CN102879371A - Method for detecting expanding effect of contact steel ball expanding mechanism - Google Patents
Method for detecting expanding effect of contact steel ball expanding mechanism Download PDFInfo
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- CN102879371A CN102879371A CN2012103703315A CN201210370331A CN102879371A CN 102879371 A CN102879371 A CN 102879371A CN 2012103703315 A CN2012103703315 A CN 2012103703315A CN 201210370331 A CN201210370331 A CN 201210370331A CN 102879371 A CN102879371 A CN 102879371A
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Abstract
本发明公开了一种检测接触性钢球展开机构展开效果的方法,属于钢球表面展开的检测领域,主要解决如何确定展开机构的展开效果的问题,它步骤如下:1、将经检测合格的钢球放入送料机构;2、在摩擦盘表面上均匀地涂上一层荧光粉;3、开动机器,展开机构在对钢球表面进行展开的同时荧光粉沿展开轨迹附着在钢球表面上;4展开完毕,将附着荧光粉的钢球拿到暗箱中观察钢球的表面展开效果;5、如果展开效果不好,调整展开机构相关参数,重复上述步骤,直至荧光粉布满钢球表面,展开机构展开效果良好为止。本发明利用荧光粉在黑暗中发光的特点对钢球展开效果进行检测,直观形象,方便快捷,成本低,效果良好。
The invention discloses a method for detecting the deployment effect of a contact steel ball deployment mechanism, which belongs to the detection field of steel ball surface deployment, and mainly solves the problem of how to determine the deployment effect of the deployment mechanism. The steps are as follows: 1. Pass the tested steel ball Put the steel ball into the feeding mechanism; 2. Evenly coat a layer of phosphor powder on the surface of the friction disc; 3. Start the machine, and the phosphor powder adheres to the surface of the steel ball along the unfolding track while the unfolding mechanism unfolds the surface of the steel ball ;4 After the deployment is completed, take the steel ball with fluorescent powder into the dark box to observe the surface deployment effect of the steel ball; 5. If the deployment effect is not good, adjust the relevant parameters of the deployment mechanism, and repeat the above steps until the phosphor powder is covered on the surface of the steel ball , until the unfolding effect of the unfolding mechanism is good. The invention utilizes the characteristic of fluorescent powder to emit light in the dark to detect the unfolding effect of steel balls, which is intuitive, convenient, quick, low in cost and good in effect.
Description
技术领域 technical field
本发明涉及一种检测展开机构展开效果的方法,具体地说是一种检测接触性钢球展开机构展开效果的方法。The invention relates to a method for detecting the deployment effect of a deployment mechanism, in particular to a method for detecting the deployment effect of a contact steel ball deployment mechanism.
背景技术 Background technique
钢球作为轴承的主要零件,其表面缺陷对轴承的精度、运转性能和使用寿命等都有着至关重要的影响。起初,在轴承行业中,对钢球表面缺陷的检测仍然采用传统的人工目视检验法,其准确性和稳定性均难以保证。后来,许多学者涉足于钢球表面缺陷检测的研究领域,发明或已研制出许多钢球球面展开装置,应用于工厂对钢球检测,如子午展开机构、展开盘摩擦盘展开机构等。Steel balls are the main parts of bearings, and their surface defects have a vital impact on the accuracy, running performance and service life of bearings. Initially, in the bearing industry, the detection of surface defects of steel balls still used the traditional manual visual inspection method, and its accuracy and stability were difficult to guarantee. Later, many scholars set foot in the research field of steel ball surface defect detection, invented or developed many steel ball spherical surface expansion devices, which are used in the factory to detect steel balls, such as meridian expansion mechanism, expansion disc friction disc expansion mechanism, etc.
展开装置的展开效果直接影响钢球的检测,因此在工厂内的生产检测过程中,每次展开装置在开机时都要对展开效果进行检查,通过检查展开效果来判断展开机构是否处于能够将钢球充分展开以便获得较准确的检测数据的正常状态。The deployment effect of the deployment device directly affects the detection of steel balls. Therefore, during the production inspection process in the factory, the deployment effect must be checked each time the deployment device is turned on. By checking the deployment effect, it can be judged whether the deployment mechanism is in a state where it can hold the steel ball. The normal state of the ball fully expanded in order to obtain more accurate detection data.
发明内容 Contents of the invention
本发明的目的在于提供一种检测接触性钢球展开机构展开效果的方法,该一种检测接触性钢球展开机构展开效果的方法具有直观、方便快捷、成本低、效果良好的特点。The object of the present invention is to provide a method for detecting the deployment effect of a contact steel ball deployment mechanism, which is intuitive, convenient, low cost and good in effect.
本发明解决其技术问题所采取的技术方案是:一种检测接触性钢球展开机构展开效果的方法,其步骤如下:The technical solution adopted by the present invention to solve the technical problem is: a method for detecting the deployment effect of the contact steel ball deployment mechanism, the steps of which are as follows:
1)将经检测合格的钢球放入送料机构;1) Put the qualified steel ball into the feeding mechanism;
2)在摩擦盘表面上均匀地涂上一层荧光粉;2) Evenly coat a layer of fluorescent powder on the surface of the friction disc;
3)开动机器,展开机构在对钢球表面进行展开的同时荧光粉沿展开轨迹附着在钢球表面上;3) Start the machine, the unfolding mechanism unfolds the surface of the steel ball and at the same time the phosphor adheres to the surface of the steel ball along the unfolding track;
4)展开完毕,将附着荧光粉的钢球拿到暗箱中观察,如果钢球表面都发光,并且发光均匀,说明荧光粉已布满钢球表面,展开机构展开效果良好;如果钢球表面发光不均匀,或者有地方不发光,说明荧光粉没有布满钢球表面,展开机构展开效果不好;4) After unfolding, take the steel ball with fluorescent powder into the dark box for observation. If the surface of the steel ball is glowing and the light is even, it means that the phosphor powder has covered the surface of the steel ball, and the unfolding effect of the unfolding mechanism is good; if the surface of the steel ball is glowing Uneven, or some places do not emit light, indicating that the fluorescent powder is not covered on the surface of the steel ball, and the unfolding effect of the unfolding mechanism is not good;
5)如果展开效果不好,调整展开机构相关参数,重复上述步骤,直至荧光粉布满钢球表面,展开机构展开效果良好为止。5) If the unfolding effect is not good, adjust the relevant parameters of the unfolding mechanism, and repeat the above steps until the fluorescent powder is covered on the surface of the steel ball and the unfolding effect of the unfolding mechanism is good.
本发明的有益效果是:本发明利用荧光粉在黑暗中发光的特点对钢球展开效果进行检测,直观形象,方便快捷,成本低,效果良好。The beneficial effect of the present invention is that: the present invention utilizes the characteristic of fluorescent powder to emit light in the dark to detect the unfolding effect of steel balls, which is intuitive, convenient, fast, low in cost and good in effect.
附图说明 Description of drawings
图1为本发明所针对的展开盘摩擦盘展开机构的示意图;Fig. 1 is the schematic diagram of the expansion mechanism of the expansion disc friction disc aimed at by the present invention;
图2为暗箱的主视结构示意图。Figure 2 is a schematic diagram of the front view of the camera obscura.
图中:1送料机构,2钢球,3展开盘,4摩擦盘,5第一步进电机,6第二步进电机,7直线导轨,8第三步进导轨,9荧光粉,10暗箱,11观察孔。In the figure: 1 feeding mechanism, 2 steel balls, 3 unfolding disk, 4 friction disk, 5 the first stepping motor, 6 the second stepping motor, 7 linear guide rail, 8 the third stepping guide rail, 9 fluorescent powder, 10 dark box , 11 observation holes.
具体实施方式 Detailed ways
如图1所示,本发明的检测接触性钢球展开机构展开效果的方法,其步骤如下:As shown in Figure 1, the method for detecting the deployment effect of the contact steel ball deployment mechanism of the present invention has the following steps:
1)将经检测合格的钢球2放入送料机构1;1) Put the qualified steel ball 2 into the feeding mechanism 1;
2)在摩擦盘4的表面上均匀地涂上一层荧光粉9;2) uniformly coat a layer of fluorescent powder 9 on the surface of the friction disc 4;
3)开动机器,送料机构1开始送料,展开盘3在第一步进电机5的带动下开始旋转,将落到展开盘3上的钢球2旋转到跟摩擦盘4接触处,与此同时,摩擦盘4在第二步进电机6的带动下也在旋转,而位于直线导轨7上的第三步进电机8则带动摩擦盘4上下运动,这样,展开机构对钢球2的表面进行展开的同时荧光粉9也沿展开轨迹附着在钢球2的表面上;3) Start the machine, the feeding mechanism 1 starts feeding, and the unfolding disk 3 starts to rotate under the drive of the first stepping motor 5, and the steel ball 2 falling on the unfolding disk 3 is rotated to the contact with the friction disk 4, and at the same time , the friction disc 4 is also rotating under the drive of the second stepping motor 6, and the third stepping motor 8 located on the linear guide rail 7 drives the friction disc 4 to move up and down, so that the unfolding mechanism carries out the movement on the surface of the steel ball 2 While unfolding, the phosphor powder 9 is also attached to the surface of the steel ball 2 along the unfolding track;
4)展开完毕,将附着荧光粉9的钢球2拿到暗箱10中通过观察孔11观察,如果钢球2的表面都发光,并且发光均匀,说明荧光粉9已布满钢球2的表面,展开机构的展开效果良好;如果钢球2的表面发光不均匀,或者有地方不发光,说明荧光粉9没有布满钢球2的表面,展开机构展开效果不好;4) After the deployment is completed, take the steel ball 2 with the fluorescent powder 9 attached to it into the
5)如果展开效果不好,那么需要调整展开机构的相关参数,然后重复上述步骤,直至荧光粉9布满钢球2的表面,展开机构展开效果良好为止。5) If the unfolding effect is not good, then it is necessary to adjust the relevant parameters of the unfolding mechanism, and then repeat the above steps until the surface of the steel ball 2 is covered with fluorescent powder 9 and the unfolding effect of the unfolding mechanism is good.
除说明书所述的技术特征外,均为本专业技术人员的已知技术。Except for the technical features described in the instructions, all are known technologies by those skilled in the art.
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Cited By (4)
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| CN104655060A (en) * | 2015-03-16 | 2015-05-27 | 上海理工大学 | Detection device for steel ball surface |
| CN105044203A (en) * | 2015-07-24 | 2015-11-11 | 宁波百加百测控设备有限公司 | Automatic steel ball detection equipment based on eddy current |
| CN106153637A (en) * | 2016-07-04 | 2016-11-23 | 哈尔滨理工大学 | Meridian list roller frictional disk steel ball surface development mechanism |
| CN106352832A (en) * | 2016-08-08 | 2017-01-25 | 哈尔滨理工大学 | Meridian double-wheel guide steel ball surface development mechanism |
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Cited By (4)
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| CN105044203A (en) * | 2015-07-24 | 2015-11-11 | 宁波百加百测控设备有限公司 | Automatic steel ball detection equipment based on eddy current |
| CN106153637A (en) * | 2016-07-04 | 2016-11-23 | 哈尔滨理工大学 | Meridian list roller frictional disk steel ball surface development mechanism |
| CN106352832A (en) * | 2016-08-08 | 2017-01-25 | 哈尔滨理工大学 | Meridian double-wheel guide steel ball surface development mechanism |
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