CN102927071B - Hydraulic anti-jamming control system of drilling and loading machine - Google Patents
Hydraulic anti-jamming control system of drilling and loading machine Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明专利涉及矿用综合掘进设备技术领域,特别涉及一种矿用钻装机的液压防卡钎控制系统。 The patent of the present invention relates to the technical field of mining comprehensive tunneling equipment, in particular to a hydraulic anti-jamming control system of a mining drilling machine.
背景技术 Background technique
钻装机是一种集钻孔、扒装、输送于一体的综合掘进设备,主要应用于我国煤矿中小断面硬岩巷道的掘进,也可用于冶金、铁路、公路、水电等部门的掘进工程,应用前景极为广阔。钻装机主要由耙装部、钻机部、进料斗、行走部、机架部、支撑部、一运部等组成。 Drilling machine is a comprehensive tunneling equipment integrating drilling, loading and conveying. It is mainly used in the tunneling of small and medium-sized hard rock roadways in coal mines in my country, and can also be used in tunneling projects in metallurgy, railways, highways, hydropower and other departments. The prospects are extremely bright. The drilling rig is mainly composed of a raking unit, a drilling rig unit, a feeding hopper, a traveling unit, a frame unit, a supporting unit, and a transport unit.
钻装机主要采用全液压凿岩方式,由于钻装机的工作环境恶劣、工况复杂多变,在凿岩钻孔过程中易发生卡钎现象,卡钎对于钻装机的钻孔作业非常不利。一旦发生卡钎,就需花费很长时间处理被卡的钎头和钎杆,影响钻孔作业效率,而且在许多情况下,发生卡钎后较难排除,只能丢弃已经钻进孔内的钎杆和钎头,重新开孔,这将增加钻孔作业的成本。目前钻装机的防卡钎控制系统比较简单,卡钎时只有采用控制推进油缸后退的方式来防卡钎,很难预防和处理复杂的卡钎工况。 The drilling machine mainly adopts the full hydraulic rock drilling method. Due to the harsh working environment and complex and changeable working conditions of the drilling machine, it is easy to get stuck during the rock drilling process, which is very unfavorable for the drilling operation of the drilling machine. Once jamming occurs, it will take a long time to deal with the stuck drill bit and drill rod, which will affect the efficiency of drilling operations. In many cases, it is difficult to get rid of the jamming, and the drilled drill rods can only be discarded. Drilling rod and bit, re-drilling, which will increase the cost of drilling operations. At present, the anti-jamming control system of the drilling rig is relatively simple. When the drilling machine is stuck, only the method of controlling the push cylinder to retreat is used to prevent the jamming. It is difficult to prevent and deal with complex jamming conditions.
发明内容 Contents of the invention
有鉴于此,本发明的目的是提供一种钻装机液压防卡钎控制系统,其更好的预防和处理卡钎情况,以解决现有防卡钎控制系统存在的防卡功能较差的缺陷。本发明目的通过以下技术方案实现: In view of this, the purpose of the present invention is to provide a drilling rig hydraulic anti-jamming control system, which can better prevent and handle the jamming situation, so as to solve the defect of poor anti-jamming function existing in the existing anti-jamming control system . The object of the invention is achieved through the following technical solutions:
本发明钻装机液压防卡钎控制系统,包括油箱、柱塞泵、多路换向阀、先导油源阀组、先导油控制阀组、液压先导控制阀、液压先导控制阀装置、防卡钎阀组、平衡阀组、推进油缸、冲击器和钎转马达, The hydraulic anti-jamming control system of the drilling machine of the present invention includes a fuel tank, a plunger pump, a multi-way reversing valve, a pilot oil source valve group, a pilot oil control valve group, a hydraulic pilot control valve, a hydraulic pilot control valve device, and an anti-jamming drill valve block, balance valve block, propulsion cylinder, impactor and brazing motor,
所述柱塞泵的出油口分别与多路换向阀和先导油源阀组连接,多路换向阀和先导油源阀组的回油口经冷却器和油箱连接; The oil outlet of the plunger pump is respectively connected to the multi-way reversing valve and the pilot oil source valve group, and the oil return ports of the multi-way reversing valve and the pilot oil source valve group are connected to the oil tank through the cooler;
所述先导油源阀组的P2口与液压先导控制阀和液压先导控制阀装置连接,液压先导控制阀和液压先导控制阀装置的回油口与油箱连接,所述液压先导控制阀装置的a2’、b2’口与先导控制阀组的a2’、b2’口连接,液压先导控制阀装置的b1口与多路换向阀的b1口连接,所述先导控制阀组的a1、a2、b2口与多路换向阀的a1、a2、b2口连接,先导控制阀组的k1、k2口与防卡钎阀组的k1、k2口连接,所述多路换向阀第三联的B3、M4口分别与防卡钎阀组的k3、k4口连接; The P2 port of the pilot oil source valve group is connected to the hydraulic pilot control valve and the hydraulic pilot control valve device, the oil return port of the hydraulic pilot control valve and the hydraulic pilot control valve device is connected to the oil tank, and the a2 of the hydraulic pilot control valve device ', b2' ports are connected to the a2', b2' ports of the pilot control valve group, the b1 port of the hydraulic pilot control valve device is connected to the b1 port of the multi-way reversing valve, and the a1, a2, b2 ports of the pilot control valve group Ports are connected to ports a1, a2 and b2 of the multi-way reversing valve, ports k1 and k2 of the pilot control valve group are connected to ports k1 and k2 of the anti-jamming valve group, B3 of the third joint of the multi-way reversing valve and M4 ports are respectively connected to k3 and k4 ports of the anti-jamming valve group;
所述钻装机液压防卡钎控制系统还包括检测柱塞泵出口油压的第一压力表、检测先导油源阀组出口油压的第二压力表,检测推进油缸压力的第三压力表、检测钎转马达反转压力的第四压力表、以及检测冲击器压力的第五压力表; The drilling rig hydraulic anti-jamming control system also includes a first pressure gauge for detecting the outlet oil pressure of the plunger pump, a second pressure gauge for detecting the outlet oil pressure of the pilot oil source valve group, a third pressure gauge for detecting the pressure of the propulsion cylinder, The fourth pressure gauge for detecting the reverse pressure of the brazing motor, and the fifth pressure gauge for detecting the pressure of the impactor;
所述多路换向阀第一联的A1、B1口与防卡钎阀组的A1、B1口连接,防卡钎阀组的A1’、B1’口与平衡阀组连接,平衡阀组与推进油缸连接;所述多路换向阀第二联的B1口与冲击器连接,多路换向阀第二联的A1口封闭,冲击器的回油口与油箱连接;所述多路换向阀的第三联的A3、B3口与钎转马达连接,钎转马达的泄漏油出口与油箱连接。 The ports A1 and B1 of the first joint of the multi-way reversing valve are connected to the ports A1 and B1 of the anti-seize valve group, the ports A1' and B1' of the anti-seize valve group are connected to the balance valve group, and the balance valve group is connected to the balance valve group. The propulsion oil cylinder is connected; the B1 port of the second joint of the multi-way reversing valve is connected with the impactor, the A1 port of the second joint of the multi-way reversing valve is closed, and the oil return port of the impactor is connected with the fuel tank; the multi-way reversing valve The ports A3 and B3 of the third joint of the valve are connected to the brazing motor, and the leakage oil outlet of the brazing motor is connected to the oil tank.
进一步,所述多路换向阀包括安全阀、第一主控制阀、第二主控制阀、第三主控制阀、第一补偿器、第二补偿器、第三补偿器、第一 LS溢流阀、第二 LS溢流阀、第三 LS溢流阀、第四 LS溢流阀、第一梭阀、第二梭阀、第三梭阀、第一过载补油阀、第二过载补油阀、第三过载补油阀、第四过载补油阀、第五过载补油阀和第六过载补油阀,所述多路换向阀的三联主控制阀中位机能均为Y型;所述多路换向阀第一联的A1油路带有第一 LS溢流阀和第六过载补油阀,所述多路换向阀第一联的B1油路带有第二 LS溢流阀和第五过载补油阀;所述多路换向阀第二联的A2、B2油路共用第三 LS溢流阀,所述多路换向阀第二联的B2油路带有第三过载补油阀,所述多路换向阀第二联的A2油路封闭;所述多路换向阀第三联的A3、B3油路共用第四 LS溢流阀,所述多路换向阀第三联的A3、B3油路分别带有第一过载补油阀和第二过载补油阀。 Further, the multi-way reversing valve includes a safety valve, a first main control valve, a second main control valve, a third main control valve, a first compensator, a second compensator, a third compensator, a first LS overflow Flow valve, 2nd LS relief valve, 3rd LS relief valve, 4th LS relief valve, 1st shuttle valve, 2nd shuttle valve, 3rd shuttle valve, 1st overload supplement valve, 2nd overload supplement The oil valve, the third overload oil supply valve, the fourth overload oil supply valve, the fifth overload oil supply valve and the sixth overload oil supply valve. ; The A1 oil passage of the first joint of the multi-way reversing valve has the first LS relief valve and the sixth overload oil supply valve, and the B1 oil passage of the first joint of the multi-way reversing valve has the second LS Relief valve and the fifth overload oil supplement valve; the A2 and B2 oil passages of the second joint of the multi-way reversing valve share the third LS relief valve, and the B2 oil passage of the second joint of the multi-way reversing valve has There is a third overload oil supply valve, the A2 oil circuit of the second joint of the multi-way directional valve is closed; the A3 and B3 oil lines of the third joint of the multi-way directional valve share the fourth LS relief valve, and the The A3 and B3 oil passages of the third joint of the multi-way reversing valve are equipped with a first overload oil supply valve and a second overload oil supply valve respectively.
进一步,所述先导油源阀组包括减压溢流阀、第一单向阀和蓄能器,所述柱塞泵的输出高压油依次经先导油源阀组的P1口、减压溢流阀和单项阀后分别与蓄能器和先导油源阀组的P2口连接,所述减压溢流阀的回油口和泄漏油口与油箱连接。 Further, the pilot oil source valve group includes a pressure relief valve, a first one-way valve and an accumulator, and the output high pressure oil of the plunger pump passes through the P1 port of the pilot oil source valve group, pressure relief and overflow The valve and the one-way valve are respectively connected to the P2 port of the accumulator and the pilot oil source valve group, and the oil return port and the leakage oil port of the pressure relief valve are connected to the oil tank.
进一步,所述先导油控制阀组包括方向阀、两位三通液控阀和第四梭阀,先导油控制阀组的a2’口与第四梭阀的一个进油口连接,先导油控制阀组的b2’和k2口与第四梭阀的另一个进油口连接,第四梭阀的出油口同时与先导油控制阀组的a1口和两位三通液控阀的G1口连接,两位三通液控阀的T1口、方向阀的T2口和先导油控制阀组的a2口与油箱连接,两位三通液控阀的N1口与先导油控制阀组的b2口连接,方向阀的N2口与两位三通液控阀的控制油腔连接,方向阀的G2口与先导油控制阀组的k1口连接。 Further, the pilot oil control valve group includes a directional valve, a two-position three-way hydraulic control valve and a fourth shuttle valve, the a2' port of the pilot oil control valve group is connected to an oil inlet of the fourth shuttle valve, and the pilot oil control valve group The b2' and k2 ports of the valve group are connected to the other oil inlet port of the fourth shuttle valve, and the oil outlet port of the fourth shuttle valve is simultaneously connected to the a1 port of the pilot oil control valve group and the G1 port of the two-position three-way hydraulic control valve Connection, the T1 port of the two-position three-way hydraulic control valve, the T2 port of the directional valve and the a2 port of the pilot oil control valve group are connected to the fuel tank, the N1 port of the two-position three-way hydraulic control valve is connected to the b2 port of the pilot oil control valve group Connection, the N2 port of the directional valve is connected to the control oil chamber of the two-position three-way hydraulic control valve, and the G2 port of the directional valve is connected to the k1 port of the pilot oil control valve group.
进一步,所述防卡钎阀组包括减压阀、第一顺序阀、第二顺序阀、第五梭阀、两位四通液控换向阀、第一溢流阀、第二溢流阀、第三溢流阀、两位两通液控换向阀、第二单向阀、第三单向阀、第一内置单向阀 、第一内置单向阀、第二内置单向阀、第三内置单向阀、第四内置单向阀、第五内置单向阀、第一阻尼器和第二阻尼器,防卡钎阀组的A1口同时与减压阀和第二单向阀连接,所述减压阀的出油口同时与两位四通液控换向阀的e1口、防卡钎阀组的k1口和第五内置单项阀连接,防卡钎阀组的B1、A1’、B1’口分别与两位四通液控换向阀的f1、h1、g1口连接,防卡钎阀组的A1’口与第二顺序阀的控制油腔连接,防卡钎阀组的B1口和减压阀的出油口与第五梭阀的两进油口连接,第五梭阀的出油口与第四内置单向阀连接,所述防卡钎阀组的k3口与第一顺序阀连接;第一顺序阀的出油分三路,第一路经第一阻尼器后与两位四通液控换向阀的控制油腔连接,第二路经第二阻尼器与油箱连接,第三路与内置单向阀连接;所述防卡钎阀组的k4口与第三内置单向阀连接,所述防卡钎阀组的k4口还与第三单向阀连接,第三单向阀的出油分三路,第一路经两位两通液控换向阀、第二溢流阀后与油箱连接,第二路经第三溢流阀后与油箱连接,第三路经第二顺序阀、第一溢流阀后与油箱连接,第二顺序阀的出口与第二内置单向阀连接,所述减压阀、第一顺序阀、第二顺序阀、两位四通液控换向阀的泄漏油出口与油箱连接。 Further, the anti-seize valve group includes a pressure reducing valve, a first sequence valve, a second sequence valve, a fifth shuttle valve, a two-position four-way hydraulic control reversing valve, a first relief valve, and a second relief valve , the third relief valve, the two-position two-way hydraulic control reversing valve, the second one-way valve, the third one-way valve, the first built-in one-way valve, the first built-in one-way valve, the second built-in one-way valve, The third built-in one-way valve, the fourth built-in one-way valve, the fifth built-in one-way valve, the first damper and the second damper, the A1 port of the anti-seize valve group is connected with the pressure reducing valve and the second one-way valve at the same time connected, the oil outlet of the pressure reducing valve is connected with the e1 port of the two-position four-way hydraulic control reversing valve, the k1 port of the anti-seize valve group and the fifth built-in single valve, and the B1, Ports A1' and B1' are respectively connected to ports f1, h1 and g1 of the two-position four-way hydraulic control reversing valve, port A1' of the anti-seize valve group is connected to the control oil chamber of the second sequence valve, and the anti-seize valve The B1 port of the group and the oil outlet of the pressure reducing valve are connected to the two oil inlets of the fifth shuttle valve, and the oil outlet of the fifth shuttle valve is connected to the fourth built-in one-way valve. The k3 of the anti-seize valve group The port is connected to the first sequence valve; the oil outlet of the first sequence valve is divided into three routes, the first route is connected to the control oil chamber of the two-position four-way hydraulic control reversing valve after passing through the first damper, and the second route is passed through the second damper The device is connected with the oil tank, and the third circuit is connected with the built-in one-way valve; the k4 port of the anti-seize valve group is connected with the third built-in one-way valve, and the k4 port of the anti-seize valve group is also connected with the third one-way valve Valve connection, the oil outlet of the third one-way valve is divided into three routes, the first route is connected to the oil tank after passing through the two-position two-way hydraulic control reversing valve and the second overflow valve, and the second route is connected to the oil tank after passing through the third overflow valve The third path is connected to the oil tank after passing through the second sequence valve and the first relief valve, and the outlet of the second sequence valve is connected to the second built-in one-way valve. The pressure reducing valve, the first sequence valve, and the second sequence The leakage oil outlet of the valve and the two-position four-way hydraulic control reversing valve is connected with the oil tank.
进一步,所述柱塞泵1为负载敏感柱塞变量泵,所述多路换向阀为负载敏感多路换向比例阀。 Further, the plunger pump 1 is a load-sensing plunger variable pump, and the multi-way reversing valve is a load-sensing multi-way reversing proportional valve.
本发明的有益效果:本发明钻装机液压防卡钎控制系统,通过前述技术方案,取得了以下技术效果: Beneficial effects of the present invention: The hydraulic anti-jamming control system of the drilling machine of the present invention achieves the following technical effects through the aforementioned technical scheme:
1、本发明通过先导油源阀组、先导油控制阀组、液压先导控制阀、液压先导控制阀装置可设定多级推进和冲击压力,以适应不同的地质情况,有效的实现主动防卡钎。 1. The present invention can set multi-stage propulsion and impact pressure through the pilot oil source valve group, pilot oil control valve group, hydraulic pilot control valve, and hydraulic pilot control valve device to adapt to different geological conditions and effectively realize active anti-seize Brazing.
2、在遇到卡钎情况时,本发明钻装机液压防卡钎控制系统能控制冲击器、推进油缸转入轻冲、轻推作业,修复炮孔,有效提高防卡钎效果。 2. In the case of jamming, the hydraulic anti-jamming control system of the drilling machine of the present invention can control the impactor and the propulsion cylinder to switch to light punching and jogging operations, repair the blast hole, and effectively improve the anti-jamming effect.
3、本发明采用负载敏感技术,提高了控制系统的效率,且具有较好的节能效果,采用负载敏感柱塞变量泵、负载敏感比例换向阀,提高了控制系统的控制精度,操作简单方便。 3. The present invention adopts load-sensing technology, improves the efficiency of the control system, and has a good energy-saving effect, adopts the load-sensing plunger variable pump, load-sensing proportional reversing valve, improves the control accuracy of the control system, and is simple and convenient to operate .
附图说明 Description of drawings
图1是本发明原理图; Fig. 1 is a schematic diagram of the present invention;
图2是图1中多路换向阀的原理图; Fig. 2 is a schematic diagram of the multi-way reversing valve in Fig. 1;
图3是图1中先导油源阀组的原理图; Fig. 3 is a schematic diagram of the pilot oil source valve group in Fig. 1;
图4是图1中先导油控制阀组的原理图; Fig. 4 is a schematic diagram of the pilot oil control valve group in Fig. 1;
图5是图1中防卡钎阀组的原理图。 Fig. 5 is a schematic diagram of the anti-jamming valve group in Fig. 1 .
具体实施方式 Detailed ways
下面结合附图和实施例对本发明作进一步描述。 The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
如图所示,本实施例钻装机液压防卡钎控制系统,包括油箱22、柱塞泵1、多路换向阀2、先导油源阀组4、先导油控制阀组5、液压先导控制阀11、液压先导控制阀装置12、防卡钎阀组6、平衡阀组7、推进油缸8、冲击器9和钎转马达10, As shown in the figure, the hydraulic anti-jamming control system of the drilling rig in this embodiment includes an oil tank 22, a plunger pump 1, a multi-way reversing valve 2, a pilot oil source valve group 4, a pilot oil control valve group 5, and a hydraulic pilot control valve. Valve 11, hydraulic pilot control valve device 12, anti-jamming valve group 6, balance valve group 7, propulsion cylinder 8, impactor 9 and brazing motor 10,
所述柱塞泵1的出油口分别与多路换向阀2和先导油源阀组4连接,多路换向阀2和先导油源阀组4的回油口经冷却器21和油箱22连接; The oil outlet of the plunger pump 1 is respectively connected with the multi-way reversing valve 2 and the pilot oil source valve group 4, and the oil return port of the multi-way reversing valve 2 and the pilot oil source valve group 4 passes through the cooler 21 and the oil tank 22 connections;
所述先导油源阀组4的P2口与液压先导控制阀11和液压先导控制阀装置12连接,液压先导控制阀11和液压先导控制阀装置12的回油口与油箱22连接,所述液压先导控制阀装置12的a2’、b2’口与先导控制阀组5的a2’、b2’口连接,液压先导控制阀装置12的b1口与多路换向阀2的b1口连接,所述先导控制阀组5的a1、a2、b2口与多路换向阀2的a1、a2、b2口连接,先导控制阀组5的k1、k2口与防卡钎阀组6的k1、k2口连接,所述多路换向阀2第三联的B3、M4口分别与防卡钎阀组的k3、k4口连接; The P2 port of the pilot oil source valve group 4 is connected with the hydraulic pilot control valve 11 and the hydraulic pilot control valve device 12, and the oil return ports of the hydraulic pilot control valve 11 and the hydraulic pilot control valve device 12 are connected with the oil tank 22, and the hydraulic pressure Ports a2' and b2' of the pilot control valve device 12 are connected to ports a2' and b2' of the pilot control valve group 5, and port b1 of the hydraulic pilot control valve device 12 is connected to port b1 of the multi-way reversing valve 2. Ports a1, a2, b2 of pilot control valve group 5 are connected to ports a1, a2, b2 of multi-way reversing valve 2, ports k1, k2 of pilot control valve group 5 are connected to ports k1, k2 of anti-seize valve group 6 connection, the B3 and M4 ports of the third joint of the multi-way reversing valve 2 are respectively connected with the k3 and k4 ports of the anti-jamming valve group;
所述钻装机液压防卡钎控制系统还包括检测柱塞泵1出口油压的第一压力表13、检测先导油源阀组4出口油压的第二压力表14,检测推进油缸8压力的第三压力表15、检测钎转马达10反转压力的第四压力表16、以及检测冲击器9压力的第五压力表17; The hydraulic anti-jamming control system of the drilling rig also includes a first pressure gauge 13 for detecting the oil pressure at the outlet of the plunger pump 1, a second pressure gauge 14 for detecting the oil pressure at the outlet of the pilot oil source valve group 4, and a pressure gauge for detecting the pressure of the propulsion cylinder 8. The third pressure gauge 15, the fourth pressure gauge 16 that detects the reverse pressure of the brazing motor 10, and the fifth pressure gauge 17 that detects the impactor 9 pressure;
所述多路换向阀2第一联的A1、B1口与防卡钎阀组6的A1、B1口连接,防卡钎阀组6的A1’、B1’口与平衡阀组7连接,平衡阀组7与推进油缸8连接;所述多路换向阀2第二联的B1口与冲击器9连接,多路换向阀2第二联的A1口封闭,冲击器9的回油口与油箱22连接;所述多路换向阀2的第三联的A3、B3口与钎转马达10连接,钎转马达10的泄漏油出口与油箱22连接。 Ports A1 and B1 of the first joint of the multi-way reversing valve 2 are connected to ports A1 and B1 of the anti-seize valve group 6, and ports A1' and B1' of the anti-seize valve group 6 are connected to the balance valve group 7, The balance valve group 7 is connected to the propulsion cylinder 8; the B1 port of the second joint of the multi-way reversing valve 2 is connected to the impactor 9, the A1 port of the second joint of the multi-way reversing valve 2 is closed, and the oil return of the impactor 9 The mouth is connected with the oil tank 22; the A3 and B3 ports of the third joint of the multi-way reversing valve 2 are connected with the brazing motor 10, and the leakage oil outlet of the brazing motor 10 is connected with the oil tank 22.
作为对本实施例的改进,所述多路换向阀2包括安全阀30、第一主控制阀24、第二主控制阀29、第三主控制阀213、第一补偿器31、第二补偿器28、第三补偿器212、第一 LS溢流阀25、第二 LS溢流阀26、第三 LS溢流阀210、第四 LS溢流阀214、第一梭阀23、第二梭阀27、第三梭阀211、第一过载补油阀215、第二过载补油阀216、第三过载补油阀217、第四过载补油阀218、第五过载补油阀219和第六过载补油阀220,所述多路换向阀2的三联主控制阀中位机能均为Y型;所述多路换向阀2第一联的A1油路带有第一 LS溢流阀25和第六过载补油阀220,所述多路换向阀2第一联的B1油路带有第二 LS溢流阀26和第五过载补油阀219;所述多路换向阀2第二联的A2、B2油路共用第三 LS溢流阀210,所述多路换向阀2第二联的B2油路带有第三过载补油阀217,所述多路换向阀2第二联的A2油路封闭;所述多路换向阀2第三联的A3、B3油路共用第四 LS溢流阀214,所述多路换向阀2第三联的A3、B3油路分别带有第一过载补油阀215和第二过载补油阀216。 As an improvement to this embodiment, the multi-way reversing valve 2 includes a safety valve 30, a first main control valve 24, a second main control valve 29, a third main control valve 213, a first compensator 31, a second compensator device 28, third compensator 212, first LS relief valve 25, second LS relief valve 26, third LS relief valve 210, fourth LS relief valve 214, first shuttle valve 23, second shuttle Valve 27, the third shuttle valve 211, the first overload oil supply valve 215, the second overload oil supply valve 216, the third overload oil supply valve 217, the fourth overload oil supply valve 218, the fifth overload oil supply valve 219 and the first overload oil supply valve Six overload replenishment valves 220, the median functions of the three main control valves of the multi-way directional valve 2 are all Y-type; the A1 oil circuit of the first joint of the multi-way directional valve 2 has the first LS overflow Valve 25 and the sixth overload oil supplement valve 220, the B1 oil circuit of the first joint of the multi-way reversing valve 2 has the second LS relief valve 26 and the fifth overload oil supplement valve 219; the multi-way reversing valve The A2 and B2 oil passages of the second joint of valve 2 share the third LS relief valve 210, the B2 oil passage of the second joint of the multi-way reversing valve 2 has a third overload oil supply valve 217, and the multi-way reversing valve 2 The A2 oil passage of the second joint of the multi-way reversing valve 2 is closed; the A3 and B3 oil passages of the third joint of the multi-way reversing valve 2 share the fourth LS relief valve 214, and the third joint of the multi-way reversing valve 2 The oil passages A3 and B3 respectively have a first overload oil supply valve 215 and a second overload oil supply valve 216 .
本发明通过先导油源阀组4、先导油控制阀组5、液压先导控制阀11、液压先导控制阀装置12可设定多级推进和冲击压力,控制推进油缸8、冲击器9以适应不同的地质情况,有效的实现主动防卡钎。在遇到卡钎情况时,本发明钻装机液压防卡钎控制系统能控制冲击器9、推进油缸8转入轻冲、轻推作业,修复炮孔,有效提高防卡钎效果。 The present invention can set multi-stage propulsion and impact pressure through the pilot oil source valve group 4, the pilot oil control valve group 5, the hydraulic pilot control valve 11, and the hydraulic pilot control valve device 12, and control the propulsion oil cylinder 8 and the impactor 9 to adapt to different The geological conditions can effectively realize active anti-jamming. When encountering the jamming situation, the hydraulic anti-jamming control system of the drilling machine of the present invention can control the impactor 9 and the propulsion cylinder 8 to turn into light punching and jogging operations, repair the blast hole, and effectively improve the anti-jamming effect.
作为对本实施例的改进,所述先导油源阀组4包括减压溢流阀41、第一单向阀42和蓄能器43,所述柱塞泵1的输出高压油依次经先导油源阀组4的P1口、减压溢流阀41和单项阀42后分别与蓄能器43和先导油源阀组4的P2口连接,所述减压溢流阀41的回油口和泄漏油口与油箱22连接;本结构先导油源阀组4能高精度调节控制油油压。 As an improvement to this embodiment, the pilot oil source valve group 4 includes a pressure relief valve 41, a first one-way valve 42 and an accumulator 43, and the output high-pressure oil of the plunger pump 1 passes through the pilot oil source sequentially. The P1 port of the valve group 4, the decompression and relief valve 41 and the one-way valve 42 are respectively connected with the accumulator 43 and the P2 port of the pilot oil source valve group 4, and the oil return port and leakage of the decompression and relief valve 41 The oil port is connected with the oil tank 22; the pilot oil source valve group 4 of this structure can adjust and control the oil pressure with high precision.
作为对本实施例的改进,所述先导油控制阀组5包括方向阀51、两位三通液控阀52和第四梭阀53,先导油控制阀组5的a2’口与第四梭阀53的一个进油口连接,先导油控制阀组5的b2’和k2口与第四梭阀53的另一个进油口连接,第四梭阀53的出油口同时与先导油控制阀组5的a1口和两位三通液控阀52的G1口连接,两位三通液控阀52的T1口、方向阀51的T2口和先导油控制阀组5的a2口与油箱22连接,两位三通液控阀52的N1口与先导油控制阀组5的b2口连接,方向阀51的N2口与两位三通液控阀52的控制油腔连接,方向阀51的G2口与先导油控制阀组5的k1口连接;本结构先导油控制阀组5能输精确的控制油压,且阀组反应灵敏,相应速度快。 As an improvement to this embodiment, the pilot oil control valve group 5 includes a directional valve 51, a two-position three-way hydraulic control valve 52 and a fourth shuttle valve 53, and the port a2' of the pilot oil control valve group 5 is connected to the fourth shuttle valve 53, the b2' and k2 ports of the pilot oil control valve group 5 are connected to the other oil inlet port of the fourth shuttle valve 53, and the oil outlet port of the fourth shuttle valve 53 is connected to the pilot oil control valve group Port a1 of 5 is connected to port G1 of two-position three-way hydraulic control valve 52, port T1 of two-position three-way hydraulic control valve 52, port T2 of directional valve 51 and port a2 of pilot oil control valve group 5 are connected to oil tank 22 , the N1 port of the two-position three-way hydraulic control valve 52 is connected to the b2 port of the pilot oil control valve group 5, the N2 port of the directional valve 51 is connected to the control oil chamber of the two-position three-way hydraulic control valve 52, and the G2 port of the directional valve 51 The port is connected to the k1 port of the pilot oil control valve group 5; the pilot oil control valve group 5 of this structure can output precise control oil pressure, and the valve group is responsive and fast in response.
作为对本实施例的改进,所述防卡钎阀组6包括减压阀61、第一顺序阀62、第二顺序阀65、第五梭阀63、两位四通液控换向阀64、第一溢流阀66、第二溢流阀67、第三溢流阀68、两位两通液控换向阀69、第二单向阀610、第三单向阀611、第一内置单向阀612 、第一内置单向阀613、第二内置单向阀614、第三内置单向阀615、第四内置单向阀616、第五内置单向阀617、第一阻尼器618和第二阻尼器619,防卡钎阀组6的A1口同时与减压阀61和第二单向阀610连接,所述减压阀61的出油口同时与两位四通液控换向阀64的e1口、防卡钎阀组6的k1口和第五内置单项阀617连接,防卡钎阀组6的B1、A1’、B1’口分别与两位四通液控换向阀64的f1、h1、g1口连接,防卡钎阀组6的A1’口与第二顺序阀65的控制油腔连接,防卡钎阀组6的B1口和减压阀61的出油口与第五梭阀63的两进油口连接,第五梭阀63的出油口与第四内置单向阀616连接,所述防卡钎阀组6的k3口与第一顺序阀62连接;第一顺序阀62的出油分三路,第一路经第一阻尼器618后与两位四通液控换向阀64的控制油腔连接,第二路经第二阻尼器619与油箱22连接,第三路与内置单向阀612连接;所述防卡钎阀组6的k4口与第三内置单向阀615连接,所述防卡钎阀组6的k4口还与第三单向阀611连接,第三单向阀611的出油分三路,第一路经两位两通液控换向阀69、第二溢流阀67后与油箱22连接,第二路经第三溢流阀68后与油箱22连接,第三路经第二顺序阀65、第一溢流阀66后与油箱22连接,第二顺序阀65的出口与第二内置单向阀614连接,所述减压阀61、第一顺序阀62、第二顺序阀65、两位四通液控换向阀64的泄漏油出口与油箱22连接;本结构防卡钎阀组6能实现能控制冲击器9、推进油缸8转入轻冲、轻推作业,修复炮孔,有效提高防卡钎效果。 As an improvement to this embodiment, the anti-seize valve group 6 includes a pressure reducing valve 61, a first sequence valve 62, a second sequence valve 65, a fifth shuttle valve 63, a two-position four-way hydraulic control reversing valve 64, The first overflow valve 66, the second overflow valve 67, the third overflow valve 68, the two-position two-way hydraulic control reversing valve 69, the second check valve 610, the third check valve 611, the first built-in check valve One-way valve 612, first built-in check valve 613, second built-in one-way valve 614, third built-in one-way valve 615, fourth built-in one-way valve 616, fifth built-in one-way valve 617, first damper 618 and The second damper 619, the A1 port of the anti-seize valve group 6 is connected to the pressure reducing valve 61 and the second one-way valve 610 at the same time, and the oil outlet of the pressure reducing valve 61 is simultaneously reversing with the two-position four-way hydraulic control The e1 port of the valve 64, the k1 port of the anti-seize valve group 6 are connected to the fifth built-in one-way valve 617, and the B1, A1', B1' ports of the anti-seize valve group 6 are respectively connected to the two-position four-way hydraulic control reversing valve The f1, h1, g1 ports of 64 are connected, the A1' port of the anti-seize valve group 6 is connected with the control oil chamber of the second sequence valve 65, the B1 port of the anti-seize valve group 6 is connected with the oil outlet of the pressure reducing valve 61 It is connected with the two oil inlets of the fifth shuttle valve 63, the oil outlet of the fifth shuttle valve 63 is connected with the fourth built-in one-way valve 616, and the k3 port of the anti-seize valve group 6 is connected with the first sequence valve 62 ; The oil outlet of the first sequence valve 62 is divided into three routes, the first route is connected with the control oil chamber of the two-position four-way hydraulic control reversing valve 64 after passing through the first damper 618, and the second route is connected with the oil tank through the second damper 619 22 connection, the third way is connected with the built-in check valve 612; the k4 port of the anti-seize valve group 6 is connected with the third built-in check valve 615, and the k4 port of the anti-seize valve group 6 is also connected with the third The one-way valve 611 is connected, and the oil outlet of the third one-way valve 611 is divided into three routes. The third relief valve 68 is connected to the fuel tank 22 after the third overflow valve 65 and the first relief valve 66. The outlet of the second sequence valve 65 is connected to the second built-in one-way valve 614. The leakage oil outlets of the pressure reducing valve 61, the first sequence valve 62, the second sequence valve 65, and the two-position four-way hydraulic control reversing valve 64 are connected to the oil tank 22; the anti-jamming valve group 6 of this structure can realize the control The impactor 9 and the propulsion oil cylinder 8 are turned into light punching and light pushing operations to repair the blast hole and effectively improve the anti-jamming effect.
作为对本实施例的改进,所述柱塞泵1为负载敏感柱塞变量泵,所述多路换向阀2为负载敏感多路换向比例阀;本系统采用负载敏感技术,提高了控制系统的效率,且具有较好的节能效果,采用负载敏感柱塞变量泵、负载敏感比例换向阀,提高了控制系统的控制精度,操作简单方便。 As an improvement to this embodiment, the plunger pump 1 is a load-sensitive plunger variable pump, and the multi-way reversing valve 2 is a load-sensitive multi-way reversing proportional valve; this system adopts load-sensing technology, which improves the control system The efficiency is high, and it has a good energy-saving effect. It adopts a load-sensitive plunger variable pump and a load-sensitive proportional reversing valve, which improves the control accuracy of the control system and is easy to operate.
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。 Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present invention without limitation. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be carried out Modifications or equivalent replacements without departing from the spirit and scope of the technical solution of the present invention shall be covered by the claims of the present invention.
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| CN202418078U (en) * | 2012-01-20 | 2012-09-05 | 中船重工中南装备有限责任公司 | Drilling integration valve of rock drill |
| CN102587825A (en) * | 2012-03-30 | 2012-07-18 | 中煤科工集团重庆研究院 | Linkage hydraulic system for fully hydraulic drilling machine for coal mines |
| CN102606555A (en) * | 2012-03-30 | 2012-07-25 | 中煤科工集团重庆研究院 | Integrated linkage control valve bank for all-hydraulic coal mine drill |
| CN202867386U (en) * | 2012-11-14 | 2013-04-10 | 中煤科工集团重庆研究院 | Drill loader hydraulic anti-jamming control system |
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