0.000 description 2
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical compound C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 2
- KZTYYGOKRVBIMI-UHFFFAOYSA-N diphenyl sulfone Chemical compound C=1C=CC=CC=1S(=O)(=O)C1=CC=CC=C1 KZTYYGOKRVBIMI-UHFFFAOYSA-N 0.000 description 2
- 230000009477 glass transition Effects 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- KJFMBFZCATUALV-UHFFFAOYSA-N phenolphthalein Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)C2=CC=CC=C2C(=O)O1 KJFMBFZCATUALV-UHFFFAOYSA-N 0.000 description 2
- 229920005672 polyolefin resin Polymers 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- DVQHRBFGRZHMSR-UHFFFAOYSA-N sodium methyl 2,2-dimethyl-4,6-dioxo-5-(N-prop-2-enoxy-C-propylcarbonimidoyl)cyclohexane-1-carboxylate Chemical compound [Na+].C=CCON=C(CCC)[C-]1C(=O)CC(C)(C)C(C(=O)OC)C1=O DVQHRBFGRZHMSR-UHFFFAOYSA-N 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- RERMPCBBVZEPBS-UHFFFAOYSA-N tris(2,6-dimethylphenyl)phosphane Chemical compound CC1=CC=CC(C)=C1P(C=1C(=CC=CC=1C)C)C1=C(C)C=CC=C1C RERMPCBBVZEPBS-UHFFFAOYSA-N 0.000 description 2
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 1
- CQOZJDNCADWEKH-UHFFFAOYSA-N 2-[3,3-bis(2-hydroxyphenyl)propyl]phenol Chemical compound OC1=CC=CC=C1CCC(C=1C(=CC=CC=1)O)C1=CC=CC=C1O CQOZJDNCADWEKH-UHFFFAOYSA-N 0.000 description 1
- LXBGSDVWAMZHDD-UHFFFAOYSA-N 2-methyl-1h-imidazole Chemical compound CC1=NC=CN1 LXBGSDVWAMZHDD-UHFFFAOYSA-N 0.000 description 1
- ZCUJYXPAKHMBAZ-UHFFFAOYSA-N 2-phenyl-1h-imidazole Chemical compound C1=CNC(C=2C=CC=CC=2)=N1 ZCUJYXPAKHMBAZ-UHFFFAOYSA-N 0.000 description 1
- BCHZICNRHXRCHY-UHFFFAOYSA-N 2h-oxazine Chemical compound N1OC=CC=C1 BCHZICNRHXRCHY-UHFFFAOYSA-N 0.000 description 1
- YHQXBTXEYZIYOV-UHFFFAOYSA-N 3-methylbut-1-ene Chemical compound CC(C)C=C YHQXBTXEYZIYOV-UHFFFAOYSA-N 0.000 description 1
- NHURGDUVWZZXBT-UHFFFAOYSA-N 3-methylpiperidine-2,2,5-triamine Chemical compound NC1(NCC(CC1C)N)N NHURGDUVWZZXBT-UHFFFAOYSA-N 0.000 description 1
- HPCNNXRVKBZCDW-UHFFFAOYSA-N 3-nitropiperidin-2-amine Chemical compound NC1NCCCC1[N+]([O-])=O HPCNNXRVKBZCDW-UHFFFAOYSA-N 0.000 description 1
- DYIZJUDNMOIZQO-UHFFFAOYSA-N 4,5,6,7-tetrabromo-2-[2-(4,5,6,7-tetrabromo-1,3-dioxoisoindol-2-yl)ethyl]isoindole-1,3-dione Chemical compound O=C1C(C(=C(Br)C(Br)=C2Br)Br)=C2C(=O)N1CCN1C(=O)C2=C(Br)C(Br)=C(Br)C(Br)=C2C1=O DYIZJUDNMOIZQO-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- PVFQHGDIOXNKIC-UHFFFAOYSA-N 4-[2-[3-[2-(4-hydroxyphenyl)propan-2-yl]phenyl]propan-2-yl]phenol Chemical compound C=1C=CC(C(C)(C)C=2C=CC(O)=CC=2)=CC=1C(C)(C)C1=CC=C(O)C=C1 PVFQHGDIOXNKIC-UHFFFAOYSA-N 0.000 description 1
- HKQPBNQSLPIIBZ-UHFFFAOYSA-N 5-nitropiperidin-2-amine Chemical compound NC1CCC([N+]([O-])=O)CN1 HKQPBNQSLPIIBZ-UHFFFAOYSA-N 0.000 description 1
- GXIPHHIBYMWSMN-UHFFFAOYSA-N 6-phenylbenzo[c][2,1]benzoxaphosphinine 6-oxide Chemical compound O1C2=CC=CC=C2C2=CC=CC=C2P1(=O)C1=CC=CC=C1 GXIPHHIBYMWSMN-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- URYAFVKLYSEINW-UHFFFAOYSA-N Chlorfenethol Chemical compound C=1C=C(Cl)C=CC=1C(O)(C)C1=CC=C(Cl)C=C1 URYAFVKLYSEINW-UHFFFAOYSA-N 0.000 description 1
- MQJKPEGWNLWLTK-UHFFFAOYSA-N Dapsone Chemical compound C1=CC(N)=CC=C1S(=O)(=O)C1=CC=C(N)C=C1 MQJKPEGWNLWLTK-UHFFFAOYSA-N 0.000 description 1
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- 229920002121 Hydroxyl-terminated polybutadiene Polymers 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明涉及一种复合材料、用其制作的高频电路基板及其制作方法,尤其涉及一种热固性树脂复合材料、用其制作的高频电路基板及其制作方法。The invention relates to a composite material, a high-frequency circuit substrate made with it and a manufacturing method thereof, in particular to a thermosetting resin composite material, a high-frequency circuit substrate made with it and a manufacturing method thereof.
背景技术 Background technique
近年来,随着信息技术的发展,通讯设备朝着高性能化、多功能化以及网络化的发展越来越明显,电子信号传输的频率越来越高。为了实现高速传输及处理大容量信息,高频化已经是一个不可阻挡的趋势,电子产品的使用频率不断升高,对于作为线路板的基板材料的介电特性要求越来越高,主要表现为低的介电常数和介质损耗正切值。In recent years, with the development of information technology, communication equipment is becoming more and more high-performance, multi-functional and networked, and the frequency of electronic signal transmission is getting higher and higher. In order to achieve high-speed transmission and process large-capacity information, high-frequency is already an unstoppable trend. The frequency of use of electronic products continues to increase, and the requirements for the dielectric properties of substrate materials used as circuit boards are getting higher and higher. The main performance is Low dielectric constant and dielectric loss tangent.
目前,为了实现高频电路基板的低介电常数和介质损耗正切值做了大量技术工作,主要包括树脂和增强材料两个方面。首先,作为电路基板的树脂以环氧最为普通,因为其具有良好的耐热性、工艺性和粘结性,但是其介电常数偏高,限制了其在高频电路基板上的使用。氰酸酯、聚苯醚、双马来酰亚胺、聚酰亚胺、聚四氟乙烯等树脂在介电性能方面要比环氧树脂优越很多,但是由于氰酸酯的耐热性较差,往往需要进行改性才能使用,这也就大大牺牲了其本身优异的介电性能。聚苯醚树脂本身具有良好的耐热性和节点性能,但是由于其分子量太大,导致其工艺差而一直无法取得很好的应用;聚四氟乙烯本身具有现有材料中最好的介电性能,但是由于其属于热塑性材料,本身的玻璃化转变温度太低、导致加工过程困难,另外由于其本身的耐化学性强,导致后续线路板加工困难。增强材料方面,目前在电路基板中应用最为广泛的为电子级玻璃纤维布,其具有很好的增强效果、耐热性和耐化学性,但由于其本身成份的原因,其介电常数很高,达到6.6;为了进一步改进其介电性能,出现低介电常数NE布,通过调整其组分,可以在一定程度上降低其介电常数,一般为4.6左右。但是其介电常数值仍然比树脂体系的要高很多,给覆铜板材料的介电常数降低带来很大的限制。At present, a lot of technical work has been done to realize the low dielectric constant and dielectric loss tangent of high-frequency circuit substrates, mainly including resins and reinforcing materials. First of all, epoxy is the most common resin used as a circuit substrate, because it has good heat resistance, manufacturability and adhesion, but its high dielectric constant limits its use on high-frequency circuit substrates. Resins such as cyanate ester, polyphenylene ether, bismaleimide, polyimide, and polytetrafluoroethylene are much superior to epoxy resin in terms of dielectric properties, but due to the poor heat resistance of cyanate ester , It often needs to be modified before it can be used, which greatly sacrifices its excellent dielectric properties. Polyphenylene ether resin itself has good heat resistance and node performance, but due to its too large molecular weight, resulting in poor technology and has not been able to achieve good applications; polytetrafluoroethylene itself has the best dielectric properties among existing materials However, because it is a thermoplastic material, its glass transition temperature is too low, which makes the processing difficult. In addition, because of its strong chemical resistance, it makes subsequent circuit board processing difficult. In terms of reinforcement materials, electronic grade glass fiber cloth is currently the most widely used in circuit substrates, which has good reinforcement effect, heat resistance and chemical resistance, but due to its own composition, its dielectric constant is very high , up to 6.6; in order to further improve its dielectric properties, a low dielectric constant NE cloth appears, and by adjusting its composition, its dielectric constant can be reduced to a certain extent, generally around 4.6. However, its dielectric constant value is still much higher than that of the resin system, which brings great restrictions to the reduction of the dielectric constant of the copper clad laminate material.
发明内容 Contents of the invention
本发明的目的在于提供一种复合材料,通过采用聚醚酰亚胺增强材料,具有更低的介电常数和介质损耗角正切,以及具有高耐热性和良好的工艺加工性,适合高频高速印制线路板领域。The purpose of the present invention is to provide a composite material, which has lower dielectric constant and dielectric loss tangent, high heat resistance and good processability by using polyetherimide reinforced material, suitable for high frequency High-speed printed circuit board field.
本发明的另一目的还在于提供一种使用上述复合材料制作的高频电路基板,具有更低的介电常数,良好的耐热性和阻燃性。Another object of the present invention is to provide a high-frequency circuit substrate made of the above-mentioned composite material, which has a lower dielectric constant, good heat resistance and flame retardancy.
本发明的再一目的在于提供一种上述高频基板的制作方法,操作简单,工艺方便。Another object of the present invention is to provide a method for manufacturing the above-mentioned high-frequency substrate, which is simple in operation and convenient in process.
为实现上述目的,本发明提供一种复合材料,其包括组分及其体积百分比如下:聚醚酰亚胺增强材料10~90%及热固性树脂组合物10~90%;In order to achieve the above object, the present invention provides a composite material, which includes components and their volume percentages as follows: 10-90% of polyetherimide reinforcing material and 10-90% of thermosetting resin composition;
所述聚醚酰亚胺增强材料的聚醚酰亚胺的结构式如下式所示:The structural formula of the polyetherimide of the polyetherimide reinforcement material is as follows:
其中R1、R2为 或—(CH2)m—,m为2~10的整数。Among them, R1 and R2 are or —(CH 2 ) m —, m is an integer of 2-10.
所述聚酰亚胺增强材料体积百分比优选为25~80%,进一步优选为30~60%。The volume percentage of the polyimide reinforcing material is preferably 25-80%, more preferably 30-60%.
所述聚醚酰亚胺增强材料为聚醚酰亚胺纤维编织布、聚醚酰亚胺无纺布或聚醚酰亚胺玻纤纸。The polyetherimide reinforcing material is polyetherimide fiber woven cloth, polyetherimide non-woven fabric or polyetherimide glass fiber paper.
所述热固性树脂组合物包括有热固性树脂,该热固性树脂为环氧树脂、酚醛树脂、苯并恶嗪树脂、聚苯醚树脂、氰酸酯树脂、聚酰亚胺树脂、双马来酰亚胺树脂、碳氢树脂、聚硅氧烷树脂、聚四氟乙烯树脂、聚醚砜树脂、聚醚酮树脂、及前述各热固性树脂的改性树脂中的一种或多种组合物。The thermosetting resin composition includes a thermosetting resin, the thermosetting resin is epoxy resin, phenolic resin, benzoxazine resin, polyphenylene ether resin, cyanate resin, polyimide resin, bismaleimide One or more combinations of resin, hydrocarbon resin, polysiloxane resin, polytetrafluoroethylene resin, polyethersulfone resin, polyetherketone resin, and modified resins of the aforementioned thermosetting resins.
所述热固性树脂组合物还包括有固化剂及固化促进剂,固化剂为双氰胺、芳香胺、酚醛树脂、酸酐化合物中的一种或多种混合物,固化促进剂为咪唑类化合物及其衍生化合物、哌啶类化合物、路易斯酸、三苯基膦及有机金属络合物中的一种或多种混合物。The thermosetting resin composition also includes a curing agent and a curing accelerator. The curing agent is one or more mixtures of dicyandiamide, aromatic amine, phenolic resin, and acid anhydride compound. The curing accelerator is an imidazole compound and its derivatives. One or more mixtures of compounds, piperidine compounds, Lewis acids, triphenylphosphine and organometallic complexes.
所述热固性树脂组合物还包括有阻燃剂,阻燃剂采用含溴或无卤阻燃剂,所述含溴阻燃剂为十溴二苯醚、十溴二苯乙烷、溴化苯乙烯或乙撑双四溴邻苯二甲酰亚胺;所述无卤阻燃剂为三(2,6-二甲基苯基)膦、10-(2,5-二羟基苯基)-9,10-二氢-9-氧杂-10-膦菲-10-氧化物、2,6-二(2,6-二甲基苯基)膦基苯或10-苯基-9,10-二氢-9-氧杂-10-膦菲-10-氧化物、苯氧基膦氰化合物、磷酸酯、磷酸酯盐化合物或水合金属化合物。The thermosetting resin composition also includes a flame retardant, and the flame retardant adopts a bromine-containing or halogen-free flame retardant, and the bromine-containing flame retardant is decabromodiphenyl ether, decabromodiphenylethane, brominated benzene Ethylene or ethylene bis-tetrabromophthalimide; the halogen-free flame retardants are tris(2,6-dimethylphenyl)phosphine, 10-(2,5-dihydroxyphenyl)- 9,10-dihydro-9-oxa-10-phosphinophenanthrene-10-oxide, 2,6-bis(2,6-dimethylphenyl)phosphinobenzene or 10-phenyl-9,10 - dihydro-9-oxa-10-phosphaphenanthrene-10-oxide, phenoxyphosphacyanine compound, phosphoric acid ester, phosphoric acid ester salt compound or hydrated metal compound.
所述热固性树脂组合物还包括有无机填料或有机填料,无机填料选自结晶型二氧化硅、熔融二氧化硅、球形二氧化硅、空心二氧化硅、玻璃粉、氮化铝、氮化硼、碳化硅、氢氧化铝、氢氧化镁、二氧化钛、钛酸锶、钛酸钡、氧化铝、硫酸钡、滑石粉、硅酸钙、碳酸钙、勃姆石、硼酸锌及云母中的一种或多种;有机填料选自聚四氟乙烯粉末、聚苯硫醚及聚醚砜粉末中的一种或多种。The thermosetting resin composition also includes an inorganic filler or an organic filler, and the inorganic filler is selected from crystalline silica, fused silica, spherical silica, hollow silica, glass powder, aluminum nitride, boron nitride , silicon carbide, aluminum hydroxide, magnesium hydroxide, titanium dioxide, strontium titanate, barium titanate, aluminum oxide, barium sulfate, talcum powder, calcium silicate, calcium carbonate, boehmite, zinc borate and mica or more; the organic filler is selected from one or more of polytetrafluoroethylene powder, polyphenylene sulfide and polyethersulfone powder.
本发明还提供一种用上述复合材料制作的高频电路基板,其包括:数层互相叠合的半固化片及压覆于该叠合的半固化片一侧或两侧上的铜箔,该数层半固化片中至少一张半固化片由所述复合材料制作。The present invention also provides a high-frequency circuit substrate made of the above-mentioned composite material, which includes: several layers of prepregs laminated with each other and copper foil pressed on one side or both sides of the laminated prepregs, the several layers of prepregs At least one of the prepregs is made of the composite material.
进一步地,本发明还提供一种上述高频电路基板的制作方法,包括如下步骤:Further, the present invention also provides a method for manufacturing the above-mentioned high-frequency circuit substrate, including the following steps:
步骤一、按体积百分比提供复合材料各组分:聚醚酰亚胺增强材料10~90%及热固性树脂组合物10~90%;Step 1. Provide the components of the composite material by volume percentage: 10-90% of the polyetherimide reinforcing material and 10-90% of the thermosetting resin composition;
步骤二、将热固性树脂组合物配制成胶液;Step 2, preparing the thermosetting resin composition into glue;
步骤三、用上述制成的胶液浸渍聚醚酰亚胺增强材料,烘烤,得到半固化片;Step 3, impregnating the polyetherimide reinforcing material with the above-mentioned glue solution, and baking to obtain a prepreg;
步骤四、取上述半固化片数张进行叠合,在叠合的半固化片的一侧或两侧覆上铜箔,在压机中进行固化制得所述高频电路基板,固化温度为150~300℃,固化压力5~50Kg/cm2。Step 4: Take several sheets of the above-mentioned prepregs and laminate them, cover one or both sides of the laminated prepregs with copper foil, and cure them in a press to obtain the high-frequency circuit substrate. The curing temperature is 150~300°C , curing pressure 5~50Kg/cm 2 .
所述聚醚酰亚胺增强材料为聚醚酰亚胺纤维编织布、聚醚酰亚胺无纺布或聚醚酰亚胺玻纤纸。The polyetherimide reinforcing material is polyetherimide fiber woven cloth, polyetherimide non-woven fabric or polyetherimide glass fiber paper.
本发明的有益效果:首先,采用聚醚酰亚胺增强材料,其介电常数为3.0,相比较传统的玻璃纤维增强材料,可以有效地降低电路基板的介电常数;Beneficial effects of the present invention: firstly, using polyetherimide reinforced material, its dielectric constant is 3.0, compared with traditional glass fiber reinforced material, can effectively reduce the dielectric constant of the circuit substrate;
其次,本发明采用聚醚酰亚胺增强材料,具有高耐热性,玻璃化转变温度大于200℃,同时具有本征阻燃性,相比较现有的有机纤维,如聚乙烯纤维具有更高的耐热性和阻燃性,更适合在电路基板中使用;Secondly, the present invention adopts polyetherimide reinforcement material, which has high heat resistance, glass transition temperature greater than 200°C, and intrinsic flame retardancy, which is higher than that of existing organic fibers such as polyethylene fibers. Excellent heat resistance and flame retardancy, more suitable for use in circuit substrates;
总之,本发明的复合材料制作容易,用其制作的高频电路基板具有低的介电常数,耐热性好,电路板加工容易,并具有良好的阻燃性。In a word, the composite material of the present invention is easy to manufacture, and the high-frequency circuit substrate made of it has low dielectric constant, good heat resistance, easy processing of the circuit board, and good flame retardancy.
具体实施方式 Detailed ways
本发明提供一种复合材料,其包括组分及其体积百分比(按复合材料总体积百分比比计算)如下:聚醚酰亚胺增强材料10~90%及热固性树脂组合物10~90%。The invention provides a composite material, which includes components and their volume percentages (calculated according to the total volume percentage ratio of the composite material) as follows: 10-90% of a polyetherimide reinforcing material and 10-90% of a thermosetting resin composition.
所述聚醚酰亚胺增强材料的聚醚酰亚胺的结构式如下式所示:The structural formula of the polyetherimide of the polyetherimide reinforcement material is as follows:
其中R1、R2表示具有芳香族残基或及亚烷基的基团,R1与R2之间可相同也可不相同,为 或—(CH2)m—,m为2~10的整数。Wherein R1 and R2 represent a group with an aromatic residue or an alkylene group, R1 and R2 may be the same or different, as or —(CH 2 ) m —, m is an integer of 2-10.
所述聚酰亚胺增强材料体积百分比优选为25~80%,更进一步优选为30~60%。The volume percentage of the polyimide reinforcing material is preferably 25-80%, more preferably 30-60%.
所述聚醚酰亚胺增强材料可为聚醚酰亚胺纤维编织布、聚醚酰亚胺无纺布或聚醚酰亚胺玻纤纸。本发明采用聚醚酰亚胺增强材料,如聚醚酰亚胺纤维布其介电常数为3.0,相比较传统的玻璃纤维增强材料,具有更低的介电常数,可以有效地降低材料的介电常数。The polyetherimide reinforcing material can be polyetherimide fiber woven cloth, polyetherimide non-woven fabric or polyetherimide glass fiber paper. The present invention adopts polyetherimide reinforced material, such as polyetherimide fiber cloth, whose dielectric constant is 3.0, which has a lower dielectric constant than traditional glass fiber reinforced material, and can effectively reduce the dielectric constant of the material. electrical constant.
所述热固性树脂组合物包含有热固性树脂,本发明对该热固性树脂并未特别限定,可以为环氧树脂、酚醛树脂、苯并恶嗪树脂、聚苯醚树脂、氰酸酯树脂、聚酰亚胺树脂、双马来酰亚胺树脂、碳氢树脂、聚硅氧烷树脂、聚四氟乙烯树脂、聚醚砜树脂、聚醚酮树脂、及前述各热固性树脂的改性树脂中的一种或多种组合物。从考虑更优的介电性能角度考虑,热固性树脂优选氰酸酯树脂、双马来酰亚胺树脂、聚烯烃树脂、改性聚烯烃树脂、聚四氟乙烯树脂及聚苯醚树脂中的一种或多种。所述的环氧树脂可以为双酚A型溴化环氧树脂、无溴双酚A型环氧树脂、苯酚酚醛树脂、临甲酚酚醛树脂、双酚A型酚醛环氧树脂、DCPC型环氧树脂、联苯型环氧树脂、萘酚型环氧树脂、烷基苯酚型环氧树脂、脂肪族环氧树脂、三官能团环氧树脂或含氮环氧树脂;所述的氰酸酯树脂可以为双酚A型氰酸酯树脂、DCPD型氰酸酯树脂、双酚M型氰酸酯树脂、双酚F型氰酸酯树脂、酚醛型氰酸酯树脂、烷基酚型氰酸酯树脂或萘酚型氰酸酯;所述的马来酰亚胺树脂可选为DDM型双马来酰亚胺树脂、二胺改性双马来酰亚胺树脂或烯丙基改性双马来酰亚胺树脂;所述的苯并恶嗪树脂可选为苯胺型苯并恶嗪树脂、双酚A型苯并恶嗪树脂、双酚F型苯并恶嗪树脂、萘酚型苯并恶嗪树脂或酚酞型苯并恶嗪树脂;所述的聚苯醚树脂可选为端羟基化聚苯醚树脂、环氧基改性聚苯醚树脂、乙烯基化改性聚苯醚树脂或酰基化改性聚苯醚树脂;所述的不饱和树脂可选为聚丁二烯树脂、丁二烯-苯乙烯共聚物树脂、马来酰亚胺改性聚丁二烯树脂、环氧基改性聚丁二烯树脂、端羟基聚丁二烯树脂、苯乙烯树脂、甲基苯乙烯树脂、乙基苯乙烯树脂、二乙烯基苯树脂、异戊烯树脂、丙烯酸酯、丙烯腈树脂或苯并环丁烯树脂。以100重量份热固性树脂组合物来计算,上述的热固性树脂占所述热固性树脂组合物50~99%重量份。The thermosetting resin composition contains a thermosetting resin. The present invention is not particularly limited to the thermosetting resin, which may be epoxy resin, phenolic resin, benzoxazine resin, polyphenylene ether resin, cyanate resin, polyimide One of the modified resins of amine resin, bismaleimide resin, hydrocarbon resin, polysiloxane resin, polytetrafluoroethylene resin, polyethersulfone resin, polyetherketone resin, and the aforementioned thermosetting resins or multiple combinations. From the perspective of better dielectric properties, the thermosetting resin is preferably one of cyanate resin, bismaleimide resin, polyolefin resin, modified polyolefin resin, polytetrafluoroethylene resin and polyphenylene ether resin. one or more species. The epoxy resin can be bisphenol A type brominated epoxy resin, bromine-free bisphenol A type epoxy resin, phenol novolac resin, cresol novolac resin, bisphenol A novolac epoxy resin, DCPC type ring Oxygen resin, biphenyl type epoxy resin, naphthol type epoxy resin, alkylphenol type epoxy resin, aliphatic epoxy resin, trifunctional epoxy resin or nitrogen-containing epoxy resin; said cyanate ester resin Can be bisphenol A type cyanate resin, DCPD type cyanate resin, bisphenol M type cyanate resin, bisphenol F type cyanate resin, novolak type cyanate resin, alkylphenol type cyanate resin Resin or naphthol type cyanate; Described maleimide resin can be selected as DDM type bismaleimide resin, diamine modified bismaleimide resin or allyl modified bismaleimide resin Laimide resin; described benzoxazine resin can be selected as aniline type benzoxazine resin, bisphenol A type benzoxazine resin, bisphenol F type benzoxazine resin, naphthol type benzoxazine resin Oxazine resin or phenolphthalein type benzoxazine resin; the polyphenylene ether resin can be selected from hydroxylated polyphenylene ether resin, epoxy modified polyphenylene ether resin, vinylated modified polyphenylene ether resin or Acylation modified polyphenylene ether resin; the unsaturated resin can be polybutadiene resin, butadiene-styrene copolymer resin, maleimide modified polybutadiene resin, epoxy Modified polybutadiene resin, hydroxyl-terminated polybutadiene resin, styrene resin, methylstyrene resin, ethylstyrene resin, divinylbenzene resin, isopentene resin, acrylate, acrylonitrile resin or Benzocyclobutene resin. Based on 100 parts by weight of the thermosetting resin composition, the above thermosetting resin accounts for 50-99% by weight of the thermosetting resin composition.
所述热固性树脂组合物中还可以根据需要包含固化剂和固化促进剂,固化剂的选择没有特别的限定,主要起到提高交联密度作用。可以为双氰胺、芳香胺、酚醛树脂、酸酐化合物等中的一种或几种混合物。所述的芳香胺可选为二氨基二苯砜、二氨基二苯醚二苯砜、二氨基苯醚二苯醚、二氨基二苯醚双酚A、二氨基二苯醚-6F-双酚A或芴胺化合物;所述酚醛树脂可选为双酚A型酚醛树脂、苯酚酚醛树脂、临甲酚酚醛树脂、双环戊二烯型酚醛树脂、联苯酚醛树脂、萘酚酚醛树脂、烷基苯酚醛树脂或三酚酚醛树脂;所述酸酐化合物可选为甲基四氢酸酐、甲基六氢酸酐或苯乙烯双马来酸酐;以100份重量热固性树脂组合物来计算,所述固化剂占热固性树脂组合物1~50%重量份。The thermosetting resin composition may also contain a curing agent and a curing accelerator as required, and the selection of the curing agent is not particularly limited, mainly to increase the crosslinking density. It can be one or a mixture of dicyandiamide, aromatic amine, phenolic resin, acid anhydride compound, etc. The aromatic amine can be diaminodiphenyl sulfone, diaminodiphenyl ether diphenyl sulfone, diaminodiphenyl ether diphenyl ether, diaminodiphenyl ether bisphenol A, diaminodiphenyl ether-6F-bisphenol A or fluorenamine compound; the phenolic resin can be bisphenol A type phenolic resin, phenol phenolic resin, cresol phenolic resin, dicyclopentadiene type phenolic resin, biphenyl phenolic resin, naphthol phenolic resin, alkyl Phenol-formaldehyde resin or triphenol novolac resin; the anhydride compound may be methyl tetrahydro-acid anhydride, methyl hexahydro-acid anhydride or styrene bismaleic anhydride; calculated with 100 parts by weight of thermosetting resin composition, the curing agent It accounts for 1-50% by weight of the thermosetting resin composition.
所述固化促进剂没有特别限定,只要能催化热固性树脂组合物的反应、降低固化体系的反应温度即可,优选为咪唑类化合物及其衍生化合物、哌啶类化合物、路易斯酸、三苯基膦、有机金属络合物中的一种或多种混合物。所述的咪唑类化合物可以列举有2-甲基咪唑、2-苯基咪唑及2-乙基-4-甲基咪唑,所述的哌啶化合物可以列举有2,3-二氨基哌啶、2,5-二氨基哌啶2,6-二氨基哌啶、2,5-二氨基、2-氨基-3-甲基哌啶、2-氨基-4-4甲基哌啶、2-氨基-3-硝基哌啶、2-氨基-5-硝基哌啶及4-二甲基氨基哌啶;所述的路易斯酸催化剂可选为三氟化硼单乙胺;所述的有机金属络合物可选为乙酰丙酮铜、乙酰丙酮钴、辛酸锌或环烷酸钒。以所述热固性树脂组合物100重量份计算,固化促进剂的添加量为0.05~3重量份,优选为0.1-2.5重量份,更优选为0.15-2.0重量份,特优选为0.15-1.0重量份。The curing accelerator is not particularly limited, as long as it can catalyze the reaction of the thermosetting resin composition and reduce the reaction temperature of the curing system, preferably imidazole compounds and derivatives thereof, piperidine compounds, Lewis acid, triphenylphosphine , One or more mixtures of organometallic complexes. Described imidazole compound can enumerate 2-methylimidazole, 2-phenylimidazole and 2-ethyl-4-methylimidazole, and described piperidine compound can enumerate 2,3-diaminopiperidine, 2,5-diaminopiperidine 2,6-diaminopiperidine, 2,5-diamino, 2-amino-3-methylpiperidine, 2-amino-4-4-methylpiperidine, 2-amino -3-nitropiperidine, 2-amino-5-nitropiperidine and 4-dimethylaminopiperidine; the Lewis acid catalyst can be boron trifluoride monoethylamine; the organometallic The complex may be copper acetylacetonate, cobalt acetylacetonate, zinc octoate or vanadium naphthenate. Based on 100 parts by weight of the thermosetting resin composition, the amount of the curing accelerator added is 0.05-3 parts by weight, preferably 0.1-2.5 parts by weight, more preferably 0.15-2.0 parts by weight, especially preferably 0.15-1.0 parts by weight .
本发明的热固性树脂组合物可视需要添加阻燃剂,对视需要而添加的阻燃剂并无特别限定,选定使用非反应型的阻燃剂,以不影响介电性能为佳。可以采用含溴或无卤阻燃剂,所述的含溴阻燃剂可为十溴二苯醚、十溴二苯乙烷、溴化苯乙烯或乙撑双四溴邻苯二甲酰亚胺;所述的无卤阻燃剂为三(2,6-二甲基苯基)膦、10-(2,5-二羟基苯基)-9,10-二氢-9-氧杂-10-膦菲-10-氧化物、2,6-二(2,6-二甲基苯基)膦基苯或10-苯基-9,10-二氢-9-氧杂-10-膦菲-10-氧化物、苯氧基膦氰化合物、磷酸酯、磷酸酯盐化合物或水合金属化合物。相对于所述热固性树脂组合物100重量份计算,阻燃剂的添加量优选为5-100重量份,更优选为5-90重量份,特优选为5-80重量份。The thermosetting resin composition of the present invention can optionally add a flame retardant, and there is no special limitation on the optional flame retardant. It is better to use a non-reactive flame retardant so as not to affect the dielectric properties. Bromine-containing or halogen-free flame retardants can be used, and the bromine-containing flame retardants can be decabromodiphenyl ether, decabromodiphenylethane, brominated styrene or ethylene bis-tetrabromophthaloyl Amines; the halogen-free flame retardants are tris(2,6-dimethylphenyl)phosphine, 10-(2,5-dihydroxyphenyl)-9,10-dihydro-9-oxa- 10-Phosphinanthrene-10-oxide, 2,6-bis(2,6-dimethylphenyl)phosphinobenzene or 10-phenyl-9,10-dihydro-9-oxa-10-phosphine Phenanthrene-10-oxide, phenoxyphosphacyanine compound, phosphoric acid ester, phosphoric acid ester salt compound or hydrated metal compound. Calculated relative to 100 parts by weight of the thermosetting resin composition, the added amount of the flame retardant is preferably 5-100 parts by weight, more preferably 5-90 parts by weight, and especially preferably 5-80 parts by weight.
如有需要,本发明的热固性树脂组合物中还可以进一步含有填料,为有机填料或无机填料。对视需要而添加的填料并无特别限定,无机填料可选自结晶型二氧化硅、熔融二氧化硅、球形二氧化硅、空心二氧化硅、玻璃粉、氮化铝、氮化硼、碳化硅、氢氧化铝、氢氧化镁、二氧化钛、钛酸锶、钛酸钡、氧化铝、硫酸钡、滑石粉、硅酸钙、碳酸钙、勃姆石、硼酸锌及云母等中的一种或多种;有机填料可以选自聚四氟乙烯粉末、聚苯硫醚及聚醚砜粉末等中的一种或多种。另外,无机填料的形状、粒径等也无特别限定,通常粒径为0.01-50μm,优选为0.01-20μm,特优选为0.1-10μm,这种粒径范围的无机填料在树脂液中更易分散。再者,填料的添加量也无特别限定,相对于所述热固性树脂组合物100重量份计算,填料的添加量为5-1000重量份,优选为5-300重量份,更优选为5-200重量份,特优选为15-100重量份。If necessary, the thermosetting resin composition of the present invention may further contain fillers, which are organic fillers or inorganic fillers. There are no special restrictions on the fillers added as needed, and the inorganic fillers can be selected from crystalline silica, fused silica, spherical silica, hollow silica, glass powder, aluminum nitride, boron nitride, carbide One or more of silicon, aluminum hydroxide, magnesium hydroxide, titanium dioxide, strontium titanate, barium titanate, aluminum oxide, barium sulfate, talc, calcium silicate, calcium carbonate, boehmite, zinc borate and mica Various; the organic filler can be selected from one or more of polytetrafluoroethylene powder, polyphenylene sulfide and polyethersulfone powder. In addition, the shape and particle size of the inorganic filler are not particularly limited, and the particle size is usually 0.01-50 μm, preferably 0.01-20 μm, and particularly preferably 0.1-10 μm. Inorganic fillers in this particle size range are easier to disperse in the resin solution . Furthermore, the amount of filler added is not particularly limited, and calculated relative to 100 parts by weight of the thermosetting resin composition, the amount of filler added is 5-1000 parts by weight, preferably 5-300 parts by weight, more preferably 5-200 parts by weight. Parts by weight, particularly preferably 15-100 parts by weight.
使用上述复合材料制作的高频电路基板,包括数层互相叠合的半固化片及分别覆于一面或两面的铜箔,该数层半固化片中至少一张或全部由所述复合材料制作。The high-frequency circuit substrate made of the above-mentioned composite material includes several layers of prepregs laminated to each other and copper foils respectively covered on one or both sides, at least one or all of the several layers of prepregs are made of the composite material.
上述高频电路基板的制作方法,包括如下步骤:The manufacturing method of the above-mentioned high-frequency circuit substrate includes the following steps:
步骤一、按体积百分比提供复合材料各组分:聚醚酰亚胺增强材料10~90%及热固性树脂组合物10~90%。Step 1: Provide the components of the composite material by volume percentage: 10-90% of the polyetherimide reinforcing material and 10-90% of the thermosetting resin composition.
步骤二、将热固性树脂组合物配制成胶液:采用适当的溶剂将热固性树脂组合物按照一定比例配制成一定固体含量的胶液。Step 2, preparing the thermosetting resin composition into a glue solution: using an appropriate solvent to prepare the thermosetting resin composition into a glue solution with a certain solid content in a certain proportion.
步骤三、用上述制成的胶液浸渍聚醚酰亚胺增强材料,并控制合适的厚度,即控制聚醚酰亚胺增强材料浸渍上的胶液的厚度至合适的厚度范围,然后进行烘烤去除溶剂,得到半固化片;Step 3. Impregnate the polyetherimide reinforcing material with the above-mentioned glue, and control the appropriate thickness, that is, control the thickness of the glue on the polyetherimide reinforcing material to a suitable thickness range, and then bake Bake to remove the solvent to obtain a prepreg;
步骤四、取上述半固化片数张进行叠合,在叠合的半固化片的一侧或两侧覆上铜箔,在压机中进行固化制得所述高频电路基板,固化温度为150~300℃,固化压力5~50Kg/cm2。Step 4: Take several sheets of the above-mentioned prepregs and laminate them, cover one or both sides of the laminated prepregs with copper foil, and cure them in a press to obtain the high-frequency circuit substrate. The curing temperature is 150~300°C , curing pressure 5~50Kg/cm 2 .
针对上述制成的高频电路基板的介电性能,即介电常数和介质损耗正切值,及耐热性能,如下实施例进一步给予详细说明与描述。Regarding the dielectric properties, ie, the dielectric constant, dielectric loss tangent, and heat resistance, of the high-frequency circuit substrate manufactured above, the following examples further give a detailed description.
实施例1Example 1
树脂胶液的调配:Preparation of resin glue:
取一容器,加入100重量份的溴化双酚A型环氧树脂DER530A80(DOW公司,EEW为435g/eq),然后将2.0重量份的双氰胺固化剂(宁夏大荣,氨基当量21g/eq)溶剂与DMF溶剂中,加入上述树脂中并搅拌均匀,再加入0.075重量份的固化促进剂2-乙基-4-甲基咪唑,最后加入适量的溶剂DMF,继续搅拌均匀即成胶液。Take a container, add 100 parts by weight of brominated bisphenol A epoxy resin DER530A80 (DOW company, EEW is 435g/eq), and then add 2.0 parts by weight of dicyandiamide curing agent (Ningxia Darong, amino equivalent 21g/eq) eq) solvent and DMF solvent, add to the above resin and stir evenly, then add 0.075 parts by weight of curing accelerator 2-ethyl-4-methylimidazole, and finally add an appropriate amount of solvent DMF, continue to stir evenly to form a glue .
半固化片及板材制作:Production of prepreg and board:
将聚醚酰亚胺纤维布(日本KURARAY公司制),在80~150℃条件下处理30~90分钟,然后用上述调配好的胶液浸渍聚醚酰亚胺纤维布,并控制纤维布的体积含量为50%,然后在155℃条件下烘烤5~10分钟,除去溶剂制得半固化片。使用数张所制得的半固化片相互叠合,在其两侧上各压覆一张铜箔,在热压机中固化制得高频电路基板,其固化温度为180℃,固化压力为25Kg/cm2,固化时间为45min。Treat the polyetherimide fiber cloth (manufactured by Japan KURARAY Company) at 80~150°C for 30~90 minutes, then impregnate the polyetherimide fiber cloth with the above-mentioned prepared glue, and control the temperature of the fiber cloth. The volume content is 50%, and then baked at 155°C for 5-10 minutes to remove the solvent to obtain a prepreg. Use several prepared prepregs to stack each other, press a piece of copper foil on each side of it, and cure it in a hot press to obtain a high-frequency circuit substrate. The curing temperature is 180°C and the curing pressure is 25Kg/ cm 2 , the curing time is 45min.
实施例2Example 2
树脂胶液的调配:Preparation of resin glue:
取一容器,加入100重量份的溴化双酚A型环氧树脂DER530A80(DOW公司,EEW为435g/eq),然后将24.1重量份的酚醛固化剂TD-2090(宁夏大荣,羟基当量105g/eq)溶解于丁酮溶剂中,加入上述树脂中并搅拌均匀,再加入0.075重量份的固化促进剂2-乙基-4-甲基咪唑,最后加入适量的溶剂PM,继续搅拌均匀即成胶液。Take a container, add 100 parts by weight of brominated bisphenol A epoxy resin DER530A80 (DOW company, EEW is 435g/eq), and then add 24.1 parts by weight of phenolic curing agent TD-2090 (Ningxia Darong, hydroxyl equivalent 105g /eq) dissolved in methyl ethyl ketone solvent, add to the above resin and stir evenly, then add 0.075 parts by weight of curing accelerator 2-ethyl-4-methylimidazole, finally add an appropriate amount of solvent PM, continue to stir evenly and serve Glue.
半固化片及板材制作:Production of prepreg and board:
将聚醚酰亚胺纤维布(日本KURARAY公司制),在80~150℃条件下处理30~90分钟,然后用上述调配好的胶液浸渍聚醚酰亚胺纤维布,并控制纤维布的体积含量为50%,然后在155℃条件下烘烤5~10分钟,除去溶剂制得半固化片。使用数张所制得的半固化片相互叠合,在其两侧上各压覆一张铜箔,在热压机中固化制得高频电路基板,其固化温度为190℃,固化压力为30Kg/cm2,固化时间为90min。Treat the polyetherimide fiber cloth (manufactured by KURARAY, Japan) at 80-150°C for 30-90 minutes, then impregnate the polyetherimide fiber cloth with the above-mentioned prepared glue, and control the temperature of the fiber cloth. The volume content is 50%, and then baked at 155°C for 5-10 minutes to remove the solvent to obtain a prepreg. Use several prepared prepregs to stack each other, press a piece of copper foil on each side of the prepreg, and cure it in a hot press to obtain a high-frequency circuit substrate. The curing temperature is 190 ° C and the curing pressure is 30Kg/ cm 2 , the curing time is 90min.
实施例3Example 3
树脂胶液的调配:Preparation of resin glue:
取一容器,加入70重量份的双环戊二烯型酚醛环氧树脂HP-7200-H(日本DIC公司,EEW为288g/eq),然后将30重量份的氰酸酯(上海慧丰公司制)溶解于丁酮溶剂中,加入上述树脂中并搅拌均匀,再加入0.075重量份的固化促进剂辛酸锌,最后加入适量的丁酮溶剂,继续搅拌均匀即成胶液。Get a container, add 70 parts by weight of dicyclopentadiene type novolak epoxy resin HP-7200-H (Japan DIC company, EEW is 288g/eq), and then add 30 parts by weight of cyanate ester (manufactured by Shanghai Huifeng Company) ) was dissolved in butanone solvent, added to the above resin and stirred evenly, then 0.075 parts by weight of curing accelerator zinc caprylate was added, and finally an appropriate amount of butanone solvent was added, and the glue was formed by continuing to stir evenly.
半固化片及板材制作:Production of prepreg and board:
将聚醚酰亚胺纤维布(日本KURARAY公司制),在80~150℃条件下处理30~90分钟,然后用上述调配好的胶液浸渍聚醚酰亚胺纤维布,并控制纤维布的体积含量为50%,然后在155℃条件下烘烤5~10分钟,除去溶剂制得半固化片。使用数张所制得的半固化片相互叠合,在其两侧上各压覆一张铜箔,在热压机中固化制得高频电路基板,其固化温度为200℃,固化压力为35Kg/cm2,固化时间为100mi。Treat the polyetherimide fiber cloth (manufactured by KURARAY, Japan) at 80-150°C for 30-90 minutes, then impregnate the polyetherimide fiber cloth with the above-mentioned prepared glue, and control the temperature of the fiber cloth. The volume content is 50%, and then baked at 155°C for 5-10 minutes to remove the solvent to obtain a prepreg. Use several prepared prepregs to stack each other, press a piece of copper foil on each side of it, and cure it in a hot press to obtain a high-frequency circuit substrate. The curing temperature is 200 ° C and the curing pressure is 35Kg/ cm 2 , the curing time is 100mi.
实施例4Example 4
树脂胶液的调配:Preparation of resin glue:
取一容器,加入100重量份聚丁二烯B3000(日本曹达公司,1,2-乙烯含量90%),然后将3.0重量份的过氧化异丙苯固化剂(上海高桥公司制)溶剂与甲苯溶剂中,加入上述树脂中并搅拌均匀,继续搅拌均匀即成胶液。Take a container, add 100 parts by weight of polybutadiene B3000 (Nippon Soda Company, 1,2-ethylene content 90%), and then add 3.0 parts by weight of cumene peroxide curing agent (manufactured by Shanghai Takahashi Company) solvent and toluene solvent, add to the above resin and stir evenly, continue to stir evenly to form a glue.
半固化片及板材制作:Production of prepreg and board:
将聚醚酰亚胺纤维布(日本KURARAY公司制),在80~150℃条件下处理30~90分钟,然后用上述调配好的胶液浸渍聚醚酰亚胺纤维布,并控制纤维布的体积含量为50%,然后在155℃条件下烘烤5~10分钟,除去溶剂制得半固化片。使用数张所制得的半固化片相互叠合,在其两侧上各压覆一张铜箔,在热压机中固化制得高频电路基板,其固化温度为220℃,固化压力为25Kg/cm2,固化时间为120min。Treat the polyetherimide fiber cloth (manufactured by KURARAY, Japan) at 80-150°C for 30-90 minutes, then impregnate the polyetherimide fiber cloth with the above-mentioned prepared glue, and control the temperature of the fiber cloth. The volume content is 50%, and then baked at 155°C for 5-10 minutes to remove the solvent to obtain a prepreg. Use several prepared prepregs to stack each other, press a piece of copper foil on each side of it, and cure it in a hot press to obtain a high-frequency circuit substrate. The curing temperature is 220°C and the curing pressure is 25Kg/ cm 2 , the curing time is 120min.
实施例5Example 5
树脂胶液的调配:Preparation of resin glue:
取一容器,加入70重量份的双环戊二烯型酚醛环氧树脂HP-7200-H(日本DIC公司,EEW为288g/eq),然后将30重量份的氰酸酯(上海慧丰公司制)溶解于丁酮溶剂中,加入上述树脂中并搅拌均匀,再加入0.075重量份的固化促进剂辛酸锌,最后加入适量的丁酮溶剂,继续搅拌均匀即成胶液。Get a container, add 70 parts by weight of dicyclopentadiene type novolak epoxy resin HP-7200-H (Japan DIC company, EEW is 288g/eq), and then add 30 parts by weight of cyanate ester (manufactured by Shanghai Huifeng Company) ) was dissolved in butanone solvent, added to the above resin and stirred evenly, then 0.075 parts by weight of curing accelerator zinc caprylate was added, and finally an appropriate amount of butanone solvent was added, and the glue was formed by continuing to stir evenly.
半固化片及板材制作:Production of prepreg and board:
将聚醚酰亚胺纤维布(日本KURARAY公司制),在80~150℃条件下处理30~90分钟,然后用上述调配好的胶液浸渍聚醚酰亚胺纤维布,并控制纤维布的体积含量为30%,然后在155℃条件下烘烤5~10分钟,除去溶剂制得半固化片。使用数张所制得的半固化片相互叠合,在其两侧上各压覆一张铜箔,在热压机中固化制得高频电路基板,其固化温度为220℃,固化压力为25Kg/cm2,固化时间为120min。Treat the polyetherimide fiber cloth (manufactured by KURARAY, Japan) at 80-150°C for 30-90 minutes, then impregnate the polyetherimide fiber cloth with the above-mentioned prepared glue, and control the temperature of the fiber cloth. The volume content is 30%, and then baked at 155°C for 5-10 minutes to remove the solvent to obtain a prepreg. Use several prepared prepregs to stack each other, press a piece of copper foil on each side of the prepreg, and cure it in a hot press to obtain a high-frequency circuit substrate. The curing temperature is 220 ° C and the curing pressure is 25Kg/ cm 2 , the curing time is 120min.
实施例6Example 6
树脂胶液的调配:Preparation of resin glue:
取一容器,加入70重量份的双环戊二烯型酚醛环氧树脂HP-7200-H(日本DIC公司,EEW为288g/eq),然后将30重量份的氰酸酯(上海慧丰公司制)溶解于丁酮溶剂中,加入上述树脂中并搅拌均匀,再加入0.075重量份的固化促进剂辛酸锌,最后加入适量的丁酮溶剂,继续搅拌均匀即成胶液。Get a container, add 70 parts by weight of dicyclopentadiene type novolak epoxy resin HP-7200-H (Japan DIC company, EEW is 288g/eq), and then add 30 parts by weight of cyanate ester (manufactured by Shanghai Huifeng Company) ) was dissolved in butanone solvent, added to the above resin and stirred evenly, then 0.075 parts by weight of curing accelerator zinc caprylate was added, and finally an appropriate amount of butanone solvent was added, and the glue was formed by continuing to stir evenly.
半固化片及板材制作:Production of prepreg and board:
将聚醚酰亚胺纤维布(日本KURARAY公司制),在80~150℃条件下处理30~90分钟,然后用上述调配好的胶液浸渍聚醚酰亚胺纤维布,并控制纤维布的体积含量为75%,然后在155℃条件下烘烤5~10分钟,除去溶剂制得半固化片。使用数张所制得的半固化片相互叠合,在其两侧上各压覆一张铜箔,在热压机中固化制得高频电路基板,其固化温度为220℃,固化压力为25Kg/cm2,固化时间为120min。Treat the polyetherimide fiber cloth (manufactured by Japan KURARAY Company) at 80~150°C for 30~90 minutes, then impregnate the polyetherimide fiber cloth with the above-mentioned prepared glue, and control the temperature of the fiber cloth. The volume content is 75%, and then baked at 155°C for 5-10 minutes to remove the solvent to obtain a prepreg. Use several prepared prepregs to stack each other, press a piece of copper foil on each side of the prepreg, and cure it in a hot press to obtain a high-frequency circuit substrate. The curing temperature is 220 ° C and the curing pressure is 25Kg/ cm 2 , the curing time is 120min.
实施例7Example 7
树脂胶液的调配:Preparation of resin glue:
取一容器,加入100重量份聚丁二烯B3000(日本曹达公司,1,2-乙烯含量90%),然后将3.0重量份的过氧化异丙苯固化剂(上海高桥公司制)溶剂与甲苯溶剂中,加入上述树脂中并搅拌均匀,继续搅拌均匀即成胶液。Take a container, add 100 parts by weight of polybutadiene B3000 (Nippon Soda Company, 1,2-ethylene content 90%), and then add 3.0 parts by weight of cumene peroxide curing agent (manufactured by Shanghai Takahashi Company) solvent and toluene solvent, add to the above resin and stir evenly, continue to stir evenly to form a glue.
半固化片及板材制作:Production of prepreg and board:
将聚醚酰亚胺无纺布(日本KURARAY公司制),在80~150℃条件下处理30~90分钟,然后用上述调配好的胶液浸渍聚醚酰亚胺纤维布,并控制纤维布的体积含量为50%,然后在155℃条件下烘烤5~10分钟,除去溶剂制得半固化片。使用数张所制得的半固化片相互叠合,在其两侧上各压覆一张铜箔,在热压机中固化制得高频电路基板,其固化温度为220℃,固化压力为25Kg/cm2,固化时间为120min。Treat the polyetherimide non-woven fabric (manufactured by KURARAY, Japan) at 80-150°C for 30-90 minutes, then impregnate the polyetherimide fiber cloth with the above-mentioned prepared glue, and control the fiber cloth The volume content is 50%, and then baked at 155 ° C for 5 to 10 minutes to remove the solvent to obtain a prepreg. Use several prepared prepregs to stack each other, press a piece of copper foil on each side of it, and cure it in a hot press to obtain a high-frequency circuit substrate. The curing temperature is 220°C and the curing pressure is 25Kg/ cm 2 , the curing time is 120min.
比较例1Comparative example 1
树脂胶液的调配:Preparation of resin glue:
取一容器,加入100重量份的溴化双酚A型环氧树脂DER530A80(DOW公司,EEW为435g/eq),然后将2.0重量份的双氰胺固化剂(宁夏大荣,氨基当量21g/eq)溶剂与DMF溶剂中,加入上述树脂中并搅拌均匀,再加入0.075重量份的固化促进剂2-乙基-4-甲基咪唑,最后加入适量的溶剂DMF,继续搅拌均匀即成胶液。Take a container, add 100 parts by weight of brominated bisphenol A epoxy resin DER530A80 (DOW company, EEW is 435g/eq), and then add 2.0 parts by weight of dicyandiamide curing agent (Ningxia Darong, amino equivalent 21g/eq) eq) solvent and DMF solvent, add to the above resin and stir evenly, then add 0.075 parts by weight of curing accelerator 2-ethyl-4-methylimidazole, and finally add an appropriate amount of solvent DMF, continue to stir evenly to form a glue .
半固化片及板材制作:Production of prepreg and board:
然后用上述调配好的胶液浸渍电子级E玻纤布2116(日东纺公司,厚度0.09mm)并控制纤维布的体积含量为50%,然后在155℃条件下烘烤5~10分钟,除去溶剂制得半固化片。使用数张所制得的半固化片相互叠合,在其两侧上各压覆一张铜箔,在热压机中固化制得电路基板,其固化温度为180℃,固化压力为25Kg/cm2,固化时间为45min。Then impregnate the electronic grade E glass fiber cloth 2116 (Nittobo Co., thickness 0.09mm) with the above prepared glue and control the volume content of the fiber cloth to 50%, and then bake it at 155°C for 5-10 minutes. The solvent was removed to obtain a prepreg. Use several prepared prepregs to stack each other, press a piece of copper foil on each side of it, and cure it in a hot press to obtain a circuit board. The curing temperature is 180°C and the curing pressure is 25Kg/cm 2 , The curing time is 45min.
比较例2Comparative example 2
树脂胶液的调配:Preparation of resin glue:
取一容器,加入100重量份的溴化双酚A型环氧树脂DER530A80(DOW公司,EEW为435g/eq),然后将2.0重量份的双氰胺固化剂(宁夏大荣,氨基当量21g/eq)溶剂与DMF溶剂中,加入上述树脂中并搅拌均匀,再加入0.075重量份的固化促进剂2-乙基-4-甲基咪唑,最后加入适量的溶剂DMF,继续搅拌均匀即成胶液。Take a container, add 100 parts by weight of brominated bisphenol A epoxy resin DER530A80 (DOW company, EEW is 435g/eq), and then add 2.0 parts by weight of dicyandiamide curing agent (Ningxia Darong, amino equivalent 21g/eq) eq) solvent and DMF solvent, add to the above resin and stir evenly, then add 0.075 parts by weight of curing accelerator 2-ethyl-4-methylimidazole, and finally add an appropriate amount of solvent DMF, continue to stir evenly to form a glue .
半固化片及板材制作:Production of prepreg and board:
然后用上述调配好的胶液渍低介电常数电子级NE玻纤布2116(日东纺公司,厚度0.09mm)并控制纤维布的体积含量为50%,然后在155℃条件下烘烤5~10分钟,除去溶剂制得半固化片。使用数张所制得的半固化片相互叠合,在其两侧上各压覆一张铜箔,在热压机中固化制得电路基板,其固化温度为180℃,固化压力为25Kg/cm2,固化时间为45min。Then use the above-mentioned prepared glue to stain low-dielectric constant electronic grade NE glass fiber cloth 2116 (Nittobo Co., thickness 0.09mm) and control the volume content of the fiber cloth to 50%, then bake at 155 ° C for 5 ~10 minutes, the solvent was removed to make a prepreg. Use several prepared prepregs to stack each other, press a piece of copper foil on each side of it, and cure it in a hot press to obtain a circuit board. The curing temperature is 180°C and the curing pressure is 25Kg/cm 2 , The curing time is 45min.
比较例3Comparative example 3
树脂胶液的调配:Preparation of resin glue:
取一容器,加入100重量份的溴化双酚A型环氧树脂DER530A80(DOW公司,EEW为435g/eq),然后将2.0重量份的双氰胺固化剂(宁夏大荣,氨基当量21g/eq)溶剂与DMF溶剂中,加入上述树脂中并搅拌均匀,再加入0.075重量份的固化促进剂2-乙基-4-甲基咪唑,最后加入适量的溶剂DMF,继续搅拌均匀即成胶液。Take a container, add 100 parts by weight of brominated bisphenol A epoxy resin DER530A80 (DOW company, EEW is 435g/eq), and then add 2.0 parts by weight of dicyandiamide curing agent (Ningxia Darong, amino equivalent 21g/eq) eq) solvent and DMF solvent, add to the above resin and stir evenly, then add 0.075 parts by weight of curing accelerator 2-ethyl-4-methylimidazole, and finally add an appropriate amount of solvent DMF, continue to stir evenly to form a glue .
半固化片及板材制作:Production of prepreg and board:
然后用上述调配好的胶液渍聚乙烯纤维布UHMWPE(上海瑞斯公司)并控制纤维布的体积含量为50%,然后在155℃条件下烘烤5~10分钟,除去溶剂制得半固化片。使用数张所制得的半固化片相互叠合,在其两侧上各压覆一张铜箔,在热压机中固化制得电路基板,其固化温度为180℃,固化压力为25Kg/cm2,固化时间为45min。Then soak the polyethylene fiber cloth UHMWPE (Shanghai Ruisi Company) with the above-mentioned prepared glue and control the volume content of the fiber cloth to 50%, and then bake it at 155°C for 5-10 minutes to remove the solvent to make a prepreg. Use several prepared prepregs to stack each other, press a piece of copper foil on each side of it, and cure it in a hot press to obtain a circuit board. The curing temperature is 180°C and the curing pressure is 25Kg/cm 2 , The curing time is 45min.
表1.各实施例物性数据Table 1. The physical data of each embodiment
表2.各比较例物性数据Table 2. Physical property data of each comparative example
物性分析Physical property analysis
从表1及表2中的物性数据结果可以看出,实施例1~4制作的高频电路基板材料具有更低的介电常数和介质损耗正切值,高频特性好,而比较例1~2中使用电子级E玻纤布和NE玻纤布作为增强材料介电常数和介质损耗正切值都较高,比较例3使用聚乙烯纤维布作为增强材料,虽然具有低的介电常数和介质损耗,但由于聚乙烯本身不具备阻燃性,无法满足电子产品的UL 94V-0的要求。As can be seen from the physical property data results in Table 1 and Table 2, the high-frequency circuit substrate materials made in Examples 1-4 have lower dielectric constant and dielectric loss tangent, and good high-frequency characteristics, while Comparative Examples 1-4 In 2, electronic grade E glass fiber cloth and NE glass fiber cloth are used as reinforcing materials, and the dielectric constant and dielectric loss tangent are relatively high. Comparative example 3 uses polyethylene fiber cloth as reinforcing material, although it has low dielectric constant and dielectric Loss, but because polyethylene itself does not have flame retardancy, it cannot meet the requirements of UL 94V-0 for electronic products.
以上实施例,并非对本发明的组合物的含量作任何限制,凡是依据本发明的技术实质或组合物成份或含量对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above examples do not limit the content of the composition of the present invention in any way. Any minor modifications, equivalent changes and modifications made to the above examples according to the technical essence of the present invention or composition components or content still belong to the technology of the present invention. within the scope of the program.
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