[go: up one dir, main page]

CN102879371A - Method for detecting expanding effect of contact steel ball expanding mechanism - Google Patents

Method for detecting expanding effect of contact steel ball expanding mechanism Download PDF

Info

Publication number
CN102879371A
CN102879371A CN2012103703315A CN201210370331A CN102879371A CN 102879371 A CN102879371 A CN 102879371A CN 2012103703315 A CN2012103703315 A CN 2012103703315A CN 201210370331 A CN201210370331 A CN 201210370331A CN 102879371 A CN102879371 A CN 102879371A
Authority
CN
China
Prior art keywords
steel ball
effect
deployment
unfolding
fluorescent powder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN2012103703315A
Other languages
Chinese (zh)
Other versions
CN102879371B (en
Inventor
王洋洋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Economic and Technological Research Institute of State Grid Shandong Electric Power Co Ltd
State Grid Corp of China SGCC
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201210370331.5A priority Critical patent/CN102879371B/en
Publication of CN102879371A publication Critical patent/CN102879371A/en
Application granted granted Critical
Publication of CN102879371B publication Critical patent/CN102879371B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

本发明公开了一种检测接触性钢球展开机构展开效果的方法,属于钢球表面展开的检测领域,主要解决如何确定展开机构的展开效果的问题,它步骤如下:1、将经检测合格的钢球放入送料机构;2、在摩擦盘表面上均匀地涂上一层荧光粉;3、开动机器,展开机构在对钢球表面进行展开的同时荧光粉沿展开轨迹附着在钢球表面上;4展开完毕,将附着荧光粉的钢球拿到暗箱中观察钢球的表面展开效果;5、如果展开效果不好,调整展开机构相关参数,重复上述步骤,直至荧光粉布满钢球表面,展开机构展开效果良好为止。本发明利用荧光粉在黑暗中发光的特点对钢球展开效果进行检测,直观形象,方便快捷,成本低,效果良好。

Figure 201210370331

The invention discloses a method for detecting the deployment effect of a contact steel ball deployment mechanism, which belongs to the detection field of steel ball surface deployment, and mainly solves the problem of how to determine the deployment effect of the deployment mechanism. The steps are as follows: 1. Pass the tested steel ball Put the steel ball into the feeding mechanism; 2. Evenly coat a layer of phosphor powder on the surface of the friction disc; 3. Start the machine, and the phosphor powder adheres to the surface of the steel ball along the unfolding track while the unfolding mechanism unfolds the surface of the steel ball ;4 After the deployment is completed, take the steel ball with fluorescent powder into the dark box to observe the surface deployment effect of the steel ball; 5. If the deployment effect is not good, adjust the relevant parameters of the deployment mechanism, and repeat the above steps until the phosphor powder is covered on the surface of the steel ball , until the unfolding effect of the unfolding mechanism is good. The invention utilizes the characteristic of fluorescent powder to emit light in the dark to detect the unfolding effect of steel balls, which is intuitive, convenient, quick, low in cost and good in effect.

Figure 201210370331

Description

一种检测接触性钢球展开机构展开效果的方法A method for detecting the deployment effect of a contact steel ball deployment mechanism

技术领域 technical field

本发明涉及一种检测展开机构展开效果的方法,具体地说是一种检测接触性钢球展开机构展开效果的方法。The invention relates to a method for detecting the deployment effect of a deployment mechanism, in particular to a method for detecting the deployment effect of a contact steel ball deployment mechanism.

背景技术 Background technique

钢球作为轴承的主要零件,其表面缺陷对轴承的精度、运转性能和使用寿命等都有着至关重要的影响。起初,在轴承行业中,对钢球表面缺陷的检测仍然采用传统的人工目视检验法,其准确性和稳定性均难以保证。后来,许多学者涉足于钢球表面缺陷检测的研究领域,发明或已研制出许多钢球球面展开装置,应用于工厂对钢球检测,如子午展开机构、展开盘摩擦盘展开机构等。Steel balls are the main parts of bearings, and their surface defects have a vital impact on the accuracy, running performance and service life of bearings. Initially, in the bearing industry, the detection of surface defects of steel balls still used the traditional manual visual inspection method, and its accuracy and stability were difficult to guarantee. Later, many scholars set foot in the research field of steel ball surface defect detection, invented or developed many steel ball spherical surface expansion devices, which are used in the factory to detect steel balls, such as meridian expansion mechanism, expansion disc friction disc expansion mechanism, etc.

展开装置的展开效果直接影响钢球的检测,因此在工厂内的生产检测过程中,每次展开装置在开机时都要对展开效果进行检查,通过检查展开效果来判断展开机构是否处于能够将钢球充分展开以便获得较准确的检测数据的正常状态。The deployment effect of the deployment device directly affects the detection of steel balls. Therefore, during the production inspection process in the factory, the deployment effect must be checked each time the deployment device is turned on. By checking the deployment effect, it can be judged whether the deployment mechanism is in a state where it can hold the steel ball. The normal state of the ball fully expanded in order to obtain more accurate detection data.

发明内容 Contents of the invention

本发明的目的在于提供一种检测接触性钢球展开机构展开效果的方法,该一种检测接触性钢球展开机构展开效果的方法具有直观、方便快捷、成本低、效果良好的特点。The object of the present invention is to provide a method for detecting the deployment effect of a contact steel ball deployment mechanism, which is intuitive, convenient, low cost and good in effect.

本发明解决其技术问题所采取的技术方案是:一种检测接触性钢球展开机构展开效果的方法,其步骤如下:The technical solution adopted by the present invention to solve the technical problem is: a method for detecting the deployment effect of the contact steel ball deployment mechanism, the steps of which are as follows:

1)将经检测合格的钢球放入送料机构;1) Put the qualified steel ball into the feeding mechanism;

2)在摩擦盘表面上均匀地涂上一层荧光粉;2) Evenly coat a layer of fluorescent powder on the surface of the friction disc;

3)开动机器,展开机构在对钢球表面进行展开的同时荧光粉沿展开轨迹附着在钢球表面上;3) Start the machine, the unfolding mechanism unfolds the surface of the steel ball and at the same time the phosphor adheres to the surface of the steel ball along the unfolding track;

4)展开完毕,将附着荧光粉的钢球拿到暗箱中观察,如果钢球表面都发光,并且发光均匀,说明荧光粉已布满钢球表面,展开机构展开效果良好;如果钢球表面发光不均匀,或者有地方不发光,说明荧光粉没有布满钢球表面,展开机构展开效果不好;4) After unfolding, take the steel ball with fluorescent powder into the dark box for observation. If the surface of the steel ball is glowing and the light is even, it means that the phosphor powder has covered the surface of the steel ball, and the unfolding effect of the unfolding mechanism is good; if the surface of the steel ball is glowing Uneven, or some places do not emit light, indicating that the fluorescent powder is not covered on the surface of the steel ball, and the unfolding effect of the unfolding mechanism is not good;

5)如果展开效果不好,调整展开机构相关参数,重复上述步骤,直至荧光粉布满钢球表面,展开机构展开效果良好为止。5) If the unfolding effect is not good, adjust the relevant parameters of the unfolding mechanism, and repeat the above steps until the fluorescent powder is covered on the surface of the steel ball and the unfolding effect of the unfolding mechanism is good.

本发明的有益效果是:本发明利用荧光粉在黑暗中发光的特点对钢球展开效果进行检测,直观形象,方便快捷,成本低,效果良好。The beneficial effect of the present invention is that: the present invention utilizes the characteristic of fluorescent powder to emit light in the dark to detect the unfolding effect of steel balls, which is intuitive, convenient, fast, low in cost and good in effect.

附图说明 Description of drawings

图1为本发明所针对的展开盘摩擦盘展开机构的示意图;Fig. 1 is the schematic diagram of the expansion mechanism of the expansion disc friction disc aimed at by the present invention;

图2为暗箱的主视结构示意图。Figure 2 is a schematic diagram of the front view of the camera obscura.

图中:1送料机构,2钢球,3展开盘,4摩擦盘,5第一步进电机,6第二步进电机,7直线导轨,8第三步进导轨,9荧光粉,10暗箱,11观察孔。In the figure: 1 feeding mechanism, 2 steel balls, 3 unfolding disk, 4 friction disk, 5 the first stepping motor, 6 the second stepping motor, 7 linear guide rail, 8 the third stepping guide rail, 9 fluorescent powder, 10 dark box , 11 observation holes.

具体实施方式 Detailed ways

如图1所示,本发明的检测接触性钢球展开机构展开效果的方法,其步骤如下:As shown in Figure 1, the method for detecting the deployment effect of the contact steel ball deployment mechanism of the present invention has the following steps:

1)将经检测合格的钢球2放入送料机构1;1) Put the qualified steel ball 2 into the feeding mechanism 1;

2)在摩擦盘4的表面上均匀地涂上一层荧光粉9;2) uniformly coat a layer of fluorescent powder 9 on the surface of the friction disc 4;

3)开动机器,送料机构1开始送料,展开盘3在第一步进电机5的带动下开始旋转,将落到展开盘3上的钢球2旋转到跟摩擦盘4接触处,与此同时,摩擦盘4在第二步进电机6的带动下也在旋转,而位于直线导轨7上的第三步进电机8则带动摩擦盘4上下运动,这样,展开机构对钢球2的表面进行展开的同时荧光粉9也沿展开轨迹附着在钢球2的表面上;3) Start the machine, the feeding mechanism 1 starts feeding, and the unfolding disk 3 starts to rotate under the drive of the first stepping motor 5, and the steel ball 2 falling on the unfolding disk 3 is rotated to the contact with the friction disk 4, and at the same time , the friction disc 4 is also rotating under the drive of the second stepping motor 6, and the third stepping motor 8 located on the linear guide rail 7 drives the friction disc 4 to move up and down, so that the unfolding mechanism carries out the movement on the surface of the steel ball 2 While unfolding, the phosphor powder 9 is also attached to the surface of the steel ball 2 along the unfolding track;

4)展开完毕,将附着荧光粉9的钢球2拿到暗箱10中通过观察孔11观察,如果钢球2的表面都发光,并且发光均匀,说明荧光粉9已布满钢球2的表面,展开机构的展开效果良好;如果钢球2的表面发光不均匀,或者有地方不发光,说明荧光粉9没有布满钢球2的表面,展开机构展开效果不好;4) After the deployment is completed, take the steel ball 2 with the fluorescent powder 9 attached to it into the dark box 10 and observe through the observation hole 11. If the surface of the steel ball 2 emits light evenly, it means that the surface of the steel ball 2 is covered with the fluorescent powder 9 , the unfolding effect of the unfolding mechanism is good; if the surface of the steel ball 2 emits light unevenly, or some places do not emit light, it means that the phosphor 9 is not covered with the surface of the steel ball 2, and the unfolding effect of the unfolding mechanism is not good;

5)如果展开效果不好,那么需要调整展开机构的相关参数,然后重复上述步骤,直至荧光粉9布满钢球2的表面,展开机构展开效果良好为止。5) If the unfolding effect is not good, then it is necessary to adjust the relevant parameters of the unfolding mechanism, and then repeat the above steps until the surface of the steel ball 2 is covered with fluorescent powder 9 and the unfolding effect of the unfolding mechanism is good.

除说明书所述的技术特征外,均为本专业技术人员的已知技术。Except for the technical features described in the instructions, all are known technologies by those skilled in the art.

Claims (1)

1. one kind is detected the method that contact steel ball development mechanism launches effect, and its step is as follows:
1) qualified after testing steel ball is put into feed mechanism;
2) on the frictional disk surface, coat equably layer of fluorescent powder;
3) machine, development mechanism fluorescent powder when steel ball surface is launched is attached on the steel ball surface along launching track;
4) launch completely, the steel ball that will adhere to fluorescent powder is taken in the camera bellows and is observed, if steel ball surface is all luminous, and luminously evenly illustrate that fluorescent powder has been covered with steel ball surface, and the development mechanism expansion is respond well; If the steel ball surface non-uniform light perhaps has the place not luminous, illustrate that fluorescent powder is not covered with steel ball surface, it is bad that development mechanism launches effect;
5) bad if launch effect, adjust the development mechanism correlation parameter, repeat above-mentioned steps, until fluorescent powder is covered with steel ball surface, till the development mechanism expansion is respond well.
CN201210370331.5A 2012-09-27 2012-09-27 A method for detecting the deployment effect of a contact steel ball deployment mechanism Active CN102879371B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201210370331.5A CN102879371B (en) 2012-09-27 2012-09-27 A method for detecting the deployment effect of a contact steel ball deployment mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201210370331.5A CN102879371B (en) 2012-09-27 2012-09-27 A method for detecting the deployment effect of a contact steel ball deployment mechanism

Publications (2)

Publication Number Publication Date
CN102879371A true CN102879371A (en) 2013-01-16
CN102879371B CN102879371B (en) 2014-11-19

Family

ID=47480779

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201210370331.5A Active CN102879371B (en) 2012-09-27 2012-09-27 A method for detecting the deployment effect of a contact steel ball deployment mechanism

Country Status (1)

Country Link
CN (1) CN102879371B (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104655060A (en) * 2015-03-16 2015-05-27 上海理工大学 Detection device for steel ball surface
CN105044203A (en) * 2015-07-24 2015-11-11 宁波百加百测控设备有限公司 Automatic steel ball detection equipment based on eddy current
CN106153637A (en) * 2016-07-04 2016-11-23 哈尔滨理工大学 Meridian list roller frictional disk steel ball surface development mechanism
CN106352832A (en) * 2016-08-08 2017-01-25 哈尔滨理工大学 Meridian double-wheel guide steel ball surface development mechanism

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003098156A (en) * 2001-09-27 2003-04-03 Tohoku Techno Arch Co Ltd Nondestructive inspection system of ball
US6864489B2 (en) * 2001-10-30 2005-03-08 3M Innovative Properties Company Method of detecting wear on a substrate using a fluorescent indicator
CN101430290A (en) * 2008-12-10 2009-05-13 南京尊莱科技有限公司 Steel ball surface defect detection apparatus
CN101701921A (en) * 2009-11-06 2010-05-05 河南科技大学 A Machine Vision-Based Sphere Surface Defect Detection Method

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003098156A (en) * 2001-09-27 2003-04-03 Tohoku Techno Arch Co Ltd Nondestructive inspection system of ball
US6864489B2 (en) * 2001-10-30 2005-03-08 3M Innovative Properties Company Method of detecting wear on a substrate using a fluorescent indicator
CN101430290A (en) * 2008-12-10 2009-05-13 南京尊莱科技有限公司 Steel ball surface defect detection apparatus
CN101701921A (en) * 2009-11-06 2010-05-05 河南科技大学 A Machine Vision-Based Sphere Surface Defect Detection Method

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
栗琳等: "双图像传感器的球表面展开方法", 《仪器仪表学报》 *

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104655060A (en) * 2015-03-16 2015-05-27 上海理工大学 Detection device for steel ball surface
CN105044203A (en) * 2015-07-24 2015-11-11 宁波百加百测控设备有限公司 Automatic steel ball detection equipment based on eddy current
CN106153637A (en) * 2016-07-04 2016-11-23 哈尔滨理工大学 Meridian list roller frictional disk steel ball surface development mechanism
CN106352832A (en) * 2016-08-08 2017-01-25 哈尔滨理工大学 Meridian double-wheel guide steel ball surface development mechanism

Also Published As

Publication number Publication date
CN102879371B (en) 2014-11-19

Similar Documents

Publication Publication Date Title
CN102658266B (en) A kind of steel ball sorting device and method based on machine vision
CN102879371A (en) Method for detecting expanding effect of contact steel ball expanding mechanism
US9207161B2 (en) Film adhesion detection device and method thereof
US10222884B2 (en) Method and device for detecting defects in a pressing test of a touch screen
CN202638768U (en) Steel ball sorting device based on machine vision
US9157834B2 (en) High voltage probe apparatus and method for tire inner surface anomaly detection
CN106679531A (en) Detection table for detecting hub runout
CN103920656A (en) Novel steel ball spreading and sorting device for visual inspection
CN104655060A (en) Detection device for steel ball surface
CN204855066U (en) Automobile wheel hub bearing friction torque check out test set
CN208383743U (en) A kind of surface defect automatic detection device that steel ball surface is unfolded entirely
CN206074470U (en) Meridian belt wheel platform coupled motions formula surface detection of steel ball mechanism
US8830078B2 (en) Method of manufacturing bearing device component coated with photoluminescence material, bearing device component and processing device
CN103308596B (en) A kind of steel ball surface quality detection system
CN202693490U (en) Panel Inspection, Defect Display and Cleaning Operating System
CN203299169U (en) Detection mechanism for surface quality detection of steel balls
CN206074472U (en) Three disk steel ball surface of meridian launches testing agency
CN109856147B (en) Detection system for roller appearance
CN103207078B (en) Automobile gear shift module test device
CN208588394U (en) A turntable structure for easy product inspection
CN205879816U (en) Meridian list roller friction disk steel ball surface deployment mechanism
CN205826561U (en) Meridian steel ball surface expanding unit
CN106153637A (en) Meridian list roller frictional disk steel ball surface development mechanism
CN103969567A (en) Method and device for detecting and analyzing defects of OLED device
CN202501832U (en) Glass surface flatness inspection equipment

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
ASS Succession or assignment of patent right

Owner name: STATE GRID CORPORATION OF CHINA

Free format text: FORMER OWNER: WANG YANGYANG

Effective date: 20141010

Owner name: ECONOMIC TECHNOLOGY RESEARCH INSTITUTE, STATE GRID

Effective date: 20141010

C41 Transfer of patent application or patent right or utility model
C53 Correction of patent of invention or patent application
CB03 Change of inventor or designer information

Inventor after: Li Xueliang

Inventor after: Li Haizhou

Inventor after: Li Kun

Inventor after: Zhu Yi

Inventor before: Wang Yangyang

COR Change of bibliographic data

Free format text: CORRECT: INVENTOR; FROM: WANG YANGYANG TO: LI XUELIANG LI HAIZHOU LI KUN ZHU YI

Free format text: CORRECT: ADDRESS; FROM: 250022 JINAN, SHANDONG PROVINCE TO: 100031 XICHENG, BEIJING

TA01 Transfer of patent application right

Effective date of registration: 20141010

Address after: 100031 Xicheng District West Chang'an Avenue, No. 86, Beijing

Applicant after: State Grid Corporation of China

Applicant after: Research Institute of Economics and Technology, State Grid Shandong Electric Power Company

Address before: The central city of Ji'nan City Jiwei road 250022 Shandong province No. 106 University of Jinan Mechanical Engineering School of mechanical engineering and automation professional class 0915

Applicant before: Wang Yangyang

C14 Grant of patent or utility model
GR01 Patent grant